JP4258820B2 - Exothermic panel installation device, exothermic panel fixing member and exothermic panel at counter - Google Patents

Exothermic panel installation device, exothermic panel fixing member and exothermic panel at counter Download PDF

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JP4258820B2
JP4258820B2 JP2007106146A JP2007106146A JP4258820B2 JP 4258820 B2 JP4258820 B2 JP 4258820B2 JP 2007106146 A JP2007106146 A JP 2007106146A JP 2007106146 A JP2007106146 A JP 2007106146A JP 4258820 B2 JP4258820 B2 JP 4258820B2
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generating panel
counter
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frame
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JP2007309636A (en
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久喜 田中
康雄 廣中
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イーエクィップ株式会社
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Description

この発明は、壁面へ発熱パネルを固定する技術であって、既設の壁面又は新設の壁面に広狭自在でかつ容易に発熱パネルを固定できると共に、メンテナンスも容易にすることを目的としたカウンターにおける発熱パネル設置装置及び発熱パネル固定部材並びに発熱パネルに関する。   The present invention is a technique for fixing a heat generating panel to a wall surface. The heat generating panel can be freely fixed to an existing wall surface or a new wall surface, and the heat generating panel can be fixed easily. The present invention relates to a panel installation device, a heat generating panel fixing member, and a heat generating panel.

従来電気発熱シートの用途としては、床パネル、暖房床、暖房畳などについて提案があり、床パネルについては実用化され、今後普及が見込まれている。   Conventionally, there have been proposals for floor panels, heated floors, heated tatami mats, and the like as uses of electric heating sheets. The floor panels have been put into practical use and are expected to spread in the future.

前記電気発熱シートは、絶縁フィルムに、カーボン粉末を主材とするカーボン塗料を塗布又は印刷した通電シートへ、導電条を接続し、通電により前記カーボン粉末が赤熱して遠赤外線を発生させると共に、カーボン粉末の特性上、温度上昇による抵抗増加で自動的に出力制御が可能であることから、従来知られているニクロム電熱線に代えて、今後実用化範囲が拡大される可能性が大きいと判断される。
特開2003−243134 特開2004−311178 実開昭60−177482
The electrical heating sheet is connected to a conductive sheet coated or printed with a carbon paint mainly composed of carbon powder on an insulating film, and the carbon powder is heated red to generate far infrared rays when energized. Due to the characteristics of the carbon powder, it is possible to automatically control the output by increasing the resistance due to temperature rise, so instead of the conventionally known nichrome heating wire, it is highly likely that the practical application range will be expanded in the future. Is done.
JP 2003-243134 A JP2004-31178A Shokai 60-177482

前記従来の床暖房は、発熱シートが薄い為に、従来の床材の性質、寸法のままで床暖房の発熱材として用いることができる利点がある。そこで発熱材の設置は、前記発熱シートを断熱パネルと、保護パネルとで挟着し、床板の下に敷設して使用している。   Since the conventional floor heating has a thin heat generating sheet, there is an advantage that it can be used as a heat generating material for floor heating while maintaining the properties and dimensions of the conventional floor material. Therefore, the heat generating material is used by sandwiching the heat generating sheet between a heat insulating panel and a protective panel and laying it under the floor board.

また特許出願人は、先に、カウンターの腰板に発熱パネルを貼着して、カウンター内側の暖房を発案したが、未だ固定装置については、一貫した取付け構造が開発されず、研究課題となっていた。特に垂直壁に固定する発熱パネルについては、その固定構造はもとより、形態、包装、輸送及び作業性等についても今後の研究課題であった。   In addition, the patent applicant previously invented heating inside the counter by sticking a heat generating panel to the counter's waist plate, but for the fixing device, a consistent mounting structure has not yet been developed, which is a research subject. It was. In particular, regarding the heat generating panel fixed to the vertical wall, not only the fixing structure but also the form, packaging, transportation, workability, etc. were the future research subjects.

この発明は、電気発熱シートに断熱材を層着して発熱パネルとし、この発熱パネルをカウンターの腰板へ、固定枠を介して固定し、又は枠付発熱パネルを固定することにより、前記従来の問題点を解決したのである。   In the present invention, a heat generating material is layered on an electric heat generating sheet to form a heat generating panel, and the heat generating panel is fixed to the waist plate of the counter via a fixed frame, or the heat generating panel with a frame is fixed. It solved the problem.

前記固定枠には、配線スペースを設け、これに化粧枠を着脱自在に嵌合係止させることにより、この発明の主要取付け構造を完成した。   A wiring space is provided in the fixed frame, and a decorative frame is detachably fitted and locked thereto, thereby completing the main mounting structure of the present invention.

従来この種電気器具を設置する場合には、実際上配線の処理及び整理、メンテナンス、各部材の包装、運搬等に作業性が左右されることも珍しくない。そこで最も効率よく処理できるように、各部を研究開発し、この発明を完成したのである。   Conventionally, when installing this type of electric appliance, it is not uncommon for workability to be affected by the processing and arrangement of wiring, maintenance, packaging of each member, transportation, and the like. Therefore, each part has been researched and developed so that it can be processed most efficiently, and the present invention has been completed.

即ちこの発明は、カウンター腰板へ発熱パネルを当接し、該発熱パネルと、カウンター天板の下面との間へ、前記発熱パネルの固定枠を設置し、該発熱パネルの固定枠にその配線スペースを覆う化粧枠を着脱自在手段により固定したことを特徴とするカウンターにおける発熱パネル設置装置であり、カウンター腰板へ発熱パネルを当接し、該発熱パネルと、カウンター天板の下面との間へ、前記発熱パネルの固定枠を設置し、該発熱パネルの固定枠にその配線スペースを覆う化粧枠を着脱自在手段により固定し、前記発熱パネル及び化粧枠の外側に仕上げ用の蓄熱合板を被着し、その外側に仕上げ材を被着したことを特徴とするカウンターにおける発熱パネル設置装置である。   That is, in the present invention, the heat generating panel is brought into contact with the counter waist plate, the fixing frame of the heat generating panel is installed between the heat generating panel and the lower surface of the counter top plate, and the wiring space is provided in the fixing frame of the heat generating panel. A heating panel installation device for a counter, characterized in that a covering decorative frame is fixed by means of detachable means, wherein the heating panel is brought into contact with a counter waist plate, and the heat generation panel is placed between the heating panel and the lower surface of the counter top plate. A fixing frame for the panel is installed, a decorative frame covering the wiring space is fixed to the fixing frame of the heat generating panel by a detachable means, and a heat storage plywood for finishing is attached to the outside of the heat generating panel and the decorative frame, It is the heat generating panel installation apparatus in the counter characterized by having adhered the finishing material on the outer side.

