JP4260251B2 - Wafer polishing equipment - Google Patents

Wafer polishing equipment Download PDF

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JP4260251B2
JP4260251B2 JP27181898A JP27181898A JP4260251B2 JP 4260251 B2 JP4260251 B2 JP 4260251B2 JP 27181898 A JP27181898 A JP 27181898A JP 27181898 A JP27181898 A JP 27181898A JP 4260251 B2 JP4260251 B2 JP 4260251B2
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wafer
cradle
polishing
cassette
chuck mechanism
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JP2000094317A (en
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一雄 小林
大和 左光
悟 井出
順行 持丸
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株式会社岡本工作機械製作所
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Description

【0001】
【発明の属する技術分野】
本発明は、ベアウエハ、デバイスウエハ、SOIウエハ、磁気ヘッドウエハ、磁気ディスクウエハなどの半導体ウエハの表面を研磨する装置に関する。
【0002】
【従来の技術】
この種の研磨装置として、研磨盤を有する基台の上方に、チャック機構を回動自在に支持するインデックスヘッドを配し、ウエハをチャック機構により保持すると共に、保持されたウエハを研磨盤に押圧し、研磨盤とチャック機構とを相互に回転させてウエハの研磨を行うように構成されたものが知られている。
【0003】
より詳しくは、図7は我々が特願平10−234870号、同10−208540号の明細書で示す装置の一例を示し、この研磨装置は、基台100上に3基の研磨盤(以下、ポリッシャーという)110と、1基のウエハWの受け台120とを任意の点Oの廻りに当該点に対して互いに90°の角度をなすように同一円周上に配置し、上記点Oを回転軸芯とした回転軸180を基台100に突設し、この回転軸180で4基のチャック機構130を同じく回転軸180の廻りに互いに90°の角度をなすように配置し、且つこれらを回動自在に支持してなるインデックスヘッド(図中、破線で示す)140を回動自在に支持してなり、搬送ロボット150により受け台120に載せられた5枚のウエハWを各チャック機構で一括して保持し、これをインデックスヘッド140を90°づつ回動させて各ポリッシャーに導き、各ポリッシャーにおいてウエハWを押圧し、上記チャック機構及び研磨盤を回転させてウエハWの表面を研磨するように構成されていた。なお、図中、符号160a,160bは研磨前後のウエハWが装填されるカセット、170は各ポリッシャー付設されたパッドコンディショナーである。
【0004】
そして、全てのポリッシャー110を経て表面が研磨されたウエハWは、再び受け台120に載せられてから搬送ロボット150によりカセット160bに移送されていた。
ウエハWの保持を解除したチャック機構130は、その保持面に図示されていない回転ブラシを導き、これを回転させて当該面を掃除し、研磨工程で付着した塵や汚れが拭き取られるようになっていた。
【0005】
【発明が解決しようとする課題】
上記チャック機構130の保持面の回転ブラシによる掃除は、新たなウエハWを確実に保持し、研磨されたウエハWの平坦性を確保する上で必要不可欠であるが、回転ブラシをカセット側と平行に位置した場所から進退自在に設けたのでは装置構造が複雑となり、研磨装置全体をコンパクトにできないという問題があった。
【0006】
本発明は従来技術の有するこのような問題点に鑑み、半導体ウエハを研磨する装置において、回転ブラシを受け台に一体化させて装置構成のコンパクト化を図り、且つ効率的な研磨加工処理を行えるようにすることを課題とする。
【0007】
【課題を解決するための手段】
上記課題を解決するための本発明のウエハの研磨装置は、複数(n基;但し、nは2〜4の整数)の研磨盤を同一の円周上に配してなる基台と、この基台の上方で複数(n+1基)のチャック機構を回動自在に回転軸に支持してなるインデックスヘッドと、カセットから移送される研磨前のウエハ及びチャック機構により移送される研磨後のウエハが載置されるウエハ受け台とを備え、ウエハを裏面からチャック機構で保持し、その表面を研磨盤に押し付けてウエハ表面の研磨を行うウエハの研磨装置において、上記複数のチャック機構の回転軸の中心線を結ぶ円周は上記円周上に在り、上記受け台はウエハの受け板とチャック機構掃除用の回転ブラシとを直線上に一体に並設したもので、且つ、受け板と回転ブラシとを並設した受け台を直線方向に進退自在に設け、受け台の進退する直線方向の垂直面が上記インデックスヘッドの下方であって、上記円周上に交差するように上記受け台が直線方向に進退自在に設けられたことを特徴とするものである。
【0008】
上記構成において、適宜長さのレールを基台に配し、このレールに沿って往復直線移動自在に設けたフレームに、ウエハが載せられる受け板と回転ブラシとを当該直線移動方向に直列に並べて受け台を形成する。
【0009】
また、上記構成において、上記円周と受け台とが交差する位置において受け台に載せられたウエハをチャック機構に保持させ、当該交差部を挟んだレールの一側において研磨前のウエハをカセットから受け台に移送し、他側において研磨後のウエハを受け台からカセットに移送するように構成する。
【0010】
【発明の実施の形態】
以下、図示した実施形態に基づき本発明を詳述する。
図1は本発明の研磨装置の一実施形態の構成を示しており、図中、符号1は基台、2a,2b,2cはポリッシャー、3,3,3は各ポリッシャーに付設されたパッドコンディショナー、4はウエハを受ける受け台、5はインデックスヘッド、6a,6b,6c,6dはチャック機構、7a,7bはウエハWが装填されるカセット、8a,8bは搬送ロボット、9はウエハ洗浄機構、Wはウエハである。
【0011】
基台1は、その上面に3基のポリッシャー2a〜2cとパッドコンディショナー3とが設置されている。
各ポリッシャーは、基台1の上面の任意の点Oを中心とする円Cの円周上に配され、ポリッシャー2aとポリッシャー2cは点Oを挟んだ対向位置に、ポリッシャー2bは上記両ポリッシャーから等間隔離れた位置、すなわち点Oに対して互いに90°の角度なす位置に配置してある。
