JP4232174B2 - Isobaric maintenance / leakage prevention mechanism between inner and outer layers in Delami bottle containers - Google Patents

Isobaric maintenance / leakage prevention mechanism between inner and outer layers in Delami bottle containers Download PDF

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Publication number
JP4232174B2
JP4232174B2 JP2002319073A JP2002319073A JP4232174B2 JP 4232174 B2 JP4232174 B2 JP 4232174B2 JP 2002319073 A JP2002319073 A JP 2002319073A JP 2002319073 A JP2002319073 A JP 2002319073A JP 4232174 B2 JP4232174 B2 JP 4232174B2
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Japan
Prior art keywords
valve
air
hole
leakage
diameter hole
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JP2002319073A
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Japanese (ja)
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JP2004149196A (en
Inventor
治夫 土田
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、所謂デラミボトル容器における内、外層間の等気圧維持・漏気阻止機構に関する。
【0002】
【従来の技術】
合成樹脂製ブロー成形壜体を、定形の外殻を形成する外層内に、変形自在な内袋を形成する内層を剥離自在に積層して構成して、該内層内に収納された外気の侵入接触を嫌う内溶液が注出されて、当該嫌気溶液のために、注出口に配設の内溶液の注出は可能で、外気の侵入は阻止するところの逆止弁によって、内層が形成する内袋が復帰することなく容積減少変形する際に、該外層の復帰に伴なう内、外層間に発生する負圧を通常該外層の壜頚基部に穿孔される通気孔を介して外気の注入でもってすみやかに等気圧化し、かつ、再度の内溶液押し出し操作に伴う内袋の容積減少変形に際しては内、外層間に存在の空気の漏出を阻止した状態で、すみやかなる内溶液の押し出しを可能とした所謂デラミボトル容器が、例えば化粧品、ケチャップ等の食品に多用されている。
【0003】
上記する等気圧維持・漏気阻止機構は、通常、前記注出口を構成するキャップ形成部材の上方部に外気の流入は許容するが漏気は許容しない逆止弁を備えた吸気孔を目立たない態様をもって配設すると共に当該吸気口と前記通気孔とを漏気のない通路を介して連絡することで達成している。
【0004】
よって、通気孔を化粧被覆する役割を有するキャップ形成部材は、単に外部からの視認を不可とするのみでなく、通気孔前の空間を密にシールして仕切り得るものであらねばならない。さらに、漏気のない精度の高い通路成型が要求されている。
【0005】
前記の通気孔は図11に示される。
【0006】
すなわち、図において、1はデラミボトル容器の壜本体で、ブロー成形になる内層1a、外層1bから成り、当該外層1bの壜頚基部2に通気孔3が穿孔される。
【0007】
【発明が解決しようとする課題】
既述した如く、図示省略のキャップ形成部材の当該通気孔3の前方空間は、密にシールされたものであらねばならないので、図示省略のキャップ形成部材には高い成型精度が求められる。
【0008】
また、内層1aの頚部4は、胴部5に比し延伸度合が少なく肉厚で剛性をもつため、内溶液押出し後の外層1bの復帰に際して逸速し通気孔3を覆う態様に復帰してしまい、肝心の胴部5への空気の流入を妨げる、という不都合がある。
【0009】
本発明は、かかる実情に鑑みなされたもので、その目的とするところは、上述のキャップ形成部材に課せられる高い成型精度要求の解消と、穿孔加工の容易さ、使用時の等気圧空気以外の水等の侵入の心配の無さ、穿孔被覆化粧のし易さ等から外層1bの壜頚基部2に設けられる通気孔3における胴部5への確実な空気の流入の確保とを、同時達成のデラミボトル容器における内、外層間の等気圧維持・漏気阻止機構を提供することにある。
【0010】
穿孔に極めて好便な上記通気孔3を前提としたところのキャップ形成部材の成型精度の負担解消をも含む等気圧維持・漏気阻止機構の改善の提案は、従来皆無である。
【0011】
【課題を解決するための手段】
上記技術的課題を解決するための本発明の内、請求項1記載の手段は、
外層1bの頚部2に穿孔の通気孔3に、外気の流入は許容するが漏気は許容しない逆止弁を備え、かつ、内層1aの頚部4を開脚の突き出しをもって所定代押し戻して、常時胴部5へ連なる通路を確保するとしたエアーバルブセットを装備するとしたことにある。
【0012】
請求項1記載の上記構成にあっては、常時胴部5への空気の流入路が確実に確保され、外気の流入は許容するが漏気は許容しない逆止弁が通気孔3に設けられたことによって、通気孔3の前方空間が別段シール空間である必要は無くなり、課せられていたところの厳しい成型精度要求は全て解消される。