また他の発明は、カウンター腰板へ発熱パネルを当接し、該発熱パネルと、カウンター天板の下面との間へ、前記発熱パネルの固定枠を設置し、該発熱パネルの固定枠にその配線スペースを覆う化粧枠を着脱自在手段により固定し、前記発熱パネルの外側に、仕上げ材を被着したことを特徴とするカウンターにおける発熱パネル設置装置であり、化粧枠の着脱自在手段は、固定枠と、化粧枠の当接面の嵌合係止としたものであり、固定枠と、化粧枠の組合せによる固定は、発熱パネルの上方又は上下両方或いは四周に設けたものである。   In another aspect of the invention, a heat generating panel is brought into contact with the counter waist plate, a fixing frame of the heat generating panel is installed between the heat generating panel and the lower surface of the counter top plate, and a wiring space is provided in the fixing frame of the heat generating panel. A heating panel installation device in a counter, characterized in that a decorative frame covering the frame is fixed by a detachable means, and a finishing material is attached to the outside of the heating panel. The fixing of the abutment surface of the decorative frame is engaged and fixed, and the fixing by the combination of the fixed frame and the decorative frame is provided above or both above and below the heat generating panel or around the circumference.

次に、化粧枠の着脱自在手段は、パネル固定枠に設けた係止凹部又は係止凸部へ、配線スペースを覆う化粧枠の係止凸部又は係止凹部を嵌合係止させるものであり、固定枠は、カウンター腰板へ発熱パネルを固定するものであり、発熱パネルは、断熱材に、発熱フィルムを層着固定して構成したものである。   Next, the detachable means of the decorative frame is for engaging and locking the locking convex portion or the locking concave portion of the decorative frame covering the wiring space to the locking concave portion or the locking convex portion provided in the panel fixing frame. The fixing frame fixes the heat generating panel to the counter waist plate, and the heat generating panel is configured by fixing the heat generating film to the heat insulating material.

更に、直角状の側面L型の取付け面を有する発熱パネル固定枠と、該発熱パネル固定枠に、配線スペースを介し、被覆して係止固定する化粧枠とを組み合せたことを特徴とする発熱パネル固定部材であり、直角状の側面L型の取付け面を有する発熱パネル固定枠と、該発熱パネル固定枠に、配線スペースを介し、被覆して係止固定する化粧枠を嵌脱自在に嵌合係止したものである。   Further, the heat generating panel fixing frame having a right side L-shaped mounting surface, and a heat generating panel fixing frame combined with a decorative frame that covers and locks and fixes the heat generating panel fixing frame through a wiring space. A panel fixing member, a heat generating panel fixing frame having a right-angle side L-shaped mounting surface, and a decorative frame that covers and fixes to the heat generating panel fixing frame through a wiring space is detachably fitted. It is a locked one.

また、カウンター腰板へ固定する発熱パネルにおいて、断熱ボード、発熱シート及び伝熱板を順次層着して積層板とし、該積層板の四周に縁材を固定し、該縁材の1つに前記発熱シートの電気コードを内装したことを特徴とする発熱パネルであり、少なくとも1つの縁材に、電気コードの収容空間を設け、前記縁材にカバーを着脱自在に取り付けたものである。   Further, in the heat generating panel to be fixed to the counter waist plate, a heat insulating board, a heat generating sheet and a heat transfer plate are sequentially layered to form a laminated plate, and an edge member is fixed to the four circumferences of the laminated plate, and the one of the edge members is A heat generating panel is characterized in that an electric cord of a heat generating sheet is housed therein, and an electric cord housing space is provided in at least one edge member, and a cover is detachably attached to the edge member.

前記発明において、固定枠と、化粧枠の嵌合は、雌部と雄部による場合(凹入部と凸出部の係止嵌合)、係止部による場合(一方の溝へ、他方の突起が入る)蝶番と、止片による場合など、各種例示が考えられるが、何れも採用することができる。   In the above invention, the fixing frame and the decorative frame are fitted by a female part and a male part (engagement fitting of the recessed part and the protruding part), and by a latching part (to one groove and the other protrusion). Various examples are conceivable, such as the case of a hinge and a stop piece, and any of them can be adopted.

前記装置には、制御器30を付設していて、発熱時間又は温度を設定し、所望時間、所望温度を保持できるようにしてある。従って、設定以上の温度になったり、消し忘れた為に電気を浪費するなどの欠点を未然に防止することができる。   The apparatus is provided with a controller 30 so that the heat generation time or temperature can be set and the desired temperature can be maintained for a desired time. Accordingly, it is possible to prevent disadvantages such as the temperature exceeding the set value or the waste of electricity due to forgetting to turn off.

前記装置によれば、既設のカウンターと、新設カウンターとにより、作業及び使用部材、外形などに若干異なる場合もあるが、発熱パネル及び固定枠並びに化粧枠は同一である。   According to the apparatus, although the work and used members, the outer shape, and the like may be slightly different depending on the existing counter and the new counter, the heat generating panel, the fixed frame, and the decorative frame are the same.

前記装置によれば、発熱パネルはもとより、固定枠、化粧枠は、常時必要としているので、実質的には同一装置として取扱うことができる。   According to the apparatus, since the fixing frame and the decorative frame are always required as well as the heat generating panel, they can be handled substantially as the same apparatus.

また固定枠のみが固定ビスを用いているので、作業性についても良好であり、発熱パネル及び固定枠などは連結方式であるから、包装、輸送、作業性についても、必要な時に必要数を連結し、小面積(例えば0.1m)から大面積(例えば10m)でも自由に設置することができる。 Also, since only the fixed frame uses fixed screws, the workability is also good, and the heating panel and the fixed frame are connected, so the required number of connections for packaging, transportation, and workability are connected when necessary. However, it can be freely installed even from a small area (for example, 0.1 m 2 ) to a large area (for example, 10 m 2 ).

