JP4251948B2 - Article direction change device - Google Patents

Article direction change device Download PDF

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JP4251948B2
JP4251948B2 JP2003330781A JP2003330781A JP4251948B2 JP 4251948 B2 JP4251948 B2 JP 4251948B2 JP 2003330781 A JP2003330781 A JP 2003330781A JP 2003330781 A JP2003330781 A JP 2003330781A JP 4251948 B2 JP4251948 B2 JP 4251948B2
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article
conveying
rotary
rotating
pushing
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JP2005096904A (en
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宏之 中野
渉 西田
孝久 塚本
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Shibuya Corp
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Shibuya Machinery Co Ltd
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Description

本発明は、搬送手段により搬送される物品の方向を転換する物品の方向転換装置に関する。   The present invention relates to an article direction changing apparatus for changing the direction of an article conveyed by a conveying means.

搬送手段により搬送中の物品の方向を転換する必要は種々の理由から生じる。例えば、流通過程で使用されている樹脂ケースを回収して再使用する場合に、回収された樹脂ケースを搬送手段により搬送しながら、その搬送路の両側から樹脂ケースの両側面に対して洗浄液を吹付けることにより、貼付されたラベル等の汚れを剥離洗浄する洗浄形態を採用する場合には、搬送路の途中で樹脂ケースの方向を90度転換して全ての側面を洗浄する必要が生じることになる(特許文献1参照)。
実公平4−29908号公報
The necessity to change the direction of the article being conveyed by the conveying means arises for various reasons. For example, when collecting and reusing a resin case used in the distribution process, the cleaning solution is transferred from both sides of the transfer path to both sides of the resin case while the collected resin case is transferred by the transfer means. When adopting a cleaning form that peels and cleans dirt such as affixed labels by spraying, it is necessary to change the direction of the resin case 90 degrees in the middle of the transport path to clean all sides. (See Patent Document 1).
Japanese Utility Model Publication No. 4-29908

この種の物品の方向転換技術に関しては、エアシリンダにより突出可能に構成された棒状部材の先端部で搬送中の物品の後部側面を押動して方向を転換するものが知られている(特許文献2参照)。しかしながら、この技術的手段の場合には、方向性が不安定で方向転換動作にばらつきが生じるだけでなく、物品を損傷しやすいといった技術的問題があった。さらに、棒状部材の先端部で搬送中の物品の後部側面を押動した際の反動を調整するために、搬送ローラにゴムを巻く等の必要があるといった技術的難点もあった。また、搬送手段の一側に物品に当接する当接部材を設置するとともに、この当接部材に対向する他側に曲面状のガイドプレートをエアシリンダによって下流側の支点を中心に回動可能に設置し、搬送中の物品の前面側端部が前記当接部材に当接して回転を開始するとともに、前記ガイドプレートの揺動により誘導しながら方向転換を行うものが知られている(特許文献3参照)。しかしながら、この技術的手段の場合には、ガイドプレートに沿って方向転換が徐々に行われるため、方向転換に要する距離が長くなったり、物品がガイドプレートに引っかかり停止してしまう事態を避けるため、ガイドプレートをエアシリンダ等によって下流側の支点を中心に前後に回動する必要があるといった技術的難点があった。また、搬送手段の両側にそれぞれの先端部が物品の前面あるいは後面に当接する当接部材を配設し、それらの当接部材の先端部を物品の前面及び後面に摺動させながら、物品の方向転換を行うものが知られている(特許文献4参照)。しかしながら、この技術的手段の場合には、前記樹脂ケースのように物品の側面に凹凸がある場合には適用が困難であるといった問題があった。
特公昭44−24767号公報 実開平2−103022号公報 特表2001−519303号公報
Regarding the direction changing technique of this kind of article, there is known a technique for changing the direction by pushing the rear side surface of the article being conveyed at the tip of a bar-like member configured to be able to protrude by an air cylinder (patent) Reference 2). However, in the case of this technical means, there is a technical problem that not only the directionality is unstable and the direction changing operation varies, but also the article is easily damaged. Furthermore, in order to adjust the reaction when the rear side surface of the article being conveyed is pushed by the tip of the rod-like member, there is a technical difficulty that it is necessary to wind rubber around the conveyance roller. In addition, a contact member that contacts the article is installed on one side of the conveying means, and a curved guide plate is rotated on the downstream side by an air cylinder on the other side opposite to the contact member. It is known that the front end of the article being installed and conveyed is in contact with the abutting member and starts rotating, and the direction is changed while being guided by the swing of the guide plate (Patent Document). 3). However, in the case of this technical means, since the direction change is gradually performed along the guide plate, in order to avoid the situation that the distance required for the direction change becomes long or the article is caught by the guide plate and stopped, There is a technical difficulty in that the guide plate needs to be rotated back and forth around a downstream fulcrum by an air cylinder or the like. Further, contact members whose front end portions contact the front or rear surface of the article are arranged on both sides of the conveying means, and the front end and the rear surface of the article are slid on the front and rear surfaces of the article, What changes direction is known (see Patent Document 4). However, in the case of this technical means, there is a problem that it is difficult to apply when the side surface of the article has irregularities like the resin case.
Japanese Patent Publication No. 44-24767 Japanese Utility Model Publication No. 2-103022 JP-T-2001-519303