なお、後述の受け台4が円Cの円周上に位置したときに、ポリッシャー2bと受け台4とは点Oを挟んで180°の角度をなす対向位置となる。
【0012】
各ポリッシャーは、それぞれポリッシャー2aが粗研磨、ポリッシャー2bは中仕上研磨、ポリッシャー2cが仕上研磨を行うものであり、図2に示されているように、その下部が回転軸10により支持されて回転自在に設けられ、その表面には研磨布11が貼付してある。各ポリッシャーには、研磨布11の上面に直線上に進退し、回転して研磨布11を修復するパッドコンディショナー3が付設してある。
【0013】
受け台4は、研磨前後のウエハWが載せられる2基の受け板12,12とチャック機構の吸着面を掃除する1基の回転ブラシ13とが一体化されてなり、且つ上記ポリッシャーの側方で直線的にスライド移動し得るように設けてある。
より詳しくは、図4〜図6に示されているように、受け台4は、受け板12,12、回転ブラシ13及びこれらを支持するフレーム14よりなり、これを、基台1の下部に設置された駆動機構15に連結板15e介して連結して構成されている。
【0014】
受け板12,12は、周縁に係止部材12aが突設された円形の板材により、その上面にウエハWを載置できるように形成してある。
回転ブラシ13は、上方に向けてブラシ13aが突設された略々十字形の円板13bを、モータ13cの駆動軸と連結した回転軸に固着して回転自在に設けてある。
フレーム14は箱形をなし、その上面に、受け台4の移動方向に沿って、受け板12,12と回転ブラシ13とを直列に並べて取り付け、その内部に回転ブラシ13の駆動モータ13cを固定してある。
【0015】
駆動機構15は、基台1内に適宜長さのレール15aを横設し、このレール上に摺動自在に移動体15bを取り付け、移動体をサーボモータ15c及びボールネジ棒15dによりレールに沿って往復移動し得るように設けてある。レール15aは、上記円Cの円周の若干外側を横切る位置に設置してある(図4参照)。
【0016】
上記フレーム14は、連結板15eを介して駆動機構15の移動体15bに一体に連結されており、受け台4は、レール15aの側方で、移動体15bと共に当該レールに沿って往復直線移動し、図4に示されているように、受け台4がレール15aの略中央部にあるときは上記円Cの外周と交差して、受け板12,12がチャック機構を構成する2基の吸着機構23,23の下方に位置し、受け台4がレール15aの両端側にあるときは、上記円Cの略外側に位置するようになっている。
また、受け台4がレール15aのカセット7b側の端部(図4中の右側端部)まで移動したとき、回転ブラシ13が一側の吸着機構23の下方に位置するようになっている。
【0017】
インデックスヘッド5は、上記円Cの中心点Oを回転軸芯とし、基台1の上方に突設された中空な回動軸16により回動自在に支持されており(図2参照)、その下部であって円Cの略円周に沿った位置に、4組のチャック機構6a〜6dを互いに等間隔離して、すなわち点Oに対して互いに90°づつ位置をずらして配置してある。
回転軸16の中空部内には、図2に示されているように、真空ポンプ17、コンプレッサー18及び洗浄液タンク19と、開閉バルブ20の切替えにより接続する8本の剛性の用役管21aが挿通されており、後述の可撓性管22を介して各チャック機構に減圧空気、加圧空気、洗浄液などの必要な用役を供給できるようになっている。
前記円Cは、図1に示すように、複数のチャック機構6a〜6dの吸着機構23の回転軸24の中心線を結ぶ円Cでもある。
【0018】
各チャック機構は、2基の吸着機構23を一組として一体に作動するように構成されている。
各々の吸着機構23は、インデックスヘッド5の縁部付近に下向きに取り付けられ、図3に示されるように、内部に剛性の用役管21bが挿通された中空の回転軸24の先端に円形枠材よりなるヘッド25が取り付けられ、このヘッド25の枠内に多数の小孔26aが穿設された吸着板26が装着され、インデックスヘッド5の上部に配置されたモータ27により垂直軸廻りの回転運動が、同じくエアシリンダー28により垂直軸方向の進退運動が与えられ、上記用役管23が可撓性管22を介してインデックスヘッド5の用役管21に接続されてヘッド内に必要な用役を供給できるように形成されており、用役管21a,21b及び可撓性管22を通じて真空ポンプ17と接続し、真空ポンプによりヘッド内部を減圧してウエハWを吸着板26に吸着し、これを保持し得るように設けてある。
また、開閉バルブ20の切替えにより上記コンプレッサー18及び洗浄液タンク19とも接続している。洗浄液は吸着板26の小孔26aを洗浄し、加圧気体はウエハWの吸着板26からの剥離を容易とする。
【0019】
カセット7aは研磨前のウエハWが装填されるものであり、受け台4が当該カセット側に位置しているときに、カセット内のウエハWが搬送ロボット8aにより順次受け台4に移送されようになっている。
また、カセット7bは、研磨後のウエハWが装填されるものであり、受け台4が当該カセット側に位置しているときに、研磨工程を経たウエハWが、搬送ロボット8bにより受け台4から移送されるようになっている。
【0020】
ウエハ洗浄機構9は、ウエハWに洗浄液を噴出して、研磨されたウエハWの洗浄を行うものである。
【0021】
次に、このように構成された本形態の研磨装置によるウエハWの研磨工程を説明する。
【0022】
(1)先ず、搬送ロボット8aを作動させ、カセット7aから研磨前のウエハWを受け台4に移送する。
受け台4をレール15aのカセット7a側の端部、すなわち図1中で受け台4を実線で示す位置に置き、搬送ロボット8aでカセット7aから受け台4の右側の受け板12にウエハWを移送し、載せる。続けて、受け台4をウエハ1枚分だけ右側に移動させ、カセット7aから左側の受け板12にウエハWを移送する。
次に、受け台4をインデックスヘッド5の正面までレール15aに沿って移動させ、当該位置でチャック機構6aを下降し、受け台4に載せられた2枚のウエハWを吸着し保持させた後、当該チャック機構を上昇させる。チャック機構6aではウエハWを裏面から保持する。
【0023】
(2)インデックスヘッド5を図1において時計回りに90°回動させてチャック機構6aに保持されたウエハWを第1のポリッシャー2a上に導くと共に、チャック機構6aを下降させてウエハWをポリッシャー2aに押圧し、回転軸10,24を回転させてウエハWの表面を粗研磨する。研磨終了後、チャック機構6aを上昇させ当該ポリッシャー上に移動しておく。
この間、受け台4をカセット7a側の端部位置まで戻し、上記と同様に受け台4の右側の受け板12と左側の受け板12とに順次、カセット7aからウエハWを載せ、さらに受け台4をインデックスヘッド5の中央までレール15aに沿って移動させ、チャック機構6bで2枚のウエハWを吸着し保持させた後、当該チャック機構を受け台4の上方に上昇させておく。