前記発熱パネルの外形は、主として方形であるが、これに限定されることなく、方形以外の多角形又は外縁を曲線仕上げにすることもできる。要するにカウンターの取付場所に最も適合する形状にすることができる。   The outer shape of the heat generating panel is mainly rectangular, but is not limited to this, and a polygon or outer edge other than the square can be curved. In short, it is possible to make the shape most suitable for the mounting location of the counter.

前記発熱パネルは、通常カウンターの適所へビス固定するが、両面接着テープなどの接着固定もできる。   The heat generating panel is usually screw-fixed at an appropriate position on the counter, but can also be bonded and fixed using a double-sided adhesive tape or the like.

この発明によれば、カウンターの縦壁のように、他物の固定作業がむつかしい場合であっても、自由、容易かつ迅速に設置し得る効果がある。また必要面積の作成が自由に選定できるので、例えば0.1m〜10m又は10m以上であっても、基本発熱パネルの並列使用により容易に対応することができる効果がある。 According to the present invention, even if it is difficult to fix other objects, such as the vertical wall of the counter, there is an effect that it can be installed freely, easily and quickly. Since also the creation of necessary area can be freely selected, for example, even 0.1 m 2 through 10m 2 or 10 m 2 or more, there is an effect that can be readily accommodated by the parallel use of the initial heat panel.

また配線を固定枠内へ敷設し、これに化粧枠を被着するので、メンテナンスが容易であるのみならず、故障があれば、容易に発見し、これを容易に処理することができる効果がある。   In addition, since the wiring is laid in the fixed frame and the decorative frame is attached thereto, not only the maintenance is easy, but also there is an effect that if there is a failure, it can be easily detected and handled easily. is there.

この発明は、カウンターの腰板の発熱パネル固定位置に、発熱パネルを並列設置し、発熱パネルの上部に、この発明の固定枠を当接載置した後、前記固定枠をビスによって腰板と断熱パネルに固定し、このような作業を必要広さまで(断熱パネルの枚数により定まる)行なう。次に前記固定枠内へ発熱シート用の配線を収容した後、化粧枠を被着すれば、この発明の発熱パネルの固定作業を終了することができる。   In the present invention, the heat generating panel is installed in parallel at the heat generating panel fixing position of the waist plate of the counter, and the fixing frame of the present invention is placed in contact with the upper portion of the heat generating panel. And perform such work up to the required size (determined by the number of heat insulating panels). Next, after the wiring for the heat generating sheet is accommodated in the fixing frame and then the decorative frame is attached, the fixing operation of the heat generating panel of the present invention can be completed.

この発明において、既設のカウンターへ発熱パネルを固定するには、カウンターの腰板に、前記発熱パネルを並列立設し、発熱パネルを固定枠で固定し、配線後、化粧枠を被着して、発熱パネルの外側の発熱シート面へ、耐熱クロスなどよりなる仕上げ材(化粧材)を被着することにより、全取付け作業を終了する。   In this invention, in order to fix the heat generating panel to the existing counter, the heat generating panel is installed in parallel on the waist plate of the counter, the heat generating panel is fixed with a fixed frame, and after wiring, the decorative frame is attached, By attaching a finishing material (decorative material) made of heat-resistant cloth or the like to the heat generating sheet surface outside the heat generating panel, the entire mounting operation is completed.

次に新設カウンターの場合には、カウンターの腰板に発熱パネルを並列固定することは前記と同様である。この場合には、カウンターに十分のスペースを取ることができるので、前記発熱パネルの外側へ、床上からカウンターの天板下面に到達する蓄熱合板を設置して化粧板及び発熱パネルを覆った後、前記蓄熱合板の外側へ仕上げ材(例えば耐熱クロス、石板又はコルク材など)を装着すれば、この発明の新設カウンターの発熱パネル内蔵工事を終了する。   Next, in the case of a new counter, the heating panel is fixed in parallel to the counter's waist plate as described above. In this case, since sufficient space can be taken in the counter, after installing the heat storage plywood that reaches the lower surface of the counter top plate from the floor to the outside of the heat generating panel and covering the decorative plate and the heat generating panel, If a finishing material (for example, a heat-resistant cloth, a stone plate, or a cork material) is attached to the outside of the heat storage plywood, the construction of the new counter built in the present invention is completed.

新設カウンター用の実施例。   Example for a new counter.

この発明の実施例を図1、2に基づいて説明すれば、カウンター1の腰板1aの下側部へ発熱パネル2を並列設置し、前記発熱パネル2の上部へ、側面L状の固定枠3を設置する。前記固定枠3の直立部3aをビス4により、前記腰板1aへ固定し、水平部3bをビス4により、発熱パネル2の断熱材5へ固定する。前記発熱パネル2の断熱材5と発熱シート6とは、接着剤などにより一体的に貼着してある。また断熱材5と発熱シート6との間にアルミ板20(例えば厚さ0.2mm)を介装する。   An embodiment of the present invention will be described with reference to FIG. 1 and FIG. Is installed. The upright portion 3 a of the fixed frame 3 is fixed to the waist plate 1 a by screws 4, and the horizontal portion 3 b is fixed to the heat insulating material 5 of the heat generating panel 2 by screws 4. The heat insulating material 5 and the heat generating sheet 6 of the heat generating panel 2 are integrally attached with an adhesive or the like. Further, an aluminum plate 20 (for example, a thickness of 0.2 mm) is interposed between the heat insulating material 5 and the heat generating sheet 6.

前記固定枠3の水平部3bには、奥部に拡大した係止部7aを有する水平凹部7が設けてあり、前記水平部3bの上部には、側面方形の配線スペース8が設けてある。前記固定枠3の上部と側部には、側面逆L状の化粧枠9が被冠され、該化粧枠9の下部には、水平方向に係止凸部11が突設され、該係止凸部11の先端側には、前記拡大した係止部7aと係止する拡大係止凸部11aが設けてある。図中11bは、拡大係止凸部11aに設けた溝であって、係止凸部11を係止凹部7へ挿入する際に、拡大係止凸部11aを縮小させる為の溝であり、1bはカウンターの天板である。   The horizontal portion 3b of the fixed frame 3 is provided with a horizontal concave portion 7 having a locking portion 7a that is enlarged at the back, and a lateral rectangular wiring space 8 is provided above the horizontal portion 3b. On the upper and side portions of the fixed frame 3, a side inverted L-shaped decorative frame 9 is crowned, and on the lower portion of the decorative frame 9, a locking projection 11 is projected in the horizontal direction. On the distal end side of the convex portion 11, an enlarged locking convex portion 11 a that locks with the enlarged locking portion 7 a is provided. 11b in the figure is a groove provided in the enlarged locking projection 11a, and is a groove for reducing the enlarged locking projection 11a when the locking projection 11 is inserted into the locking recess 7. 1b is a counter top plate.