また、搬送手段の上方に、水平方向に回転しながら昇降可能な当接部材を配設し、その当接部材が下降した状態において、後部を係止部材により押圧されながら搬送される物品の前部に当接して、それらの物品の前部に当接した当接部材と後部に係止した係止部材との協働作用により物品の方向転換を行うものが知られている(特許文献5参照)。しかしながら、この技術的手段の場合には、当接部材を水平方向に回転させながら上下に昇降するための機構が複雑になるとともに、搬送手段上には物品の後部を押圧する係止部材の設置が必要とされ、しかも物品を横向きから縦向きに変換することは、機構上困難であるといった技術的難点があった。また、搬送路上を水平方向に横切るように略十字状の羽根体を回転可能な状態に設置しておき、搬送路上を搬送される物品が、前記羽根体の一角に嵌合した状態で羽根体を押し回しながら進行することにより、物品が自ら方向転換を行うように構成したものが知られている(特許文献6参照)。しかしながら、この技術的手段のものは、略十字状の羽根体が物品の進行力により受動的に回転する機構を採用しているため、羽根体がスムーズに回転して方向転換機能が良好に機能し得るかに関しては、物品の搬送状態による影響が大きく、延いては運転状態が制約されるといった技術的問題があった。さらに、方向転換機能を停止して物品を方向転換することなく単に通過させたい場合には対応が困難であった。
実公昭54−31497号公報 特公昭55−37449号公報
In addition, a contact member that can be moved up and down while rotating in the horizontal direction is disposed above the transport means. When the contact member is lowered, the front portion of the article to be transported is pressed while being pressed by the locking member. There is known a technique that changes the direction of an article by the cooperative action of an abutting member that abuts against the front part and an abutting member that abuts against the front part of the article and a locking member that engages with the rear part (Patent Document 5). reference). However, in the case of this technical means, a mechanism for moving up and down while rotating the contact member in the horizontal direction becomes complicated, and a locking member that presses the rear part of the article is installed on the conveying means. In addition, there is a technical problem that it is difficult to convert an article from a landscape orientation to a portrait orientation. In addition, the substantially cross-shaped blade body is set in a rotatable state so as to cross the transport path in the horizontal direction, and the article transported on the transport path is fitted in one corner of the blade body. It is known that an article is configured to change its direction by pushing and turning (see Patent Document 6). However, this technical means employs a mechanism in which the substantially cross-shaped wing body is passively rotated by the advancing force of the article, so that the wing body rotates smoothly and the direction changing function functions well. As to whether or not it can be performed, there is a technical problem that the influence of the conveyance state of the article is large and the operation state is restricted. Furthermore, it is difficult to cope with the case where the direction changing function is stopped and the article is simply passed without changing direction.
Japanese Utility Model Publication No.54-31497 Japanese Patent Publication No.55-37449

本発明は、以上のような従来技術の状況に鑑みて開発したものであり、簡単な構成により、物品の方向転換に要する搬送距離が短く、しかも安定的かつ的確に方向転換を行うことのできる物品の方向転換装置を提供することを目的とする。   The present invention has been developed in view of the above-described state of the art, and with a simple configuration, the conveyance distance required for changing the direction of an article is short, and the direction can be changed stably and accurately. An object of the present invention is to provide a direction changing device for an article.

前記課題を解決するため、本発明では、搬送路上の物品を搬送しながらその方向を転換する物品の方向転換装置において、物品を所定の方向で搬送する搬送手段と、前記搬送手段で搬送される物品の前面側端部当接する位置に配設した当接部材と、上部が前記当接部材の側からその反対側へ向けて傾斜した回転軸を介して回転可能に支持される回転押動部材と、該回転押動部材を回転させる駆動手段と、前記搬送手段により搬送される物品を検出する検知手段とを備え、前記検知手段により物品を検出したら、前記駆動手段により前記回転押動部材を回転して、前記当接部材により側端部の前進が阻止された物品の後端上辺部の、前記当接部材とは反対側の側端部近傍を前方へ押動することにより物品の方向を変換するという技術的手段を採用した。前記回転押動部材の回転軸の位置に関しては、物品の大きさに応じて調整可能に構成することも可能である。 To solve the above problems, the present invention, in the turning device of the article to convert its direction while conveying articles on the conveying path, conveying means for conveying articles in a predetermined direction, is conveyed by said conveying means Rotation that is rotatably supported via a contact member disposed at a position where the side end portion of the front surface of the article contacts, and an upper portion that is inclined from the contact member side toward the opposite side. A pressing member; a driving unit configured to rotate the rotating pressing member; and a detection unit configured to detect an article conveyed by the conveying unit. When the article is detected by the detecting unit, the rotating unit is configured to detect the article. By rotating the moving member and pushing forward the vicinity of the side end on the opposite side of the contact member of the upper side of the rear end of the article whose advancement of the side end is blocked by the contact member Technical means of changing the direction of an article It was adopted. The position of the rotary shaft of the rotary push member can be adjusted according to the size of the article.

本発明によれば、以上のように、物品の前面側端部に当接する当接部材と、傾斜した回転軸に支持され、物品の後端上辺部の側端部近傍を回転しながら前方へ押動する回転押動部材との協働作用により、搬送手段により搬送される物品の方向転換を行うように構成したので、簡単な構成により安定的かつ的確な方向転換が可能である。また、前記回転押動部材は物品の後端上辺部を押動するものであり、物品の側面を摺動するものではないことから、側面に補強リブ等の凹凸がある物品に対しても難なく対応することができるとともに、物品に対する損傷も殆ど問題にならない。物品の大きさに応じた型替え作業は、前記回転押動部材の回転軸の前後位置や傾斜状態、回転押動部材の高さ位置等を調整することにより簡便に行うことができる。さらに、前記回転押動部材を邪魔にならない位置に停止させることにより、物品を方向転換することなく単に通過させたい場合にも容易に対応することができる。   According to the present invention, as described above, the contact member that is in contact with the front side end of the article and the inclined rotation shaft are supported forward while rotating in the vicinity of the side end of the upper side of the rear end of the article. Since the configuration is such that the direction of the article conveyed by the conveying means is changed by the cooperative action with the rotary pressing member that moves, stable and accurate direction change is possible with a simple configuration. In addition, since the rotary pushing member pushes the upper side of the rear end of the article and does not slide on the side surface of the article, there is no difficulty even for an article having irregularities such as reinforcing ribs on the side surface. In addition to being able to cope, damage to the article is hardly a problem. The mold changing operation according to the size of the article can be easily performed by adjusting the front / rear position and the inclined state of the rotary shaft of the rotary push member, the height position of the rotary push member, and the like. Furthermore, by stopping the rotating push member at a position that does not get in the way, it is possible to easily cope with a case where the article simply passes through without changing its direction.

