JP4256928B2 - Combustion air supply control device - Google Patents

Combustion air supply control device Download PDF

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Publication number
JP4256928B2
JP4256928B2 JP2000397193A JP2000397193A JP4256928B2 JP 4256928 B2 JP4256928 B2 JP 4256928B2 JP 2000397193 A JP2000397193 A JP 2000397193A JP 2000397193 A JP2000397193 A JP 2000397193A JP 4256928 B2 JP4256928 B2 JP 4256928B2
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Prior art keywords
combustion
blower
flow
low
ignition
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JP2002195552A (en
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博史 高島
崇 河田
裕輔 宮田
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株式会社サムソン
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Description

【0001】
【発明の属する技術分野】
本発明は燃焼用空気供給量調節装置に関するものである。
【0002】
【従来の技術】
ボイラの燃焼装置は、燃焼用空気を送風機によって送り込んでいる。高燃焼・低燃焼・停止のように燃焼量の調節を行う場合、燃焼用空気供給量と燃料供給量を増減することで燃焼量の調節を行う。燃焼用空気供給量の調節手段としては、送風機にインバータ装置などの回転数制御装置を設けておき、送風機の回転数を増減することで行っていた。
【0003】
回転数制御装置を利用して風量調節を行う場合、送風機の回転数を下げることで、消費電力の削減や騒音の低減を行うことができる。ただし、送風機の回転数を下げた状態で着火を行うと、燃焼部で発生した着火衝撃が送風機に波及するため、送風路の途中にダンパ装置を設けておき、着火時は送風機の回転数を高くして吐出静圧を確保した状態でダンパ装置によって送風路の流路面積を縮小し、ダンパ装置によって風量調節を行い、着火衝撃の波及を防ぐ。その後はダンパの開度を全開としておき、回転数制御によって燃焼用空気供給量の調節を行っている。
【0004】
図3は高燃焼・低燃焼・停止の3位置で燃焼量を制御している場合の燃焼状態と燃焼用空気供給量の調節状況を示したものである。ダンパ開度として全開位置・着火位置・全閉位置を定め、送風機周波数は高燃焼用周波数と低燃焼用周波数を設定しておく。燃焼を開始する際には、燃焼開始前に炉内を換気するプレパージを行う必要があり、まずプレパージの工程を行う。プレパージは、一定量の空気を炉内へ送り込むことによって炉内を換気するものであるため、風量を多くするほど実施時間を短縮することができる。そのため、ダンパ開度は全開位置とし、送風機周波数は高燃焼用とすることで、供給風量を多くする。プレパージが終了して着火を行う場合、着火工程時は着火衝撃の送風機への波及を防ぐ必要があるために、ダンパ開度は着火位置まで閉じる必要がある。その後は、ダンパ開度を全開位置に固定し、燃焼量の変更に合わせて送風機の周波数を高燃焼用周波数と低燃焼用周波数で切り換えて燃焼量に合った送風量とする。
【0005】
送風機の回転数制御により、燃焼量にあった燃焼用空気量を供給することができるが、低燃焼を行うために、送風機の回転数を下げて風量を低減した場合には、スモークの発生や振動燃焼を発生するなど、燃焼が不安定になることがあった。研究の結果、送風機の回転数を少なくすることで発生する風量を少なくしたことにより、燃焼用空気の静圧が小さくなり、このことが燃焼を不安定にしていることが分かった。
【0006】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、送風機の回転数を増減することで供給する燃焼用空気供給量を調節している燃焼装置において、風量低減時に燃焼が不安定になることを防ぐことにある。
【0007】
【課題を解決するための手段】
請求項1の発明では、送風機の回転数を増減することで供給する燃焼用空気量を調節する送風機と、供給する燃料量の増減を行う燃料供給量調節手段を持ち、燃焼用空気と燃料の供給量を調節することで燃焼量は高燃焼・低燃焼・停止の3位置での調節を可能にしている燃焼装置において、送風機で発生した燃焼用空気を通す送風路に、流路面積の調節を行う流路調節装置を設け、送風機の回転数は高燃焼用と低燃焼用を設定し、流量調節装置の流路面積は高燃焼用・低燃焼用・着火時用を設定しておき、燃焼装置の着火時には送風機の回転数を高燃焼用、流量調節装置の流路面積は着火時用とし、低燃焼時には送風機の回転数を低燃焼用、流量調節装置の流路面積は低燃焼用とし、高燃焼時には送風機の回転数を高燃焼用、流量調節装置の流路面積は高燃焼用としており、送風機の回転数は低燃焼時<着火時、かつ低燃焼時<高燃焼時とし、流量調節装置の流路面積は着火時<低燃焼時<高燃焼時としていることを特徴とする。請求項2の発明では、流路調節装置は送風路途中に設けた着火衝撃波及防止用のダンパ装置であることを特徴とする。
【0008】
請求項1の発明によれば、送風機の回転数を変更するとともに、通風路の流路面積を縮小すると、通風路を通る燃焼用空気量は少ないが、送風路の流路面積を小さくした部分を通過する際の圧損付加により、燃焼用空気の静圧を高く保つことができる。そのため、送風機の回転数を下げて風量を低減した場合であっても、燃焼が不安定になることなく燃焼を行うことができる。請求項2の発明によれば、着火衝撃の波及を防ぐために必要であるダンパを使用することで、通風路の流路面積を制限するための装置を新たに設けずとも燃焼が不安定になることなく燃焼を行うことができる。請求項3の発明によれば、着火時には燃焼量を少なくした場合よりもさらに流路面積を縮小しているため、送風機の回転数は高いままで風量を低減し、着火衝撃の波及を防止することができる。