前記化粧枠9の上部には、捨て張板12を張設する。前記発熱パネル2、化粧枠9及び張板12の外側には蓄熱合板13と、仕上げ材14とを順次設置すれば、この発明の発熱パネル2を設置したカウンター15が構成される。   On the upper part of the decorative frame 9, a discard tension plate 12 is stretched. If the heat storage plywood 13 and the finishing material 14 are sequentially installed outside the heat generating panel 2, the decorative frame 9, and the tension plate 12, a counter 15 having the heat generating panel 2 of the present invention is configured.

前記実施例において、発熱パネル2の電源スイッチ10を入れると、発熱パネル2は、予め定めた温度(例えば60℃)に加熱され、その熱は、蓄熱合板13に蓄積された後、仕上げ材14を矢示22のように伝導し、空気流により23、24、25のように上昇して、カウンターの天板下を加温する(例えば25℃に加温)。従ってカウンターに面して腰掛けている客も同温度で加温される。   In the embodiment, when the power switch 10 of the heat generating panel 2 is turned on, the heat generating panel 2 is heated to a predetermined temperature (for example, 60 ° C.), and the heat is accumulated in the heat storage plywood 13 and then the finishing material 14. Is conducted as indicated by arrow 22 and rises as indicated by 23, 24, 25 by the air flow to heat the bottom of the counter top (for example, warm to 25 ° C.). Therefore, the customer sitting on the counter is also heated at the same temperature.

前記実施例の発熱パネル2を、仕上げ材14側より見れば、図3のようになる。即ち正方形の発熱パネル2と矩形の発熱パネル2aとの上下を、固定枠3、3で夫々と、ビス4、4で夫々固定する。前記固定枠3、3の両側面には、互いに嵌合する凹部3cと、凸部3dが設けてあり、隣接固定枠3、3は、前記凹部3cと凸部3dによって、上下方向の高さを正確に一致させてある。前記発熱パネル2、2aの隅部には、リード線36a、36bの接続部40、40が設けられ、中間部はコネクター40a、40aにより接続されている。図中30は制御器である。   FIG. 3 shows the heat generating panel 2 of the above embodiment when viewed from the finishing material 14 side. That is, the upper and lower sides of the square heat generating panel 2 and the rectangular heat generating panel 2a are fixed by the fixing frames 3 and 3 and the screws 4 and 4, respectively. On both side surfaces of the fixed frames 3 and 3, there are provided a recessed portion 3c and a convex portion 3d that are fitted to each other, and the adjacent fixed frames 3 and 3 have a vertical height defined by the concave portion 3c and the convex portion 3d. Are matched exactly. Connection portions 40 and 40 of lead wires 36a and 36b are provided at corners of the heat generating panels 2 and 2a, and intermediate portions are connected by connectors 40a and 40a. In the figure, 30 is a controller.

前記実施例の発熱パネル2、2aの外側部は、夫々固定枠3、3により確実に固定されている。前記各固定枠3、3には、夫々化粧枠9、9が被嵌してある(図2)。   The outer portions of the heat generating panels 2 and 2a of the embodiment are securely fixed by the fixing frames 3 and 3, respectively. Each of the fixed frames 3, 3 is fitted with a decorative frame 9, 9 (FIG. 2).

既設カウンターの実施例。   Example of an existing counter.

この発明の実施例を図5、6、7について説明すれば、カウンター1の腰板1aの下側部へ、発熱パネル2を並列設置し、前記発熱パネル2の上部へ、側面L状の固定枠16を設置する。前記固定枠16の直立壁16aをビス4により、前記腰板1aへ固定し、水平部16bをビス4により、発熱パネル2の断熱材5へ固定する。前記発熱パネル2の断熱材5と発熱シート6とは、例えば接着剤により一体的に貼着してある。   5, 6, and 7, the heat generating panel 2 is installed in parallel on the lower side of the waist plate 1 a of the counter 1, and the side L-shaped fixing frame is provided on the upper portion of the heat generating panel 2. 16 is installed. The upright wall 16 a of the fixed frame 16 is fixed to the waist plate 1 a by screws 4, and the horizontal portion 16 b is fixed to the heat insulating material 5 of the heat generating panel 2 by screws 4. The heat insulating material 5 and the heat generating sheet 6 of the heat generating panel 2 are integrally attached with, for example, an adhesive.

前記固定枠16の水平部16bには、奥部に拡大した係止部17aを有する水平凹部17が設けてあり、前記水平部16bの上部には、側面方形の配線スペース18が設けてある。前記固定枠16の上部と側部には、斜面と垂直面とよりなる側面屋根状の化粧枠19が被冠され、該化粧枠19の垂直部内側には、水平方向に係止凸部21が突設され、該係止凸部21の先端側には、前記拡大した係止部17aと係止する拡大係止凸部21aが設けてある。図中21bは、拡大係止凸部21aに設けた溝であって、係止凸部21を係止凹部17へ挿入する際に、拡大係止凸部21aを縮小させる為の溝である。図中1bはカウンターの天板、20はアルミ板であって、アルミ板20は、熱分布を均等にし、熱を矢示22の方向へ反射する。   The horizontal portion 16b of the fixed frame 16 is provided with a horizontal concave portion 17 having a locking portion 17a that is enlarged at the back, and a lateral rectangular wiring space 18 is provided above the horizontal portion 16b. A side roof-like decorative frame 19 composed of a slope and a vertical surface is crowned on the upper and side portions of the fixed frame 16, and a latching convex portion 21 is horizontally provided inside the vertical portion of the decorative frame 19. Is provided on the front end side of the locking projection 21, and an enlarged locking projection 21 a that locks with the enlarged locking portion 17 a is provided. In the figure, reference numeral 21b denotes a groove provided in the enlarged locking projection 21a, and is a groove for reducing the enlarged locking projection 21a when the locking projection 21 is inserted into the locking recess 17. In the drawing, 1b is a counter top plate, and 20 is an aluminum plate. The aluminum plate 20 equalizes the heat distribution and reflects heat in the direction of the arrow 22.