物品の前面側端部に当接して該物品を回転させる当接部材としては、その一部が搬送中の物品の前面側端部に当接し得る位置に配設し得るものであれば、適宜の形状の選択が可能である。また、当接部材を進退可能に配設すれば、その当接部材を搬送路から後退させることにより、方向転換することなく物品を通過させる場合に簡便に対応することができる。前記回転押動部材を支持する当接部材の側からその反対側へ向けて傾斜させた回転軸の位置は、調整可能に構成することができる。前述のように、回転軸の前後位置や傾斜状態、高さ位置などを調整して回転押動部材の位置や傾斜状態を調整可能に構成すれば、当該物品に応じた調整が可能である。また、回転軸の搬送方向に対する位置や傾斜状態を調整可能に構成すれば、回転押動部材の動作範囲を搬送方向に沿って調整することができる。さらに、回転軸の回転速度制御を介して回転押動部材の動作速度を調整することも可能である。なお、回転軸の軸長に関しては、場合に応じて適宜の設定が可能である。回転押動部材を回転させるタイミングは、物品の到来状態を検知手段により検出した時点とする。この検知手段としては、近接センサや投受光式などの非接触式センサが好適である。因みに、方向転換装置を洗浄室内に配設する場合には、検知手段に吹き上がった汚れなどが付着して誤動作を起さないように、検知手段を室外に設置するようにしてもよい。 As a contact member that abuts on the front side end of the article and rotates the article, as long as a part thereof can be disposed at a position where it can abut on the front side end of the article being conveyed, The shape can be selected. Further, if the abutting member is disposed so as to be able to advance and retract, the abutting member is retracted from the conveyance path, so that it is possible to easily cope with passing an article without changing its direction. The position of the rotating shaft inclined from the side of the abutting member supporting the rotating push member toward the opposite side can be configured to be adjustable. As described above, if the position and the tilt state of the rotary pusher member can be adjusted by adjusting the front and rear position, the tilted state, the height position, and the like of the rotating shaft, the adjustment according to the article is possible. Further, if the position and the inclination state of the rotation shaft with respect to the conveyance direction can be adjusted, the operation range of the rotary pusher member can be adjusted along the conveyance direction. Furthermore, it is possible to adjust the operating speed of the rotary pusher member via the rotational speed control of the rotary shaft. Note that the axial length of the rotating shaft can be set appropriately depending on the case. The timing for rotating the rotary pushing member is the time when the arrival state of the article is detected by the detection means. As this detection means, a non-contact type sensor such as a proximity sensor or a light projecting / receiving type is suitable. Incidentally, when the direction changing device is disposed in the cleaning chamber, the detecting means may be installed outside the room so that dirt or the like blown up to the detecting means does not adhere to cause malfunction.

以下、図面に基づいて本発明の実施例に関して説明する。図1は本発明を適用した一実施例の要部の配置例を示した概略平面図である。図中、1は方向転換部であり、樹脂ケース等の物品2の方向転換を行う作業領域である。この方向転換部1では、スラットコンベヤ等の平坦な搬送面を有する搬送手段3が採用され、その搬送路上において、上流側の第1洗浄部4からチェーンコンベヤ等からなる上流側搬送手段5を介して搬送される物品2の方向転換を行った上、下流側の第2洗浄部6のチェーンコンベヤ等からなる下流側搬送手段7へ搬送するように構成している。第1洗浄部4では、両側のフレーム8,9に、本実施例ではそれぞれ縦に偏平状の平ノズル10,11を3個ずつ設置した。これらの平ノズル10,11は、物品2の側面の上下方向の全幅に対して洗浄液を噴射できるように、上下方向にずらして設置している。また、第2洗浄部6にも、同様に両側のフレーム12,13に、物品2の側面の上下方向の全幅に対して洗浄液を噴射できるように上下方向にずらして、縦に偏平状の平ノズル14,15を3個ずつ設置した。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic plan view showing an example of the arrangement of the main part of one embodiment to which the present invention is applied. In the figure, reference numeral 1 denotes a direction changing portion, which is a work area for changing the direction of an article 2 such as a resin case. In this direction changing section 1, a transport means 3 having a flat transport surface such as a slat conveyor is adopted, and on the transport path from the upstream first cleaning section 4 to the upstream transport means 5 comprising a chain conveyor or the like. The direction of the article 2 to be conveyed is changed, and the article 2 is conveyed to the downstream conveying means 7 including a chain conveyor of the second cleaning unit 6 on the downstream side. In the first cleaning section 4, three flat nozzles 10, 11 that are vertically flat in the present embodiment are installed on the frames 8, 9 on both sides. These flat nozzles 10 and 11 are installed so as to be shifted in the vertical direction so that the cleaning liquid can be sprayed over the entire vertical width of the side surface of the article 2. Similarly, the second cleaning unit 6 is also vertically shifted so that the cleaning liquid can be sprayed onto the frames 12 and 13 on both sides with respect to the full width of the side surface of the article 2 in the vertical direction. Three nozzles 14 and 15 were installed.