【0024】
(3)インデックスヘッド5を上記と同方向に90°回動させてチャック機構6aに保持されたウエハWを第2のポリッシャー2b上に、チャック機構6bに保持されたウエハWを第1のポリッシャー2a上にそれぞれ導き、両チャック機構6a,6bを下降させ、それぞれポリッシャー2bでウエハWの中仕上研磨を行い、ポリッシャー2aでウエハWの粗仕上研磨を行う。それぞれ研磨が終了したならば、各チャック機構を上昇させ当該ポリッシャー上に移動しておく。
この間、受け台4をカセット7a側の端部位置まで戻し、上記と同様にカセット7aから新たなウエハWを受け台4に順次載せ、さらに受け台4をインデックスヘッド5の中央まで移動させ、チャック機構6cで2枚のウエハWを吸着し保持させた後、当該チャック機構を受け台4の上方に上昇させておく。
【0025】
(4)インデックスヘッド5を上記と同様にさらに90°回動させてチャック機構6aに保持されたウエハWを第3のポリッシャー2c上に、チャック機構6bに保持されたウエハWを第2のポリッシャー2b上に、チャック機構6cに保持されたウエハWを第1のポリッシャー2a上にそれぞれ導き、各チャック機構6a,6b,6cを下降させ、それぞれポリッシャー2cでウエハWの仕上研磨を行い、ポリッシャー2bでウエハWの中仕上研磨を行い、ポリッシャー2aでウエハWの粗仕上研磨を行う。各ポリッシャーで研磨が終了したならば、各チャック機構を上昇させ当該ポリッシャー上に各々移動しておく。
この間、受け台4をカセット7a側の端部位置まで戻し、上記と同様にカセット7aから新たなウエハWを受け台4に順次載せ、さらに受け台4をインデックスヘッド5の中央まで移動させ、チャック機構6dで2枚のウエハWを吸着し保持させた後、当該チャック機構を受け台4の上方に上昇させておく。
ウエハWをチャック機構6dに吸着させた後、受け台4はインデックスヘッド5の中央部に固定しておく。
【0026】
(5)さらにインデックスヘッド5を上記と同様に90°回動させ、第3のポリッシャー2cで研磨したウエハWを上記受け台4上に導き、チャック機構6aを下降させ、バキューム吸引を止めると共に回転軸24内に加圧空気を送って両ウエハWを受け台4の受け板12,12の載せ、ウエハ洗浄機構9から洗浄液を噴出してウエハWの吸着面(裏面)を洗浄する。
【0027】
研磨されたウエハWが受け台4に載せられたならば、受け台4を、図1及び図4において、インデックスヘッド5の中央からウエハ1枚分右側に移動させ、搬送ロボット8bで受け台4の右側の受け板12に載せられたウエハWをカセット7bに移送し、この間、チャック機構6aの一側(左側)の吸着機構23の吸着面に回転ブラシ13を当接させ、ブラシを回転し摺擦させて汚れを拭き取り、その後、さらに受け台4をウエハ1枚分右側にさらに移動させ、搬送ロボット8bで受け台4の左側の受け板12に載せられたウエハWをカセット7bに移送し、この間、チャック機構6aの他側(右側)の吸着機構23の吸着面に回転ブラシ13を当接させ、ブラシを回転し摺擦させて汚れを拭き取る。このように、研磨されたウエハWをカセット7bに移送している間に、回転ブラシ13によってチャック機構6aの吸着面のクリーニングが行われる。
【0028】
そして、回転ブラシ13によるチャック機構6aの掃除完了後、受け台4をカセット7a側の端部まで移動させて新たなウエハWを載せ、再びインデックスヘッド5の中央まで移動させ、新たなウエハWをチャック機構6aに吸着させておく。ウエハWをチャック機構6aに吸着させた後、受け台4はレール15aの中央部に固定しておく。
【0029】
これらの間、第2のポリッシャー2bで研磨されたウエハWを第3のポリッシャー2cに、第1のポリッシャー2aで研磨されたウエハWを第2のポリッシャー2bに、また、チャック機構6dに吸着されたウエハWを第1のポリッシャー2aにそれぞれ導き、各々チャック機構を下降させ、各ポリッシャーで上記と同様にウエハWの研磨を行う。
【0030】
(6)以降、同様にしてインデックスヘッド5の90°毎の回動と受け台4の移動に伴うウエハWのカセット7aからの移送、カセット7bへの移送及びチャック機構の吸着面の回転ブラシ13による清掃、各ポリッシャーにおける研磨を行いながら、ウエハWを連続的に研磨処理するように動作する。
【0031】
なお、上記形態は一例に過ぎず、ポリッシャーやチャック機構の配置及びその数は適宜な構成とすることができる。
例えば、上記(6)の工程のインデックスヘッド5の回動を逆方向(反時計方向)に270°回動させて行ってもよい。回転ブラシ13によるチャック機構のクリーニングは上記とは異なる順序で行ってもよく、ウエハWの移送とは無関係に受け台4を移動させ、回転ブラシ13でチャック機構をクリーニングしてもよい。
【0032】
新たなウエハWの移送において、受け台4のウエハ1枚分の右側への移動を行わず、搬送ロボット8aの軸心中心での回動により、左右一対のカセット7a,7aの内、左側のカセット7aから移送されるウエハWは受け台4上の右側の受け板12に、右側のカセット7aから移送されるウエハWは受け台4上の左側の受け板12に載せられるようにしてもよい。搬送ロボット8aの軸心中心での回動の幅を広げ、先に左側のカセット7aより左右の受け板12にウエハWを載せ、当該カセットが空になったならば、右側のカセット7aからウエハWを受け台4に載せるようにしてもよい。
【0033】
さらに、上記各ポリッシャーにおける研磨は、同時に終了するのが望ましい。従って、比較的研磨時間が短くて済む、第3のポリッシャー2cにおける仕上研磨の開始時期を、第1のポリッシャー2aにおける粗研磨、第2のポリッシャー2bにおける中仕上研磨の開始時期よりも遅らせ、全ポリッシャーで同時に研磨が終了するように調節してもよい。
【0034】
異なる種類のウエハWをそれぞれのカセット7a,7aに収納し、それぞれ研磨させることもできる。さらにウエハWの需要が少ないときは、チャック機構を構成する一対の吸着機構の一方のみを作動させ、他方は作動させないようにしてもよい。
【0035】
本発明の装置の態様として、研磨ステージ(ポリッシャー)がn(nは2〜5の整数)、ローディング(カセットからの研磨前のウエハの移送)・アンローディング(カセットへの研磨後のウエハの移送)が1ステージで全体が(n+1)ステージのときはインデッスヘッドの回動は360/(n+1)度、チャック機構は(n+1)基となる。すなわち、研磨ステージが粗研磨と仕上研磨の2ステージのときはチャック機構は3基、インデックスヘッドの回動は120度である。
【0036】
【発明の効果】
このように、本発明のウエハの研磨装置は、2基の受け板と1基の回転ブラシを受け台に一体に並設し、これらを直線的に往復移動し得るように基台に設けてあるので、回転ブラシを別体としてこれを駆動させる場合と比べて、装置をコンパクトに構成して、ウエハの移送とチャック機構の掃除とを行うことができる。
【0037】