前記発熱パネル2、発熱シート6の外側には、仕上げ材14を設置し、この発明の発熱パネル2を設置したカウンター1が構成される。   A finishing material 14 is installed outside the heat generating panel 2 and the heat generating sheet 6, and the counter 1 having the heat generating panel 2 of the present invention is configured.

前記実施例において、発熱パネル2の電源スイッチ10を入れると、発熱パネル2は、予め定めた温度(例えば60℃)に加熱され、その熱は仕上げ材26を矢示22のように伝導し、矢示23、24、25のように上昇してカウンター天板15の下面を加温(例えば25℃)した後、更に上昇する。   In the embodiment, when the power switch 10 of the heat generating panel 2 is turned on, the heat generating panel 2 is heated to a predetermined temperature (for example, 60 ° C.), and the heat is conducted through the finishing material 26 as indicated by an arrow 22, After ascending as indicated by arrows 23, 24, and 25 to heat the lower surface of the counter top plate 15 (for example, 25 ° C.), it further rises.

既設のカウンター1へ発熱パネル2を付設する場合には、発熱パネル2とカウンター1の加温部との間に仕上げ材50があるのみであって、熱経済を計りつつ、加温することができる。   In the case where the heat generating panel 2 is attached to the existing counter 1, the finishing material 50 is only between the heat generating panel 2 and the heating portion of the counter 1, and heating can be performed while measuring the thermal economy. it can.

前記実施例において、発熱シート6と、断熱材5との間へ、アルミ板20(例えば0.2mm程度の薄板)を介装したが、このアルミ板20により、前記のように熱分布を均等(炭素粉末を塗付した場合に各部の発熱量が均等とは限らないから、伝熱良好なアルミ板で均等化を図る)にすると共に、発熱量を総て、図5中矢示22の方向へ反射する。   In the above embodiment, an aluminum plate 20 (for example, a thin plate of about 0.2 mm) is interposed between the heat generating sheet 6 and the heat insulating material 5, but the heat distribution is evenly distributed by the aluminum plate 20 as described above. (When carbon powder is applied, the amount of heat generated in each part is not necessarily equal, so use an aluminum plate with good heat transfer to equalize) and the amount of heat generated is the direction indicated by arrow 22 in FIG. Reflect to.

この発明の他の実施例を図9(a)に基づいて説明すると、弧状カウンター28の前面に変形容易な素材よりなる発熱パネル29を貼着したものである。前記における変形容易な素材は耐熱性合成樹脂(例えばポリプロピレン、塩化ビニリデン、ナイロン、又はアルミニューム薄板などが考えられる)をベースシート及び被覆シートに用いる。また反射板としては、耐熱性シートにアルミニウムを蒸着すれば、十分使用できる。前記における発熱による温度は100℃以下とすれば、使用材について熱的支障はない。   Another embodiment of the present invention will be described with reference to FIG. 9 (a). A heating panel 29 made of an easily deformable material is attached to the front surface of an arc-shaped counter 28. As the easily deformable material, a heat-resistant synthetic resin (for example, polypropylene, vinylidene chloride, nylon, or aluminum thin plate is considered) is used for the base sheet and the covering sheet. Moreover, as a reflecting plate, if aluminum is vapor-deposited on a heat-resistant sheet | seat, it can fully be used. If the temperature due to heat generation in the above is 100 ° C. or less, there is no thermal problem with the materials used.

次に図9(b)によれば、波形カウンター27の前面に発熱パネル29を貼着した場合を示す。   Next, FIG. 9B shows a case where the heat generating panel 29 is attached to the front surface of the waveform counter 27.

また図9(c)は、円筒形カウンター27aの前面に発熱パネル29を貼着した場合を示す。   FIG. 9C shows a case where the heat generating panel 29 is attached to the front surface of the cylindrical counter 27a.

前記図9(a)、(b)、(c)に示すように貼着部が曲面であっても支障なく、この発明を実施することができる。   As shown in FIGS. 9 (a), 9 (b), and 9 (c), the present invention can be implemented without any problem even if the sticking portion is a curved surface.

前記実施例において、変形容易な素材として耐熱性合成樹脂を上げたが、アルミ板(例えば厚さ0.2mm)を使用した場合であっても、カウンターの湾曲面に応じて密着することができる。   In the above embodiment, the heat-resistant synthetic resin is raised as an easily deformable material. However, even when an aluminum plate (for example, 0.2 mm in thickness) is used, it can be in close contact with the curved surface of the counter. .

また前記アルミ板の表面に絶縁フィルムをラミネートし、その上に炭素粉末を塗布又は印刷することもできる。   Further, an insulating film can be laminated on the surface of the aluminum plate, and carbon powder can be applied or printed thereon.

発熱シートの実施例。   Example of a heat generating sheet.

この発明において使用する発熱シート6を図10、11について説明すれば、次のとおりである。   The heating sheet 6 used in the present invention will be described with reference to FIGS.

ポリエステルフィルム31上へ、炭素粉塗料による発熱層32、32を所定の幅と長さに塗布(印刷)すると共に、前記発熱層32、32と間隙をおいて、銀塗料により基導電条33a、33b、33c、33d、33eを平行に塗布する。前記基導電条33a、33b、33c、33d、33eに直角に、枝導電条34a、34bを前記発熱層上へ夫々塗布して、その一端を、前記基導電条33a、33b、33c、33d、33eへ夫々接続して配線を確定し、前記基導電条33a、33b、33c、33d、33eの一端は、夫々銀箔よりなる集電条35a、35bに接続し、該集電条35a、35bは夫々リード線36a、36bに接続し、リード線36a、36bはテープコード37(絶縁テープに埋設)として、接続器(プラグなど)に接続してある。前記発熱層32、32と、基導電条33a、33b及び枝導電条34a、34bの上部へ、ポリエステルフィルム31aを被着し、一体化して発熱シート6を構成する(図10、11)。   A heat generating layer 32, 32 made of carbon powder paint is applied (printed) on the polyester film 31 to a predetermined width and length, and a base conductive strip 33a, 33b, 33c, 33d, and 33e are applied in parallel. Branch conductive strips 34a and 34b are respectively applied onto the heat generating layer at right angles to the base conductive strips 33a, 33b, 33c, 33d and 33e, and one end thereof is applied to the base conductive strips 33a, 33b, 33c, 33d, 33e is connected to each other to determine the wiring. One end of each of the base conductive strips 33a, 33b, 33c, 33d, 33e is connected to a current collecting strip 35a, 35b made of silver foil, and the current collecting strips 35a, 35b are The lead wires 36a and 36b are connected to lead wires 36a and 36b, respectively, and connected to a connector (such as a plug) as a tape cord 37 (embedded in an insulating tape). A polyester film 31a is deposited on the heat generating layers 32, 32, the base conductive strips 33a, 33b, and the branch conductive strips 34a, 34b and integrated to form the heat generating sheet 6 (FIGS. 10 and 11).

