JP4252559B2 - Magnetic sorting device and sorting system - Google Patents

Magnetic sorting device and sorting system Download PDF

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JP4252559B2
JP4252559B2 JP2005165619A JP2005165619A JP4252559B2 JP 4252559 B2 JP4252559 B2 JP 4252559B2 JP 2005165619 A JP2005165619 A JP 2005165619A JP 2005165619 A JP2005165619 A JP 2005165619A JP 4252559 B2 JP4252559 B2 JP 4252559B2
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勇 三角
彰則 尾野
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有限会社レナスター
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本発明は、乾燥顆粒及び粉製品等の選別物に含まれる弱磁性体の異物を除去することができる磁力選別装置及び選別システムに関する。   The present invention relates to a magnetic sorting device and a sorting system that can remove a foreign substance of a weak magnetic substance contained in sorted items such as dry granules and powder products.

従来、この種の発明として、特許文献1に記載された「磁力選別装置」に係る発明がある。図3は特許文献1に記載された磁力選別装置の概略構成図である。
磁力選別装置40は、図3に示すように、ホッパ41と、一対の定量供給ローラ42,43からなる定量供給機構44と、弱磁性体からなる異物が少なくとも混入又は付着する選別物を表面で受け取る回転自在な中空状の回転筒45と、この回転筒45の中空部内に長さ方向に向けて回転自在に配置され、その長さ方向に所定の磁界を生成する永久磁石46と、分離調節板47と、を備えている。
Conventionally, as this type of invention, there is an invention related to a “magnetic sorting device” described in Patent Document 1. FIG. 3 is a schematic configuration diagram of the magnetic force sorting device described in Patent Document 1.
As shown in FIG. 3, the magnetic separator 40 has a hopper 41, a quantitative supply mechanism 44 composed of a pair of quantitative supply rollers 42 and 43, and a screened material on which at least foreign substances made of weak magnetic material are mixed or adhered. A rotatable hollow rotating cylinder 45 to be received, a permanent magnet 46 which is rotatably arranged in the length direction in the hollow portion of the rotating cylinder 45 and generates a predetermined magnetic field in the length direction, and separation adjustment And a plate 47.

この磁力選別装置40によれば、ホッパ41内に収容された選別物は、ホッパ41の排出口から定量供給ローラ42、43上に排出される。そして、その選別物は、定量供給ローラ42、43により、回転筒45の上面側であってその回転筒45の長さ方向に定量ずつ連続的に供給される。回転筒45の上面側に連続的に供給された選別物は、回転筒45の回転により排出側に向けて搬送される。そして、選別物が回転筒45の排出端に到達すると、選別物は搬送の速度で回転筒45から放り出され、その搬送速度に重力による下向きの加速度が加わるので、選別物は速度を変えながら落下していく。このとき、選別物に異物が混入又は付着している場合には、その異物には、回転筒45から排出される際に永久磁石46による磁力が作用する。このため、異物はその排出の際に、永久磁石に引き寄せられ回転筒45から遠く離れることができず、分離調節板47により不良品受け48内に収容される。
特開2004−9005号公報
According to the magnetic sorting device 40, the sorted items stored in the hopper 41 are discharged from the discharge port of the hopper 41 onto the fixed supply rollers 42 and 43. Then, the selected items are continuously supplied by the fixed amount supply rollers 42 and 43 in a fixed amount in the length direction of the rotary tube 45 on the upper surface side of the rotary tube 45. The sorted product continuously supplied to the upper surface side of the rotary cylinder 45 is conveyed toward the discharge side by the rotation of the rotary cylinder 45. When the selected item reaches the discharge end of the rotating cylinder 45, the selected item is ejected from the rotating cylinder 45 at a conveying speed, and downward acceleration due to gravity is added to the conveying speed, so that the selected item falls while changing the speed. I will do it. At this time, when foreign matter is mixed in or adhered to the selected item, the magnetic force by the permanent magnet 46 acts on the foreign matter when the foreign matter is discharged from the rotary cylinder 45. For this reason, when the foreign matter is discharged, it is attracted to the permanent magnet and cannot be separated from the rotary cylinder 45, and is stored in the defective product receiver 48 by the separation adjusting plate 47.
Japanese Patent Laid-Open No. 2004-9005

しかしながら、特許文献1に記載された磁力選別装置40においては、永久磁石46を配置した回転筒45を1組備えることにより、選別物から異物の分離を行っていたため、永久磁石46の磁力が作用する選別物中の異物の範囲には限界があり、よって、選別物中の異物を除去しきれない場合があり、分離効率が悪いという問題点があった。
本発明は上記した従来技術の問題点を解決するためになされたものであり、その目的は、選別物内において永久磁石の磁力が作用する異物の範囲を広め、選別物からの異物の分離効率が良い磁力選別装置及び選別システムを提供することにある。
However, in the magnetic force sorting apparatus 40 described in Patent Document 1, foreign matter is separated from the sorted matter by providing one set of the rotating cylinders 45 on which the permanent magnets 46 are arranged, so that the magnetic force of the permanent magnets 46 acts. There is a limit to the range of foreign matter in the sorted product, and therefore, there is a case where the foreign matter in the sorted product cannot be completely removed, resulting in poor separation efficiency.
The present invention has been made in order to solve the above-described problems of the prior art, and its purpose is to widen the range of foreign matter to which the magnetic force of the permanent magnet acts in the sorted matter and to separate the foreign matter from the sorted matter. It is an object of the present invention to provide a magnetic sorting device and a sorting system.