【0009】
【発明の実施の形態】
本発明の一実施例を図面を用いて説明する。図1は本発明の一実施例での燃焼状態と風量調節の状況を示したタイムチャート、図2は本発明の一実施例の構成図である。ボイラ1は上部にバーナ2を設けており、燃料供給配管3を通して送る燃料と、送風機6に接続した送風路11を通して送る燃焼用空気によって燃焼を行う。燃焼量は高燃焼・低燃焼・停止の3位置で制御するものであり、燃焼量の変更は燃料供給量と燃焼用空気供給量を調節することで行う。燃料の供給量は、燃料供給配管3途中に設けた第1電磁弁4と第2電磁弁5によって制御する。第1電磁弁4と第2電磁弁5の両方を閉じている場合は燃焼停止、第1電磁弁4のみを開くと低燃焼、第1電磁弁4と第2電磁弁5の両方を開くと高燃焼となる。
【0010】
送風機6には高燃焼用周波数と低燃焼用周波数を設定しているインバータ装置8を接続しておく。回転数制御装置であるインバータ装置8から出力する運転周波数によって、送風機6の回転速度を変更する。送風機6とバーナ2を結ぶ送風路11にダンパ装置9を設け、ダンパ装置9の開度には高燃焼用位置・低燃焼用位置・着火位置・全閉位置をそれぞれ設定しておく。ボイラの運転は制御装置10によって行い、制御装置10は、バーナ2、第1電磁弁4、第2電磁弁5、インバータ装置8、ダンパ装置9に対して指令を送る。
【0011】
燃焼を停止している場合、ダンパ開度は全閉位置、送風機は停止としておきバーナ2への燃焼用空気の供給は停止しておく。燃焼を開始する際には、まずプレパージの工程を行う。プレパージでは、ダンパ開度は高燃焼用位置とし、送風機周波数は高燃焼用の周波数とすることで、供給風量を多くする。プレパージを一定時間行うと、プレパージを終了して着火の工程に入る。着火時には、送風機周波数は高燃焼用周波数のままであり、着火衝撃の送風機への波及を防ぐために、ダンパ開度を低燃焼用位置よりも小さな開度である着火位置とする。着火が終了すると、ダンパ開度を低燃焼用位置、送風機周波数を低燃焼用周波数とする。
【0012】
低燃焼と高燃焼で燃焼量の変更を行う場合は、インバータ装置8によって送風機6の回転数を変更するとともに、ダンパ装置9の開度変更を行う。低燃焼を行う場合は、ダンパ開度を低燃焼位置、送風機周波数を低燃焼用周波数とする。この場合、通風路7を通る燃焼用空気量は少ないが、ダンパ装置9によって通風路7の流路面積を縮小しているため、燃焼用空気がダンパ装置9部分を通過する際の圧損付加により燃焼用空気の静圧を高く保つことができる。そのため、送風機の回転数を下げて風量を低減した場合であっても、燃焼が不安定になることなく燃焼を行うことができる。高燃焼を行う場合は、ダンパ開度を高燃焼用位置、送風機周波数を高燃焼用周波数とする。この場合、通風路7を通る燃焼用空気量が多くなるため、ダンパ装置9によって通風路7の流路面積を縮小せずとも、燃焼用空気の静圧は高く保つことができ、燃焼が不安定になることはない。
【0013】
低燃焼を行うために、インバータ装置8による送風機回転数制御のみで燃焼用空気供給量の削減を行った場合、空気比1.2〜1.3程度の設定で振動ぎみの燃焼音が発生する場合があるため、それ以上空気比を下げることができなかった。しかし、インバータ装置8とダンパ装置9の両方を用いて燃焼用空気供給量の削減を行った場合、空気比1.2以下の低空気比設定で安定した燃焼を得ることができるようになった。
【0014】
なお、通風路7の流路面積を減少する手段としては、ダンパ装置9以外のものであっても良い。しかし、ダンパ装置9はもともと着火衝撃の波及を防ぐために必要なものであり、通風路7の流路面積を減少する手段としてダンパ装置9を使用するのであれば、特別な装置を別に設ける必要がないことより、着火衝撃波及防止用のダンパ装置9を使用することが好ましい。
【0015】
【発明の効果】
本発明を実施することにより、燃焼量低下時には送風機の回転数を低減することで燃焼用空気供給量を削減しても、燃焼が不安定になることを防ぐことができ、低燃焼時の低空気比設定が可能となった。また、通風路の流路面積制限にダンパを使用することで、特別な装置を設けることなくとも、燃焼が不安定になることを防ぐことができる。
【図面の簡単な説明】
【図1】 本発明の一実施例における風量調節状況のタイムチャート
【図2】 本発明の一実施例の構成図
【図3】 従来の風量調節状況のタイムチャート
【符号の説明】
1 ボイラ
2 バーナ
3 燃料供給配管
4 第1電磁弁
5 第2電磁弁
6 送風機
7 通風路
8 インバータ装置
9 ダンパ装置
10 制御装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a combustion air supply amount adjusting device.
[0002]
[Prior art]
The combustion apparatus of a boiler sends combustion air by a blower. When adjusting the combustion amount, such as high combustion, low combustion, or stop, the combustion amount is adjusted by increasing or decreasing the combustion air supply amount and the fuel supply amount. As a means for adjusting the combustion air supply amount, a rotational speed control device such as an inverter device is provided in the blower, and the rotational speed of the blower is increased or decreased.
[0003]