前記発熱シート6の一側へ発泡ポリエステル板38を層着し、その外側へ貼着剤層39を層着する。また、発熱シート6の他側へ、ベニヤ板41と、化粧板42とを順次層着し、一体化してこの発明の発熱パネル2を得た(図10、11)。前記発熱パネル2は、使用板材の厚さによって、5mm〜10mm位の厚さにするが、厚さに限定されるものではない。またベニヤ板41と、化粧板42とは、表装材として一枚とすることができる。前記における発泡ポリエステル板38は断熱材である。図中43は剥離紙である。   A foamed polyester plate 38 is applied to one side of the heat generating sheet 6 and an adhesive layer 39 is applied to the outer side thereof. Moreover, the veneer board 41 and the decorative board 42 were sequentially laminated on the other side of the heat generating sheet 6 and integrated to obtain the heat generating panel 2 of the present invention (FIGS. 10 and 11). The heating panel 2 has a thickness of about 5 mm to 10 mm depending on the thickness of the used plate material, but is not limited to the thickness. Moreover, the veneer board 41 and the decorative board 42 can be made into one sheet as a cover material. The foamed polyester plate 38 is a heat insulating material. In the figure, 43 is a release paper.

前記実施例において、テープコード37のリード線36a、36bから集電条としての銀箔35を介して、基導電条33aに送電すると、矢示44、46、47、48のように、枝導電条34a、発熱層32、枝導電条34a、基導電条33bを経て、銀箔35bよりリード線36bに至り回路を完結する。従って、炭素粉塗料を、上限温度60℃とするように定めれば、この発明の発熱シート6は60℃を上限として加温される。従って、発熱シート6の上限温度を60℃に定めておけば、発熱パネル2も上限温度60℃となり、不慮の通電は抵抗層により電流が自動遮断される為に、火災その他の過熱事故を生じるおそれはない。   In the above embodiment, when power is transmitted from the lead wires 36a and 36b of the tape cord 37 to the base conductive strip 33a via the silver foil 35 as a current collector strip, branch conductive strips are indicated as indicated by arrows 44, 46, 47 and 48. Through 34a, the heat generating layer 32, the branch conductive strip 34a, and the base conductive strip 33b, the lead wire 36b is reached from the silver foil 35b to complete the circuit. Therefore, if the carbon powder coating is determined to have an upper limit temperature of 60 ° C., the heat generating sheet 6 of the present invention is heated up to 60 ° C. as an upper limit. Therefore, if the upper limit temperature of the heat generating sheet 6 is set to 60 ° C., the heat generating panel 2 also has an upper limit temperature of 60 ° C., and accidental energization is automatically interrupted by the resistance layer, causing a fire or other overheating accident. There is no fear.

前記発熱パネル2は、発熱シート6の一側に発泡ポリエステル板38(断熱ボード)を層着したので、発熱シート6で発生した熱は、矢示49の方向へ伝播する。従って、発熱量は全部有効に使用される。   Since the heat generating panel 2 has a foamed polyester plate 38 (heat insulating board) layered on one side of the heat generating sheet 6, the heat generated in the heat generating sheet 6 propagates in the direction of the arrow 49. Therefore, all the calorific values are used effectively.

この発明の発熱パネル50の実施例を図12、図13に基づいて説明すると、取付側(カウンター側)から、ベース板51に断熱ボード52を重ね、断熱ボード52に発熱シート53を重ね、該発熱シート53に繊維強化セメント板54を重ね、該繊維強化セメント板54の外面にガラス長繊維クロス55を被着して積層板56とし、この積層板56の上下縁にアルミ枠57、57(線材)を嵌着固定し、該アルミ枠57、57に合成樹脂カバー58、58を嵌着し、前記アルミ枠57、57の左右縦縁部にアルミ角棒59、59を並列設置してその上下端を前記アルミ枠57に夫々ビス62で固定し、前記発熱シート53の電気コード60を、前記アルミ枠57と合成樹脂カバー58により生じた上部の空間61へ収容して、発熱パネル50を構成した。   An embodiment of the heat generating panel 50 of the present invention will be described with reference to FIGS. 12 and 13. From the mounting side (counter side), the heat insulating board 52 is stacked on the base plate 51, and the heat generating sheet 53 is stacked on the heat insulating board 52. A fiber reinforced cement board 54 is laminated on the heat generating sheet 53, and a glass long fiber cloth 55 is attached to the outer surface of the fiber reinforced cement board 54 to form a laminated board 56. Aluminum frames 57, 57 ( Wire rod), and synthetic resin covers 58 and 58 are fitted to the aluminum frames 57 and 57, and aluminum square bars 59 and 59 are installed in parallel on the left and right vertical edges of the aluminum frames 57 and 57. The upper and lower ends are fixed to the aluminum frame 57 with screws 62, respectively, and the electric cord 60 of the heat generating sheet 53 is accommodated in the upper space 61 formed by the aluminum frame 57 and the synthetic resin cover 58, so that the heat generating panel 5 You configure.

前記発熱パネル50の寸法形状は自由であり、カウンターの取付位置の形状に合致させることができるが、通常方形(主として矩形)であり、幅及び高さは容易に変更することができる。従って前記発熱パネル50をカウンターの適所に固定すれば、所定の暖房器として保温することができる。   The size and shape of the heat generating panel 50 are arbitrary and can be matched to the shape of the counter mounting position, but are usually rectangular (mainly rectangular), and the width and height can be easily changed. Therefore, if the heat generating panel 50 is fixed at an appropriate position of the counter, it can be kept warm as a predetermined heater.