【0013】
請求項2記載の発明の手段は、請求項1記載の発明におけるエアーバルブセット7の外気の流入は許容するが漏気は許容しない逆止弁を、弁座中央に、先端太径の、周辺に通気スリット溝を縦刻設のポールを立設の弁を、セットフレームの弁装着用貫通孔の下半細径部に所定代往復変位可能に係嵌装した構成にしたものである。
【0014】
請求項2記載の上記構成は、ポールスライドの滑らかな弁作動が期し得る。
【0015】
請求項3記載の発明の手段は、請求項1記載の発明におけるエアーバルブセットの外気の流入は許容するが漏気は許容しない逆止弁を、セットフレームの弁装着用貫通孔を、天蓋中央の細径孔と天蓋下部の太径孔とから成るものとし、当該貫通孔に、天端に該細径孔を塞ぐ片持ち舌片を配設の有天筒体を係嵌装した構成にしたものである。
【0016】
請求項3記載の上記構成は、舌片による敏感な弁作動が期し得る。
【0017】
請求項4記載の発明の手段は、請求項1記載の発明におけるエアーバルブセットの逆止弁を、セットフレームの弁装着用貫通孔を、天蓋中央の細径孔と天蓋下部の太径孔とから成るものとし、当該細径孔下端弁座から僅か下方の該太径孔内周壁に間隔配設にて弁受けを突設し、当該弁受け上にフィルム弁を搭載した構成にしたものである。
【0018】
請求項4記載の上記構成は、軽量弁による一層の俊敏化が期し得る(弁受け上に支持のフィルム弁周縁の屈曲で吸気がなされる)。
【0019】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照しながら説明する。
図1a、bは請求項1記載の発明を示す。
【0020】
すなわち、図1aに示す如く、外気の流入は許容するが漏気は許容しない逆止弁6を備え、内層1aの頚部4を開脚7a,……の突き出でもって所定代押し戻すエアーバルブセット7を通気孔3に装備して、常時胴部5へ連なる通路8を確保したものである。
【0021】
しかして、外気の流入は許容するが漏気は許容しない逆止弁6が直接通気孔3に配されることとなったために、別段通気孔3前の空間をシールする必要はなくなり、シール無しで良くなり、b図に示す如く、キャップ形成部材9(図示例は単一部材)のスカート部9aは高精度成型をもって壜本体1に対して密着する必要はないし、ひいては、これまでのように高精度成型をもって漏気の無い通路を成型する必要もない。
【0022】
なお、図中10は、キャップ形成部材9に形成の注出口11に装着の、内溶液の注出は可能で外気の侵入は阻止する逆止弁である。
【0023】
図2、3、4は請求項2記載の発明を示す。
この外気の流入は許容するが漏気は許容しない逆止弁6は、図2、3に示される如く、弁座に中央に先端太径の、周辺に通気スリット溝13、……を縦刻設のポール14を立設の弁15をセットフレーム16の弁装着用の貫通孔17の下半細径部18に所定代往復変位可能に係嵌装したものである。
【0024】
ポール14のレシプ口動作で弁開閉する。
【0025】
図5、6、7は請求項3記載の発明を示す。
【0026】
この外気の流入は許容するが漏気は許容しない逆止弁6は、図5、6に示される如く、セットフレーム19の弁装着用の貫通孔20を、天蓋21中央の細径孔22と天蓋下部の太径孔23とから成るものとし、当該貫通孔20に、天端に該細径孔22を塞ぐ片持ち舌片24を配設の有天筒体25を係嵌装したものとした。
【0027】
片持ち舌片24の開閉扉動作で、弁作動を行なう。
【0028】
図8、9、10は請求項4記載の発明を示す。
この外気の流入は許容するが漏気は許容しない逆止弁6は、図8、9に示される如く、セットフレーム26の弁装着用貫通孔27を、天蓋28中央の細径孔29を天蓋30下部の太径孔31とから成るものとし、当該細径孔29下端弁座31から僅か下方の該太径孔31内周壁に間隔配設にて弁受け32を突設し、当該弁受け32上にフィルム弁33を搭載したものである。
【0029】
フィルム弁33の周縁の屈曲で形成の隙間より吸気される。
【0030】
【発明の効果】
以上の如く、本発明によるならば、所謂デラミボトル容器において、好便な壜口頚部に穿孔される通気孔に生じる不都合を、キャップ形成部材に課される成型精度の解消をも伴なって解決するものであり、同容器の促進に極めて重大な貢献を有するものである。
【図面の簡単な説明】
【図1】a、bは本発明の請求項1記載の発明の実施態様を示すキャップ形成部材非装着、装着態様での説明図である。
【図2】本発明の請求項2記載の発明のエアーバルブセットのセットルームの説明図である。
【図3】a、bは、同じく弁部材の正、底面図である。
【図4】同じく、実施態様拡大示図である。
【図5】本発明の請求項3記載の発明のエアーバルブセットのセットフレームの正、底面説明図である。
【図6】同じく、弁部材の正面図である。
【図7】同じく、実施態様拡大示図である。
【図8】本発明の請求項4記載の発明のエアーバルブセットのセットフレームの正、底面説明図である。
【図9】同じく、弁部材の説明図である。
【図10】同じく、実施態様拡大示図である。
【図11】所謂デラミボトル容器の通気孔についての説明図である。
【符号の説明】
1 ; 壜本体
1a ; 内層
1b ; 外層
2 ; 頚部
3 ; 通気孔
4 ; 頚部
5 ; 胴部
6 ; 逆止弁
7 ; エアーバルブセット
7a ; 開脚
8 ; 通路
9 ; キャップ形成部材
10 ; 逆止弁
11 ; 注出口
12 ; 弁座
13 ; 通気スリット溝
14 ; ポール
15 ; 弁
16 ; セットフレーム
17 ; 貫通孔
