JP4255956B2 - Noodle strip marshmallow noodle strip cutting device - Google Patents
Noodle strip marshmallow noodle strip cutting device Download PDFInfo
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- JP4255956B2 JP4255956B2 JP2006117922A JP2006117922A JP4255956B2 JP 4255956 B2 JP4255956 B2 JP 4255956B2 JP 2006117922 A JP2006117922 A JP 2006117922A JP 2006117922 A JP2006117922 A JP 2006117922A JP 4255956 B2 JP4255956 B2 JP 4255956B2
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- noodle strip
- noodle
- support shaft
- conveyor belt
- marshmallow
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- 235000012149 noodles Nutrition 0.000 title claims description 49
- 241001307241 Althaea Species 0.000 title claims description 21
- 235000006576 Althaea officinalis Nutrition 0.000 title claims description 21
- 235000001035 marshmallow Nutrition 0.000 title claims description 21
- 238000011144 upstream manufacturing Methods 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 8
- 229920002261 Corn starch Polymers 0.000 claims description 3
- 239000008120 corn starch Substances 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 241000219051 Fagopyrum Species 0.000 description 2
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- -1 sugar and gelatin Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Manufacturing And Processing Devices For Dough (AREA)
Description
本発明は、麺帯(小麦粉やソバ粉を水と混練したものを帯状にしたもの)状マシュマロの麺線(前記帯状の生地を長手方向に切って線状としたもの)状切出し装置に関するものである。 The present invention relates to a dough (which was the band-shaped cloth cut longitudinally linear) (flour or buckwheat flour water and mixed kneading was what was in a band one) like marshmallow noodles linear cut device Is.
表面に円周上に沿わせて溝を設けた2本のロールを前記の溝同士が重ならないように位置をずらせた配置関係にして回転させ、このロール間に麺帯状物を通過させて麺線状に切出す構造のものがある(例えば、特許文献1)。 Two rolls provided with grooves along the circumference on the surface are rotated in a positional relationship so that the grooves do not overlap each other, and a noodle strip is passed between the rolls to make noodles There exists a thing of the structure cut out linearly (for example, patent document 1).
所謂マシュマロは砂糖などの糖類にゼラチンを混合した液を撹拌した生地を成形、固形化した泡入菓子であり、独特のふんわりした軟らかい弾性を備えたものであるため、菓子としての形態はボール状等ほぼ定形化したものであるが、当該マシュマロを小さなかたまり状にすると、それ自体で、また、チョコレートその他と一体的にすることにより従来品と比較し別趣の食感の有るものが得られると期待できる。 So-called marshmallows are foamed confectionery that is formed and solidified by mixing dough mixed with saccharides such as sugar and gelatin, and has a unique soft and soft elasticity. However, if the marshmallow is made into a small lump, it can be obtained by itself or by integrating it with chocolate or other products that have a different texture compared to conventional products. Can be expected.
そのために量産に適うものでなければならないが、マシュマロを量産品として取扱うために、前記の生地を、前記文献で示す切出し装置を用いて麺線状に切り出そうとしたところ(所謂麺線状物を得た後、該麺線状物を切断して小さなかたまりにするために)、該生地(マシュマロ)の弾性と粘り(糖類による)により切出し刃である前記溝内に付着し麺線状物を得ることができなかった。 Therefore, it must be suitable for mass production. In order to handle marshmallows as mass-produced products, the dough was cut into noodles using the cutting device shown in the above document (so-called noodles linear) After obtaining the product, in order to cut the noodle linear product into small chunks), the dough (marshmallow) elasticity and stickiness (due to saccharides) adheres to the groove that is the cutting blade and the noodle linear I couldn't get anything.
本発明は、斯様な常況のもとに、麺帯状マシュマロを麺線状に切出しのできる装置を提供すべく創案したものである。 The present invention has been devised to provide an apparatus capable of cutting a noodle strip marshmallow into a noodle strip shape under such a normal situation.