しかして、本実施例では、第1洗浄部4において平ノズル10,11による物品2の両側面に対する洗浄を実施し、しかる後方向転換部1にて物品2の方向転換をした上、第2洗浄部6へ搬送して平ノズル14,15による物品2の他の両側面に対する洗浄を実施することにより、物品2の全側面に対する洗浄が行われることになる。因みに、洗浄媒体としては、液体のみのものでもよいが、気液混合流によるものでもよい。洗浄液としては温水が効果的である。なお、第1洗浄部4と第2洗浄部6では、物品2は、上流側搬送手段5あるいは下流側搬送手段7を構成する例えばチェーンコンベヤに設けた突起などに係止して搬送される。また、方向転換部1の搬送手段3の搬送スピードは、上流側搬送手段5の搬送スピードより速くなるように設定し、上流側搬送手段5から搬送される物品2を適宜の間隔に切出して方向転換を行うように構成する。特に横方向で搬送される物品2を縦方向に方向転換する場合には、方向転換部1の搬送手段3の搬送スピードを最も速く設定し、次に下流側搬送手段7の搬送スピード、上流側搬送手段5の搬送スピードの順に設定することにより、方向転換部1の搬送手段3における物品2の方向転換、及び方向転換後の物品2の下流側搬送手段7への搬送をよりスムーズに行うことができる。例えば、図示のように第1洗浄部4及び第2洗浄部6においては物品相互間が密着した状態で洗浄作業を実施し、方向転換部1においては物品2の方向転換に必要な間隔をあける設定も可能である。なお、図中、16〜18はそれぞれ上流側搬送手段5、方向転換部1の搬送手段3及び下流側搬送手段7の駆動用モータである。   Thus, in this embodiment, the both sides of the article 2 are cleaned by the flat nozzles 10 and 11 in the first cleaning section 4 and the direction of the article 2 is changed in the rear direction changing section 1. By transporting to the cleaning unit 6 and cleaning the other side surfaces of the article 2 by the flat nozzles 14 and 15, the cleaning of all sides of the article 2 is performed. Incidentally, the cleaning medium may be a liquid alone or a gas-liquid mixed flow. Warm water is effective as the cleaning liquid. In the first cleaning unit 4 and the second cleaning unit 6, the article 2 is transported while being locked to, for example, a protrusion provided on the chain conveyor constituting the upstream transport unit 5 or the downstream transport unit 7. Moreover, the conveyance speed of the conveyance means 3 of the direction change part 1 is set so as to be faster than the conveyance speed of the upstream conveyance means 5, and the articles 2 conveyed from the upstream conveyance means 5 are cut out at appropriate intervals. Configure to do the conversion. In particular, when the article 2 conveyed in the horizontal direction is changed in the vertical direction, the conveying speed of the conveying means 3 of the direction changing section 1 is set to the highest, and then the conveying speed of the downstream conveying means 7 is set to the upstream side. By setting the order of the conveying speed of the conveying means 5, the direction of the article 2 in the conveying means 3 of the direction changing section 1 and the conveyance of the article 2 after the direction change to the downstream conveying means 7 can be performed more smoothly. Can do. For example, as shown in the drawing, the first cleaning unit 4 and the second cleaning unit 6 perform the cleaning operation in a state where the articles are in close contact with each other, and the direction changing unit 1 leaves a space necessary for changing the direction of the article 2. Setting is also possible. In the figure, reference numerals 16 to 18 denote driving motors for the upstream conveying means 5, the conveying means 3 of the direction changing section 1, and the downstream conveying means 7, respectively.

次に、本発明に係る方向転換装置の部分に関して詳細に説明する。図2は方向転換装置に関する実施例を示した正面図であり、図3は同実施例を部分的に示した右側面図、図4は図3を上方からみた場合の平面図である。また、図5は図2中に示したA方向からみた矢視図である。図2中の19は方向転換装置全体を示したものであり、前記方向転換部1の搬送手段3の搬送路上に突出して物品2の一方の前面側端部に当接し得る位置に配設した当接部材20と、上部が前記当接部材20の側からその反対側へ向けて傾斜した回転軸21に支持され、物品2の後端上辺部の側端部近傍に回転しながら当接して前方へ押動する、本実施例では図5に示したように120度間隔で設置した3つの回転押動部材22〜24と、後述の回転押動部材22〜24を回転させるタイミングを決める物品2の到来状態を検出する検知手段を主要素として構成される。なお、回転押動部材の設置数に関しては変更可能であり、1個の場合を含めて適宜の設置数に設定できる。 Next, the direction change device according to the present invention will be described in detail. 2 is a front view showing an embodiment relating to the direction changing device, FIG. 3 is a right side view partially showing the embodiment, and FIG. 4 is a plan view when FIG. 3 is viewed from above. FIG. 5 is a view seen from the direction A shown in FIG. Reference numeral 19 in FIG. 2 denotes the entire direction changing device, which is disposed at a position that protrudes on the conveying path of the conveying means 3 of the direction changing portion 1 and can come into contact with one front side end of the article 2. The abutting member 20 is supported by a rotating shaft 21 whose upper part is inclined from the abutting member 20 side toward the opposite side, and abutting while rotating in the vicinity of the side end of the upper side of the rear end of the article 2. As shown in FIG. 5, in this embodiment, three rotary push members 22 to 24 installed at intervals of 120 degrees, and an article that determines the timing for rotating the rotary push members 22 to 24, which will be described later, are pushed forward. The detection means for detecting the arrival state of 2 is configured as a main element. It should be noted that the number of rotation push members installed can be changed, and can be set to an appropriate number including one.

図2〜図4に示したように、本実施例では、前記方向転換部1の搬送手段3の一方の側壁部25に補強を兼ねた取付板26を重合設置し、この取付板26を介して前記当接部材20及び回転押動部材22〜24の支持機構を搬送手段3の側壁部25に対して設置するようにしている。図示のように、搬送手段3における物品2の方向転換位置に対応する前記側壁部25には、取付板26を挟んで回転押動部材22〜24の支持機構を構成する第1支持部材27を設置した。この第1支持部材27は、取付板26を挟んで側壁部25に対してボルト等の固定具により上下位置調整可能に固定した垂直板部28と、この垂直板部28の上端部に溶接等により一体的に固着した水平板部29と、それらの垂直板部28と水平板部29との内角部に溶接等により一体的に固着した2枚の補強連結板30,31とから構成した。なお、図3に示した32,33は垂直板部28の上下位置調整用の長孔で、回転押動部材22〜24の高さを調整するためのものである。また、第1支持部材27の水平板部29の上部には、第2支持部材34を前後位置調整可能に設置している。この第2支持部材34は、水平板部29の上部に図示しない長孔を介してボルト等の固定具により前後位置調整可能に固定される水平板部35と、この水平板部35の前端部に溶接等により一体的に固着され上方に延びる垂直板部36と、それらの水平板部35と垂直板部36との内角部に溶接等により一体的に固着された2枚の補強連結板37,38とから構成した。   As shown in FIGS. 2 to 4, in this embodiment, a mounting plate 26 that also serves as a reinforcement is placed on one side wall portion 25 of the conveying means 3 of the direction changing portion 1, and the mounting plate 26 is interposed therebetween. Thus, the support mechanism for the contact member 20 and the rotary push members 22 to 24 is installed on the side wall portion 25 of the transport means 3. As shown in the figure, a first support member 27 that constitutes a support mechanism for the rotary push members 22 to 24 is sandwiched between the attachment plate 26 on the side wall portion 25 corresponding to the direction changing position of the article 2 in the transport means 3. installed. The first support member 27 includes a vertical plate portion 28 that is fixed to the side wall portion 25 with a fixing tool such as a bolt so that the vertical position can be adjusted with the mounting plate 26 interposed therebetween, and welded to the upper end portion of the vertical plate portion 28. And the two reinforcing connecting plates 30 and 31 that are integrally fixed to the inner corners of the vertical plate 28 and the horizontal plate 29 by welding or the like. 3 and 33 shown in FIG. 3 are elongate holes for adjusting the vertical position of the vertical plate portion 28, and are used for adjusting the heights of the rotary pushing members 22-24. Moreover, the 2nd support member 34 is installed in the upper part of the horizontal plate part 29 of the 1st support member 27 so that front-back position adjustment is possible. The second support member 34 includes a horizontal plate portion 35 that is fixed to the upper portion of the horizontal plate portion 29 by a fixing tool such as a bolt via a long hole (not shown), and a front end portion of the horizontal plate portion 35. A vertical plate portion 36 that is integrally fixed to each other by welding or the like and extends upward, and two reinforcing connecting plates 37 that are integrally fixed to inner corner portions of the horizontal plate portion 35 and the vertical plate portion 36 by welding or the like. , 38.