本発明のうち請求項1に係る磁力選別装置は、選別物が落下する通路と、
前記通路において配置された複数の磁力選別手段と、
それぞれの前記磁力選別手段の下方に配置された、前記選別物中の磁性体からなる異物を排出する排出部と、を備え、
それぞれの前記磁力選別手段が、落下する前記選別物を外周面で受け取り、受け取った前記選別物を回転によって搬送たのち排出る中空状の回転筒と、前記回転筒の中空部内において該回転筒の長さ方向に沿って配置され、前記回転筒から前記選別物が排出される際にその選別物に対して磁力を付与する永久磁石と、を有する磁力選別装置であって、
前記複数の磁力選別手段は、上下方向にずらして前記通路の一方側と他方側とに交互に配置されるとともに、前記一方側に配置された前記磁力選別手段の前記回転筒の回転方向と前記他方側に配置された前記磁力選別手段の前記回転筒の回転方向とが、互いに逆方向となるように配置され、
前記複数の磁力選別手段の前記永久磁石は、それぞれ、前記回転筒の中空部内において、該回転筒に対して前記通路側に偏芯した状態で固定されていることを特徴とする。
A magnetic separator according to claim 1 of the present invention includes a passage through which a selection falls,
A plurality of magnetic force sorting means arranged in the passage;
A discharge unit that is disposed below each of the magnetic force sorting means and discharges foreign matter made of a magnetic material in the sorted matter, and
Each of said magnetic separator means, the screened product receives in the outer peripheral surface, a hollow rotating cylinder you discharged After conveyed by rotating said sorted matter received, Oite in the hollow portion of the rotary cylinder to fall A permanent magnet that is arranged along a length direction of the rotating cylinder and that imparts a magnetic force to the selected object when the selected object is discharged from the rotating cylinder ,
The plurality of magnetic force sorting means are arranged alternately on one side and the other side of the passage while being shifted in the vertical direction, and the rotation direction of the rotary cylinder of the magnetic force sorting means arranged on the one side and the The rotating direction of the rotating cylinder of the magnetic force sorting means arranged on the other side is arranged to be opposite to each other,
Each of the permanent magnets of the plurality of magnetic force sorting means is fixed in a state of being eccentric to the passage side with respect to the rotary cylinder in the hollow portion of the rotary cylinder .

また、本発明のうち請求項2に係る磁力選別装置は、請求項1記載の磁力選別装置において、前記複数の磁力選別手段は、それぞれ、前記回転筒の長さ方向に直交する方向に移動可能に設けられていることを特徴とする。
また、本発明のうち請求項3に係る磁力選別装置は、請求項1又は2記載の磁力選別装置において、前記永久磁石は、その表面の磁力が1.2テスラ以上であることを特徴とする。
According to a second aspect of the present invention, there is provided the magnetic force sorting apparatus according to the first aspect, wherein each of the plurality of magnetic force sorting means is movable in a direction perpendicular to the length direction of the rotating cylinder. It is provided in .
According to a third aspect of the present invention, there is provided the magnetic separator according to the first or second aspect, wherein the permanent magnet has a surface magnetic force of 1.2 Tesla or more. .

また、本発明のうち請求項4に係る選別システムは、請求項1乃至請求項3のうちのいずれか1項に記載の磁力選別装置と、
この磁力選別装置の下流側に配置され、前記磁力選別装置によって磁性体からなる異物が除去された選別物中に含まれる非磁性金属を検知する金属探知器と、
該金属探知器の下流側に配置され、非磁性金属を含む選別物と、非磁性金属を含まない選別物とを分離する非磁性金属分離手段と、を備えたことを特徴とする。
A sorting system according to a fourth aspect of the present invention includes the magnetic force sorting device according to any one of the first to third aspects,
A metal detector that is disposed downstream of the magnetic separator and detects a non-magnetic metal contained in the sorted matter from which foreign substances made of a magnetic material have been removed by the magnetic separator;
It is arranged on the downstream side of the metal detector, and comprises a non-magnetic metal separating means for separating a non-magnetic metal-containing sort and a non-magnetic metal-free sort.

本願請求項1に記載された磁力選別装置によれば、前記複数の磁力選別手段は、上下方向にずらして前記通路の一方側と他方側とに交互に配置されるとともに、前記一方側に配置された前記磁力選別手段の前記回転筒の回転方向と前記他方側に配置された前記磁力選別手段の前記回転筒の回転方向とが、互いに逆方向となるように配置され、前記複数の磁力選別手段の前記永久磁石は、それぞれ、前記回転筒の中空部内において、該回転筒に対して前記通路側に偏芯した状態で固定されている構成により、選別物内において永久磁石の磁力が作用する磁性体の異物の範囲を広めることが可能となり、選別物からの異物の分離効率を良くすることが可能となる。
また選別物からの異物の分離効率を良くすることができるとともに、磁力選別装置内における磁力選別手段の配置をコンパクトにすることが可能となる。
According to the magnetic force sorting apparatus described in claim 1 of the present application, the plurality of magnetic force sorting means are arranged alternately on one side and the other side of the passage while being shifted in the vertical direction, and arranged on the one side. The rotating direction of the rotating cylinder of the magnetic force sorting means and the rotating direction of the rotating cylinder of the magnetic force sorting means arranged on the other side are opposite to each other, and the plurality of magnetic force sorting The permanent magnets of the means are fixed in the hollow portion of the rotating cylinder in a state of being eccentric to the passage side with respect to the rotating cylinder, so that the magnetic force of the permanent magnet acts in the selection. It becomes possible to widen the range of the foreign substance of the magnetic material, and to improve the separation efficiency of the foreign substance from the selection.
In addition , it is possible to improve the separation efficiency of the foreign matter from the sorted material , and it is possible to make the arrangement of the magnetic force sorting means in the magnetic force sorting device compact.

また、本願請求項に記載された磁力選別装置によれば、前記複数の磁力選別手段は、それぞれ、前記回転筒の長さ方向に直交する方向に移動可能に設けられている構成により、選別物の粒度及び粘性に応じて磁力選別手段の位置を調整することが可能となる。また、磁力選別手段の位置を調節することで、磁力選別装置において複数の磁力選別手段を備える場合においても、上流側に備えられている磁力選別手段の回転筒より落下してくる選別物を下流側の磁力選別手段の回転筒上に確実に受け取ることが可能となり、選別物からの異物の分離効率をさらに良くすることが可能となる。
また、本願請求項に記載された磁力選別装置によれば、前記永久磁石は、その表面の磁力が1.2テスラ以上でる構成により、選別物からの異物の分離効率をより良くすることが可能となる。
Further, according to the magnetic force sorting apparatus described in claim 2 of the present application, each of the plurality of magnetic force sorting means is sorted by a configuration provided so as to be movable in a direction orthogonal to the length direction of the rotating cylinder. The position of the magnetic force sorting means can be adjusted according to the particle size and viscosity of the object. In addition, by adjusting the position of the magnetic force sorting means, even when the magnetic force sorting device is provided with a plurality of magnetic force sorting means, the sorted matter falling from the rotating cylinder of the magnetic force sorting means provided on the upstream side is downstream. Therefore, it is possible to reliably receive it on the rotating cylinder of the magnetic sorting means on the side, and it is possible to further improve the efficiency of separating foreign substances from the sorted matter.
Further, according to the magnetic separator apparatus described in the claims 3, wherein the permanent magnet, the configuration the magnetic force of the surface Ru Oh 1.2 Tesla or higher, a better separation efficiency of the foreign matter from the sorted matter It becomes possible.