搬送ベルトに載せて搬送する麺帯状のマシュマロを麺線状に切出す装置であって、搬送ベルトの表面に接して回動する駆動ローラを両側に備えた、複数本の回動支軸を、前記搬送ベルトの搬送方向に互いに等幅の間隔を置いて並設し、各回動支軸に、互いに等幅の間隔を置き、かつ、前記搬送ベルト上にコーンスターチ層で埋める隙間を存して配する、麺線状切出し用の丸刃を並設すると共に、前記搬送方向の上流側の回動支軸の各丸刃に対し、該上流側の回動支軸に隣接する下流側の回動支軸の前記各丸刃に対応する各丸刃を、回動支軸の軸線の一端側に適宜の離開距離を置いて配置した、構成としたものである。 A device for cutting noodle strip marshmallows to be carried on a conveyor belt into a noodle string , and a plurality of rotating support shafts provided with driving rollers on both sides in contact with the surface of the conveyor belt , The conveyor belts are arranged side by side at equal intervals in the conveyance direction of the conveyor belt, and are spaced apart from each other by equal widths on the rotating support shafts, with a gap filled with a corn starch layer on the conveyor belt. The noodle string-shaped round blades are arranged side by side, and the downstream rotation adjacent to the upstream rotation support shaft with respect to each of the upstream rotation support shafts in the transport direction is performed. Each of the round blades corresponding to each of the round blades of the support shaft is arranged at an appropriate separation distance on one end side of the axis of the rotation support shaft.
本発明によると、搬送ベルト上に載置されて搬送される麺帯状マシュマロが、その搬送方向の上流側の回動支軸に至ると、該回動支軸に枢支させた丸刃により切り込みを入れられ、該切り込みにより分断された部分は麺線状となって残余部分と次段の回動支軸に至り、該回動支軸には前段の回動支軸のものと位置を適宜の離開距離を置いて、ずらせて丸刃が装置してあるため、該丸刃により前記残余部分に切り込みが入れられ、前段の麺線状物と隣接する麺線状物として次の回動支軸部に搬送され、第二段階の麺線状物を分断された残余部分と共に次々段の回動支軸部に搬送されるというように、麺帯状物から麺線状物への加工を簡単かつ確実に行うことができる。すなわち、本発明によれば、前段の回動支軸に設けた丸刃に対し、後段側の回動支軸の丸刃を、回動支軸の軸線に沿う一端側に位置をずらせてあるので、そのずらせた距離幅が前後の丸刃で切出される麺線状物の幅とすることができ、該麺線状物は前後の丸刃で狭圧されることはないから、切出し(分断)操作時に丸刃に付着することなく、麺帯状物から麺線状物を簡単かつ確実に得ることができる。 According to the present invention, when the noodle strip marshmallow placed and transported on the transport belt reaches the rotating support shaft on the upstream side in the transport direction, it is cut by the round blade pivotally supported on the rotating support shaft. The part divided by the notch becomes a noodle string shape and reaches the remaining part and the next rotation support shaft, and the rotation support shaft is appropriately positioned with the position of the previous rotation support shaft. Since the round blade is installed at a distance, the remaining portion is cut by the round blade, and the next rotating support is used as the noodle filament adjacent to the preceding noodle filament. Easy to process from noodle strips to noodle strips, such as being transported to the shaft, and then transported to the rotating pivot shaft of the next stage together with the remaining part of the second stage noodle strands. And it can be done reliably. That is, according to the present invention, the round blade of the rear pivot shaft is shifted to one end along the axis of the pivot shaft with respect to the round blade provided on the former pivot shaft. Therefore, the shifted distance width can be the width of the noodle filaments cut out by the front and rear round blades, and the noodle strands are not narrowed by the front and rear round blades. The noodle strings can be easily and reliably obtained from the noodle strips without being attached to the round blade during the operation.