18 ; 下半細径部
19 ; セットフレーム
20 ; 貫通孔
21 ; 天蓋
22 ; 細径孔
23 ; 太径部
24 ; 舌片
25 ; 有天筒体
26 ; セットフレーム
27 ; 貫通孔
28 ; 天蓋
29 ; 細径孔
30 ; 太径孔
31 ; 下端弁座
32 ; 弁受け
33 ; フィルム弁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an isobaric maintenance / leakage prevention mechanism between inner and outer layers in a so-called Delami bottle container.
[0002]
[Prior art]
The synthetic resin blow-molded housing is constructed by peeling the inner layer that forms a deformable inner bag into the outer layer that forms a fixed outer shell, and the intrusion of outside air stored in the inner layer An inner solution is formed by a check valve that can dispense the inner solution disposed at the spout and prevents the outside air from entering because the inner solution that dislikes contact is poured out and the anaerobic solution is concerned. When the inner bag is deformed in a reduced volume without returning, the negative pressure generated between the outer layers and the return of the outer layer is normally reduced through the vent hole formed in the base of the neck of the outer layer. Immediate pressure equalization by injection, and when the inner bag volume decreases due to the inner solution extrusion operation again, the inner solution is pushed out in a state that prevents leakage of air existing between the inner and outer layers. The so-called Delami bottle container made possible is, for example, cosmetics, ketchup It has been widely used in the food.
[0003]
The above-described isobaric maintenance / leakage prevention mechanism usually does not stand out the intake hole provided with a check valve that allows outside air to flow in but does not allow leakage to the upper part of the cap forming member constituting the spout. This is achieved by arranging with a mode and communicating the intake port and the vent hole through a passage without leakage.
[0004]
Therefore, the cap forming member having the role of covering the ventilation holes must not only make the visual recognition from the outside impossible but also be able to seal and partition the space before the ventilation holes. Furthermore, there is a demand for highly accurate passage molding without leakage.
[0005]
Said vent is shown in FIG.
[0006]
That is, in the figure, reference numeral 1 denotes a bag body of a delami bottle container, which is composed of an inner layer 1a and an outer layer 1b that are blow-molded, and a vent hole 3 is drilled in the neck base 2 of the outer layer 1b.