さらに、本願請求項に記載された選別システムによれば、請求項1乃至請求項のうちのいずれか1項に記載の磁力選別装置と、この磁力選別装置の下流側に配置され、前記磁力選別装置によって磁性体からなる異物が除去された選別物中に含まれる非磁性金属を検知する金属探知器と、該金属探知器の下流側に配置され、非磁性金属を含む選別物と、非磁性金属を含まない選別物とを分離する非磁性金属分離手段と、を備えた構成により、磁力選別装置によって磁性体の異物が除去された選別物中に含まれる非磁性金属をさらに除去することが可能となり、選別の対象を拡大することができ、付加価値のある選別システムを提供することが可能となる。 Furthermore, according to the sorting system described in claim 4 of the present application, the magnetic field sorting device according to any one of claims 1 to 3 and the downstream side of the magnetic force sorting device, A metal detector for detecting a non-magnetic metal contained in a sorted product from which foreign substances made of a magnetic material have been removed by a magnetic sorting device; and a sorted product that is arranged downstream of the metal detector and contains a non-magnetic metal; A non-magnetic metal separating means for separating a non-magnetic metal-free sorted material, and further removing the non-magnetic metal contained in the sorted product from which foreign substances of the magnetic material have been removed by the magnetic sorting device. This makes it possible to expand the selection targets and provide a selection system with added value.

以下、本発明の実施形態を図面を参照して説明する。
図1は本発明の実施形態に係る選別システムの概略構成図である。図2(a)は選別物中の良品を示す図である。図2(b)は選別物中の磁性体からなる異物を示す図である。図2(c)は良品中に磁性体からなる異物が混入した不良品を示す図である。図2(d)は良品に磁性体からなる異物が付着した不良品を示す図である。図2(e)は選別物中の非磁性金属からなる異物を示す図である。図2(f)は良品中に非磁性金属からなる異物が混入した不良品を示す図である。図2(g)は良品に非磁性金属からなる異物が付着した不良品を示す図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic configuration diagram of a sorting system according to an embodiment of the present invention. Fig.2 (a) is a figure which shows the quality goods in a selection. FIG. 2B is a diagram showing a foreign substance made of a magnetic substance in the selected item. FIG. 2C is a diagram showing a defective product in which foreign substances made of a magnetic material are mixed in a non-defective product. FIG. 2D is a diagram showing a defective product in which foreign substances made of a magnetic material adhere to a good product. FIG.2 (e) is a figure which shows the foreign material which consists of a nonmagnetic metal in a selection thing. FIG. 2 (f) is a diagram showing a defective product in which foreign matters made of a non-magnetic metal are mixed in a non-defective product. FIG. 2 (g) is a diagram showing a defective product in which a foreign material made of a non-magnetic metal adheres to a good product.

本発明に係る選別システム30について説明する前に、選別システム30により選別される選別物について説明する。
一般に、乾燥野菜、ごま、乾燥ひじき、乾燥椎茸等の乾燥食品や香辛料、ふりかけの具材、お茶製品などの乾燥顆粒製品、スープ、香辛料の粉製品及び樹脂ペレット等の選別物には、その製造時において、必然的に鉄、ステンレス、コバルト、ニッケル及び石や泥中の酸化鉄等の磁性体、並びに、アルミニウム及び銅等の非磁性金属が含まれてしまう。そして、選別物中には、図2(a)に示す磁性体b及び非磁性金属cが混入及び付着していない良品aと、図2(b)に示す磁性体bからなる異物と、図2(c)に示す良品a中に磁性体bが混入した不良品と、図2(d)に示す良品aに磁性体bが付着した不良品と、良品aに磁性体bが混入及び付着した不良品(図示せず)と、図2(e)に示す非磁性金属cからなる異物と、図2(f)に示す良品a中に非磁性金属cが混入した不良品と、図2(g)に示す良品aに非磁性金属cが付着した不良品と、良品aに非磁性金属cが混入及び付着した不良品(図示せず)と、が混在した状態となっている。
Before describing the sorting system 30 according to the present invention, the sorted items sorted by the sorting system 30 will be described.
In general, dry foods such as dried vegetables, sesame seeds, dried hijiki, dried shiitake mushrooms, spices, sprinkling ingredients, dried granule products such as tea products, soups, spice powder products and resin pellets, etc. At times, magnetic materials such as iron, stainless steel, cobalt, nickel and iron oxides in stone and mud, and nonmagnetic metals such as aluminum and copper are necessarily included. And in the selection, the non-defective product a in which the magnetic body b and the nonmagnetic metal c shown in FIG. 2 (a) are not mixed and adhered, the foreign material consisting of the magnetic body b shown in FIG. 2 (b), The defective product in which the magnetic material b is mixed in the non-defective product a shown in 2 (c), the defective product in which the magnetic material b is attached to the good product a shown in FIG. 2 (d), and the magnetic material b is mixed in and attached to the good product a. A defective product (not shown), a foreign substance made of the nonmagnetic metal c shown in FIG. 2E, a defective product in which the nonmagnetic metal c is mixed in the non-defective product a shown in FIG. A defective product in which the non-magnetic metal c adheres to the non-defective product a shown in (g) and a defective product (not shown) in which the non-magnetic metal c is mixed and adhered to the good product a are mixed.