前記発熱パネルは、通常カウンターの頂板の下部、縦壁に固着するが、ガラス長繊維クロス55は色彩、模様又はその組み合わせをすれば、適宜の意匠観にすることができる。   The heat generating panel is usually fixed to the lower part and the vertical wall of the top plate of the counter, but the long glass fiber cloth 55 can have an appropriate design view if it has a color, a pattern, or a combination thereof.

前記実施例においては、ベース板51を用いたが、断熱ボード52に強度と、断熱性兼用の材質を使用すれば(例えば発泡樹脂板と、有機板又は無機板の合板との積層板にする)ベース板51を省略することができる。また繊維強化セメント板54の色彩、模様などの意匠を考慮すれば、ガラス繊維クロスを省略することもできる。   In the above-described embodiment, the base plate 51 is used. However, if a material for strength and heat insulation is used for the heat insulating board 52 (for example, a laminated plate of a foamed resin plate and a plywood of an organic plate or an inorganic plate). ) The base plate 51 can be omitted. Further, if the design such as the color and pattern of the fiber reinforced cement board 54 is taken into consideration, the glass fiber cloth can be omitted.

前記実施例において、アルミ枠57は、断面H型の一側部57aを積層板56への嵌着部とし、他側部の長片端の段部57bと、短片57cとへ、合成樹脂カバー58の端突部58aと、基部鉤部58bと突部58cとを嵌着係止し、前記合成樹脂カバー58が上下方向へ脱抜できないようにしてある。   In the above-described embodiment, the aluminum frame 57 has one side portion 57a having an H-shaped cross section as a fitting portion to the laminated plate 56, and a synthetic resin cover 58 into a step portion 57b at the long end of the other side portion and a short piece 57c. The end protrusion 58a, the base flange 58b and the protrusion 58c are fitted and locked so that the synthetic resin cover 58 cannot be removed in the vertical direction.

前記実施例における断熱ボード52及び繊維強化セメント板54については、電気絶縁性で断熱性、又は伝熱性があれば、実施例の材質に限定されるものではなく、従来同一目的に使用されている板材を使用することができる。   About the heat insulation board 52 and the fiber reinforced cement board 54 in the said Example, if it has electrical insulation, heat insulation, or heat conductivity, it will not be limited to the material of an Example, and is conventionally used for the same purpose. Board material can be used.

この発明の実施例の一部を省略した断面図。Sectional drawing which abbreviate | omitted a part of Example of this invention. 同じく化粧枠取付け状態の発熱パネルの実施例の拡大正面図。The enlarged front view of the Example of the heat generating panel of a makeup | decoration frame attachment state similarly. 同じく固定枠、発熱パネル取付け状態の発熱パネルの実施例の拡大正面図。The enlarged front view of the Example of the heat generating panel of a fixing frame and a heat generating panel attachment state similarly. (a)同じく固定枠の正面図、(b)同じく化粧枠の正面図、(c)同じく固定枠と化粧枠との嵌合を示す一部説明図、(d)同じく設置状態の一部断面図。(A) Front view of the fixed frame, (b) Front view of the decorative frame, (c) Partial explanatory view showing fitting of the fixed frame and the decorative frame, (d) Partial cross section of the installed state. Figure. 同じく他の実施例の一部を省略した断面図。Sectional drawing which abbreviate | omitted a part of other Example similarly. 同じく化粧枠の取付け状態を示す拡大正面図。The enlarged front view which similarly shows the attachment state of a decorative frame. 同じく固定枠と発熱パネル取付け状態を示す正面図。The front view which similarly shows a fixed frame and a heat generating panel attachment state. (a)同じく固定枠の実施例の正面拡大図、(b)同じく化粧枠の実施例の正面図、(c)同じく化粧枠の実施例の側面図、(d)同じく嵌合凹部と、凸部の嵌合状態を示す説明図、(e)同じく一部を省略した組立状態の側面図。(A) The front enlarged view of the embodiment of the fixed frame, (b) The front view of the embodiment of the decorative frame, (c) The side view of the embodiment of the decorative frame, (d) The fitting recess and the convex Explanatory drawing which shows the fitting state of a part, (e) The side view of the assembly state which abbreviate | omitted one part. (a)同じく他の実施例の斜視図、(b)同じく他の実施例の斜視図、(c)同じく円筒形の実施例の斜視図。(A) A perspective view of another embodiment, (b) A perspective view of the other embodiment, and (c) A perspective view of a cylindrical embodiment. (a)同じく発熱シートの一部を破切した平面図、(b)同じく一部断面拡大図、(c)同じく一部横断面拡大図。(A) A plan view in which a part of the heat generating sheet is broken, (b) a partially enlarged sectional view, and (c) a partially enlarged sectional view. (a)同じく発熱パネルの一部を省略し、一部を破切した平面図、(b)同じく一部拡大断面図。(A) The top view which abbreviate | omitted a part of the heat generating panel similarly, and cut off a part, (b) The same partially expanded sectional view. 同じく発熱パネルの一部を省略した正面図。The front view which abbreviate | omitted a part of heat generating panel similarly. 同じく一部を省略した断面拡大図。The cross-sectional enlarged view which abbreviate | omitted one part. 同じくアルミ角棒の固定を示す一部を省略した拡大斜視図。The enlarged perspective view which abbreviate | omitted a part which shows fixation of an aluminum square bar similarly.

符号の説明Explanation of symbols

1 カウンター
2 発熱パネル
3 固定枠
4 ビス
5 断熱材
6 発熱シート
7 水平凹部
8 配線スペース
9 化粧枠
11 係止凸部
12 張板
13 蓄熱合板
14 仕上げ材
15 カウンターの天板
16 固定枠
18 配線スペース
19 化粧枠
20 カウンター
26、30 仕上げ材
50 発熱パネル
DESCRIPTION OF SYMBOLS 1 Counter 2 Heat generating panel 3 Fixed frame 4 Screw 5 Heat insulating material 6 Heat generating sheet 7 Horizontal recessed part 8 Wiring space 9 Cosmetic frame 11 Locking convex part 12 Stretch plate 13 Thermal storage plywood 14 Finishing material 15 Countertop 16 Fixing frame 18 Wiring space 19 Cosmetic frame 20 Counter 26, 30 Finishing material 50 Heat generation panel

Claims (12)