また、受け台は、ウエハが載せられる受け板と回転ブラシとを、移動方向に沿って直列に並べて形成してあるので、ウエハのカセットへの移送と同時に回転ブラシによるチャック機構の吸着面の掃除を行うことができ、研磨処理が効率化し、全体の処理時間も短縮することができる。
【0038】
また、受け台は基台に設けたレールに沿ってスライド自在に設け、レールの中央部でチャック機構へのウエハの吸着が行えるようにし、その両側でカセットとのウエハの移送を行うように構成することにより、レールの両側に、研磨前後のウエハを収納するカセットとこれを移送する搬送ロボットを配置して、受け台とカセットとの間のウエハの移送を効率的に行うことができる。
【図面の簡単な説明】
【図1】本発明の研磨装置の一実施形態の構成を示す平面図である。
【図2】図1の研磨装置の略断面図である。
【図3】チャック機構の構成を示す図である。
【図4】受け台の構成を示す図である。
【図5】受け台に取り付けられた回転ブラシを示し、(A)はその概略平面図、(B)は(A)のV−V線に沿った断面図である。
【図6】図4のVI−VI線に沿った概略断面図である。
【図7】従来の研磨装置の構成を示す平面図である。
【符号の説明】
1 基台
2a〜2c ポリッシャー(研磨盤)
4 受け台
5 インデックスヘッド
6a〜6d チャック機構
7a,7b カセット
8a,8b 搬送ロボット
13 回転ブラシ
15 駆動機構
15a レール
O 中心
C 円
W ウエハ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for polishing a surface of a semiconductor wafer such as a bare wafer, a device wafer, an SOI wafer, a magnetic head wafer, and a magnetic disk wafer.
[0002]
[Prior art]
As this type of polishing equipment, an index head that rotatably supports the chuck mechanism is disposed above a base having a polishing disk, and the wafer is held by the chuck mechanism and the held wafer is pressed against the polishing disk. In addition, there is known a configuration in which a polishing disk and a chuck mechanism are rotated relative to each other to polish a wafer.
[0003]
More specifically, FIG. 7 shows an example of an apparatus that we describe in the specifications of Japanese Patent Application Nos. 10-234870 and 10-208540, and this polishing apparatus has three polishing discs (hereinafter referred to as “three polishing discs”) on a base 100. 110 and a pedestal 120 of one wafer W are arranged on the same circumference around an arbitrary point O so as to form an angle of 90 ° with respect to the point. A rotating shaft 180 having a rotating shaft core as a rotating shaft core is projected from the base 100, and the four chuck mechanisms 130 are arranged around the rotating shaft 180 so as to form an angle of 90 ° with the rotating shaft 180, and An index head (indicated by broken lines in the figure) 140 that supports these in a rotatable manner is supported in a rotatable manner, and the five wafers W placed on the cradle 120 by the transfer robot 150 are each chucked. Held in a batch by the mechanism, The index head 140 is rotated by 90 ° and guided to each polisher, the wafer W is pressed by each polisher, and the chuck mechanism and the polishing disk are rotated to polish the surface of the wafer W. . In the figure, reference numerals 160a and 160b denote cassettes on which wafers W before and after polishing are loaded, and 170 denotes a pad conditioner provided with each polisher.
[0004]
The wafer W whose surface has been polished through all the polishers 110 has been transferred to the cassette 160b by the transfer robot 150 after being placed on the cradle 120 again.
The chuck mechanism 130 that has released the holding of the wafer W guides a rotating brush (not shown) to the holding surface, and rotates this to clean the surface so that dust and dirt attached in the polishing process can be wiped off. It was.