When air volume adjustment is performed using the rotation speed control device, it is possible to reduce power consumption and noise by reducing the rotation speed of the blower. However, if ignition is performed with the rotational speed of the blower lowered, an ignition shock generated in the combustion section will spread to the blower. In a state where the discharge static pressure is secured by increasing the flow area, the flow passage area of the air passage is reduced by the damper device, and the air volume is adjusted by the damper device to prevent the ignition shock from spreading. Thereafter, the opening of the damper is fully opened, and the combustion air supply amount is adjusted by controlling the rotational speed.
[0004]
FIG. 3 shows the state of adjustment of the combustion state and the combustion air supply amount when the combustion amount is controlled at three positions of high combustion, low combustion, and stop. A fully open position, an ignition position, and a fully closed position are determined as the damper opening, and the blower frequency is set to a high combustion frequency and a low combustion frequency. When starting combustion, it is necessary to perform a pre-purge to ventilate the furnace before the start of combustion. First, a pre-purge process is performed. Since the pre-purge is for ventilating the inside of the furnace by sending a constant amount of air into the furnace, the implementation time can be shortened as the air volume is increased. Therefore, the supply air volume is increased by setting the damper opening to the fully open position and setting the blower frequency for high combustion. When ignition is performed after completion of pre-purge, it is necessary to close the damper opening to the ignition position in order to prevent the ignition shock from spreading to the blower during the ignition process. After that, the damper opening is fixed at the fully open position, and the frequency of the blower is switched between the high combustion frequency and the low combustion frequency in accordance with the change in the combustion amount so as to obtain an air blowing amount that matches the combustion amount.
[0005]
By controlling the rotational speed of the blower, it is possible to supply the amount of combustion air that matches the amount of combustion, but in order to perform low combustion, if the rotational speed of the blower is reduced to reduce the air volume, Combustion sometimes became unstable, such as vibration combustion. As a result of research, it was found that reducing the amount of air generated by reducing the rotational speed of the blower reduced the static pressure of the combustion air, which made the combustion unstable.
[0006]
[Problems to be solved by the invention]
The problem to be solved by the present invention is to prevent instability of combustion when the air volume is reduced in a combustion apparatus that adjusts the supply amount of combustion air supplied by increasing or decreasing the rotational speed of the blower. .