図面は本発明に係る麺帯状マシュマロの麺線状切出し装置の一実施例を示し、図1は平面図、図2は図1のx−x線断面図、図3は前後の丸刃の関係を示す拡大図である。 The drawings show an embodiment of the noodle strip marshmallow noodle strip cutting device according to the present invention, FIG. 1 is a plan view, FIG. 2 is a sectional view taken along line xx of FIG. 1, and FIG. FIG.
図中、Aは本発明に係る麺帯状マシュマロの麺線状切出し装置を示し、切出し装置Aは、ベルトコンベヤーBの搬送ベルト1の移動方向に沿う適所に配して構成したもので、搬送ベルト1に載せられて移動する麺帯(うどんやソバなどのドウを帯状としたものを麺帯という)状マシュマロをその長手方向に沿って(搬送方向に沿って)切り込みを入れて分断し、麺線(麺帯を切り出して細くしたものを麺線という)状物として加工するものである。
In the figure, A shows a noodle strip-shaped marshmallow noodle strip cutting device according to the present invention, and the cutting device A is arranged at an appropriate position along the moving direction of the
前記ベルトコンベヤーBは、コンベヤー基枠2の両側に配したドラム3に無端状の前記搬送ベルト1を張設して構成し、基枠2の上板2a上に前記搬送ベルト1を重ね合わせて該ベルト1上の前記麺帯状物aの荷重を受け、かつ、ベルト1の移動に伴って麺帯状物aを切出し装置A部へと搬送するものである。
The belt conveyor B is constructed by stretching the
切出し装置Aは、左右の側板4c,4c間に前後の杆体4a,4bを架設し、前期側板4c,4cの相対する内面に掛止材4dを固着する一方、前記側板4cの下面に凹入切欠4eを設けて装置基枠4を構成し、この装置基枠4を、前記掛止材4dに置いて前記コンベヤー基枠2に掛止させる一方、コンベヤー基枠2の側面に突設した支持片5に前記凹入切欠4eを係止させるようにしてコンベヤー基枠2に組付け、該装置基枠4の前記側板4cに軸受6によって受支させて前記搬送ベルト1の搬送方向に沿わせて前後等間隔を置いて並べた回動支軸7,…のそれぞれに等間隔を置いて枢支させた丸刃8,…を備えて成るものである。
In the cutting device A, front and rear housings 4a and 4b are installed between the left and right side plates 4c and 4c, and the latching material 4d is fixed to the opposing inner surfaces of the previous side plates 4c and 4c, while being recessed in the lower surface of the side plate 4c. A notch 4e is provided to form the device base frame 4. The device base frame 4 is placed on the hooking material 4d to be hooked on the
各回動支軸7は、前記の通り、軸受6を介して装置基枠側板4c,4cに回動自在に受止され、その長手方向(軸線方向)の両側に前記搬送ベルト1の表面に踏(周)面が接して回動する、径の駆動ローラ9を設け(組付け)、また、該駆動ローラ9,9間には等幅の間隔を置いて前記駆動ローラ9より小径にして(前記搬送ベルト1の表面に接触しないで)前記麺帯状物aを切出す(分断する)前記丸刃8,…を設けてある。
As described above, each rotation support shaft 7 is rotatably received by the apparatus base frame side plates 4c and 4c via the
各回動支軸7に設けた丸刃8,…は、当該回動支軸7に配した丸刃8,8間に置いて等幅の間隔を置いて配し、その間隔幅はいずれの回動支軸7,7間における丸刃8,8間の間隔(離開)幅とも等しくしてあり、また、搬送ベルト麺帯状マシュマロaの搬送方向の下流側の回動支軸7に並設した各丸刃8は、該下流側の回動支軸7に隣接する上流側の回動支軸7に設けた、前記下流側の各丸刃8に対応する各丸刃8に対し、回動支軸7の軸線の一端方向に離開距離mを置いて位置をずらせて配し、前記搬送方向の最上流側の回動支軸7(図面上、符号7Aで示す)には他の回動支軸7より1枚多く丸刃8,…を枢支させ、その1枚多くした分である、前記軸線に沿う一端側の最端部に位置する丸刃8(図面上、符号8Aで示す)と、前記搬送方向の最下流側の回動支軸7(図面上、符号7Bで示す)の、前記軸線に沿う一端側の最端部に位置する丸刃8(図面上、符号8Bで示す)とで前記の離開距離mを構成する関係にしてある。