[0005]
[Problems to be solved by the invention]
Cleaning the holding surface of the chuck mechanism 130 with a rotating brush is indispensable for reliably holding a new wafer W and ensuring flatness of the polished wafer W, but the rotating brush is parallel to the cassette side. If it is provided so as to be able to move forward and backward from a location located in the position, the structure of the apparatus becomes complicated, and there is a problem that the entire polishing apparatus cannot be made compact.
[0006]
In view of the above-described problems of the prior art, the present invention is an apparatus for polishing a semiconductor wafer, which can be integrated with a rotating brush to reduce the size of the apparatus and can perform an efficient polishing process. The challenge is to do so.
[0007]
[Means for Solving the Problems]
A wafer polishing apparatus according to the present invention for solving the above-described problems includes a base having a plurality of (n groups; where n is an integer of 2 to 4) polishing disks arranged on the same circumference, An index head that rotatably supports a plurality of (n + 1) chuck mechanisms on a rotating shaft above a base, a wafer before polishing transferred from a cassette, and a wafer after polishing transferred by a chuck mechanism In a wafer polishing apparatus that includes a wafer cradle to be mounted, holds the wafer from the back surface with a chuck mechanism, and polishes the wafer surface by pressing the surface against a polishing disk, the rotation shafts of the plurality of chuck mechanisms are The circumference connecting the center lines is on the circumference, and the cradle is a wafer receiving plate and a rotating brush for cleaning the chuck mechanism that are integrally arranged in a straight line, and the receiving plate and the rotating brush. The cradle with Provided retractably in the direction, vertical plane of the linear direction of the cradle back and forth is a below the index head, that the cradle so as to intersect on the circumference is provided retractably in the linear direction It is characterized by.
[0008]
In the above structure, arranged rails appropriate length to the base, the frame provided reciprocally linearly moves along the rail, the wafer and the receiving plate to be mounted with the rotary brush arranged in series to the linear movement direction Form a cradle.
[0009]
Further, in the above configuration, the wafer placed on the cradle is held by the chuck mechanism at a position where the circumference and the cradle intersect, and the wafer before polishing is removed from the cassette on one side of the rail across the intersecting portion. The wafer is transferred to the cradle and the polished wafer is transferred from the cradle to the cassette on the other side.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail based on the illustrated embodiments.
FIG. 1 shows the configuration of an embodiment of the polishing apparatus of the present invention. In the figure, reference numeral 1 is a base, 2a, 2b and 2c are polishers, and 3, 3 and 3 are pad conditioners attached to each polisher. 4 is a cradle for receiving a wafer, 5 is an index head, 6a, 6b, 6c and 6d are chuck mechanisms, 7a and 7b are cassettes loaded with wafers W, 8a and 8b are transfer robots, 9 is a wafer cleaning mechanism, W is a wafer.
[0011]
The base 1 is provided with three polishers 2a to 2c and a pad conditioner 3 on the upper surface thereof.
Each polisher is arranged on the circumference of a circle C centering on an arbitrary point O on the upper surface of the base 1, the polisher 2a and the polisher 2c are in opposite positions across the point O, and the polisher 2b is from both the polishers. They are arranged at equally spaced positions, that is, at positions that are at an angle of 90 ° to the point O.
When a later-described cradle 4 is positioned on the circumference of the circle C, the polisher 2b and the cradle 4 are opposed to each other at an angle of 180 ° with the point O interposed therebetween.
[0012]
Each polisher has a polisher 2a for rough polishing, a polisher 2b for intermediate finish polishing, and a polisher 2c for finish polishing. As shown in FIG. A polishing cloth 11 is affixed on the surface. Each polisher is provided with a pad conditioner 3 that advances and retracts linearly on the upper surface of the polishing pad 11 and rotates to repair the polishing pad 11.
[0013]
The cradle 4 is formed by integrating two receiving plates 12 and 12 on which the wafers W before and after polishing are mounted and one rotating brush 13 for cleaning the chucking surface of the chuck mechanism, and the side of the polisher. It is provided so that it can slide and move linearly.
More specifically, as shown in FIGS. 4 to 6, the cradle 4 includes the cradle plates 12, 12, the rotating brush 13, and the frame 14 that supports them. It is configured to be connected to the installed drive mechanism 15 via a connecting plate 15e.
[0014]
The receiving plates 12 and 12 are formed of a circular plate having a locking member 12a projecting from the periphery so that the wafer W can be placed on the upper surface thereof.
The rotating brush 13 is provided with a substantially cruciform disk 13b with a brush 13a projecting upward and fixed to a rotating shaft connected to a driving shaft of a motor 13c so as to be rotatable.
The frame 14 has a box shape, and on the upper surface thereof, the receiving plates 12 and 12 and the rotating brush 13 are arranged in series along the moving direction of the cradle 4, and the drive motor 13c of the rotating brush 13 is fixed therein. It is.
[0015]
The drive mechanism 15 is provided with a rail 15a having an appropriate length in the base 1 and a movable body 15b is slidably mounted on the rail. The movable body 15 is moved along the rail by a servo motor 15c and a ball screw rod 15d. It is provided so that it can reciprocate. The rail 15a is installed at a position slightly crossing the outer circumference of the circle C (see FIG. 4).
[0016]
The frame 14 is integrally connected to the moving body 15b of the drive mechanism 15 via a connecting plate 15e, and the cradle 4 is reciprocated linearly along the rail along with the moving body 15b on the side of the rail 15a. and, as shown in FIG. 4, when the cradle 4 is in the substantially central portion of the rail 15a is to intersect the outer periphery of the circle C, 2 groups receiving plate 12, 12 constituting the chucking mechanism the positioned below the suction mechanism 23, when the cradle 4 is on both ends of the rail 15a is adapted to be positioned substantially outside the circle C.
Also, when moving to the end of the cassette 7b side of the receiving table 4 garage Lumpur 15a (FIG. 4 right end in), the rotary brush 13 so as to positioned below one side of the suction mechanism 23 Yes.
