JP4244634B2 - Transport device - Google Patents

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JP4244634B2
JP4244634B2 JP2002379402A JP2002379402A JP4244634B2 JP 4244634 B2 JP4244634 B2 JP 4244634B2 JP 2002379402 A JP2002379402 A JP 2002379402A JP 2002379402 A JP2002379402 A JP 2002379402A JP 4244634 B2 JP4244634 B2 JP 4244634B2
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support
traveling
lifting
frame
columnar
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JP2004210426A (en
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順司 吉住
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Nakanishi Metal Works Co Ltd
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Nakanishi Metal Works Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、搬送装置の技術に係わり、更に詳しくは、例えば自動車生産工場における自動車ボディーの電解塗装処理またはその前処理など、被処理物の処理槽への搬送と処理槽内への昇降操作と処理槽内での揺動操作を安全且つ短時間に行い得る機能を備えた搬送装置の構造に関するものである。
【0002】
【従来の技術】
自動車生産工場における自動車ボディーの電解塗装処理またはその前処理など、被処理物を処理槽内等の処理位置へ搬送および昇降する装置に関しては、パワーアンドフリー方式トロリーコンベアのキャリアに組み込まれた昇降装置により、この昇降装置から垂下する前後1対の吊り索の端末に、搬送物(被処理物)を載置した支持フレームの前後端をそれぞれ連結し、この搬送物を前記トロリーコンベアで処理槽上に搬送し、前記昇降装置を操作して支持フレームとともに処理槽内へ昇降させ、或いは更に処理槽内の処理液に浸漬した状態で前後に揺動させる搬送装置が知られている(例えば、特許文献1参照。)。この搬送装置における吊り索はチェーンなど可撓性材料を用いているため、搬送物が搬送時や昇降時や処理液中での揺動操作時に慣性力や処理液の抵抗や搬送物内に滞留した空気の浮力などを受けて不用意に揺れ、支持フレームが処理槽側壁に接触または衝突して壁面や支持フレームを損傷する恐れもある。これを回避するためには、搬送物(被処理物)の大きさや形状によっては搬送と昇降などの操作速度を遅くしてゆっくり時間をかけて操作すればよいが、工程時間が長時間に及ぶといった問題がある。
【0003】
【特許文献1】
特開2000−6792号公報(第2〜3頁、図1〜図6)
【0004】
【発明が解決しようとする課題】
前述の状況に鑑み本発明が解決しようとするところは、自動車生産工場における自動車ボディーの各作業工程間の移動および電解塗装処理またはその前後処理など、被処理物の搬送と処理槽内への昇降操作と処理槽内での揺動操作を行う際に、被処理物に作用する慣性力や浮力や処理液の抵抗力で被処理物が不用意に動かないようにし、搬送と処理液への浸漬と引き上げおよび処理液中での揺動などの一連の操作を安全且つ迅速に短時間で行い得る機能を備えた搬送装置を提供する点にある。
【0005】
【課題を解決するための手段】
前述の課題解決のため、本発明では、搬送装置は、走行レールと該走行レールに平行に架設された案内レールとにより前記走行レールに沿って走行可能に支持されるとともに、前後に車輪を備えた水平の基台と、該基台の前後端近傍からそれぞれ上方に垂直立設する水平断面が三角形、四角形、多角形、円形または楕円形の柱状部と、該両柱状部の上部を連結する補強部材とで走行フレームを形成し、且つ、前記案内レールと接する案内用の摺動片またはローラーを備えたものとし、前記各柱状部には個別に昇降駆動装置を備えた昇降部材を昇降可能に支持する一方、垂直部材の下端に該垂直部材と一体または脱着可能に設けた水平の支持部を有する1対の略L字状の支持部材を、前記下端支持部を走行方向に直交する水平同方向に向け且つ走行前後方向に限定的に揺動可能にその上端部を前記昇降部材に枢止し、該支持部材の下端支持部には両支持部にまたがる搬送物支持台を走行前後方向に傾斜可能に回転支持し、前記昇降部材が、前記柱状部に対し適宜の隙間を隔ててその周囲を囲む枠部材と、該枠部材の上下に配置され前記柱状部と接して枠部材を垂直移動可能に支持する複数の摺動片またはローラーと、支持部材上端を前後揺動可能に枢止する支持部材枢止部と、該支持部材の前後揺動を限定的に規制するストッパとを有してなる。
【0006】
上記構成により、搬送物を支持する支持部材の走行フレーム走行方向と直交する左右方向の揺れを防止するとともに、走行の起動停止など走行速度変化と慣性力に伴う前後の揺れを限定的に制限し、且つ、処理槽内への昇降操作と処理槽内での揺動操作を行う際に被処理物に作用する浮力に対抗して安全に昇降させることはできるとともに処理液の抵抗に伴う不用意な揺れを制限し、一連の操作を安全且つ迅速に短時間で行うことができる。
【0008】
昇降部材の昇降駆動装置は、走行フレームの前後1対の柱状部に昇降可能に支持された昇降部材の昇降駆動装置としては、前記各柱状部の上下端近傍にそれぞれ設置した1対の滑車またはスプロケットと、この両滑車または両スプロケットに巻き掛けその両端を前記昇降部材に係止したロープまたはチェーンと、前記上下いずれかの滑車またはスプロケット或いは前記ロープまたはチェーンの経路途中で前記ロープまたはチェーンと接する第3の滑車またはスプロケットのいずれかに連結した駆動モーターとによって構成されたエンドレス式駆動機構を用いると好都合である。或いは、昇降駆動装置は、前記各柱状部に沿ってこれと平行に設置され且つ端部を回転可能に支持したねじ棒と、該ねじ棒に螺合し且つ昇降部材と連結されたナット部材と、前記ねじ棒の回転駆動装置とを有し、ねじ棒の回転作用でナット部材が昇降部材を昇降させる様に構成してもよい。
【0009】
そして、上記のいずれの場合においても、走行フレームの下部前後端近傍にそれぞれ走行用車輪を設け、該前後車輪の少なくとも一方は、少なくとも1個のモーター駆動式駆動輪を備えて自走可能に構成したので、一斉移動させる牽引用チェーンなどによらず個別に自走させることができ、搬送移動のタイミングを個別にコントロールすることができ、作業行程が個別に調整できて都合がよい。
【0010】
なお、本明細書においては、走行フレームの走行レールに沿って前進走行側を前,前方,前側面、その反対側を後,後方,後側面とし、走行レールと直交方向で前進走行方向に向かって左側を左,左方,左側面、またその反対側を右,右方,右側面とする。
【0011】
【発明の実施の形態】
つぎに本発明の実施の形態を添付図面に基づき詳細に説明するが、本発明は、添付図面に示された形態に限定されず特許請求の範囲に記載の要件を満たす実施形態の全てを含むものである。図1には、本発明に係る搬送装置の実施例を、搬送物を処理槽に下降させその後方を下方に沈めた状態を斜視図で示す。図2には、図1における搬送物を水平に保った状態で、走行方向に対し右方から見た状態を示し、2点鎖線の図は搬送物を処理槽に降下させた状態である。図3は、同じく走行方向に対し後方から見た状態を示し、2点鎖線の図は搬送物を上昇した状態である。図4は図1において走行方向に対し右方から見た状態、また図5は図4において前後の昇降装置のレベルを変えた状態をそれぞれ示す。
【0012】
自動車の製造ラインなどにおいては、例えば床面50に開口しその開口の下方が槽壁に連なる電解塗装処理またはその前後処理などを行う処理槽54やシャワー式処理設備などが必要に応じ行程順に複数配置されている。そしてその脇には搬送物60(添付図の場合は自動車のボディー)を搬送する搬送設備、例えば、搬送路に沿う床面50に直接または適宜の架構を介し敷設された走行レール51と、その上方に設けられた架構または天井52に前記走行レール51と平行に架設した案内レール53と、走行レール51上を移動可能な搬送装置(例えば添付図の符号1又は1aなど)とを設置する。
【0013】
図において、本発明に係る搬送装置1は、前後端近傍にモーター駆動の駆動輪7,7を備え走行レール51上を自走可能となした基台3と、基台3の前後端近傍からそれぞれ上方に立設する垂直の柱4,4と、柱4,4の上端を互いに連結する水平の補強部材5と、補強部材5の前後端近傍にそれぞれ側方に張り出し形成された支持ブラケット11,11と、支持ブラケット11に設けられて案内レール53の下面と両側面に接する案内部10,10とを有する走行フレーム2を形成する一方、柱4,4にはそれに沿ってそれぞれ昇降可能に支持された昇降部材15,15を備えるとともに、該昇降部材15,15をそれぞれ個別または同時に昇降可能な昇降駆動装置35,35をそれぞれ設け、更に、垂直部26の下端に走行フレーム2の走行方向に向かって左方即ち搬送路側に向け延出する水平の支持部27を有してなる略L字状の1対の支持部材25,25を、前後に(即ち走行方向に)限定的揺動可能に垂直部26上端を各昇降部材15にそれぞれ枢止し、且つ、支材部材25,25の支持部27,27にまたがる搬送物支持台30を前後傾斜可能に回転支持して構成する。