選別システム30は、図1に示すように、磁力選別装置1と、金属探知器31と、非磁性金属分離装置32と、を備えている。
磁力選別装置1は、ホッパ2と、一対の定量供給ローラ3,4からなる定量供給機構5と、第一の磁力選別手段6と、第二の磁力選別手段7と、通路8と、を備えている。
ここで、ホッパ2には、弱磁性体からなる異物が少なくとも混在、即ち、磁性体bからなる異物並びに異物が少なくとも混入及び/又は付着した不良品(以下、合わせて磁性体不良品という)を含む選別物が収容され、ホッパ2の排出口がホッパ2の下方に配置される定量供給ローラ3,4の隙間と対向するようになっている。
As shown in FIG. 1, the sorting system 30 includes a magnetic sorter 1, a metal detector 31, and a nonmagnetic metal separator 32.
The magnetic sorting apparatus 1 includes a hopper 2, a fixed supply mechanism 5 including a pair of fixed supply rollers 3, 4, a first magnetic sorting means 6, a second magnetic sorting means 7, and a passage 8. ing.
Here, in the hopper 2, at least foreign matter made of weak magnetic material is mixed, that is, a foreign product made of magnetic material b and a defective product in which foreign matter is mixed and / or adhered (hereinafter, collectively referred to as a defective magnetic material). The sorting product to be contained is accommodated, and the discharge port of the hopper 2 is opposed to the gap between the quantitative supply rollers 3 and 4 disposed below the hopper 2.

定量供給機構5は、一対の回転自在な定量供給ローラ3,4から構成され、ホッパ2の排出口か排出される選別物を受け取ると、この受け取った選別物を通路8を介して第一の回転筒9の上面側であってその長さ方向に定量ずつ連続的に供給するようになっている。
第一の磁力選別手段6は、第一の回転筒9と、第一の永久磁石10と、第一の落下防止板11と、を備えており、第二の磁力選別手段7は、第二の回転筒12と、第二の永久磁石13と、第二の落下防止板14と、を備えている。
The fixed amount supply mechanism 5 is composed of a pair of rotatable fixed amount supply rollers 3 and 4. Upon receiving the sorted product discharged from the discharge port of the hopper 2, the received sorted product is passed through the passage 8 to the first. A fixed amount is continuously supplied in the length direction on the upper surface side of the rotating cylinder 9.
The first magnetic sorting unit 6 includes a first rotating cylinder 9, a first permanent magnet 10, and a first fall prevention plate 11, and the second magnetic sorting unit 7 includes a second magnetic sorting unit 7. Rotating cylinder 12, second permanent magnet 13, and second fall prevention plate 14.

第一の回転筒9及び第二の回転筒12は、磁性体不良品を含む選別物を上面で受け取って搬送するものであり、薄肉(例えば1mm以下)の中空状の筒体で構成されている。この両回転筒9,12は、ステンレスなどの磨耗しにくい金属から全体が構成され、モータ(図示せず)により所定の速度で回転するようになっている。さらに、モータの回転を制御することにより、その各回転筒9,12の回転数を制御し、その制御により選別物の単位時間当たりの搬送量を制御できるようになっている。   The first rotating cylinder 9 and the second rotating cylinder 12 are for receiving and transporting a sorted object including defective magnetic materials on the upper surface, and are constituted by thin-walled (for example, 1 mm or less) hollow cylinders. Yes. The rotating cylinders 9 and 12 are entirely made of a metal that is hard to wear, such as stainless steel, and are rotated at a predetermined speed by a motor (not shown). Further, by controlling the rotation of the motor, the number of rotations of each of the rotary cylinders 9 and 12 can be controlled, and by this control, the conveyance amount per unit time of the selected item can be controlled.

第一の永久磁石10及び第二の永久磁石13は、その表面の磁力が12000ガウス以上であり、全体がほぼ円柱状に形成されている。そして、第一の永久磁石10は第一の回転筒9に、第二の永久磁石13は第二の回転筒12にそれぞれ備えられる。この場合において、各永久磁石10,13は、それぞれ各回転筒9,12の中空部内の上側であって各回転筒9,12上の選別物が排出される側に、各回転筒9,12に対して偏芯して固定され、その長さ方向に所定の磁界を生成するようになっている。そして、各永久磁石10,13は、各回転筒9,12の上面の選別物が排出される際に、その選別物に対して磁力を付与するようになっている。ここで、各永久磁石10,13は、各回転筒9,12内において、各回転筒9,12の長さ方向と交差する方向に移動できるとともに、その移動後には所定の位置に位置決めできるように構成しても構わない。   The first permanent magnet 10 and the second permanent magnet 13 have a surface magnetic force of 12,000 gauss or more, and are formed in a substantially cylindrical shape as a whole. The first permanent magnet 10 is provided in the first rotary cylinder 9, and the second permanent magnet 13 is provided in the second rotary cylinder 12. In this case, the permanent magnets 10 and 13 are arranged on the upper side in the hollow portions of the rotary cylinders 9 and 12, respectively, on the side where the selected items on the rotary cylinders 9 and 12 are discharged. And a predetermined magnetic field is generated in the length direction. The permanent magnets 10 and 13 apply a magnetic force to the selected items when the selected items on the upper surfaces of the rotary cylinders 9 and 12 are discharged. Here, the permanent magnets 10 and 13 can move in the direction intersecting the length direction of the rotary cylinders 9 and 12 in the rotary cylinders 9 and 12 and can be positioned at predetermined positions after the movement. You may comprise.

第一の落下防止板11及び第二の落下防止板14は、それぞれ第一の落下防止板11は第一の回転筒9の外周面に、第二の落下防止板14は第二の回転筒12の外周面に備えられる。この場合において、各落下物防止板11,14は、各回転筒9,12の長さ方向に配置され、定量供給機構5から第一の回転筒9上に供給される選別物又は第一の回転筒9から第二の回転筒12上に供給される選別物を各回転筒9,12の回転方向と反対方向に落下するのを防ぐようになっている。   The first fall prevention plate 11 and the second fall prevention plate 14 are respectively the first fall prevention plate 11 on the outer peripheral surface of the first rotary cylinder 9 and the second fall prevention plate 14 on the second rotary cylinder. 12 outer peripheral surfaces are provided. In this case, each fallen object prevention plate 11, 14 is arranged in the length direction of each rotary cylinder 9, 12, and the sorting object or the first one supplied from the fixed quantity supply mechanism 5 onto the first rotary cylinder 9. The selected material supplied from the rotary cylinder 9 onto the second rotary cylinder 12 is prevented from falling in the direction opposite to the rotation direction of the rotary cylinders 9 and 12.