[0007]
[Means for Solving the Problems]
According to the first aspect of the present invention, there is provided a blower for adjusting the amount of combustion air to be supplied by increasing or decreasing the rotation speed of the blower, and a fuel supply amount adjusting means for increasing or decreasing the amount of fuel to be supplied. By adjusting the supply amount, the combustion amount can be adjusted at three positions: high combustion, low combustion, and stop . In the combustion device, the flow passage area is adjusted to the air passage that passes the combustion air generated by the blower. The flow rate adjusting device is set for high combustion and low combustion, and the flow rate adjustment device is set for high combustion, low combustion, and ignition, When the combustion device is ignited, the rotation speed of the blower is for high combustion, and the flow area of the flow control device is for ignition. When the combustion is low, the rotation speed of the blower is for low combustion, and the flow control device is for low combustion. For high combustion, set the rotation speed of the blower for high combustion and the flow control device. The road area is for high combustion, the rotation speed of the blower is low combustion <ignition time and low combustion <high combustion time, and the flow control device flow path area is ignition <low combustion <high combustion time and said that you are. The invention according to claim 2 is characterized in that the flow path adjusting device is a damper device for preventing ignition shock spreading provided in the middle of the air passage.
[0008]
According to the invention of claim 1, when the rotational speed of the blower is changed and the flow passage area of the ventilation path is reduced, the amount of combustion air passing through the ventilation path is small, but the flow passage area of the ventilation path is reduced The static pressure of the combustion air can be kept high by adding a pressure loss when passing through. Therefore, even if it is a case where the rotation speed of a blower is reduced and an air volume is reduced, combustion can be performed without becoming unstable. According to the invention of claim 2, the use of the damper necessary for preventing the spreading of the ignition shock makes the combustion unstable without newly providing a device for limiting the flow passage area of the ventilation path. Combustion can be performed without any problems. According to the invention of claim 3, since the flow passage area is further reduced compared with the case where the combustion amount is reduced at the time of ignition, the air volume is reduced while the rotation speed of the blower remains high, and the spread of the ignition impact is prevented. be able to.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a time chart showing the state of combustion and air volume adjustment in one embodiment of the present invention, and FIG. 2 is a configuration diagram of one embodiment of the present invention. The boiler 1 is provided with a burner 2 at the top, and performs combustion with fuel sent through the fuel supply pipe 3 and combustion air sent through the blower passage 11 connected to the blower 6. The combustion amount is controlled at three positions of high combustion, low combustion, and stop, and the combustion amount is changed by adjusting the fuel supply amount and the combustion air supply amount. The amount of fuel supplied is controlled by a first electromagnetic valve 4 and a second electromagnetic valve 5 provided in the middle of the fuel supply pipe 3. Combustion stops when both the first solenoid valve 4 and the second solenoid valve 5 are closed, low combustion when only the first solenoid valve 4 is opened, and both the first solenoid valve 4 and the second solenoid valve 5 are opened. High combustion.
[0010]
An inverter device 8 that sets a high combustion frequency and a low combustion frequency is connected to the blower 6. The rotational speed of the blower 6 is changed according to the operating frequency output from the inverter device 8 that is the rotational speed control device. A damper device 9 is provided in the air passage 11 connecting the blower 6 and the burner 2, and the opening degree of the damper device 9 is set to a high combustion position, a low combustion position, an ignition position, and a fully closed position, respectively. The boiler is operated by the control device 10, and the control device 10 sends commands to the burner 2, the first electromagnetic valve 4, the second electromagnetic valve 5, the inverter device 8, and the damper device 9.
[0011]
When the combustion is stopped, the damper opening is set to the fully closed position, the blower is stopped, and the supply of combustion air to the burner 2 is stopped. When starting combustion, a pre-purge process is first performed. In the pre-purge, the damper opening is set to a high combustion position, and the blower frequency is set to a high combustion frequency to increase the supply air volume. When the pre-purge is performed for a predetermined time, the pre-purge is finished and the ignition process is started. At the time of ignition, the blower frequency remains at the high combustion frequency, and the damper opening is set to an ignition position that is smaller than the low combustion position in order to prevent the ignition shock from spreading to the blower. When ignition ends, the damper opening is set to the low combustion position and the blower frequency is set to the low combustion frequency.
[0012]
When changing the combustion amount between low combustion and high combustion, the rotation speed of the blower 6 is changed by the inverter device 8 and the opening degree of the damper device 9 is changed. When performing low combustion, let the damper opening be the low combustion position and the blower frequency be the low combustion frequency. In this case, although the amount of combustion air passing through the ventilation path 7 is small, the flow passage area of the ventilation path 7 is reduced by the damper device 9, so that the pressure loss when the combustion air passes through the damper device 9 portion is increased. The static pressure of the combustion air can be kept high. Therefore, even if it is a case where the rotation speed of a blower is reduced and an air volume is reduced, combustion can be performed without becoming unstable. When performing high combustion, let the damper opening be the high combustion position and the blower frequency be the high combustion frequency. In this case, since the amount of combustion air passing through the ventilation path 7 increases, the static pressure of the combustion air can be kept high without reducing the flow passage area of the ventilation path 7 by the damper device 9, and combustion does not occur. It will never be stable.