【0014】
前記搬送装置1は、昇降部材15、15が同レベルに位置しないとき、つまり前後の支持部材25,25を異なるレベルにした場合、支持部材25,25の下端支持部27,27にまたがって取り付けられた支持台30がそのレベル差に応じ前後に傾斜する。この傾斜に伴い、前方支持部材25は後方へ、また後方支持部材25は前方へと支持台30によって互いに引き寄せられ互いに僅かに前後回動する。従って、支持部材25,25を限定的角度範囲で前後揺動可能に支持する手段として、搬送物即ち被処理物60の傾斜揺動に必要な支持台30の最大傾斜時における支持部材25,25の前後回動角度を許容しそれ以上の回転揺動を規制するための支持部材25側面に当接するストッパ20,20を昇降部材15,15に設ける。
【0015】
つぎに、上記搬送装置1の細部の詳細構造を以下に順次説明する。まず、走行フレーム2については、基台3の上部から立設する柱4、4は、水平断面が四角の角パイプ材からなり、その下端部を基台3に溶接またはボルトなどで固着する。柱4,4の間隔は、昇降部材15,15からそれぞれ垂直に垂下した支持部材25,25で被処理物(図の場合は乗用車のボディー)60を安定支持し且つ搬送と昇降および処理槽54内での前後傾斜揺動の操作が支障なく行える適切な間隔に設定する。走行フレーム2の基台3の前後には、走行車輪の軸に減速機などを介し走行駆動モーター9を連結した構成からなる駆動輪7をそれぞれ取り付けてなる走行装置6を有し、駆動輪7,7の回転駆動により走行フレーム2が走行レール51上を自走可能にする。
【0016】
走行装置6は、基台3の前後に垂直支軸6aを介して左右方向変換可能に取り付けられ、走行レール51の軌道がカーブしていても脱線することなく駆動輪7が走行レール51に沿って走行するように構成している。なお、駆動輪7は、前後いずれか一方のみを駆動輪として他方を従動輪としてもよいし、或いは、駆動輪7すべてを走行モーターを有しない車輪または走行レール51上を摺動する摺動片に替えて、走行レール51の近傍に沿って敷設したチェーンまたはロープに走行フレームを連結し、このチェーンまたはロープを別の駆動装置で牽引して走行フレーム2を移動させる構成としてもよい。
【0017】
走行フレーム2上部の補強部材5の前後に設ける案内部10、10は、補強部材5の前後端近傍から案内レール53側に張り出す支持ブラケット11,11と、各支持ブラケット11にそれぞれ回転可能に取り付けた1対の対向水平ローラー13、13および1個の垂直ローラー12とを有してなる。この水平ローラー13,13を案内レール53の左右側面に当接させ且つ垂直ローラー12が案内レール53の下面に当接させる。これにより支持フレーム2の左右の倒れと浮き上がりを規制し走行用駆動輪7と協働して走行フレーム2を走行レール51および案内レール53の方向に移動可能に支持する支持構造を形成する。
【0018】
そして案内部10には、案内レール53とは反対側に水平の張り出し部を設け、この張り出し部に複数の給電素子56を取り付けるとともに、走行フレーム2の走行時の給電素子56の移動軌跡と対面する天井52には、給電素子56と接する給電線57を架設し、この給電線57から給電素子56を介して電源の供給を受け、図示しないケーブルを経由して走行フレーム2に設置した図示しない制御盤に給電する。また、走行フレーム2の駆動輪7など適宜の箇所にはエンコーダー等の適宜の位置センサー(図示しない)を設けて走行位置を検知し、搬送物60の各処理工程位置で搬送装置1の走行を停止させる。つまり、この位置センサーは、走行動作から昇降操作そして前後揺動操作などに移行する位置など走行フレームの位置を検知する手段である。
【0019】
なお、案内レール53を天井52ではなく例えば床面50近傍の低位置に架設する場合、上記案内部10はそれに応じて低位置に設ける。そして倒れ防止と浮き上がり防止の水平ローラー13と垂直ローラー12は、案内レールの形状に応じこれに合う適宜の姿勢と位置関係に配置すればよい。また、水平ローラー13と垂直ローラー12は、案内レールに接する摺動片に替えてもよい。或いはまた、図示は省略するが案内レールについては、走行レール51を固定支持する架構部材など適宜の垂直部と水平部とを案内レールの機能を担う部材として利用する形態であってもよい。
【0020】
つぎに、昇降部材15について説明する。昇降部材15は、柱4に対し適宜の隙間を隔ててその前後および搬送路側(支持部材25取り付け側)の3方を囲む枠部材16と、枠部材16の上下に垂直回転可能に取り付けられ、柱4を挟んで互いに対向し且つ柱4と接して枠部材16を垂直移動可能に案内支持する複数のローラー19と、支持部材25側の側壁に張り出し形成された支軸取付部17と、この支軸取付部17に固設され支持部材25上端を前後揺動可能に枢止する支持部材枢部としての支軸18と、支軸18に枢止された支持部材25の側方に当接し前後揺動を限定的に規制するため支軸取付部17に固設されたストッパ20とを有してなる。このストッパ20は、支持台30が最大傾斜した状態で支持部材25,25の各内側面にそれぞれ当接する位置、或いは支持台30が水平状態における支持部材25,25の外側面にそれぞれ当接する位置のいずれかに設ける。なお、上記のローラー19は、図示は省略するが、柱4に接して摺動する摺動片に替えることも可能である。また、柱4は水平断面が四角形の角パイプで形成する以外に、水平断面が三角形、多角形、円形、楕円形のいずれの形状で形成してもよく、いずれの場合も昇降部材15の枠部材16内周部の形状は柱に適合する形状にする。
【0021】
つぎに、昇降駆動装置35について説明する。昇降駆動装置35は、走行フレーム2の各柱4,4それぞれの上下端近傍に、それぞれスプロケット36,36aを回転可能に設置し、この両スプロケット36,36aにチェーン37を巻き掛けそのチェーンの両端を昇降部材15の上下に形成した係止部38,38aにそれぞれ係止してエンドレスの昇降牽引機構を構成するとともに、前記下方のスプロケット36aは、走行フレーム2の基台3に設置した昇降駆動モーター39の出力軸に連結して構成する。
【0022】
チェーン37には、係止部にスプリング式またはねじ式緊張装置(図示しない)を備えるなど適宜の緊張手段を設けるとよい。チェーン37の駆動手段としては、下方スプロケット36aを駆動することに代え、図示は省略するが、チェーン37の経路の途中にチェーン37と噛み合う第3のスプロケットを配置し、この第3のスプロケットを昇降駆動モーターに連結し、チェーン37をこの第3のスプロケットを経由して巻き掛けた構成としてもよい。また、前記のいずれの場合も、チェーンとスプロケットは、ワイヤーロープと滑車に代えてもよい。
【0023】
つぎに、支持部材25について説明する。支持部材25は、上端に前記昇降部材15の支軸18に枢止される軸穴を有する長寸の垂直部26と、該垂直部26の下端から前述の搬送物搬送路側に曲折して延出する水平の支持部27とを有する略L字状に形成した部材からなり、支持部27は支持部の長手方向と直交する垂直断面が円形に形成されている。なお、搬送路側に曲折して延出する水平の支持部27については、上記のように垂直部26と一体形成するほか、図6に例示する別の支持部材25aの様に、垂直部26aと支持部27aとに分割形成し、垂直部26aの下端に支持部27aを脱着可能に取り付けてもよい。このように分割可能な構造にすると、各種搬送物の寸法や形状に適合する異なる複数の支持部27aを準備し、搬送物の種類に応じて適宜付け替えたり、或いは塗料などが付着したり損耗した際のメンテナンス作業に便利である。
【0024】
つぎに支持台30について説明する。前後1対の支持部材25,25それぞれの下端の支持部27,27には、両支持部27,27にまたがる支持台30が前後傾斜可能に回転支持されている。この支持台30の支持部27との回転支持部29の構造は、断面円形の支持部27に対しルーズに嵌合する環状部材を支持台30の下面前後に固設してなる。この構造により、昇降部材15が前後同レベルで等速昇降すると支持台30は水平に保たれ、前後いずれか一方のみを昇降するかまたは前後を互いに逆方向に昇降させると支持台30を前後に傾斜させることが可能である。
【0025】
図示は省略するが、支持台30には、搬送物を固定する適宜の固定手段を設ける。この固定手段は、搬送物の形状に合わせ適宜の形態に形成するが、支持台そのものを搬送物に合わせて専用の固定手段を備えた支持台にするほか、同じ支持台で他種類の搬送物を搬送可能なように、支持台上に搬送物を固定支持するアダプターを設けるか或いは支持台上に固定ボルト用の孔を多数貫通形成するなど、その他適宜の方法がある。または前述のように、支持部材25下端の支持部27そのものを搬送物に合わせた支持台に形成し、これを垂直部材26下端に前後傾斜可能に取り付ける方法も可能である。なお、支持台30については、図示のような矩形枠の形態に限らず、搬送物の種類や形状或いは処理工程の作業内容に応じ、例えば網目状部材、板状部材、棒状部材、或いは網籠など適宜の形態を選択的に採用することができる。
【0026】