The
これと同様に最上流側の回動支軸7(7A)の丸刃8Aに隣接する丸刃8と最下流側の回動支軸7(7B)に隣接する丸刃8とが離開距離mを構成する関係にしてあることは勿論で、以下、最上流側の回動支軸7(7A)の他の丸刃8,…は最下流側の回動支軸7(7B)の他の丸刃8,…と同様の関係で離開距離mを構成する。
Similarly, the
なお、丸刃8は、パイプ上のスペーサ11と交互にして回動支軸7に該支軸7を嵌挿するようにして組合わせ、これら丸刃8,…およびスペーサ11,…を介して回動支軸7の両側に配して相対する狭持リング10,10に、該リング10に隣接して前記回動支軸7に固着した固定駒12に設けた締付けねじ13の先端を圧接させるようにして狭持リング10,10で挟持させて支軸7に固着したもので、回動支軸7の回動に伴って回動する。
The
しかして、散布その他の手段で搬送ベルト上に形成した形成したコーンスターチ層(図示省略、麺帯状マシュマロaとベルト1とのいわばスペーサとなって丸刃8とベルト1との隙間を埋め、丸刃8による切出しを円滑に行う)上に麺帯状マシュマロaを載せて該麺帯状マシュマロaを切出し装置A位置に移動させると、切出し装置Aの各回動支軸7,…は、その両側に設けた駆動ローラ9が走行(移動)する搬送ベルト1に接触して回動し、従って、該回動支軸7,…に固定した丸刃8,…も回動しているため、前記麺帯状マシュマロaは搬送ベルト1による麺帯状マシュマロaの搬送方向の最上流側の回動支軸7,…によって切込みを入れられ、その搬送(移動)の継続により、最上流側の丸刃8,…に切込みを入れつつ、次段の上流側の回動支軸7の丸刃8,…に至って該丸刃8,…によっても切込みを入れられ、以下、並設順に従った回動支軸7に設けた丸刃8,…によって順次切込みを入れられることになる。そして、搬送ベルト1の麺帯状マシュマロaの搬送方向の下流側の回動支軸8に並設した各丸刃8は、該下流側の回動支軸7に隣接する上流側の回動支軸7に設けた前記下流側の各丸刃8に対応する各丸刃8に対し回動支軸7の軸線の一端方向に離開距離mを置いて回動支軸7,7間に置いては順次位置をずらせて配置してあるので、離開距離mが麺線状物a´の幅となって現われて、麺帯状物は麺線状に切出されるのである。
Thus, the formed corn starch layer formed on the conveyor belt by spraying or other means (not shown, the noodle strip marshmallow a and the
1 搬送ベルト
7 回動支軸
8 丸刃
1 Conveyor belt 7
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102960385A (en) * | 2012-12-25 | 2013-03-13 | 张念江 | Vertical cutting off machine for fine dried noodles |
CN102986764A (en) * | 2012-12-25 | 2013-03-27 | 张念江 | Vertical cutting-off machine of fine dried noodles |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102960385A (en) * | 2012-12-25 | 2013-03-13 | 张念江 | Vertical cutting off machine for fine dried noodles |
CN102986764A (en) * | 2012-12-25 | 2013-03-27 | 张念江 | Vertical cutting-off machine of fine dried noodles |
CN102960385B (en) * | 2012-12-25 | 2015-01-21 | 张念江 | Vertical cutting off machine for fine dried noodles |
CN102986764B (en) * | 2012-12-25 | 2015-01-21 | 张念江 | Vertical cutting-off machine of fine dried noodles |
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