カウンター腰板へ発熱パネルを当接し、該発熱パネルと、カウンター天板の下面との間へ、前記発熱パネルの固定枠を設置し、該発熱パネルの固定枠にその配線スペースを覆う化粧枠を着脱自在手段により固定したことを特徴とするカウンターにおける発熱パネル設置装置。   A heat generating panel is brought into contact with the counter waist plate, a fixing frame of the heat generating panel is installed between the heat generating panel and the lower surface of the counter top plate, and a decorative frame covering the wiring space is attached to and detached from the fixing frame of the heat generating panel. A heating panel installation device in a counter, characterized in that it is fixed by a universal means. カウンター腰板へ発熱パネルを当接し、該発熱パネルと、カウンター天板の下面との間へ、前記発熱パネルの固定枠を設置し、該発熱パネルの固定枠にその配線スペースを覆う化粧枠を着脱自在手段により固定し、前記発熱パネル及び化粧枠の外側に仕上げ用の蓄熱合板を被着し、その外側に仕上げ材を被着したことを特徴とするカウンターにおける発熱パネル設置装置。   A heat generating panel is brought into contact with the counter waist plate, a fixing frame of the heat generating panel is installed between the heat generating panel and the lower surface of the counter top plate, and a decorative frame covering the wiring space is attached to and detached from the fixing frame of the heat generating panel. A heat generating panel installation device in a counter, characterized in that the heat storage plywood for finishing is attached to the outside of the heat generating panel and the decorative frame, and the finishing material is attached to the outside. カウンター腰板へ発熱パネルを当接し、該発熱パネルと、カウンター天板の下面との間へ、前記発熱パネルの固定枠を設置し、該発熱パネルの固定枠にその配線スペースを覆う化粧枠を着脱自在手段により固定し、前記発熱パネルの外側に、仕上げ材を被着したことを特徴とするカウンターにおける発熱パネル設置装置。   A heat generating panel is brought into contact with the counter waist plate, a fixing frame of the heat generating panel is installed between the heat generating panel and the lower surface of the counter top plate, and a decorative frame covering the wiring space is attached to and detached from the fixing frame of the heat generating panel. An apparatus for installing a heat generating panel in a counter, wherein the heat generating panel is fixed by a free means and a finishing material is attached to the outside of the heat generating panel. 化粧枠の着脱自在手段は、固定枠と、化粧枠の当接面の嵌合係止としたことを特徴とする請求項1、2、3の何れか1項記載のカウンターにおける発熱パネル設置装置。   The heat generating panel installation device for a counter according to any one of claims 1, 2, and 3, wherein the decorative frame detachable means is a fitting lock between a fixed frame and a contact surface of the decorative frame. . 固定枠と、化粧枠の組合せによる固定は、発熱パネルの上方又は上下両方或いは四周に設けたことを特徴とする請求項1、2、3の何れか1項記載のカウンターにおける発熱パネル設置装置。   The heat generating panel installation device for a counter according to any one of claims 1, 2, and 3, wherein fixing by a combination of a fixed frame and a decorative frame is provided above or both above and below the heat generating panel, or on four sides. 化粧枠の着脱自在手段は、パネル固定枠に設けた係止凹部又は係止凸部へ、配線スペースを覆う化粧枠の係止凸部又は係止凹部を嵌合係止させることを特徴とした請求項1、2、3の何れか1項記載のカウンターにおける発熱パネル設置装置。   The decorative frame detachable means is characterized in that the engaging convex portion or the engaging concave portion of the decorative frame covering the wiring space is fitted and locked to the engaging concave portion or the engaging convex portion provided in the panel fixing frame. The heat generating panel installation apparatus in the counter of any one of Claims 1, 2, and 3. 固定枠は、カウンター腰板へ発熱パネルを固定することを特徴とした請求項1、2、3の何れか1項記載のカウンターにおける発熱パネル設置装置。   The heat generating panel installation device for a counter according to any one of claims 1, 2, and 3, wherein the fixing frame fixes the heat generating panel to the counter waist plate. 発熱パネルは、断熱材に、発熱フィルムを層着固定して構成したことを特徴とする請求項1、2、3の何れか1項記載のカウンターにおける発熱パネル設置装置。   The heat generating panel installation device for a counter according to any one of claims 1, 2, and 3, wherein the heat generating panel is configured by laminating and fixing a heat generating film to a heat insulating material. 直角状の側面L型の取付け面を有する発熱パネル固定枠と、該発熱パネル固定枠に、配線スペースを介し、被覆して係止固定する化粧枠とを組み合せたことを特徴とする発熱パネル固定部材。   A heat generating panel fixing frame comprising a heat generating panel fixing frame having a right side L-shaped mounting surface and a decorative frame that covers and fixes the heat generating panel fixing frame through a wiring space. Element. 直角状の側面L型の取付け面を有する発熱パネル固定枠と、該発熱パネル固定枠に、配線スペースを介し、被覆して係止固定する化粧枠を嵌脱自在に嵌合係止したことを特徴とする請求項9記載の発熱パネル固定部材。   A heat generating panel fixing frame having a right-angle side L-shaped mounting surface, and a decorative frame that covers and locks the heat generating panel fixing frame through a wiring space is fitted and locked in a detachable manner. The heat generating panel fixing member according to claim 9, wherein: カウンター腰板へ固定する発熱パネルにおいて、断熱ボード、発熱シート及び伝熱板を順次層着して積層板とし、該積層板の四周に縁材を固定し、該縁材の1つに前記発熱シートの電気コードを内装したことを特徴とする発熱パネル。   In the heat generating panel to be fixed to the counter waist plate, a heat insulating board, a heat generating sheet and a heat transfer plate are sequentially layered to form a laminated board, and an edge member is fixed around the four sides of the laminated board, and the heat generating sheet is attached to one of the edge members. A heating panel featuring an electric cord. 少なくとも1つの縁材に、電気コードの収容空間を設け、前記縁材にカバーを着脱自在に取り付けたことを特徴とする請求項11記載の発熱パネル。   The heat generating panel according to claim 11, wherein an accommodation space for an electric cord is provided in at least one edge member, and a cover is detachably attached to the edge member.
JP2007106146A 2006-04-18 2007-04-13 Exothermic panel installation device, exothermic panel fixing member and exothermic panel at counter Active JP4258820B2 (en)

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