つぎに、以上の構成からなる昇降装置の操作と作用を説明する。本発明に係る搬送装置1は、例えば自動車などの製造ラインの適宜の工程に設置され、搬送物60を搬送する搬送路の始点から終点に亘って走行レール51と案内レール53が連続して平行に設置され、それに沿って走行フレーム2が走行する。搬送路の始点で搬送装置1の支持部材25を床面または適宜の高さに降下させ、支持台30に搬送物を支持固定し、昇降駆動装置35を操作して搬送物60を適宜のレベルに水平に持ち上げて移動する。そして、例えば電解塗装処理工程またはその前後処理工程の処理槽54の上に到達すると、前述の位置センサー(図示しない)が作動し、走行装置6を停止し、昇降駆動装置35が作動して支持部材15を降下させ、搬送物を処理槽54内の処理液中に浸漬させる。搬送物の形状により内部に空気が滞留する場合は、前後の昇降駆動装置35,35の昇降速度を変えたり個別操作などにより支持台30を前後に傾斜させ搬送物60を前後に揺動操作する。搬送時の慣性力、或いは処理槽への昇降操作時または処理液中での揺動操作時に作用する処理液の抵抗や浮力などが搬送物に作用しても、支持部材25の上端を枢止する支軸18が支軸回りの揺れ以外を拘束するとともに、昇降部材15の支軸18近傍に設けたストッパ20が支持部材25の前後の揺れを限定的に規制する。従って、処理物60の揺れはごく僅かな範囲に規制される。つまり、搬送路周辺の壁や機材或いは処理槽54の側壁55などへの衝突が回避でき、搬送と処理槽54内への昇降と処理槽内での揺動など一連の操作を安全且つ迅速に短時間で行うことができる。そして処理工程が終了後、昇降駆動装置35を操作して処理物60を処理槽から引き上げ、走行装置6を作動させて次の処理槽などへ処理物を搬送する。
【0027】
つぎに、図6には、本発明に係る搬送装置の昇降装置および支持部材の別の実施形態を走行方向前方から見た部分図で示す。この図は柱4に昇降可能に取り付けた昇降部材15aを昇降駆動する昇降駆動装置35aのみを拡大して示す部分図である。この図に示す搬送装置1aの昇降駆動装置35aは、走行フレーム2の前後1対の柱4,4のそれぞれに、各柱4に沿ってこれと平行にそれぞれ設置したねじ棒40を備えている。各ねじ棒40は、各走行フレーム2上端の補強部材5から側方に張り出した支持ブラケット11に対しベアリング41を介して上端部を回転可能に支持し、その下端は、走行フレーム1の基台3に設置されたねじ棒回転駆動装置44に連結支持する。ねじ棒40には、ほぼ全長に亘ってねじ部42が形成され、そのねじ部42にはこれに螺合するナット部材43を装着する。このナット部材43は、柱4に沿って昇降可能に支持された昇降部材15aに連結し、ねじ棒回転駆動装置44でねじ棒40を回転させるとナット部材43が昇降し、これによって昇降部材15aが昇降するように構成している。
【0028】
ねじ棒40は上端を支持ブラケット11に下端を基台3に設置したねじ棒回転駆動装置44にそれぞれ支持する方法に代え、いずれか一端を柱4にまたは下端を基台3にそれぞれ回転可能に支持してもよく、一方、ねじ棒回転駆動装置44は、ねじ棒40の上端部に連結するか、または歯車機構やチェーン機構を介して連結してもよい。
【0029】
上記搬送装置1aにおいては、昇降駆動装置35aの柱4,4および昇降部材15a,15aが、前述の搬送装置1の柱4,4と昇降部材15,15と同じ構造からなるが、昇降部材15aは、枠部材16aのねじ棒40側の側面に、ナット部材43aと連結する連結部材(図示しない)を有し、前述の実施例におけるチェーン係止部38,38aは備えていない。また、支持部材25aは、垂直部26aとその下端から水平に側方に延出する支持部27aとを分割形成し、支持部27aの基端を垂直部26aの下端に脱着可能に取り付けて構成している。搬送装置1aは、上記昇降装置35aと支持部材25aを除く他の部分については、前述の搬送装置1と同じ構造からなり、前述の説明と同様の作用機能を備えている。また、上記の支持部材25aは、前述の搬送装置1の支持部材25に付け替えることができる。
【0030】
なお、昇降部材の昇降駆動機構としては、以上に説明した、ロープまたはチェーンとそれを駆動する駆動装置とで構成するエンドレスの牽引機構、および、ねじ棒とこれに螺合するナット部材とねじ棒回転駆動装置とで構成する機構などが最適であるが、このほかにも種々の機構を用いてよい。図示は省略するが例えば、油圧または空気作動式のシリンダ装置を用い、その一端を走行フレーム側に、その他端を走行フレームの垂直柱状部に昇降可能に支持された昇降部材側にそれぞれ連結し、シリンダの伸縮で昇降部材を昇降させる機構、或いは、前記柱状部に沿って垂直にラックを取り付け、該ラックに噛み合うピニオンを前記昇降部材に取り付け、該ピニオンをモーターで回転駆動して昇降する機構等々、その他ここに列挙記載しないものも含め各種機構が選択的に採用可能である。
【0031】
【発明の効果】
以上にしてなる請求項1に係る発明の搬送装置は、走行レールと該走行レールに平行に架設された案内レールとにより前記走行レールに沿って走行可能に支持され且つ走行方向前後端近傍に1対の垂直柱状部を有する走行フレームを形成し、該走行フレームの前記各柱状部には個別に昇降駆動装置を備えた昇降部材を昇降可能に支持する一方、垂直部材の下端に該垂直部材と一体または脱着可能に設けた水平の支持部を有する1対の略L字状の支持部材を、前記下端支持部を走行方向に直交する水平の同方向に向け且つ走行前後方向に限定的に揺動可能にその上端部を前記昇降部材に枢止し、該支持部材の下端支持部には両支持部にまたがる搬送物支持台を走行前後方向に傾斜可能に回転支持して構成したので、走行フレームの走行時に搬送物に作用する慣性力に伴う左右の揺れを防止するとともに前後の揺れを限定的に制限し、且つ、電解塗装処理およびその前後処理などを行う処理槽への昇降操作と処理槽内での揺動操作を行う際に被処理物に作用する浮力や処理液の抵抗に伴う不用意な揺れを制限し、一連の操作を安全且つ迅速に短時間で行うことができるといった作用効果がある。また、支持部材下端の水平の支持部を脱着可能にしていることにより、搬送物の形状や大きさに合わせた支持部との交換が可能となり、且つ、電解塗装処理などで付着した塗料などの剥離除去作業など、メンテナンス作業が容易に行えるといった作用効果がある。
【0032】
【発明の効果】
以上にしてなる請求項1に係る発明の搬送装置は、走行レールと該走行レールに平行に架設された案内レールとにより前記走行レールに沿って走行可能に支持されるとともに、前後に車輪を備えた水平の基台と、該基台の前後端近傍からそれぞれ上方に垂直立設する水平断面が三角形、四角形、多角形、円形または楕円形の柱状部と、該両柱状部の上部を連結する補強部材とで走行フレームを形成し、且つ、前記案内レールと接する案内用の摺動片またはローラーを備えたものとし、前記各柱状部には個別に昇降駆動装置を備えた昇降部材を昇降可能に支持する一方、垂直部材の下端に該垂直部材と一体または脱着可能に設けた水平の支持部を有する1対の略L字状の支持部材を、前記下端支持部を走行方向に直交する水平同方向に向け且つ走行前後方向に限定的に揺動可能にその上端部を前記昇降部材に枢止し、該支持部材の下端支持部には両支持部にまたがる搬送物支持台を走行前後方向に傾斜可能に回転支持し、前記昇降部材が、前記柱状部に対し適宜の隙間を隔ててその周囲を囲む枠部材と、該枠部材の上下に配置され前記柱状部と接して枠部材を垂直移動可能に支持する複数の摺動片またはローラーと、支持部材上端を前後揺動可能に枢止する支持部材枢止部と、該支持部材の前後揺動を限定的に規制するストッパとを有してなるので、走行フレームの走行時に搬送物に作用する慣性力に伴う左右の揺れを防止するとともに前後の揺れを限定的に制限し、且つ、電解塗装処理およびその前後処理などを行う処理槽への昇降操作と処理槽内での揺動操作を行う際に被処理物に作用する浮力や処理液の抵抗に伴う不用意な揺れを制限し、一連の操作を安全且つ迅速に短時間で行うことができるといった作用効果がある。また、支持部材下端の水平の支持部を脱着可能にしていることにより、搬送物の形状や大きさに合わせた支持部との交換が可能となり、且つ、電解塗装処理などで付着した塗料などの剥離除去作業など、メンテナンス作業が容易に行えるといった作用効果がある。
また、重量物の搬送と昇降を安全に行える強固な構造となり、各可動部の抵抗が低下し円滑に作動し且つ耐久性が向上する。さらに、搬送物を支持する支持部材が昇降部材に強固に支持され、搬送物(被処理物)の前後傾転操作時に前後の支持部材が互いに僅かに前後に傾くことを許容し且つそのときの傾き角度を超える前後揺れをストッパで確実に規制するとともに、被処理物の昇降操作と処理槽内での揺動操作時に被処理物が処理槽内の処理液から受ける浮力や抵抗に伴って昇降部材に作用する偏心荷重を強固に支持することができるなどの作用効果がある。
【0034】
請求項に係る発明の搬送装置は、昇降部材の昇降駆動装置を、柱状部の上下端近傍にそれぞれ設置した1対の滑車またはスプロケットと、この両滑車または両スプロケットに巻き掛けその両端を前記昇降部材に係止したロープまたはチェーンと、前記上下いずれかの滑車またはスプロケット或いは前記ロープまたはチェーンの経路途中で前記ロープまたはチェーンと接する第3の滑車またはスプロケットのいずれかに連結した駆動モーターとによって構成されたエンドレス式駆動機構にしたので、被処理物と支持部材および昇降装置の自重のほか、被処理物に作用する浮力や処理槽内で処理液の抵抗により支持部材に作用する下方および突き上げ方向の両方向の作用力に対抗して被処理物を安全に昇降操作する機構を簡単且つ安価な構成で実現きるといった作用効果がある。
【0035】