また、前記第2支持部材34の垂直板部36に対して第3支持部材39を傾斜調整可能に設置した。この第3支持部材39は、垂直板部36に面接合した垂直板部40と、この垂直板部40の上端部に溶接あるいは折曲げにより一体的に形成され、搬送手段3側へ向けて斜め上方に延びる傾斜板部41と、それらの垂直板部40と傾斜板部41の両側部に渡って溶接等により一体的に固着された2枚の補強連結板42,43とから構成した。なお、第3支持部材39の垂直板部40は第2支持部材34の垂直板部36に形成した雌ねじに螺入した4本のボルト44により固定するように構成するとともに、その垂直板部40に形成したボルト44挿通用の各挿通孔を図3に示したように長孔45とすることにより、第3支持部材39を第2支持部材34の垂直板部36に沿って傾斜調整可能に構成した。さらに、第3支持部材39の傾斜板部41に対して第4支持部材46を上下位置調整可能に設置した。この第4支持部材46は、図示しない長孔を介してボルト等の固定具により傾斜板部41に沿って斜め上下方向に位置調整可能に固定される平板部47と、この平板部47の上端部を直角に折曲げて形成した前記回転軸21の取付板部48とから構成した。この取付板部48には軸受部49を設置して前記回転軸21を回転可能に支持するとともに、その回転軸21を図示しないギヤあるいは歯付きベルトやチェーン等を介して連結した駆動用モータにより回転駆動するように構成した。   Further, the third support member 39 is installed so as to be adjustable in inclination with respect to the vertical plate portion 36 of the second support member 34. The third support member 39 is formed integrally with the vertical plate portion 40 surface-bonded to the vertical plate portion 36 and the upper end portion of the vertical plate portion 40 by welding or bending, and obliquely toward the conveying means 3 side. An inclined plate portion 41 extending upward, and two reinforcing connecting plates 42 and 43 that are integrally fixed to the vertical plate portion 40 and both sides of the inclined plate portion 41 by welding or the like. The vertical plate portion 40 of the third support member 39 is configured to be fixed by four bolts 44 screwed into an internal thread formed on the vertical plate portion 36 of the second support member 34, and the vertical plate portion 40. As shown in FIG. 3, the insertion holes for inserting the bolts 44 are elongated holes 45 as shown in FIG. 3, so that the inclination of the third support member 39 along the vertical plate portion 36 of the second support member 34 can be adjusted. Configured. Furthermore, the 4th support member 46 was installed with respect to the inclination board part 41 of the 3rd support member 39 so that vertical position adjustment is possible. The fourth support member 46 includes a flat plate portion 47 that is fixed so that its position can be adjusted in a slanting vertical direction along the inclined plate portion 41 by a fixing tool such as a bolt through a long hole (not shown), and an upper end of the flat plate portion 47. The mounting plate portion 48 of the rotating shaft 21 is formed by bending the portion at a right angle. The mounting plate portion 48 is provided with a bearing portion 49 for rotatably supporting the rotary shaft 21, and the rotary shaft 21 is connected by a drive motor connected via a gear, a toothed belt, a chain, or the like (not shown). It was configured to rotate.

そして、前記回転軸21の上端部には、図2及び図5に示したように、回転板50を介して120度ずつ隔てて前述の3つの回転押動部材22〜24を設置した。これらの回転押動部材22〜24は、それぞれ回転板50に固定した本体部51と、ボルトナット等の連結固定具52により前記本体部51の先端部に角度調整可能に固着した当接押動部53とから構成される。当接押動部53の外周部には必要に応じてゴム等の緩衝材54を付設することができる。さらに、図5に示したように、回転板50に120度ずつ隔てて3つの円弧状の長孔55〜57を形成し、それらの長孔55〜57を介して図2に示した突出部材58をそれぞれ位置調整可能に設置するとともに、前記取付板部48の前記突出部材58の回転軌跡に対応した適宜位置に適宜の近接センサ59を設置し、各回転押動部材22〜24の角度位置に関する制御データが得られるように構成している。   Then, as shown in FIGS. 2 and 5, the above-described three rotary push members 22 to 24 are installed at the upper end portion of the rotary shaft 21 through the rotary plate 50 by 120 degrees. These rotary push members 22 to 24 are respectively abutment pushes fixed to the tip of the main body 51 so as to be adjustable in angle by a main body 51 fixed to the rotary plate 50 and a connecting fixture 52 such as a bolt and nut. Part 53. A cushioning material 54 such as rubber can be attached to the outer peripheral portion of the contact pushing portion 53 as necessary. Further, as shown in FIG. 5, three arc-shaped long holes 55 to 57 are formed in the rotating plate 50 at 120 degrees apart, and the projecting member shown in FIG. 2 through these long holes 55 to 57. 58 are installed so that their positions can be adjusted, and appropriate proximity sensors 59 are installed at appropriate positions corresponding to the rotation trajectory of the projecting member 58 of the mounting plate portion 48, and the angular positions of the rotary push members 22 to 24. It is comprised so that the control data regarding can be obtained.