[0017]
The index head 5 has a center point O of the circle C as a rotation axis, and is rotatably supported by a hollow rotation shaft 16 protruding above the base 1 (see FIG. 2). The four sets of chuck mechanisms 6a to 6d are equally spaced apart from each other at a position along the substantially circumference of the circle C at the lower part, that is, with the positions shifted by 90 ° with respect to the point O.
In the hollow portion of the rotary shaft 16, as shown in FIG. 2, the vacuum pump 17, a compressor 18 and the cleaning liquid tank 19, utilities tube 21a of the eight rigidity to connect the switching-off valve 20 is It is inserted, and necessary services such as reduced pressure air, pressurized air, and cleaning liquid can be supplied to each chuck mechanism via a flexible tube 22 described later.
As shown in FIG. 1, the circle C is also a circle C connecting the center lines of the rotation shafts 24 of the suction mechanisms 23 of the plurality of chuck mechanisms 6a to 6d.
[0018]
Each chuck mechanism is configured to operate integrally with two adsorption mechanisms 23 as a set.
Each suction mechanism 23 is attached downward near the edge of the index head 5, and as shown in FIG. 3, a circular frame is formed at the tip of a hollow rotating shaft 24 into which a rigid service tube 21b is inserted. A head 25 made of a material is attached, and a suction plate 26 having a large number of small holes 26a is mounted in the frame of the head 25, and rotated around a vertical axis by a motor 27 disposed above the index head 5. Similarly, the air cylinder 28 gives a back and forth movement in the vertical axis direction, and the above-mentioned service tube 23 is connected to the service tube 21 of the index head 5 through the flexible tube 22 so as to be used in the head. It is formed so as to be able to supply a hand, and is connected to the vacuum pump 17 through the service pipes 21a and 21b and the flexible pipe 22, and the inside of the head is depressurized by the vacuum pump to suck the wafer W. Adsorbed to 6, it is provided so as to be able to hold it.
Further, the compressor 18 and the cleaning liquid tank 19 are also connected by switching the opening / closing valve 20. The cleaning liquid cleans the small holes 26a of the suction plate 26, and the pressurized gas facilitates the separation of the wafer W from the suction plate 26.
[0019]
The cassette 7a is loaded with unpolished wafers W. When the cradle 4 is located on the cassette side, the wafers W in the cassette are sequentially transferred to the cradle 4 by the transfer robot 8a. It has become.
The cassette 7b is loaded with a polished wafer W. When the cradle 4 is located on the cassette side, the wafer W that has undergone the polishing process is transferred from the cradle 4 by the transfer robot 8b. It is to be transferred.
[0020]
The wafer cleaning mechanism 9 is for cleaning the polished wafer W by ejecting a cleaning liquid onto the wafer W.
[0021]
Next, the polishing process of the wafer W by the polishing apparatus of this embodiment configured as described above will be described.
[0022]
(1) First, the transfer robot 8 a is operated to transfer the wafer W before polishing from the cassette 7 a to the receiving table 4.
The cradle 4 is placed at the end of the rail 15a on the cassette 7a side, that is, the position of the cradle 4 shown by a solid line in FIG. 1, and the wafer W is transferred from the cassette 7a to the right receiving plate 12 of the cradle 4 by the transfer robot 8a. Transport and place. Subsequently, the cradle 4 is moved to the right by one wafer, and the wafer W is transferred from the cassette 7a to the left receiving plate 12.
Next, after the cradle 4 is moved along the rail 15a to the front of the index head 5, the chuck mechanism 6a is lowered at that position, and the two wafers W placed on the cradle 4 are sucked and held. Then, the chuck mechanism is raised. The chuck mechanism 6a holds the wafer W from the back surface.
[0023]
(2) The index head 5 is rotated 90 ° clockwise in FIG. 1 to guide the wafer W held by the chuck mechanism 6a onto the first polisher 2a, and the chuck mechanism 6a is lowered to polish the wafer W. The surface of the wafer W is roughly polished by pressing against 2a and rotating the rotary shafts 10 and 24. After the polishing, the chuck mechanism 6a is raised and moved on the polisher.
During this time, the cradle 4 is returned to the end position on the cassette 7a side, and the wafer W is sequentially placed on the right and left receiving plates 12 and 12 of the cradle 4 in the same manner as described above. 4 is moved along the rail 15 a to the center of the index head 5, the two wafers W are attracted and held by the chuck mechanism 6 b, and then the chuck mechanism is raised above the receiving table 4.
[0024]
(3) The index head 5 is rotated by 90 ° in the same direction as described above, the wafer W held by the chuck mechanism 6a is placed on the second polisher 2b, and the wafer W held by the chuck mechanism 6b is put on the first polisher. Each of the chuck mechanisms 6a and 6b is moved down, and the intermediate finish polishing of the wafer W is performed by the polisher 2b, and the rough finish polishing of the wafer W is performed by the polisher 2a. When the polishing is finished, each chuck mechanism is raised and moved onto the polisher.
During this time, the cradle 4 is returned to the end position on the cassette 7a side, new wafers W are sequentially placed on the cradle 4 from the cassette 7a in the same manner as described above, and the cradle 4 is further moved to the center of the index head 5 to After the two wafers W are sucked and held by the mechanism 6 c, the chuck mechanism is raised above the receiving table 4.
[0025]
(4) The index head 5 is further rotated by 90 ° in the same manner as described above to place the wafer W held by the chuck mechanism 6a on the third polisher 2c and the wafer W held by the chuck mechanism 6b on the second polisher. The wafer W held on the chuck mechanism 6c is guided onto the first polisher 2a on the 2b, the chuck mechanisms 6a, 6b and 6c are lowered, and the polishing of the wafer W is performed by the polisher 2c. The wafer W is subjected to intermediate finish polishing, and the polisher 2a performs rough finish polishing of the wafer W. When polishing is completed by each polisher, each chuck mechanism is raised and moved onto the polisher.