請求項に係る発明の搬送装置は、昇降部材の昇降駆動装置を、走行フレームの各柱状部に沿ってこれと平行に設置され端部を回転可能に支持したねじ棒と、該ねじ棒に螺合し且つ昇降部材と連結されたナット部材と、前記ねじ棒の回転駆動装置とを備えて構成したので、前記と同様に突き上げ方向の力に対してもこれに対抗して安全に昇降操作するとともに、より一層コンパクトに構成でき、且つ緩みの発生によるスリップや衝撃作用に伴う破断事故の危険がなく、信頼性を向上させることができるといった作用効果がある。
請求項に係る発明の搬送装置は、走行フレームの下部前後端近傍にそれぞれ走行用車輪を設け、該前後車輪の少なくとも一方は、少なくとも1個のモーター駆動式駆動輪を備えて自走可能に構成したので、牽引用チェーンなどにより一斉移動させる方式とは異なり個別に自走させることができ、搬送移動のタイミングを個別にコントロールすることができ、作業行程が個別に調整できるといった作用効果がある。
【図面の簡単な説明】
【図1】本発明に係る搬送装置の実施例を示し、搬送物を処理槽に下降させて後方を下方に沈めた状態を斜め後方から見た斜視図である。
【図2】図1の搬送装置を前後の昇降部材を水平に保った状態で走行方向に対し右方から見た図を示し、2点鎖線の図は搬送物を処理槽に降下させた状態である。
【図3】図2における搬送物を処理槽に降下させた状態で走行方向に対し後方から見た図を示し、2点鎖線の図は搬送物を上昇した状態である。
【図4】図1の搬送装置を走行方向に対し右方から見た図である。
【図5】図4において前後の昇降装置のレベルを逆にした状態を示す図である。
【図6】本発明に係る搬送装置の昇降装置および支持部材の別の実施例を示し、走行方向前方から見た部分図である。
【符号の説明】
1、1a 搬送装置
2 走行フレーム
3 基台
4 柱
5 補強部材
6 走行装置
6a 垂直支軸
7 駆動輪
9 走行駆動モーター
10 案内支持部
11 支持ブラケット
12 垂直ローラー
13 水平ローラー
15,15a 昇降部材
16,16a 枠部材
17 支軸取付部
18 支軸(支持部材枢止部)
19 ローラー
20 ストッパ
25,25a 支持部材
26,26a 垂直部(垂直部材)
27,27a 支持部
29 回転支持部
30 支持台
35,35a 昇降駆動装置
36,36a スプロケット
37 チェーン
38,38a 係止部
39 昇降駆動モーター
40 ねじ棒
41 ベアリング
42 ねじ部
43 ナット部材
44 ねじ棒回転駆動装置
50 床面(搬送路床面)
51 走行レール
52 天井(上方支持架構)
53 案内レール
54 処理槽
55 側壁
56 給電素子
57 給電線
60 被処理物(搬送物または自動車のボディー)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to the technology of a transfer apparatus, and more specifically, for example, the transfer of an object to be processed to a processing tank and the raising / lowering operation into the processing tank, such as an electrolytic coating process or a pretreatment of an automobile body in an automobile production factory. The present invention relates to a structure of a transfer device having a function capable of performing a swing operation in a processing tank safely and in a short time.
[0002]
[Prior art]
As for the device that conveys and lifts the object to be processed in the processing tank, such as the electrolytic coating treatment of the automobile body in the automobile production factory or its pretreatment, the lifting device incorporated in the carrier of the power and free trolley conveyor The front and rear ends of the support frame on which the object to be processed (object to be processed) is respectively connected to the terminals of a pair of front and rear suspension ropes hanging from the lifting device, and the object to be transported on the processing tank by the trolley conveyor There is known a transfer device that is moved up and down by operating the elevating device together with a support frame into the processing tank, or swinging back and forth while immersed in a processing solution in the processing tank (for example, patents) Reference 1). The suspension rope in this transport device uses a flexible material such as a chain, so the transported object stays in the transported object when it is transported, lifted or lowered, or swung in the processing liquid. The support frame may be inadvertently shaken due to the buoyancy of the air, and the support frame may come into contact with or collide with the side wall of the processing tank, thereby damaging the wall surface or the support frame. In order to avoid this, depending on the size and shape of the conveyed product (object to be processed), the operation speed such as conveyance and elevation may be slowed down and operated slowly, but the process takes a long time. There is a problem.
[0003]
[Patent Document 1]
JP 2000-6792 A (pages 2 to 3, FIGS. 1 to 6)
[0004]
[Problems to be solved by the invention]
In view of the above-mentioned situation, the present invention intends to solve the problem of transporting an object to be processed and raising / lowering it into a processing tank, such as movement between each work process of an automobile body in an automobile production factory and electrolytic coating treatment or its pre- and post-treatment. When performing the operation and swinging operation in the processing tank, the inertial force, buoyancy, and resistance of the processing liquid that act on the processing target are prevented from inadvertently moving the processing target. The object of the present invention is to provide a transport apparatus having a function capable of performing a series of operations such as immersion and pulling up and swinging in a processing solution safely and quickly in a short time.