次に、前記当接部材20の支持機構に関して説明する。図2に示したように、当接部材20は、支持板60を介して搬送手段3の搬送路上に突出するように設置した。図3及び図4に示したように、前記第1支持部材27の搬送方向下流側に隣接した位置に取付板26を挟んで垂直板部61をボルト等の固定具により前記側壁部25に固着し、その上部の搬送方向前端部に溶接等により一体的に固着されている水平板部62に対して、図1の前記支持板60を該支持板60に形成した長孔63,64を介してボルト等の固定具により位置調整可能に固定するように構成した。さらに、垂直板部61と水平板部62との内角部は、溶接等により一体的に固着した2枚の補強連結板65,66により連結した。   Next, a support mechanism for the contact member 20 will be described. As shown in FIG. 2, the abutting member 20 is installed so as to protrude on the conveying path of the conveying means 3 via the support plate 60. As shown in FIGS. 3 and 4, the vertical plate portion 61 is fixed to the side wall portion 25 with a fixture such as a bolt with the mounting plate 26 sandwiched between the first support member 27 and the downstream side in the transport direction. Then, the support plate 60 shown in FIG. 1 is inserted into the support plate 60 through the long holes 63 and 64 with respect to the horizontal plate portion 62 that is integrally fixed to the front end portion in the transport direction by welding or the like. It is configured so that the position can be adjusted by a fixing tool such as a bolt. Further, the inner corner portions of the vertical plate portion 61 and the horizontal plate portion 62 are connected by two reinforcing connecting plates 65 and 66 that are integrally fixed by welding or the like.

図2〜図4に示したように、前記当接部材20の支持板60の下部には、途中が直角に折曲げられた折曲げ支持板67を、該折曲げ支持板67に形成した長孔を介してボルト等の固定具により位置調整可能に固定し、その折曲げ支持板67を介して回転押動部材22〜24を回転させるタイミングを決める物品2の到来状態を検出するための検知手段68を設置した。なお、図4に示したように、検知手段68は、折曲げ支持板67に対して位置調整可能に構成した。図6は検知手段68の部分を拡大して示した部分拡大図であり、図7はそのB−B断面図である。図示のように、前記折曲げ支持板67の水平部の下面には、検知手段68の支持部材69を位置調整可能に固定した。支持部材69の先端部には、一側に物品2に当接して物品の到来を検知する検知ロッド70を備え、他側に断面L字状の折曲げ板71を備えた検知アーム72をその略中央部に設けた支軸73を介して回動自在に支持した。また、支持部材69の下部には、逆U字状の支持板74を固着し、その搬送方向前方側の垂直板部75に近接センサや投受光式などの非接触式のセンサ76を設置し、搬送方向後方側の垂直板部77と前記折曲げ板71の被検知部78との間をスプリング79を介して接続した。そして、図4に示したように、検知ロッド70は、前記当接部材20の直前にセットしている。物品2が未到来の間は、図6に示したようにスプリング79の付勢力により折曲げ板71の被検知部78がセンサ76に近接した状態にあり、物品2の未到来状態を検出する。この場合、折曲げ板71の被検知部78の上端部が支持部材69の下面に当接してストッパ手段として機能する。物品2が到来して検知ロッド70に当接して後方へ押動すると、検知アーム72は、図6において2点鎖線で示したように回動し、折曲げ板71の被検知部78がセンサ76から離間して、物品2の到来状態を検出することになる。

As shown in FIGS. 2 to 4, a bent support plate 67 is formed on the bent support plate 67 at the lower portion of the support plate 60 of the contact member 20. Detection for detecting the arrival state of the article 2 which is fixed by a fixing tool such as a bolt through the hole so that the position can be adjusted, and determines the timing of rotating the rotary pushing members 22 to 24 through the bent support plate 67. A means 68 was installed. As shown in FIG. 4, the detection means 68 is configured to be position-adjustable with respect to the bending support plate 67. FIG. 6 is a partially enlarged view showing the portion of the detecting means 68 in an enlarged manner, and FIG. 7 is a sectional view taken along the line BB. As shown in the figure, a support member 69 of the detecting means 68 is fixed to the lower surface of the horizontal portion of the bent support plate 67 so that the position of the support member 69 can be adjusted. The front end of the support member 69 is provided with a detection rod 70 that abuts the article 2 on one side and detects the arrival of the article, and a detection arm 72 that includes a bent plate 71 having an L-shaped cross section on the other side. It was rotatably supported via a support shaft 73 provided at a substantially central portion. Further, an inverted U-shaped support plate 74 is fixed to the lower portion of the support member 69, and a non-contact type sensor 76 such as a proximity sensor or a light projecting / receiving type is installed on the vertical plate portion 75 on the front side in the conveying direction. The vertical plate portion 77 on the rear side in the conveying direction and the detected portion 78 of the bent plate 71 are connected via a spring 79. As shown in FIG. 4, the detection rod 70 is set immediately before the contact member 20. While the article 2 has not arrived, the detected portion 78 of the bent plate 71 is in proximity to the sensor 76 by the biasing force of the spring 79 as shown in FIG. . In this case, the upper end portion of the detected portion 78 of the bent plate 71 contacts the lower surface of the support member 69 and functions as a stopper means. When the article 2 arrives and abuts against the detection rod 70 and pushes backward, the detection arm 72 rotates as indicated by a two-dot chain line in FIG. 6, and the detected portion 78 of the bent plate 71 is detected by the sensor. The arrival state of the article 2 is detected at a distance from 76.