[0007]
[Problems to be solved by the invention]
As described above, since the space in front of the vent hole 3 of the cap forming member (not shown) must be tightly sealed, a high molding accuracy is required for the cap forming member (not shown).
[0008]
Further, the neck 4 of the inner layer 1a is less stretched than the body 5 and has a large thickness and rigidity. Therefore, when the outer layer 1b is returned after the inner solution is extruded, the neck 4 returns to the mode of covering the vent hole 3. Therefore, there is an inconvenience that the inflow of air into the trunk 5 is important.
[0009]
The present invention has been made in view of such circumstances, and its purpose is to eliminate high molding accuracy requirements imposed on the above-mentioned cap forming member, ease of perforation, and other than isobaric air at the time of use. At the same time, ensuring the reliable inflow of air into the trunk 5 in the vent hole 3 provided in the neck base 2 of the outer layer 1b because there is no fear of intrusion of water, etc. It is an object of the present invention to provide an isobaric maintenance / leakage prevention mechanism between the inner and outer layers of the Delami bottle container.
[0010]
There have been no proposals for improvement of the isobaric maintenance / leakage prevention mechanism including elimination of the burden of molding accuracy of the cap forming member on the premise of the vent hole 3 which is very convenient for drilling.
[0011]
[Means for Solving the Problems]
Of the present invention for solving the above technical problem, the means according to claim 1 comprises:
The neck 2 of the outer layer 1b is provided with a check valve that allows the outside air to flow in but does not allow the leakage of air, and the neck 4 of the inner layer 1a is pushed back a predetermined amount with the protrusion of the open leg. The air valve set is supposed to be provided with a passage continuing to the body portion 5.
[0012]
In the above-described configuration, the air inflow path to the body portion 5 is always ensured, and a check valve that allows outside air but does not allow leakage is provided in the vent hole 3. This eliminates the need for the front space of the vent hole 3 to be a separate seal space, and all the strict molding accuracy requirements that have been imposed are eliminated.
[0013]
According to a second aspect of the present invention, there is provided a non-return valve having a large tip at the center of the valve seat, which allows inflow of outside air but does not allow leakage of air in the air valve set 7 according to the first aspect of the invention. A valve having a vertically-arranged pole formed with a ventilation slit groove is engaged with a lower half narrow diameter portion of the valve mounting through-hole of the set frame so as to be able to reciprocate a predetermined amount.
[0014]
The above-described configuration of the second aspect can be expected to enable smooth valve operation of the pole slide.
[0015]
According to a third aspect of the present invention, there is provided a check valve which allows inflow of outside air but does not allow leakage of air in the air valve set according to the first aspect of the invention. And a through-hole with a cantilevered tube with a cantilevered tongue that closes the small-diameter hole at the top end. It is a thing.
[0016]
The said structure of Claim 3 can expect the sensitive valve action by a tongue piece.
[0017]
According to a fourth aspect of the present invention, there is provided the check valve of the air valve set according to the first aspect of the present invention, the valve mounting through hole of the set frame, the small diameter hole at the center of the canopy, and the large diameter hole at the bottom of the canopy. The valve seat protrudes from the lower diameter valve seat of the small diameter hole to the inner peripheral wall of the large diameter hole with a gap and is mounted with a film valve on the valve receiver. is there.
[0018]
The above-described configuration according to the fourth aspect of the present invention can be further agile by a lightweight valve (intake is made by bending the peripheral edge of the film valve on the valve receiver).
[0019]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
1a and 1b show the invention of claim 1. FIG.
[0020]
That is, as shown in FIG. 1a, an air valve set 7 is provided that includes a check valve 6 that allows the outside air to flow in but does not allow the air to leak, and pushes the neck 4 of the inner layer 1a by a protruding leg 7a,. Is provided in the vent hole 3 to ensure a passage 8 that is always connected to the body portion 5.
[0021]
Accordingly, since the check valve 6 that allows inflow of outside air but does not allow leakage is arranged directly in the vent hole 3, there is no need to seal the space in front of the separate vent hole 3, and there is no seal. As shown in FIG. B, the skirt portion 9a of the cap forming member 9 (the illustrated example is a single member) does not need to be in close contact with the heel body 1 with high precision molding, and as a result, as in the past. There is no need to mold a leak-free passage with high precision molding.