そして、第一の磁力選別手段6と第二の磁力選別手段7とは、第一の磁力選別手段6が磁性体不要品を取り除いた選別物を、通路8を介して第二の磁力選別手段7の第二の回転筒12がその上面で受け取るように、選別物の流れ方向(図1における上下方向)に上下にずらして配置される。この場合において、第一の回転筒9の回転方向と第二の回転筒12の回転方向とは、通路8を介して、両回転筒9,12の選別物の排出方向が対向するように、交互に逆方向となるように配置している。また、第一の磁力選別手段6及び第二の磁力選別手段7は、各回転筒9,12の長さ方向に直交する方向(通路8に対して出入方向)に移動可能に設けられており、これにより、選別物の粒度及び粘性に応じて、又は落下してくる選別物の位置に応じて、その位置を適宜調整することが可能となっている。   The first magnetic force sorting means 6 and the second magnetic force sorting means 7 are the second magnetic force sorting means through the passage 8 after the first magnetic force sorting means 6 has removed the magnetic material unnecessary products. 7 is arranged so as to be shifted up and down in the flow direction (vertical direction in FIG. 1) of the sorted product so that the second rotary cylinder 12 of 7 is received on its upper surface. In this case, the direction of rotation of the first rotary cylinder 9 and the direction of rotation of the second rotary cylinder 12 are such that the discharge directions of the sorted items of both rotary cylinders 9 and 12 face each other via the passage 8. They are alternately arranged in the opposite direction. Further, the first magnetic force sorting means 6 and the second magnetic force sorting means 7 are provided so as to be movable in a direction perpendicular to the length direction of each of the rotary cylinders 9 and 12 (in and out direction with respect to the passage 8). Thus, the position can be appropriately adjusted according to the particle size and viscosity of the selected item or according to the position of the falling item.

また、通路8における各磁力選別手段6,7の下流側には、それぞれ磁性体不良品が排出される不良品シュート16,17が接続されている。そして、不良品シュート16と通路8との接続上端には第一の磁性体分離板18が、不良品シュート17と通路8との接続上端には第二の磁性体分離板19が設けられている。   In addition, on the downstream side of the magnetic force sorting means 6 and 7 in the passage 8, defective product chutes 16 and 17 for discharging defective magnetic materials are connected. The first magnetic separator 18 is provided at the upper end of the connection between the defective chute 16 and the passage 8, and the second magnetic separator 19 is provided at the upper end of the connection between the defective chute 17 and the passage 8. Yes.

第一の磁性体分離板18は、第一の磁力選別手段6の作用により分離された磁性体不良品を不良品シュート16に導き、磁性体不良品除去後の選別物を通路8に導くためのものである。また、第二の磁性体分離板19は、第二の磁力選別手段7の作用により分離された磁性体不良品を不良品シュート17に導き、磁性体不良品が分離された後の選別物を通路8に導くものである。この両磁性体分離板18,19は、選別物の重量や各回転筒9,12の回転速度などにより選別物の放出状態が異なるので、それに応じて配置角度を調整できるようになっている。すなわち、第一の磁性体分離板18は軸20、第二の磁性体分離板19は軸21を中心に揺動して配置角度を調節でき、その調節後はその配置角度で固定できるようになっている。また、各磁性体分離板18,19は、それぞれ各軸20,21が各回転筒9,12の長さ方向に直交する方向に移動させることにより、それと同一方向に移動でき、その移動後は固定できるようになっている。   The first magnetic separator 18 guides the defective magnetic material separated by the action of the first magnetic force sorting means 6 to the defective product chute 16 and guides the selected product after removing the defective magnetic material to the passage 8. belongs to. The second magnetic separation plate 19 guides the defective magnetic material separated by the action of the second magnetic force sorting means 7 to the defective product chute 17, and the sorted product after the defective magnetic material is separated. It leads to the passage 8. Since both the magnetic material separating plates 18 and 19 are different in the discharge state of the selected material depending on the weight of the selected material and the rotational speed of the rotary cylinders 9 and 12, the arrangement angle can be adjusted accordingly. In other words, the first magnetic body separating plate 18 can be adjusted with the shaft 20 and the second magnetic body separating plate 19 can be swung about the shaft 21 to adjust the arrangement angle, and after the adjustment, the arrangement angle can be fixed. It has become. Further, the magnetic separators 18 and 19 can be moved in the same direction by moving the shafts 20 and 21 in a direction perpendicular to the length direction of the rotary cylinders 9 and 12, respectively. It can be fixed.

選別物が、ホッパ2内に供給されると、その選別物は自重によりホッパ2の排出口から排出されて定量供給ローラ3,4上に落下する。
定量供給ローラ3,4上に落下した選別物は、定量供給ローラ3,4により、第一の回転筒9の上面側であってその第一の回転筒9の長さ方向に定量ずつ連続的に供給される。
第一の回転筒9に供給された選別物は、第一の回転筒9は所定速度で回転しているため、かかる回転により排出側に向けて搬送される。そして、選別物が第一の回転筒9の排出端に到達すると、選別物は搬送の速度で第一の回転筒9から放り出され、その搬送速度に重力による下向きの加速度が加わるため、選別物は速度を変えながら落下していく。
When the sorted product is supplied into the hopper 2, the sorted product is discharged from the discharge port of the hopper 2 by its own weight and falls onto the fixed supply rollers 3 and 4.
The sorts that have fallen on the fixed supply rollers 3 and 4 are continuously supplied by the fixed supply rollers 3 and 4 on the upper surface side of the first rotary cylinder 9 and in the length direction of the first rotary cylinder 9. To be supplied.
Since the first rotating cylinder 9 is rotated at a predetermined speed, the sorted material supplied to the first rotating cylinder 9 is conveyed toward the discharge side by the rotation. When the selected item reaches the discharge end of the first rotating cylinder 9, the selected item is ejected from the first rotating cylinder 9 at the conveying speed, and downward acceleration due to gravity is added to the conveying speed. Falls with changing speed.