しかして、図1に示した上流側の第1洗浄部4において両側面に対する所期の洗浄作業が終了した樹脂ケース等の物品2は、上流側搬送手段5を介して方向転換部1に搬送され、その方向転換部1の搬送手段3上において以下のように方向転換を行うことになる。搬送手段3上に移載された前記物品2は更に進行して、図4に示した検知ロッド70に当接して後方へ押動すると、前述のように、検知アーム72が回動して、折曲げ板71の被検知部78がセンサ76から離間し、物品2の到来状態を検出する。すると、この物品2の到来状態の検出に基づいて、駆動用モータを介して回転軸21が回転駆動され、この回転軸21の上端部に設置した回転押動部材22〜24が回転を開始する。これにより、図4に示したように、回転押動部材22〜24の先端部の当接押動部53が緩衝材54を介して物品2の後端上辺部の外側の側端部近傍に当接して当該物品2に対する前方への押動を開始する。搬送手段3により搬送される物品2は、検知ロッド70に当接して後方への押動を開始した直後に、今度は当該物品2の内側の前面側端部が前記当接部材20に当接する。この物品2の前面側端部の当接部材20への当接により、当該物品2の内側の前面端部の前進が阻止される結果、前記回転押動部材22〜24の先端部の当接押動部53による当該物品2の後端上辺部の外側の側端部近傍に対する前方への押動作用との協働作用に基づいて、当該物品2は、図4に示したように当接部材20との当接部分を中心に回動して方向転換を開始することになる。なお、図4において、aは本実施例における回転押動部材22〜24の回転中心、bは回転押動部材22〜24を構成する本体部51の先端部の軌跡、cは回転押動部材22〜24を構成する当接押動部53の先端部の軌跡を例示したものである。   Accordingly, the article 2 such as a resin case, which has been subjected to the desired cleaning operation on both side surfaces in the first cleaning unit 4 on the upstream side shown in FIG. 1, is transported to the direction changing unit 1 via the upstream transporting means 5. Then, the direction change is performed on the conveying means 3 of the direction changing portion 1 as follows. When the article 2 transferred onto the conveying means 3 further advances and abuts against the detection rod 70 shown in FIG. 4 and pushes backward, the detection arm 72 rotates as described above, The detected portion 78 of the bent plate 71 is separated from the sensor 76 and detects the arrival state of the article 2. Then, based on the detection of the arrival state of the article 2, the rotary shaft 21 is rotationally driven via the drive motor, and the rotary push members 22 to 24 installed on the upper end portion of the rotary shaft 21 start to rotate. . As a result, as shown in FIG. 4, the abutting and pushing portion 53 at the tip of the rotary pushing members 22 to 24 is located near the side end portion outside the upper side of the rear end of the article 2 via the cushioning material 54. The abutment starts to push forward with respect to the article 2. Immediately after the article 2 conveyed by the conveying means 3 comes into contact with the detection rod 70 and starts to push backward, the inner front side end of the article 2 comes into contact with the contact member 20 this time. . The contact of the front end of the article 2 with the abutting member 20 prevents the front end of the article 2 from advancing, so that the tips of the rotary push members 22 to 24 abut. On the basis of the cooperative action of the pushing portion 53 for pushing forward with respect to the vicinity of the side end portion outside the upper side of the rear end of the article 2, the article 2 is brought into contact as shown in FIG. 4. The direction change is started by rotating around the contact portion with the member 20. In FIG. 4, a is the rotation center of the rotary push members 22 to 24 in this embodiment, b is the locus of the tip of the main body 51 constituting the rotary push members 22 to 24, and c is the rotary push member. The locus | trajectory of the front-end | tip part of the contact pushing part 53 which comprises 22-24 is illustrated.

そして、図4に示したように、前記回転押動部材22〜24の先端部の当接押動部53による当該物品2の後端上辺部の外側の側端部近傍に対する前方への押動工程が進行するに従って、当該物品2は当接部材20との当接部分を中心に回動して方向転換が進み、当該物品2の前面が前記垂直板部61に支持ロッド80を介して搬送方向に平行に設置されたガイド部材81に当接した状態において方向転換が完了することになる。この場合、回転押動部材22〜24の先端部の当接押動部53の軌跡cに関する設定は、当該物品2の前面側端部が当接部材20に当接した際に、当該当接押動部53が前記物品2の後端上辺部の外側の側端部近傍に対する当接を開始し、当該物品2が丁度90度回転して所期の方向転換を完了した際に、当該物品2の後端上辺部から離間するように、前記第1支持部材27〜第4支持部材46における位置調整及び傾斜調整を介して行う回転軸21の位置及び傾斜状態に関する調整や、回転押動部材22〜24の長さ調整を通じて行うことができる。さらに、以上の回転押動部材22〜24の先端部の当接押動部53の軌跡cに関する設定に加えて、回転軸21の回転速度制御を介して回転押動部材の動作速度を調整するようにすれば、更に良好な方向転換動作が可能になる。因みに、本実施例では、当該物品2に対する1動作を回転押動部材22〜24が120度回転することによって実行するように設定し、順次搬送される物品2に対応して以上の方向転換動作を繰返すことになる。そして、方向転換が完了した物品2は、搬送手段3により第2洗浄部6へ搬送され、残りの他の両側面に対する洗浄が実施されることになる。なお、図示は省略したが、各搬送路の両側には物品2の搬送を案内するためのガイド部材が設置される。   Then, as shown in FIG. 4, the forward pushing with respect to the vicinity of the outer side edge of the upper side of the rear end of the article 2 by the abutting pushing portion 53 of the tip of the rotary pushing members 22 to 24. As the process proceeds, the article 2 rotates around the contact portion with the contact member 20 and changes its direction, and the front surface of the article 2 is conveyed to the vertical plate portion 61 via the support rod 80. The direction change is completed in a state where the guide member 81 is placed in parallel with the direction. In this case, the setting regarding the trajectory c of the abutting pushing portion 53 of the tip of the rotary pushing members 22 to 24 is set when the front end of the article 2 abuts against the abutting member 20. When the pushing portion 53 starts to contact the vicinity of the outer side edge of the upper side of the rear end of the article 2 and the article 2 has just rotated 90 degrees to complete the intended direction change, the article 2, adjustments regarding the position and inclination state of the rotary shaft 21 through position adjustment and inclination adjustment in the first support member 27 to the fourth support member 46 so as to be separated from the upper side portion of the rear end, and rotation pushing members This can be done through length adjustments of 22-24. Further, in addition to the setting related to the trajectory c of the contact pushing portion 53 of the distal end portion of the rotary pushing members 22 to 24, the operation speed of the rotary pushing member is adjusted through the rotation speed control of the rotary shaft 21. By doing so, a better direction change operation can be achieved. Incidentally, in the present embodiment, one operation for the article 2 is set to be executed by rotating the rotary pushing members 22 to 24 by 120 degrees, and the above-described direction change operation is performed corresponding to the articles 2 that are sequentially conveyed. Will be repeated. Then, the article 2 whose direction change has been completed is transported to the second cleaning unit 6 by the transport means 3, and the remaining other side surfaces are cleaned. Although not shown, guide members for guiding the conveyance of the article 2 are installed on both sides of each conveyance path.