[0005]
[Means for Solving the Problems]
  In order to solve the above-described problems, in the present invention, the transport device can travel along the travel rail by the travel rail and a guide rail installed in parallel to the travel rail.A horizontal base that is supported and provided with wheels on the front and rear, and a columnar portion having a horizontal section that is vertically erected upward from the vicinity of the front and rear ends of the base, each having a triangular, quadrangular, polygonal, circular, or elliptical shape. And a reinforcing member that connects the upper portions of the two columnar portions to form a traveling frame, and a guide sliding piece or roller that comes into contact with the guide rail is provided.Each of the columnar portions individually supports a lifting member provided with a lifting drive device while being vertically movable, and a pair of horizontal support portions provided integrally or detachably with the vertical member at the lower end of the vertical member. A substantially L-shaped support member is pivotally fixed to the elevating member so that the lower end support portion can be swung in the same horizontal direction perpendicular to the traveling direction and limited in the front-rear direction. At the lower end support part of the member, a transport support base that straddles both support parts is rotatably supported so that it can tilt in the longitudinal direction of travel.The elevating member includes a frame member that surrounds the columnar portion with an appropriate gap therebetween, and a plurality of frame members that are disposed above and below the frame member and that are in contact with the columnar portion and support the frame member so as to be vertically movable. It has a sliding piece or roller, a support member pivot stop that pivots the upper end of the support member so that it can swing back and forth, and a stopper that restricts the swing of the support member back and forth.
[0006]
With the above configuration, the support member supporting the transported object can be prevented from swinging in the left-right direction perpendicular to the traveling direction of the traveling frame, and limited to restricting forward / backward swinging due to changes in traveling speed and inertial force, such as starting and stopping traveling. In addition, it is possible to safely move up and down against the buoyancy acting on the object to be processed when performing the raising and lowering operation into the processing tank and the swinging operation in the processing tank, and inadvertently accompanying the resistance of the processing liquid Therefore, a series of operations can be performed safely and quickly in a short time.
[0008]
The lifting / lowering drive device for the lifting / lowering member is a pair of pulleys installed in the vicinity of the upper and lower ends of each columnar portion, as the lifting / lowering driving device for the lifting / lowering member supported by the pair of columnar portions on the front and rear of the traveling frame. A sprocket, a rope or chain wrapped around both pulleys or both sprockets and locked at both ends thereof to the elevating member, and in contact with the rope or chain in the middle of either the upper or lower pulley or sprocket or the rope or chain It is advantageous to use an endless drive mechanism constituted by a drive motor connected to either a third pulley or a sprocket. Alternatively, the elevating drive device includes a screw rod that is installed in parallel with each of the columnar portions and supports the end portion rotatably, and a nut member that is screwed into the screw rod and connected to the elevating member. The screw rod rotation drive device may be provided, and the nut member may be moved up and down by the rotating action of the screw rod.
[0009]
In any of the above cases, traveling wheels are provided in the vicinity of the lower front and rear ends of the traveling frame, and at least one of the front and rear wheels is provided with at least one motor-driven driving wheel so as to be self-propelled. Therefore, it can be independently driven independently of the pulling chain that is moved all at once, and the timing of the transfer movement can be individually controlled, so that the work process can be individually adjusted.
[0010]
In this specification, the forward traveling side is defined as the front, front, front side, and the opposite side is the rear, rear, and rear side along the traveling rail of the traveling frame, and the forward traveling direction is perpendicular to the traveling rail. The left side is the left, left, left side, and the opposite side is the right, right, right side.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments shown in the accompanying drawings, and includes all the embodiments that satisfy the requirements described in the claims. It is a waste. FIG. 1 is a perspective view showing an embodiment of a transport apparatus according to the present invention, in which a transported article is lowered into a processing tank and its rear part is sunk downward. FIG. 2 shows a state viewed from the right side with respect to the traveling direction in a state in which the conveyed product in FIG. 1 is kept horizontal, and a two-dot chain line diagram shows a state where the conveyed product is lowered to the treatment tank. FIG. 3 also shows a state seen from the rear in the traveling direction, and a two-dot chain line shows a state in which the conveyed product is raised. 4 shows a state when viewed from the right in FIG. 1, and FIG. 5 shows a state where the levels of the front and rear lifting devices in FIG. 4 are changed.
[0012]
In an automobile production line or the like, for example, a plurality of treatment tanks 54 or shower-type treatment facilities that perform an electrolytic coating process or a treatment before and after the opening is formed in the floor 50 and below the opening are connected to the tank wall. Has been placed. Next to that, a transport facility for transporting the transported object 60 (the body of the car in the case of the attached figure), for example, a traveling rail 51 laid on the floor 50 along the transport path directly or via an appropriate frame, A guide rail 53 installed in parallel to the traveling rail 51 and a transport device (for example, reference numeral 1 or 1a in the attached drawings) movable on the traveling rail 51 are installed on a frame or ceiling 52 provided above.
[0013]
In the figure, a conveying device 1 according to the present invention includes a base 3 provided with motor-driven drive wheels 7 and 7 in the vicinity of front and rear ends and capable of self-propelling on a traveling rail 51, and from the vicinity of the front and rear ends of the base 3. Vertical pillars 4 and 4 erected upward, a horizontal reinforcing member 5 connecting the upper ends of the pillars 4 and 4 to each other, and a support bracket 11 projecting laterally in the vicinity of the front and rear ends of the reinforcing member 5. , 11 and the guide frame 10, 10 provided on the support bracket 11 and in contact with the lower surface and both side surfaces of the guide rail 53, while the pillars 4, 4 can be raised and lowered along the same. Elevating members 15, 15 are provided, and elevating drive devices 35, 35 capable of elevating the elevating members 15, 15 individually or simultaneously are provided, respectively. A pair of substantially L-shaped support members 25 and 25 having a horizontal support portion 27 extending leftward in the row direction, that is, toward the conveyance path side, are limited to the front and rear (that is, in the traveling direction). The upper end of the vertical portion 26 is pivotally supported by each of the elevating members 15 so as to be swingable, and the transported object support base 30 straddling the support portions 27, 27 of the support members 25, 25 is rotatably supported so as to be tiltable forward and backward. To do.
[0014]
When the elevating members 15 and 15 are not located at the same level, that is, when the front and rear support members 25 and 25 are at different levels, the transport device 1 is mounted across the lower end support portions 27 and 27 of the support members 25 and 25. The supported support 30 is tilted back and forth according to the level difference. Along with this inclination, the front support member 25 is pulled rearward and the rear support member 25 is pulled forward by the support base 30 and slightly pivots back and forth. Therefore, as a means for supporting the support members 25 and 25 so as to be able to swing back and forth within a limited angle range, the support members 25 and 25 at the time of the maximum tilt of the support base 30 necessary for tilting and swinging the conveyed product, that is, the object to be processed 60. The elevating members 15 and 15 are provided with stoppers 20 and 20 that are in contact with the side surfaces of the support member 25 for allowing a forward / backward rotation angle of the support member 25 and restricting further rotation and swinging.
[0015]
Next, the detailed structure of the details of the transport apparatus 1 will be sequentially described below. First, for the traveling frame 2, the pillars 4, 4 erected from the upper part of the base 3 are made of a square pipe material having a horizontal cross section, and the lower end thereof is fixed to the base 3 by welding or bolts. The interval between the columns 4 and 4 is such that the object to be processed (the body of the passenger car in the figure) 60 is stably supported by the supporting members 25 and 25 vertically suspended from the elevating members 15 and 15, and the conveying, elevating and processing tanks 54 are provided. Set an appropriate interval so that the operation of tilting back and forth in the inside can be performed without hindrance. Before and after the base 3 of the travel frame 2, there are travel devices 6 each having drive wheels 7 each having a configuration in which a travel drive motor 9 is connected to a shaft of the travel wheel via a speed reducer. , 7 allows the traveling frame 2 to be self-propelled on the traveling rail 51.
[0016]
The traveling device 6 is attached to the front and rear of the base 3 via a vertical support shaft 6a so as to be convertible in the left-right direction, and the drive wheels 7 follow the traveling rail 51 without being derailed even when the track of the traveling rail 51 is curved. It is configured to run. The driving wheel 7 may be either one of the front and rear wheels as a driving wheel and the other as a driven wheel, or the driving wheel 7 may be a wheel that does not have a traveling motor or a sliding piece that slides on the traveling rail 51. Instead, the traveling frame may be connected to a chain or rope laid along the vicinity of the traveling rail 51, and the traveling frame 2 may be moved by pulling the chain or rope with another driving device.
[0017]
Guide portions 10, 10 provided before and after the reinforcing member 5 at the upper part of the travel frame 2 are rotatable to the support brackets 11, 11 projecting from the vicinity of the front and rear ends of the reinforcing member 5 toward the guide rail 53, and to the respective support brackets 11. It has a pair of opposed horizontal rollers 13, 13 and one vertical roller 12 attached. The horizontal rollers 13 and 13 are brought into contact with the left and right side surfaces of the guide rail 53, and the vertical roller 12 is brought into contact with the lower surface of the guide rail 53. As a result, the support frame 2 is restrained from falling to the right and left, and cooperates with the drive wheels 7 to support the travel frame 2 so as to be movable in the direction of the travel rail 51 and the guide rail 53.