このとき、選別物中の非磁性体の選別物については、第一の回転筒9から放出される際に第一の永久磁石10による磁力が作用しない。このため、非磁性体の選別物は第一の回転筒9から遠く離れた位置まで放出されるので、通路8を経て第二の回転筒12の上面側であってその第二の回転筒12の長さ方向に連続的に供給される。
一方、選別物中の磁性体不良品については、第一の回転筒9から放出される際に第一の永久磁石10による磁力が作用する。このため、磁性体不良品は、第一の回転筒9からの放出の際に第二の永久磁石10に引き寄せられ、第一の回転筒9から遠く離れることができず、不良品シュート16を経て不良品受け22内に収容される。
At this time, the magnetic force by the first permanent magnet 10 does not act on the non-magnetic material selection in the selection when it is released from the first rotating cylinder 9. For this reason, since the non-magnetic material is discharged to a position far away from the first rotary cylinder 9, it passes through the passage 8 and is on the upper surface side of the second rotary cylinder 12, and the second rotary cylinder 12. Is continuously supplied in the longitudinal direction.
On the other hand, the magnetic defective product in the selected item is subjected to the magnetic force by the first permanent magnet 10 when it is released from the first rotating cylinder 9. For this reason, the defective magnetic material is attracted to the second permanent magnet 10 when released from the first rotating cylinder 9 and cannot be moved far from the first rotating cylinder 9, and the defective chute 16 is Then, it is accommodated in the defective product receiver 22.

この場合において、選別物の第一の回転筒9の上面における供給場所、選別物中の磁性体不良品の重量、第一の磁性体分離板18の調整等が影響して、第一の磁力選別手段6のみにおいては選別物中の磁性体不良品全てを除去することは難しい。よって、磁性体不良品が通路8を経て第二の磁力選別手段7に供給されることとなる。
第二の磁力選別手段7は、第一の磁力選別手段6と同様に作用し、第二の回転筒12に供給された選別物は第一の磁力選別手段6の場合と同様に選別物中の磁性体不良品の分離が行われる。
In this case, the first magnetic force is influenced by the supply location on the upper surface of the first rotating cylinder 9 of the selected item, the weight of the defective magnetic substance in the selected item, the adjustment of the first magnetic separator 18 and the like. It is difficult to remove all the defective magnetic materials in the sorted product using only the sorting means 6. Therefore, the defective magnetic material is supplied to the second magnetic force sorting means 7 through the passage 8.
The second magnetic sorting unit 7 operates in the same manner as the first magnetic sorting unit 6, and the sorting supplied to the second rotating cylinder 12 is in the sorting as in the case of the first magnetic sorting unit 6. The defective magnetic material is separated.

このとき、選別物中の非磁性体の選別物については、第二の回転筒12から遠く離れた位置まで放出されるので、通路8を経て、磁力選別装置1の下流側に備えられた金属検知器31へと供給される。
一方、選別物中の磁性体不良品については、第二の回転筒12からの放出の際に第二の回転筒12から遠く離れることができず、不良品シュート17を経て不良品受け23内に収容される。
At this time, the non-magnetic material in the selected material is discharged to a position far away from the second rotary cylinder 12, so that the metal provided on the downstream side of the magnetic force sorting device 1 through the passage 8. It is supplied to the detector 31.
On the other hand, the defective magnetic material in the selected item cannot be separated from the second rotating cylinder 12 when released from the second rotating cylinder 12, and passes through the defective product chute 17 in the defective product receiver 23. Is housed in.

このように、第一の磁力選別手段6と第二の磁力選別手段7とを、通路8において上下二段にずらすとともに、通路8を介して両回転筒9,12の選別物の排出方向が対向するように、回転方向が交互に逆方向として配置することにより、第二の磁力選別手段7を、第一の磁力選別手段6の下方に備えられる不良品シュート16の干渉を避けて配置することが可能となり、磁力選別装置1内における第一の磁力選別手段6及び第二の磁力選別手段7の配置をコンパクトにすることが可能となるとともに、選別物内において永久磁石の磁力が作用する磁性体不良品の範囲を広めることが可能となり、選別物からの磁性体不良品の分離効率を良くすることが可能となる。   In this way, the first magnetic force sorting means 6 and the second magnetic force sorting means 7 are shifted in the upper and lower two stages in the passage 8, and the discharge direction of the sorted matter in both the rotating cylinders 9 and 12 is changed through the passage 8. By disposing the rotation directions alternately in opposite directions so as to face each other, the second magnetic force sorting means 7 is arranged so as to avoid the interference of the defective product chute 16 provided below the first magnetic force sorting means 6. This makes it possible to make the arrangement of the first magnetic sorting unit 6 and the second magnetic sorting unit 7 in the magnetic sorting apparatus 1 compact, and the magnetic force of the permanent magnet acts in the sorted item. The range of defective magnetic materials can be widened, and the separation efficiency of defective magnetic materials from selected items can be improved.

なお、本実施形態に係る磁力選別装置1においては、第一の磁力選別手段6と第二の磁力選別手段7との2つの磁力選別手段を備える構成となっているが、磁力選別装置1において3つ以上の磁力選別手段を備える構成としてもよく、この場合においても、各磁力選別手段を、通路8において選別物の流れ方向に上下にずらすとともに、各磁力選別手段の選別物の排出方向を通路8を介して対向させ、各回転筒の回転方向が交互に逆方向となるように配置することによって、磁力選別装置1と同様の作用及び効果を得ることができる。   In addition, although the magnetic force sorting apparatus 1 according to the present embodiment includes two magnetic force sorting means, the first magnetic force sorting means 6 and the second magnetic force sorting means 7, Three or more magnetic force sorting means may be provided. In this case as well, each magnetic force sorting means is shifted up and down in the flow direction of the sorted matter in the passage 8, and the discharge direction of the sorted matter of each magnetic force sorting means is changed. By making them face each other via the passage 8 and arranging them so that the rotation directions of the rotary cylinders are alternately reversed, the same operations and effects as those of the magnetic separator 1 can be obtained.