During this time, the cradle 4 is returned to the end position on the cassette 7a side, new wafers W are sequentially placed on the cradle 4 from the cassette 7a in the same manner as described above, and the cradle 4 is further moved to the center of the index head 5 to After the two wafers W are attracted and held by the mechanism 6 d, the chuck mechanism is raised above the receiving table 4.
After the wafer W is attracted to the chuck mechanism 6 d, the cradle 4 is fixed to the central portion of the index head 5.
[0026]
(5) Further, the index head 5 is rotated by 90 ° in the same manner as described above, the wafer W polished by the third polisher 2c is guided onto the cradle 4, the chuck mechanism 6a is lowered, and vacuum suction is stopped and rotated. Pressurized air is sent into the shaft 24 to place both wafers W on the receiving plates 12 and 12 of the receiving table 4, and a cleaning liquid is ejected from the wafer cleaning mechanism 9 to clean the suction surface (back surface) of the wafer W.
[0027]
When the polished wafer W is placed on the cradle 4, the cradle 4 is moved from the center of the index head 5 to the right side by one wafer in FIGS. 1 and 4, and the cradle 4 is moved by the transfer robot 8b. The wafer W placed on the right receiving plate 12 is transferred to the cassette 7b. During this time, the rotating brush 13 is brought into contact with the suction surface of the suction mechanism 23 on one side (left side) of the chuck mechanism 6a, and the brush is rotated. The dirt is wiped off by rubbing, and then the cradle 4 is further moved to the right by one wafer, and the wafer W placed on the cradle 12 on the left side of the cradle 4 is transferred to the cassette 7b by the transfer robot 8b. During this time, the rotating brush 13 is brought into contact with the suction surface of the suction mechanism 23 on the other side (right side) of the chuck mechanism 6a, and the brush is rotated and rubbed to wipe off the dirt. As described above, the suction surface of the chuck mechanism 6a is cleaned by the rotating brush 13 while the polished wafer W is transferred to the cassette 7b.
[0028]
Then, after the cleaning of the chuck mechanism 6a by the rotating brush 13 is completed, the cradle 4 is moved to the end on the cassette 7a side to place a new wafer W, and again moved to the center of the index head 5, and the new wafer W is moved. It is adsorbed to the chuck mechanism 6a. After the wafer W is attracted to the chuck mechanism 6a, the cradle 4 is fixed to the central portion of the rail 15a.
[0029]
During these periods, the wafer W polished by the second polisher 2b is attracted to the third polisher 2c, the wafer W polished by the first polisher 2a is attracted to the second polisher 2b, and the chuck mechanism 6d. Each wafer W is guided to the first polisher 2a, the chuck mechanism is lowered, and the wafer W is polished by each polisher in the same manner as described above.
[0030]
(6) Thereafter, in the same manner, the wafer W is transferred from the cassette 7a, transferred to the cassette 7b as the index head 5 is rotated every 90 ° and the cradle 4 is moved, and the rotating brush 13 on the suction surface of the chuck mechanism. The wafer W is continuously polished while performing cleaning and polishing by each polisher.
[0031]
In addition, the said form is only an example and arrangement | positioning and the number of polishers and chuck mechanisms can be set as appropriate.
For example, the index head 5 in the step (6) may be rotated by 270 ° in the reverse direction (counterclockwise). The cleaning of the chuck mechanism by the rotating brush 13 may be performed in an order different from the above, and the receiving mechanism 4 may be moved regardless of the transfer of the wafer W and the chuck mechanism may be cleaned by the rotating brush 13.
[0032]
In the transfer of a new wafer W, the cradle 4 is not moved to the right side of one wafer, but the left side of the pair of left and right cassettes 7a and 7a is turned by the rotation of the transfer robot 8a about the axis center. The wafer W transferred from the cassette 7 a may be mounted on the right receiving plate 12 on the receiving table 4, and the wafer W transferred from the right cassette 7 a may be mounted on the left receiving plate 12 on the receiving table 4. . When the wafer W is placed on the left and right receiving plates 12 from the left cassette 7a and the cassette W becomes empty, the width of the rotation of the transfer robot 8a at the center of the axis is widened. W may be placed on the cradle 4.
[0033]
Furthermore, it is desirable to finish the polishing in each of the polishers at the same time. Therefore, the start time of finish polishing in the third polisher 2c, which requires a relatively short polishing time, is delayed from the start time of rough polishing in the first polisher 2a and intermediate finish polishing in the second polisher 2b. You may adjust so that grinding | polishing may be complete | finished simultaneously with a polisher.
[0034]
Different types of wafers W can be stored in the respective cassettes 7a and 7a and polished. Further, when the demand for the wafer W is small, only one of the pair of suction mechanisms constituting the chuck mechanism may be operated and the other may not be operated.
[0035]
As an aspect of the apparatus of the present invention, the polishing stage (polisher) is n (n is an integer of 2 to 5), loading (transfer of the wafer before polishing from the cassette), unloading (transfer of the wafer after polishing to the cassette) ) Is one stage and the whole is an (n + 1) stage, the rotation of the index head is 360 / (n + 1) degrees and the chuck mechanism is an (n + 1) base. That is, when the polishing stage is two stages of rough polishing and finish polishing, there are three chuck mechanisms and the index head rotates 120 degrees.
[0036]
【The invention's effect】
As described above, the wafer polishing apparatus of the present invention is provided with two receiving plates and one rotating brush integrally arranged in parallel on the receiving table, and these are provided on the supporting table so that they can reciprocate linearly. Therefore, as compared with the case where the rotary brush is driven as a separate body, the apparatus can be configured more compactly to transfer the wafer and clean the chuck mechanism.
[0037]
In addition, since the receiving plate is formed by arranging the receiving plate on which the wafer is placed and the rotating brush in series along the moving direction, the chucking surface of the chuck mechanism is cleaned by the rotating brush simultaneously with the transfer of the wafer to the cassette. Thus, the polishing process can be made more efficient and the entire processing time can be shortened.