[0013]
In order to perform low combustion, if the air supply amount for combustion is reduced only by controlling the blower rotation speed by the inverter device 8, vibration noise may be generated at an air ratio of about 1.2 to 1.3. The air ratio could not be lowered any more. However, when the amount of combustion air supply is reduced using both the inverter device 8 and the damper device 9, stable combustion can be obtained with a low air ratio setting of 1.2 or less.
[0014]
Note that means other than the damper device 9 may be used as means for reducing the flow path area of the ventilation path 7. However, the damper device 9 is originally necessary to prevent the impact of the ignition shock, and if the damper device 9 is used as a means for reducing the flow passage area of the ventilation path 7, it is necessary to provide a special device separately. It is preferable to use the damper device 9 for preventing the ignition shock from spreading.
[0015]
【The invention's effect】
By implementing the present invention, it is possible to prevent instability of combustion even if the amount of supply of combustion air is reduced by reducing the number of revolutions of the blower when the combustion amount is reduced. The air ratio can be set. Further, by using a damper for restricting the flow path area of the ventilation path, it is possible to prevent the combustion from becoming unstable without providing a special device.
[Brief description of the drawings]
FIG. 1 is a time chart of an air volume adjustment situation in one embodiment of the present invention. FIG. 2 is a block diagram of an embodiment of the invention. FIG. 3 is a time chart of a conventional air volume adjustment situation.
DESCRIPTION OF SYMBOLS 1 Boiler 2 Burner 3 Fuel supply piping 4 1st solenoid valve 5 2nd solenoid valve 6 Blower 7 Ventilation path 8 Inverter apparatus 9 Damper apparatus 10 Control apparatus

Claims (2)

送風機の回転数を増減することで供給する燃焼用空気量を調節する送風機と、供給する燃料量の増減を行う燃料供給量調節手段を持ち、燃焼用空気と燃料の供給量を調節することで燃焼量は高燃焼・低燃焼・停止の3位置での調節を可能にしている燃焼装置において、送風機で発生した燃焼用空気を通す送風路に、流路面積の調節を行う流路調節装置を設け、送風機の回転数は高燃焼用と低燃焼用を設定し、流量調節装置の流路面積は高燃焼用・低燃焼用・着火時用を設定しておき、燃焼装置の着火時には送風機の回転数を高燃焼用、流量調節装置の流路面積は着火時用とし、低燃焼時には送風機の回転数を低燃焼用、流量調節装置の流路面積は低燃焼用とし、高燃焼時には送風機の回転数を高燃焼用、流量調節装置の流路面積は高燃焼用としており、送風機の回転数は低燃焼時<着火時、かつ低燃焼時<高燃焼時とし、流量調節装置の流路面積は着火時<低燃焼時<高燃焼時としていることを特徴とする燃焼用空気供給量調節装置。By having a blower that adjusts the amount of combustion air supplied by increasing or decreasing the rotation speed of the blower, and a fuel supply amount adjusting means that increases or decreases the amount of fuel supplied, by adjusting the supply amount of combustion air and fuel In the combustion apparatus that enables adjustment of the combustion amount at three positions of high combustion, low combustion, and stop , a flow path adjustment device that adjusts the flow area is provided in the air passage through which combustion air generated by the blower passes. The fan speed is set for high combustion and low combustion, and the flow area of the flow control device is set for high combustion, low combustion, and ignition, and when the combustion device is ignited, The rotation speed is for high combustion, the flow area of the flow control device is for ignition, the rotation speed of the blower is for low combustion at low combustion, the flow passage area of the flow control device is for low combustion, and the blower's flow area is at high combustion The rotation speed is for high combustion, and the flow area of the flow control device is for high combustion. And the rotation speed of the blower is set to the time of the low combustion state <time of ignition, and low combustion at <high combustion flow passage area of the flow rate adjusting device is characterized in that as the time of ignition at <time of low combustion <high fire Combustion air supply control device. 請求項1に記載の燃焼用空気供給量調節装置において、流路調節装置は送風路途中に設けた着火衝撃波及防止用のダンパ装置であることを特徴とする燃焼用空気供給量調節装置。 2. The combustion air supply amount adjustment device according to claim 1, wherein the flow passage adjustment device is a damper device for preventing an ignition shock spread provided in the air passage.
JP2000397193A 2000-12-27 2000-12-27 Combustion air supply control device Expired - Fee Related JP4256928B2 (en)

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