[0018]
The guide portion 10 is provided with a horizontal overhanging portion on the opposite side of the guide rail 53, and a plurality of power feeding elements 56 are attached to the overhanging portion. A power supply line 57 that is in contact with the power supply element 56 is installed on the ceiling 52 that receives power from the power supply line 57 via the power supply element 56, and is installed on the traveling frame 2 via a cable (not shown). Supply power to the control panel. Further, an appropriate position sensor (not shown) such as an encoder is provided at an appropriate location such as the drive wheel 7 of the travel frame 2 to detect the travel position, and the transport device 1 travels at each processing step position of the transported object 60. Stop. In other words, the position sensor is a means for detecting the position of the traveling frame such as a position where the traveling operation is shifted to the raising / lowering operation and the forward / backward swing operation.
[0019]
When the guide rail 53 is installed at a low position in the vicinity of the floor 50, for example, instead of the ceiling 52, the guide portion 10 is provided at a low position accordingly. Then, the horizontal roller 13 and the vertical roller 12 for preventing the falling and the rising may be arranged in an appropriate posture and positional relationship according to the shape of the guide rail. Moreover, you may replace the horizontal roller 13 and the vertical roller 12 with the sliding piece which contact | connects a guide rail. Or although illustration is abbreviate | omitted, about the guide rail, the form using a suitable vertical part and horizontal parts, such as a frame member which fixes and supports the traveling rail 51, as a member which bears the function of a guide rail may be sufficient.
[0020]
Next, the elevating member 15 will be described. The elevating member 15 is attached to the column 4 so as to be vertically rotatable on the top and bottom of the frame member 16 and the frame member 16 surrounding the three sides on the conveyance path side (support member 25 attachment side) with an appropriate gap therebetween. A plurality of rollers 19 that are opposed to each other across the column 4 and that are in contact with the column 4 and support the frame member 16 so as to be vertically movable, a support shaft mounting portion 17 that is formed to project on the side wall on the support member 25 side, The support shaft 18 is fixed to the support shaft mounting portion 17 and is pivotally supported by the support member 25 so that the upper end of the support member 25 can swing back and forth. The support shaft 25 is in contact with the side of the support member 25 supported by the support shaft 18. A stopper 20 fixed to the support shaft mounting portion 17 is provided for restricting forward and backward swinging. The stopper 20 is a position where the support base 30 is in contact with the inner side surfaces of the support members 25, 25 in a state where the support base 30 is inclined to the maximum, or a position where the support base 30 is in contact with the outer side surfaces of the support members 25, 25 in the horizontal state. It is provided in either. The roller 19 can be replaced with a sliding piece that slides in contact with the pillar 4 although not shown. Besides, the pillar 4 may be formed in any shape of a triangle, a polygon, a circle, and an ellipse in addition to the square pipe having a rectangular horizontal cross section. The shape of the inner peripheral portion of the member 16 is set to a shape that matches the column.
[0021]
Next, the elevating drive device 35 will be described. The elevating drive device 35 has sprockets 36 and 36a rotatably installed near the upper and lower ends of the pillars 4 and 4 of the traveling frame 2, and a chain 37 is wound around both the sprockets 36 and 36a and both ends of the chain. Are respectively engaged with engaging portions 38 and 38a formed on the upper and lower sides of the elevating member 15 to constitute an endless elevating towing mechanism, and the lower sprocket 36a is elevating drive installed on the base 3 of the traveling frame 2. The motor 39 is connected to the output shaft.
[0022]
The chain 37 may be provided with appropriate tensioning means such as a spring-type or screw-type tensioning device (not shown) at the locking portion. As a means for driving the chain 37, although not shown, instead of driving the lower sprocket 36a, a third sprocket that meshes with the chain 37 is arranged in the middle of the path of the chain 37, and the third sprocket is moved up and down. It is good also as a structure which connected with a drive motor and wound the chain 37 via this 3rd sprocket. In any of the above cases, the chain and sprocket may be replaced with a wire rope and a pulley.
[0023]
Next, the support member 25 will be described. The support member 25 has a long vertical portion 26 having a shaft hole pivotally supported by the support shaft 18 of the elevating member 15 at the upper end, and bends and extends from the lower end of the vertical portion 26 toward the above-described conveyance object conveyance path side. The support part 27 is formed of a substantially L-shaped member having a horizontal support part 27 that protrudes, and the support part 27 has a circular vertical cross section perpendicular to the longitudinal direction of the support part. In addition, the horizontal support portion 27 that bends and extends to the conveyance path side is integrally formed with the vertical portion 26 as described above, and, like the other support member 25a illustrated in FIG. The support part 27a may be divided and formed, and the support part 27a may be detachably attached to the lower end of the vertical part 26a. With such a structure that can be divided, a plurality of different support portions 27a that match the size and shape of various conveyed items are prepared, and they are appropriately replaced according to the type of conveyed item, or paint is attached or worn out. Convenient for maintenance work.
[0024]
Next, the support base 30 will be described. A support base 30 straddling both the support portions 27 and 27 is rotatably supported by the support portions 27 and 27 at the lower ends of the pair of support members 25 and 25 so as to be inclined forward and backward. The structure of the rotation support portion 29 with the support portion 27 of the support base 30 is formed by fixing annular members that fit loosely with respect to the support portion 27 having a circular cross section around the lower surface of the support base 30. With this structure, when the elevating member 15 is moved up and down at the same level at the same level, the support base 30 is kept horizontal, and when only one of the front and rear is raised or lowered in the opposite direction, the support stage 30 is moved back and forth. It is possible to incline.
[0025]
Although illustration is omitted, the support base 30 is provided with appropriate fixing means for fixing the conveyed product. This fixing means is formed in an appropriate shape according to the shape of the transported object, but in addition to making the support base itself a support base equipped with a dedicated fixing means according to the transported object, other types of transported objects on the same support base There are other appropriate methods such as providing an adapter for fixing and supporting the conveyed product on the support base, or forming a large number of holes for fixing bolts on the support base. Alternatively, as described above, it is also possible to form the support portion 27 itself at the lower end of the support member 25 on a support base that matches the conveyed product, and attach this to the lower end of the vertical member 26 so as to be able to tilt forward and backward. Note that the support base 30 is not limited to a rectangular frame shape as shown in the figure. For example, a mesh member, a plate member, a rod member, or a mesh member is used depending on the type and shape of the conveyed product or the work content of the processing step. An appropriate form such as these can be selectively adopted.
[0026]
Next, the operation and operation of the lifting device having the above configuration will be described. The transport device 1 according to the present invention is installed in an appropriate process of a production line such as an automobile, and the traveling rail 51 and the guide rail 53 are continuously parallel from the start point to the end point of the transport path for transporting the transported object 60. And the traveling frame 2 travels along that. The support member 25 of the transport apparatus 1 is lowered to the floor surface or an appropriate height at the start point of the transport path, the transport object is supported and fixed on the support base 30, and the lift drive device 35 is operated to bring the transport object 60 to an appropriate level. Lift horizontally to move. Then, for example, when it reaches the top of the treatment tank 54 in the electrolytic coating treatment process or its pre- and post-treatment processes, the aforementioned position sensor (not shown) is activated, the traveling device 6 is stopped, and the elevating drive device 35 is activated and supported. The member 15 is lowered and the conveyed product is immersed in the processing liquid in the processing tank 54. When air stays inside due to the shape of the transported object, the transporting object 60 is swung back and forth by changing the ascending / descending speed of the front and rear elevating drive devices 35 and 35 or by tilting the support base 30 back and forth by individual operations. . The upper end of the support member 25 is pivoted even when the inertial force at the time of transport or the resistance or buoyancy of the processing liquid acting during the lifting operation to the processing tank or the swinging operation in the processing liquid acts on the transported object. The supporting shaft 18 restrains other than the swinging around the supporting shaft, and the stopper 20 provided in the vicinity of the supporting shaft 18 of the elevating member 15 restricts the swinging of the support member 25 back and forth. Therefore, the shake of the processed material 60 is restricted to a very small range. That is, it is possible to avoid collision with the wall around the transfer path, the equipment, the side wall 55 of the processing tank 54, etc., and a series of operations such as transfer, raising and lowering into the processing tank 54 and swinging in the processing tank can be performed safely and quickly. It can be done in a short time. And after a process process is complete | finished, the raising / lowering drive device 35 is operated, the processed material 60 is pulled up from a processing tank, the traveling apparatus 6 is operated, and a processed material is conveyed to the following processing tank.