[0038]
The cradle is slidable along the rail provided on the base so that the wafer can be attracted to the chuck mechanism at the center of the rail, and the wafer can be transferred to the cassette on both sides. By doing so, a cassette for storing wafers before and after polishing and a transfer robot for transferring the wafer before and after polishing are arranged on both sides of the rail, so that the wafer can be efficiently transferred between the cradle and the cassette.
[Brief description of the drawings]
FIG. 1 is a plan view showing a configuration of an embodiment of a polishing apparatus of the present invention.
FIG. 2 is a schematic cross-sectional view of the polishing apparatus of FIG.
FIG. 3 is a diagram illustrating a configuration of a chuck mechanism.
FIG. 4 is a diagram showing a configuration of a cradle.
5A and 5B show a rotating brush attached to a cradle, in which FIG. 5A is a schematic plan view thereof, and FIG. 5B is a cross-sectional view taken along line V-V in FIG.
6 is a schematic cross-sectional view taken along the line VI-VI in FIG.
FIG. 7 is a plan view showing a configuration of a conventional polishing apparatus.
[Explanation of symbols]
1 base
2a ~ 2c Polisher (Polisher)
4 cradle
5 Index head
6a-6d chuck mechanism
7a, 7b cassette
8a, 8b Transfer robot
13 Rotating brush
15 Drive mechanism
15a Rail O Center C Circle W Wafer

Claims (3)

複数(n基;但し、nは2〜4の整数)の研磨盤を同一の円周上に配してなる基台と、この基台の上方で複数(n+1基)のチャック機構を回動自在に回転軸に支持してなるインデックスヘッドと、カセットから移送される研磨前のウエハ及びチャック機構により移送される研磨後のウエハが載置されるウエハ受け台とを備え、ウエハを裏面からチャック機構で保持し、その表面を研磨盤に押し付けてウエハ表面の研磨を行うウエハの研磨装置において、上記複数のチャック機構の回転軸の中心線を結ぶ円周は上記円周上に在り、上記受け台はウエハの受け板とチャック機構掃除用の回転ブラシとを直線上に一体に並設したもので、且つ、受け板と回転ブラシとを並設した受け台を直線方向に進退自在に設け、受け台の進退する直線方向の垂直面が上記インデックスヘッドの下方であって、上記円周上に交差するように上記受け台が直線方向に進退自在に設けられたことを特徴とするウエハの研磨装置。A base having a plurality of (n groups; n is an integer of 2 to 4) polishing machines arranged on the same circumference, and a plurality (n + 1) of chuck mechanisms are rotated above the base. An index head that is freely supported on a rotating shaft, a wafer cradle on which a wafer before polishing transferred from a cassette and a wafer after polishing transferred by a chuck mechanism are placed, and the wafer is chucked from the back surface. In the wafer polishing apparatus that holds the mechanism and presses the surface against the polishing disk to polish the wafer surface, a circumference connecting the center lines of the rotation axes of the plurality of chuck mechanisms is on the circumference, and the receiving The stand is a wafer receiving plate and a rotating brush for cleaning the chuck mechanism that are integrally arranged in a straight line, and a receiving table in which the receiving plate and the rotating brush are arranged in parallel is provided so as to freely advance and retract in a linear direction. A vertical descent of the cradle Faces a below the index head, a polishing apparatus of a wafer, characterized in that the cradle is provided retractably in a linear direction so as to cross over the circumference. 適宜長さのレールが基台に配され、このレールに沿って往復直線移動自在に設けたフレームに、ウエハが載せられる受け板と回転ブラシとを当該直線移動方向に直列に並べて受け台を設けてなる請求項1に記載のウエハの研磨装置。A rail with an appropriate length is arranged on the base, and a receiving plate on which a wafer is placed and a rotating brush are arranged in series in the linear movement direction on a frame that can be reciprocated linearly along the rail. The wafer polishing apparatus according to claim 1. 上記円周と受け台とが交差する位置において受け台に載せられたウエハをチャック機構に保持させ、当該交差部を挟んだレールの一側において研磨前のウエハをカセットから受け台に移送し、他側において研磨後のウエハを受け台からカセットに移送するように構成された請求項1又は2に記載のウエハの研磨装置。At the position where the circumference and the cradle intersect , the wafer placed on the cradle is held by the chuck mechanism, and the wafer before polishing is transferred from the cassette to the cradle on one side of the rail across the intersection. The wafer polishing apparatus according to claim 1 , wherein , on the other side, the polished wafer is transferred from a receiving table to a cassette.
JP27181898A 1998-09-25 1998-09-25 Wafer polishing equipment Expired - Fee Related JP4260251B2 (en)

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US6171965B1 (en) 1999-04-21 2001-01-09 Silicon Genesis Corporation Treatment method of cleaved film for the manufacture of substrates
US6287941B1 (en) 1999-04-21 2001-09-11 Silicon Genesis Corporation Surface finishing of SOI substrates using an EPI process
US6881644B2 (en) 1999-04-21 2005-04-19 Silicon Genesis Corporation Smoothing method for cleaved films made using a release layer
JP4732597B2 (en) * 2001-01-23 2011-07-27 株式会社岡本工作機械製作所 Substrate polishing equipment
JP2006315160A (en) * 2005-05-16 2006-11-24 Fuji Electric Holdings Co Ltd Finish polishing method for glass substrate of magnetic disk
US9362439B2 (en) 2008-05-07 2016-06-07 Silicon Genesis Corporation Layer transfer of films utilizing controlled shear region
US8993410B2 (en) 2006-09-08 2015-03-31 Silicon Genesis Corporation Substrate cleaving under controlled stress conditions
JP6083346B2 (en) * 2013-07-29 2017-02-22 信越半導体株式会社 Wafer polishing method and wafer polishing apparatus
CN110303419B (en) * 2019-08-05 2021-06-22 西安奕斯伟硅片技术有限公司 Polishing equipment and method
CN113814854A (en) * 2021-09-28 2021-12-21 浙江芯晖装备技术有限公司 A novel burnishing machine for wafer processing

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