ここで、磁力選別装置1によって磁性体不良品が除去された非磁性体の選別物中には、アルミニウム及び銅等の非磁性金属が混入及び付着していない良品aと、非磁性金属cと、非磁性金属cが混入及び/又は付着した製品とが混在している状態となっている。
金属検知器31は、通路8の下流に設置され、磁力選別装置1によって磁性体不良品が除去された選別物中に含まれる非磁性金属c並びに非磁性金属cが混入及び/又は付着した製品(以下、非磁性金属不良品という)を検知するようになっている。金属探知器31は、そのヘッドの略中央に落下してくる選別物が通過可能な貫通路33を有し、貫通路33には、電磁場を発生するための発振用コイル(図示せず)と、発振用コイルにより発生した電磁場によって電圧を励起する受信用コイル(図示せず)とが設けられている。そして、金属検知器31は、受信用コイルの出力電圧差がしきい値を超えたときに、非磁性金属の検知信号を図示しない制御装置に送出するように構成されている。
Here, the non-magnetic material selected from the non-magnetic material from which the defective magnetic material has been removed by the magnetic force sorting device 1 contains non-defective products a in which non-magnetic metals such as aluminum and copper are not mixed and adhered, and non-magnetic metal c. The product in which the nonmagnetic metal c is mixed and / or adhered is mixed.
The metal detector 31 is installed downstream of the passage 8 and the nonmagnetic metal c and the nonmagnetic metal c contained in and / or attached to the sorted product from which the defective magnetic material is removed by the magnetic sorting device 1 (Hereinafter referred to as a non-magnetic metal defective product) is detected. The metal detector 31 has a through-passage 33 through which a selection object falling in the approximate center of the head can pass, and the through-passage 33 has an oscillation coil (not shown) for generating an electromagnetic field. And a receiving coil (not shown) for exciting a voltage by an electromagnetic field generated by the oscillation coil. The metal detector 31 is configured to send a nonmagnetic metal detection signal to a control device (not shown) when the output voltage difference of the receiving coil exceeds a threshold value.

非磁性金属分離装置32は、金属検知器31の下流側に配置され、金属検知器31を通過した選別物を、非磁性金属不良品と良品aとに分離するようになっている。非磁性金属分離装置32は、内部に揺動可能な分離板35を備え、分離板35を挟んで金属探知器31の貫通路33に対応する下方位置に位置する良品排出部36と、その反対側に位置する不良品排出部37とを備えている。そして、不良品排出部37の下方には、不良品受け38が配置され、良品排出部36の下方には、良品受け39が配置されている。   The nonmagnetic metal separation device 32 is arranged on the downstream side of the metal detector 31 and separates the sorted material that has passed through the metal detector 31 into a nonmagnetic metal defective product and a non-defective product a. The nonmagnetic metal separation device 32 includes a separation plate 35 that can swing inside, and a non-defective product discharge portion 36 located at a lower position corresponding to the through-path 33 of the metal detector 31 with the separation plate 35 interposed therebetween, and vice versa. And a defective product discharge portion 37 located on the side. A defective product receiver 38 is disposed below the defective product discharge section 37, and a non-defective product receiver 39 is disposed below the non-defective product discharge section 36.

制御装置が金属探知器31から非磁性金属の検出信号を受信すると、制御装置は非磁性金属分離装置32の分離板35に対して非磁性金属不良品排出指令を出力し、分離板35はこの非磁性金属不良品出指令に基づいて図2における破線の方向に揺動して選別物中の非磁性金属不良品が不良品排出部37を介して不良品受け38に集積される。一方、制御装置が金属探知器31から非磁性金属の検出信号を受信しないときには、制御装置は非磁性金属分離装置32の分離板35に対して非磁性金属不良品排出指令を出力せず、分離板35は図2における実線の位置を維持し、良品aが良品排出部36を介して良品受け39に集積される。   When the control device receives the nonmagnetic metal detection signal from the metal detector 31, the control device outputs a nonmagnetic metal defective product discharge command to the separation plate 35 of the nonmagnetic metal separation device 32, and the separation plate 35 Based on the non-magnetic metal defective product output command, the non-magnetic metal defective product in the selected item is accumulated in the defective product receiver 38 via the defective product discharge unit 37 by swinging in the direction of the broken line in FIG. On the other hand, when the control device does not receive the nonmagnetic metal detection signal from the metal detector 31, the control device does not output a nonmagnetic metal defective product discharge command to the separation plate 35 of the nonmagnetic metal separation device 32 and separates it. The plate 35 maintains the position of the solid line in FIG. 2, and the non-defective product “a” is accumulated in the non-defective product receiver 39 through the non-defective product discharge unit 36.

かかる構成により、選別装置30によれば、磁力選別装置1によって磁性体不良品が除去された選別物中に含まれる非磁性金属不良品をさらに除去することが可能となり、選別の対象を拡大することができ、付加価値のある選別システムを提供することが可能となる。
以上、本発明の実施形態について説明してきたが、本発明はこれに限定されず、種々の変更を行うことができる。
With such a configuration, according to the sorting device 30, it is possible to further remove non-magnetic metal defective products contained in the sorted product from which the magnetic defective products have been removed by the magnetic sorting device 1, thereby expanding the selection target. This makes it possible to provide a sorting system with added value.
As mentioned above, although embodiment of this invention has been described, this invention is not limited to this, A various change can be made.

例えば、本実施形態においては、選別システム30において、磁力選別装置1の下流に金属探知器31及び非磁性金属分離装置32を備える構成となっているが、金属探知器31及び非磁性金属分離装置32を備えずに磁性体不良品が除去された選別物を排出する構成としてもよい。
また、金属探知機の構造は、磁性体不良品を含まない選別物中の非磁性金属不良品を検知する機能を有するものであれば、他の構造によるものであっても構わない。
さらに、非磁性金属分離装置の構造は、非磁性金属不良品と、非磁性金属不良品を含まない選別物とを分離する機能を有するものであれば、他の構造によるものであっても構わない。
For example, in the present embodiment, the sorting system 30 includes the metal detector 31 and the nonmagnetic metal separator 32 downstream of the magnetic separator 1. However, the metal detector 31 and the nonmagnetic metal separator are provided. It is good also as a structure which discharges | excludes the sorting thing from which the magnetic body defect product was removed without providing 32.
Further, the metal detector may have another structure as long as it has a function of detecting a non-magnetic metal defective product in a sorted product that does not include a magnetic defective product.
Furthermore, the structure of the nonmagnetic metal separation device may be of another structure as long as it has a function of separating a nonmagnetic metal defective product and a sorted product that does not contain a nonmagnetic metal defective product. Absent.

本発明の実施形態に係る選別システムの概略構成図である。1 is a schematic configuration diagram of a sorting system according to an embodiment of the present invention. 選別物を示す図である。It is a figure which shows a selection thing. 特許文献1に記載された磁力選別装置の概略構成図である。It is a schematic block diagram of the magnetic sorting apparatus described in patent document 1.