[0027]
Next, FIG. 6 shows a partial view of another embodiment of the lifting device and the support member of the transport device according to the present invention as seen from the front in the traveling direction. This figure is an enlarged partial view of only a lifting drive device 35a that drives the lifting member 15a attached to the column 4 so as to be liftable. The lifting / lowering drive device 35a of the transport device 1a shown in this figure includes a screw rod 40 installed along each column 4 in parallel with each of the pair of front and rear columns 4, 4 of the traveling frame 2. . Each screw rod 40 rotatably supports an upper end portion via a bearing 41 with respect to a support bracket 11 projecting laterally from the reinforcing member 5 at the upper end of each traveling frame 2, and the lower end thereof is a base of the traveling frame 1. 3 is connected to and supported by a screw rod rotation drive device 44 installed in the machine 3. The threaded rod 40 is formed with a threaded portion 42 over substantially the entire length, and the threaded portion 42 is fitted with a nut member 43 that is screwed thereto. The nut member 43 is connected to an elevating member 15a supported so as to be able to move up and down along the pillar 4, and when the screw rod 40 is rotated by the screw rod rotation driving device 44, the nut member 43 moves up and down, thereby the elevating member 15a. Is configured to move up and down.
[0028]
Instead of the method of supporting the screw rod 40 by the screw rod rotation drive device 44 installed at the upper end on the support bracket 11 and at the lower end on the base 3, one end can be rotated on the column 4 or the lower end on the base 3 respectively. On the other hand, the screw rod rotation driving device 44 may be connected to the upper end portion of the screw rod 40 or may be connected via a gear mechanism or a chain mechanism.
[0029]
In the transport device 1a, the pillars 4 and 4 and the lift members 15a and 15a of the lift drive device 35a have the same structure as the pillars 4 and 4 and the lift members 15 and 15 of the transport device 1, but the lift member 15a. Has a connecting member (not shown) connected to the nut member 43a on the side surface of the frame member 16a on the screw rod 40 side, and does not include the chain locking portions 38, 38a in the above-described embodiment. The support member 25a is formed by dividing a vertical portion 26a and a support portion 27a horizontally extending from the lower end thereof, and attaching the base end of the support portion 27a to the lower end of the vertical portion 26a so as to be detachable. is doing. The transport apparatus 1a has the same structure as the above-described transport apparatus 1 except for the lifting device 35a and the support member 25a, and has the same function as described above. Further, the support member 25 a can be replaced with the support member 25 of the above-described transport device 1.
[0030]
In addition, as a raising / lowering drive mechanism of a raising / lowering member, the endless traction mechanism comprised by the rope or chain demonstrated above and the drive device which drives it, a screw rod, and the nut member and screw rod which screw together with this A mechanism constituted by a rotary drive device is optimal, but various other mechanisms may be used. Although illustration is omitted, for example, a hydraulic or pneumatically operated cylinder device is used, and one end thereof is connected to the traveling frame side, and the other end is connected to the lifting member side supported by the vertical columnar portion of the traveling frame so as to be movable up and down. A mechanism for raising and lowering the elevating member by expansion and contraction of the cylinder, a mechanism for attaching a rack vertically along the columnar portion, attaching a pinion that meshes with the rack to the elevating member, and for raising and lowering the pinion by rotating it with a motor, etc. Various mechanisms including those not listed here can be selectively employed.
[0031]
【The invention's effect】
The transport device according to the first aspect of the present invention is supported so as to be able to travel along the traveling rail by the traveling rail and the guide rail laid in parallel to the traveling rail, and 1 near the front and rear ends in the traveling direction. A traveling frame having a pair of vertical columnar portions is formed, and each columnar portion of the traveling frame individually supports an elevating member provided with an elevating drive device so as to be movable up and down, and the vertical member and A pair of substantially L-shaped support members having a horizontal support portion provided so as to be integrated or detachable are limitedly swung in the same horizontal direction orthogonal to the travel direction and limited in the front-rear direction. The upper end of the support member is pivotally supported by the elevating member, and the lower end support portion of the support member is configured by rotating and supporting a carrier support table that straddles both support portions so as to be able to tilt in the front-rear direction. Conveyed during frame travel The swinging motion in the processing tank and the lifting and lowering operation to the treatment tank for performing electrolytic coating treatment and its front-back treatment are limited. There is an effect that the buoyancy acting on the object to be processed when performing the operation and the inadvertent shaking associated with the resistance of the processing liquid are limited, and a series of operations can be performed safely and quickly in a short time. In addition, by making the horizontal support part at the lower end of the support member detachable, it is possible to replace the support part according to the shape and size of the transported object, and for paints and the like adhered by electrolytic coating processing, etc. There is an effect that maintenance work such as peeling and removing work can be easily performed.
[0032]
【The invention's effect】
  The transport device according to the first aspect of the present invention is configured to be able to travel along the travel rail by the travel rail and the guide rail laid in parallel to the travel rail.A horizontal base that is supported and provided with wheels on the front and rear, and a columnar portion having a horizontal section that is vertically erected upward from the vicinity of the front and rear ends of the base, each having a triangular, quadrangular, polygonal, circular, or elliptical shape. And a reinforcing member that connects the upper portions of the two columnar portions to form a traveling frame, and a guide sliding piece or roller that comes into contact with the guide rail is provided.Each of the columnar portions individually supports a lifting member provided with a lifting drive device while being vertically movable, and a pair of horizontal support portions provided integrally or detachably with the vertical member at the lower end of the vertical member. A substantially L-shaped support member is pivotally fixed to the elevating member so that the lower end support portion can be swung in the same horizontal direction perpendicular to the traveling direction and limited in the front-rear direction. At the lower end support part of the member, a transport support base that straddles both support parts is rotatably supported so that it can tilt in the longitudinal direction of travel.The elevating member includes a frame member that surrounds the columnar portion with an appropriate gap therebetween, and a plurality of frame members that are disposed above and below the frame member and that are in contact with the columnar portion and support the frame member so as to be vertically movable. It has a sliding piece or roller, a support member pivot stop that pivots the upper end of the support member so that it can swing back and forth, and a stopper that restricts forward and backward swing of the support member in a limited manner.Therefore, it is possible to prevent left and right shaking due to the inertial force acting on the transported object during traveling of the traveling frame, limit the back and forth shaking, and move up and down to the treatment tank for performing the electrolytic coating treatment and the front and rear treatment thereof. Limits inadvertent shaking caused by buoyancy acting on the workpiece and resistance of the processing liquid when swinging in the processing tank and operation, and a series of operations can be performed safely and quickly in a short time There is an effect that can be done. In addition, by making the horizontal support part at the lower end of the support member detachable, it is possible to replace the support part according to the shape and size of the transported object, and for paints and the like adhered by electrolytic coating processing, etc. There is an effect that maintenance work such as peeling and removing work can be easily performed.
  Moreover, it becomes a strong structure which can carry | lift a heavy article and raise / lower safely, the resistance of each movable part falls, it operates smoothly, and durability improves. Further, the support member that supports the conveyed product is firmly supported by the elevating member, and the front and rear support members are allowed to slightly tilt forward and backward during the forward / backward tilting operation of the conveyed product (object to be processed) and at that time The back and forth swing exceeding the tilt angle is reliably regulated by the stopper, and the workpiece is lifted and lowered with the buoyancy and resistance that the workpiece receives from the treatment liquid in the treatment bath during the raising and lowering operation of the workpiece and the swing operation in the treatment bath. There exists an effect, such as being able to support firmly the eccentric load which acts on a member.
[0034]
  Claim2The conveying device of the invention according to the present invention includes a pair of pulleys or sprockets installed in the vicinity of the upper and lower ends of the columnar portion of the lifting drive device for the lifting member, and the both ends of the pulleys or sprockets wound on the lifting members. A locked rope or chain and a drive motor connected to either the upper or lower pulley or sprocket or a third pulley or sprocket that contacts the rope or chain in the course of the rope or chain. Because of the endless drive mechanism, in addition to the weight of the workpiece, the support member, and the lifting device, both the buoyancy acting on the workpiece and the downward and push-up directions acting on the support member due to the resistance of the treatment liquid in the treatment tank A mechanism that can safely lift and lower the workpiece against the action force can be realized with a simple and inexpensive configuration. There is a kind of action effect.