本発明を適用した一実施例の要部の配置例を示した概略平面図である。It is the schematic plan view which showed the example of arrangement | positioning of the principal part of one Example to which this invention is applied. 方向転換装置に関する実施例を示した正面図である。It is the front view which showed the Example regarding a direction change apparatus. 同実施例を部分的に示した右側面図である。It is the right view which partially showed the Example. 図3を上方からみた場合の平面図である。It is a top view at the time of seeing FIG. 3 from upper direction. 図2中に示したA方向からみた矢視図である。FIG. 3 is an arrow view seen from the direction A shown in FIG. 2. 検知手段の部分を示した部分拡大図である。It is the elements on larger scale which showed the part of the detection means. 図6のB−B断面図である。It is BB sectional drawing of FIG.

符号の説明Explanation of symbols

1…方向転換部、2…物品、3…搬送手段、4…第1洗浄部、5…上流側搬送手段、6…第2洗浄部、7…下流側搬送手段、8,9…フレーム、10,11…平ノズル、12,13…フレーム、14,15…平ノズル、16〜18…駆動用モータ、19…方向転換装置全体、20…当接部材、21…回転軸、22〜24…回転押動部材、25…側壁部、26…取付板、27…第1支持部材、28…垂直板部、29…水平板部、30,31…補強連結板、32,33…長孔、34…第2支持部材、35…水平板部、36…垂直板部、37,38…補強連結板、39…第3支持部材、40…垂直板部、41…傾斜板部、42,43…補強連結板、44…ボルト、45…長孔、46…第4支持部材、47…平板部、48…取付板部、49…軸受部、50…回転板、51…本体部、52…連結固定具、53…接押動部、54…緩衝材、55〜57…長孔、58…突出部材、59…近接センサ、60…支持板、61…垂直板部、62…水平板部、63,64…長孔、65,66…補強連結板、67…折曲げ支持板、68…検知手段、69…支持部材、70…検知ロッド、71…折曲げ板、72…検知アーム、73…支軸、74…支持板、75…垂直板部、76…センサ、77…垂直板部、78…被検知部、79…スプリング、80…支持ロッド、81…ガイド部材


DESCRIPTION OF SYMBOLS 1 ... Direction change part, 2 ... Article, 3 ... Conveyance means, 4 ... 1st washing | cleaning part, 5 ... Upstream conveyance means, 6 ... 2nd washing | cleaning part, 7 ... Downstream conveyance means, 8, 9 ... Frame, 10 , 11 ... Flat nozzle, 12, 13 ... Frame, 14, 15 ... Flat nozzle, 16-18 ... Driving motor, 19 ... Whole direction changing device, 20 ... Contact member, 21 ... Rotating shaft, 22-24 ... Rotation Pushing member, 25 ... side wall part, 26 ... mounting plate, 27 ... first support member, 28 ... vertical plate part, 29 ... horizontal plate part, 30, 31 ... reinforcing connecting plate, 32, 33 ... long hole, 34 ... 2nd support member 35 ... Horizontal plate part 36 ... Vertical plate part 37, 38 ... Reinforcement connecting plate 39 ... 3rd support member 40 ... Vertical plate part 41 ... Inclined plate part 42, 43 ... Reinforcement connection Plate 44 ... Bolt 45 ... Long hole 46 ... Fourth support member 47 ... Flat plate portion 48 ... Mounting plate portion 49 ... Bearing portion DESCRIPTION OF SYMBOLS 0 ... Rotating plate, 51 ... Main-body part, 52 ... Connection fixing tool, 53 ... Contact pressing part, 54 ... Buffer material, 55-57 ... Long hole, 58 ... Protruding member, 59 ... Proximity sensor, 60 ... Support plate, 61 ... Vertical plate portion, 62 ... Horizontal plate portion, 63, 64 ... Long hole, 65, 66 ... Reinforcement connecting plate, 67 ... Bending support plate, 68 ... Detection means, 69 ... Support member, 70 ... Detection rod, 71 ... Bending plate 72 ... Detection arm 73 ... Support shaft 74 ... Support plate 75 ... Vertical plate portion 76 ... Sensor 77 ... Vertical plate portion 78 ... Detected portion 79 ... Spring 80 ... Support rod 81 ... Guide member


Claims (2)

搬送路上の物品を搬送しながらその方向を転換する物品の方向転換装置において、物品を所定の方向で搬送する搬送手段と、前記搬送手段で搬送される物品の前面側端部当接する位置に配設した当接部材と、上部が前記当接部材の側からその反対側へ向けて傾斜した回転軸を介して回転可能に支持される回転押動部材と、該回転押動部材を回転させる駆動手段と、前記搬送手段により搬送される物品を検出する検知手段とを備え、前記検知手段により物品を検出したら、前記駆動手段により前記回転押動部材を回転して、前記当接部材により側端部の前進が阻止される物品の後端上辺部の、前記当接部材とは反対側の側端部近傍を前方へ押動することにより物品の方向を変換することを特徴とする物品の方向転換装置。 In turning device of the article to convert its direction while conveying articles on the conveying path, conveying means for conveying articles in a predetermined direction, the side end portion of the front surface of the article being conveyed by said conveying means contacts An abutting member disposed at a position; a rotary pushing member that is rotatably supported via a rotating shaft whose upper part is inclined from the abutting member side toward the opposite side ; and the rotating pushing member. A driving means for rotating; and a detecting means for detecting an article conveyed by the conveying means. When the article is detected by the detecting means, the rotating pushing member is rotated by the driving means, and the contact member The direction of the article is changed by pushing forward the vicinity of the side edge on the opposite side of the abutting member of the upper side of the rear end of the article where the advance of the side edge is prevented by Article direction change device. 前記回転押動部材の回転軸の位置を物品の大きさに応じて調整可能に構成した請求項1に記載の物品の方向転換装置。   The article direction changing apparatus according to claim 1, wherein the position of the rotation shaft of the rotary pushing member is adjustable according to the size of the article.
JP2003330781A 2003-09-22 2003-09-22 Article direction change device Expired - Fee Related JP4251948B2 (en)

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