符号の説明Explanation of symbols

1 磁力選別装置
2 ホッパ
3 定量供給ローラ
4 定量供給ローラ
5 定量供給機構
6 第一の磁力選別手段
7 第二の磁力選別手段
8 通路
9 第一の回転筒
10 第一の永久磁石
11 第一の落下防止板
12 第二の回転筒
13 第二の永久磁石
14 第二の落下防止板
16 不良品シュート
17 不良品シュート
18 第一の磁性体分離板
19 第二の磁性体分離板
20 軸
21 軸
22 不良品受け
23 不良品受け
30 選別システム
31 金属探知器
32 非磁性金属分離装置
33 貫通路
35 分離板
36 良品排出部
37 不良品排出部
38 不良品受け
39 良品受け
a 良品
b 磁性体
c 非磁性金属
40 磁力選別装置
41 ホッパ
42 定量供給ローラ
43 定量供給ローラ
44 定量供給機構
45 回転筒
46 永久磁石
47 分離調節板
48 不良品受け
DESCRIPTION OF SYMBOLS 1 Magnetic separator 2 Hopper 3 Fixed supply roller 4 Fixed supply roller 5 Fixed supply mechanism 6 1st magnetic sorting means 7 2nd magnetic sorting means 8 Path | route 9 1st rotary cylinder 10 1st permanent magnet 11 1st Fall prevention plate 12 Second rotating cylinder 13 Second permanent magnet 14 Second fall prevention plate 16 Defective product chute 17 Defective product chute 18 First magnetic material separation plate 19 Second magnetic material separation plate 20 Axis 21 Axis 22 Defective product receiver 23 Defective product receiver 30 Sorting system 31 Metal detector 32 Non-magnetic metal separator 33 Passage path 35 Separating plate 36 Non-defective product discharge part 37 Defective product discharge part 38 Defective product receiver 39 Good product receiver a Good product b Magnetic material c Non Magnetic metal 40 Magnetic separator 41 Hopper 42 Fixed supply roller 43 Fixed supply roller 44 Fixed supply mechanism 45 Rotating cylinder 46 Permanent magnet 47 Separation adjusting plate 48 Defective product receiver

Claims (4)

選別物が落下する通路と、
前記通路において配置された複数の磁力選別手段と、
それぞれの前記磁力選別手段の下方に配置された、前記選別物中の磁性体からなる異物を排出する排出部と、を備え、
それぞれの前記磁力選別手段が、落下する前記選別物を外周面で受け取り、受け取った前記選別物を回転によって搬送たのち排出る中空状の回転筒と、前記回転筒の中空部内において該回転筒の長さ方向に沿って配置され、前記回転筒から前記選別物が排出される際にその選別物に対して磁力を付与する永久磁石と、を有する磁力選別装置であって、
前記複数の磁力選別手段は、上下方向にずらして前記通路の一方側と他方側とに交互に配置されるとともに、前記一方側に配置された前記磁力選別手段の前記回転筒の回転方向と前記他方側に配置された前記磁力選別手段の前記回転筒の回転方向とが、互いに逆方向となるように配置され、
前記複数の磁力選別手段の前記永久磁石は、それぞれ、前記回転筒の中空部内において、該回転筒に対して前記通路側に偏芯した状態で固定されていることを特徴とする磁力選別装置。
A passage through which the selection falls,
A plurality of magnetic force sorting means arranged in the passage;
A discharge unit that is disposed below each of the magnetic force sorting means and discharges foreign matter made of a magnetic material in the sorted matter, and
Each of said magnetic separator means, the screened product receives in the outer peripheral surface, a hollow rotating cylinder you discharged After conveyed by rotating said sorted matter received, Oite in the hollow portion of the rotary cylinder to fall A permanent magnet that is arranged along a length direction of the rotating cylinder and that imparts a magnetic force to the selected object when the selected object is discharged from the rotating cylinder ,
The plurality of magnetic force sorting means are arranged alternately on one side and the other side of the passage while being shifted in the vertical direction, and the rotation direction of the rotary cylinder of the magnetic force sorting means arranged on the one side and the The rotating direction of the rotating cylinder of the magnetic force sorting means arranged on the other side is arranged to be opposite to each other,
Each of the permanent magnets of the plurality of magnetic force sorting means is fixed in a state where it is eccentric to the passage side with respect to the rotating cylinder in the hollow portion of the rotating cylinder .
前記複数の磁力選別手段は、それぞれ、前記回転筒の長さ方向に直交する方向に移動可能に設けられていることを特徴とする請求項1記載の磁力選別装置。 2. The magnetic force sorting apparatus according to claim 1 , wherein each of the plurality of magnetic force sorting means is provided so as to be movable in a direction orthogonal to a length direction of the rotating cylinder . 前記永久磁石は、その表面の磁力が1.2テスラ以上であることを特徴とする請求項1又は2記載の磁力選別装置。 3. A magnetic separator according to claim 1 , wherein the permanent magnet has a surface magnetic force of 1.2 Tesla or more . 請求項1乃至請求項3のうちのいずれか1項に記載の磁力選別装置と、A magnetic separator according to any one of claims 1 to 3,
この磁力選別装置の下流側に配置され、前記磁力選別装置によって磁性体からなる異物が除去された選別物中に含まれる非磁性金属を検知する金属探知器と、A metal detector that is disposed downstream of the magnetic separator and detects a non-magnetic metal contained in the sorted matter from which foreign substances made of a magnetic material have been removed by the magnetic separator;
該金属探知器の下流側に配置され、非磁性金属を含む選別物と、非磁性金属を含まない選別物とを分離する非磁性金属分離手段と、を備えたことを特徴とする選別システム。A sorting system arranged on the downstream side of the metal detector, comprising: a sorting object containing a non-magnetic metal; and a non-magnetic metal separating means for separating a sorting object containing no non-magnetic metal.
JP2005165619A 2005-06-06 2005-06-06 Magnetic sorting device and sorting system Expired - Fee Related JP4252559B2 (en)

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CN107626607A (en) * 2017-10-26 2018-01-26 滁州广洋湖米业有限公司 A kind of guide equipment of paddy processing automatic material selecting
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