[0035]
  Claim3The conveying device of the invention according to the present invention is configured such that a lifting drive device for a lifting member is screwed into a screw rod that is installed in parallel with each columnar portion of the traveling frame and rotatably supports an end portion thereof. Since the nut member connected to the elevating member and the rotation driving device for the screw rod are configured, the elevating operation is safely performed against the force in the push-up direction similarly to the above, There is an effect that the structure can be made even more compact, and there is no risk of a slip accident due to the occurrence of loosening or a breakage accident due to an impact action, and the reliability can be improved.
  Claim4The transport device according to the present invention is provided with traveling wheels in the vicinity of the lower front and rear ends of the traveling frame, and at least one of the front and rear wheels is provided with at least one motor-driven driving wheel so as to be able to travel on its own. Unlike the method of moving all at once by a tow chain or the like, it can be independently driven, the timing of transport movement can be individually controlled, and the work process can be individually adjusted.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an embodiment of a transfer device according to the present invention, as seen from an obliquely rearward state in which a transfer object is lowered into a processing tank and a rear side is sunk downward.
FIG. 2 is a view of the transfer device of FIG. 1 viewed from the right with respect to the traveling direction with the front and rear lifting members kept horizontal, and the two-dot chain line diagram shows a state in which the transfer object is lowered to the processing tank. It is.
FIG. 3 is a view of the conveyed product in FIG. 2 as viewed from the rear with respect to the traveling direction in a state where the conveyed product is lowered to the treatment tank, and a two-dot chain line is a state in which the conveyed product is raised.
4 is a view of the transfer device of FIG. 1 as viewed from the right with respect to a traveling direction.
FIG. 5 is a diagram showing a state in which the levels of the front and rear lifting devices in FIG. 4 are reversed.
FIG. 6 is a partial view showing another embodiment of the lifting device and the support member of the transport device according to the present invention as seen from the front in the running direction.
[Explanation of symbols]
1, 1a Transport device
2 Running frame
3 bases
4 pillars
5 Reinforcing members
6 Traveling devices
6a Vertical spindle
7 Drive wheels
9 Traveling drive motor
10 Guide support
11 Support bracket
12 Vertical roller
13 Horizontal roller
15, 15a Lifting member
16, 16a Frame member
17 Supporting shaft mounting part
18 Support shaft (support member pivot stop)
19 Roller
20 Stopper
25, 25a Support member
26, 26a Vertical part (vertical member)
27, 27a support part
29 Rotation support
30 Support stand
35, 35a Elevating drive device
36, 36a Sprocket
37 chain
38,38a Locking part
39 Lifting drive motor
40 Screw rod
41 Bearing
42 Screw part
43 Nut member
44 Screw rod rotation drive device
50 Floor (Conveying road floor)
51 Traveling rail
52 Ceiling (Upper support frame)
53 Guide rail
54 Treatment tank
55 Side wall
56 Feeding element
57 Power supply line
60 Object to be processed (conveyed object or car body)

Claims (4)

走行レールと該走行レールに平行に架設された案内レールとにより前記走行レールに沿って走行可能に支持されるとともに、前後に車輪を備えた水平の基台と、該基台の前後端近傍からそれぞれ上方に垂直立設する水平断面が三角形、四角形、多角形、円形または楕円形の柱状部と、該両柱状部の上部を連結する補強部材とで走行フレームを形成し、且つ、前記案内レールと接する案内用の摺動片またはローラーを備えたものとし
前記各柱状部には個別に昇降駆動装置を備えた昇降部材を昇降可能に支持する一方、垂直部材の下端に該垂直部材と一体または脱着可能に設けた水平の支持部を有する1対の略L字状の支持部材を、前記下端支持部を走行方向に直交する水平同方向に向け且つ走行前後方向に限定的に揺動可能にその上端部を前記昇降部材に枢止し、該支持部材の下端支持部には両支持部にまたがる搬送物支持台を走行前後方向に傾斜可能に回転支持し
前記昇降部材が、前記柱状部に対し適宜の隙間を隔ててその周囲を囲む枠部材と、該枠部材の上下に配置され前記柱状部と接して枠部材を垂直移動可能に支持する複数の摺動片またはローラーと、支持部材上端を前後揺動可能に枢止する支持部材枢止部と、該支持部材の前後揺動を限定的に規制するストッパとを有してなる搬送装置。
A horizontal base that is supported so as to be able to travel along the traveling rail by a traveling rail and a guide rail that is laid in parallel to the traveling rail, and that has a front and rear wheels, and from the vicinity of the front and rear ends of the base Each of the horizontal cross sections standing vertically upwards has a triangular, quadrangular, polygonal, circular or elliptical columnar portion, and a reinforcing member connecting the upper portions of the two columnar portions to form a traveling frame, and the guide rail. Equipped with a sliding piece or roller for guidance in contact with
Each columnar portion individually supports a lifting member provided with a lifting drive device so that it can be lifted and lowered, and a pair of abbreviations having a horizontal support portion provided integrally or detachably with the vertical member at the lower end of the vertical member. An L-shaped support member is pivotally fixed to the elevating member so that the lower end support portion can be swung in the same horizontal direction perpendicular to the traveling direction and limited in the front-rear direction. The lower end support part of the support supports the transported object support straddling both support parts so as to be able to tilt in the longitudinal direction of travel ,
The elevating member has a frame member surrounding the columnar part with an appropriate gap therebetween, and a plurality of slides arranged above and below the frame member and in contact with the columnar part to support the frame member so as to be vertically movable. A conveying apparatus comprising: a moving piece or a roller; a support member pivoting portion that pivotally supports an upper end of the support member so as to swing back and forth; and a stopper that restricts the swinging back and forth of the support member in a limited manner.
走行フレームの前後1対の柱状部に昇降可能に支持された昇降部材の昇降駆動装置が、前記各柱状部の上下端近傍にそれぞれ設置した1対の滑車またはスプロケットと、この両滑車または両スプロケットに巻き掛けその両端を前記昇降部材に係止したロープまたはチェーンと、前記上下いずれかの滑車またはスプロケット或いは前記ロープまたはチェーンの経路途中で前記ロープまたはチェーンと接する第3の滑車またはスプロケットのいずれかに連結した駆動モーターとによって構成されたエンドレス式駆動機構からなる、請求項に記載の搬送装置。A lifting / lowering drive device for a lifting member supported by a pair of front and rear columnar portions of a traveling frame so as to be movable up and down includes a pair of pulleys or sprockets installed near the upper and lower ends of each columnar portion, and both pulleys or both sprockets. One of a rope or chain that is wrapped around and suspended at both ends of the lifting member, and one of the upper and lower pulleys or sprockets, or a third pulley or sprocket that contacts the ropes or chains in the course of the rope or chain. The transport device according to claim 1 , comprising an endless drive mechanism configured by a drive motor coupled to the drive motor. 走行フレームの前後1対の柱状部に昇降可能に支持された昇降部材の昇降駆動装置が、前記各柱状部に沿ってこれと平行に設置され且つ端部を回転可能に支持したねじ棒と、該ねじ棒に螺合し且つ昇降部材と連結されたナット部材と、前記ねじ棒の回転駆動装置とを有し、前記ねじ棒の回転作用で前記ナット部材が前記昇降部材を昇降させる様に構成してなる、請求項に記載の搬送装置。A lifting and lowering drive device for a lifting member supported so as to be movable up and down by a pair of front and rear columnar portions of the traveling frame is installed in parallel with each of the columnar portions, and a screw rod that supports the end portion rotatably. A nut member screwed to the screw rod and connected to the elevating member; and a rotation driving device for the screw rod, wherein the nut member elevates and lowers the elevating member by the rotating action of the screw rod. The transport apparatus according to claim 1 , 走行フレームの下部前後端近傍にそれぞれ走行用車輪を設け、該前後車輪の少なくとも一方は、少なくとも1個のモーター駆動式駆動輪を備えて自走可能に構成してなる、請求項1からのいずれかに記載の搬送装置。Each lower longitudinal edge near the traveling frame provided travel wheels, at least one of the front rear wheel, formed by self-propelled configured with at least one motor-driven drive wheels, of claims 1 to 3 The conveying apparatus in any one.
JP2002379402A 2002-12-27 2002-12-27 Transport device Expired - Lifetime JP4244634B2 (en)

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JP4244634B2 true JP4244634B2 (en) 2009-03-25

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JP4828613B2 (en) * 2009-02-03 2011-11-30 マツダエース株式会社 Gantry loader
DE102009017151A1 (en) * 2009-04-15 2010-10-21 Eisenmann Anlagenbau Gmbh & Co. Kg Plant for dip treatment
CN112850502B (en) * 2021-02-20 2023-05-02 湖北神百专用汽车有限公司 Bridge crane and working method thereof

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