[0022]
In the figure, reference numeral 10 denotes a check valve attached to the spout 11 formed in the cap forming member 9 and capable of pouring the internal solution and preventing the outside air from entering.
[0023]
2, 3 and 4 show the invention of claim 2.
As shown in FIGS. 2 and 3, the check valve 6 that allows the outside air to flow in but does not allow the air leakage is vertically engraved with a large diameter tip at the center and a vent slit groove 13 at the periphery. A valve 15 standing upright with a built-in pole 14 is fitted into a lower half narrow-diameter portion 18 of a through-hole 17 for valve mounting of a set frame 16 so as to be able to reciprocate a predetermined amount.
[0024]
The valve is opened and closed by the reciprocating mouth movement of the pole 14.
[0025]
5, 6 and 7 show the invention of claim 3.
[0026]
As shown in FIGS. 5 and 6, the check valve 6 that allows the outside air to flow in but does not allow the air leakage, has a through-hole 20 for mounting the valve of the set frame 19 and a small-diameter hole 22 in the center of the canopy 21. A large-diameter hole 23 at the bottom of the canopy, and a through-hole 20 fitted with a covered cylinder 25 having a cantilever tongue 24 for closing the small-diameter hole 22 at the top. did.
[0027]
The valve is operated by opening and closing the cantilever tongue 24.
[0028]
8, 9 and 10 show the invention as claimed in claim 4.
As shown in FIGS. 8 and 9, the check valve 6 that allows inflow of outside air but does not allow leakage of air can pass through the valve mounting through hole 27 of the set frame 26 and the small diameter hole 29 in the center of the canopy 28. 30 has a large-diameter hole 31 at the bottom, and a valve seat 32 is provided on the inner peripheral wall of the large-diameter hole 31 slightly below the lower-diameter valve seat 31 of the small-diameter hole 29 so as to be spaced from the valve seat 32. A film valve 33 is mounted on 32.
[0029]
Air is sucked from the gap formed by the bending of the peripheral edge of the film valve 33.
[0030]
【The invention's effect】
As described above, according to the present invention, in the so-called Delami bottle container, the inconvenience caused in the vent hole drilled in the convenient neck of the mouth is solved with the elimination of the molding accuracy imposed on the cap forming member. And has a very significant contribution to the promotion of the container.
[Brief description of the drawings]
FIGS. 1A and 1B are explanatory views of a cap-forming member not mounted and mounted according to a first embodiment of the present invention. FIG.
FIG. 2 is an explanatory view of a set room of an air valve set according to claim 2 of the present invention.
FIGS. 3A and 3B are front and bottom views of the valve member. FIG.
FIG. 4 is an enlarged view of an embodiment.
FIG. 5 is a front and bottom explanatory view of a set frame of an air valve set according to a third aspect of the present invention.
FIG. 6 is a front view of the valve member.
FIG. 7 is an enlarged view of an embodiment.
FIG. 8 is a front and bottom explanatory view of a set frame of an air valve set according to a fourth aspect of the present invention.
FIG. 9 is also an explanatory view of a valve member.
FIG. 10 is an enlarged view of an embodiment.
FIG. 11 is an explanatory diagram of a vent hole of a so-called Delami bottle container.
[Explanation of symbols]
1; 壜 body 1a; inner layer 1b; outer layer 2; neck 3; vent 4; neck 5; trunk 6; check valve 7; air valve set 7a; open leg 8; Valve 11; Outlet 12; Valve seat 13; Ventilation slit groove 14; Pole 15; Valve 16; Set frame 17; Through hole 18; Lower semi-thin diameter part 19; Set frame 20; Through hole 21; Canopy 22; Hole 23; Large diameter portion 24; Tongue piece 25; Covered cylinder 26; Set frame 27; Through hole 28; Canopy 29; Small diameter hole 30; Large diameter hole 31; Lower end valve seat 32; Valve seat 33;

Claims (4)

外層1bの頚部2に穿孔の通気孔3に、外気の流入は許容するが漏気は許容しない逆止弁6を備え、かつ、内層1aの頚部4を開脚7aの突き出しをもって所定代押し戻して、常時胴部5へ連なる通路8を確保するとしたエアーバルブセット7を装備するとした、デラミボトル容器における内、外層間の等気圧維持・漏気阻止機構。The outer layer 1b has a check valve 6 that allows the outside air to flow in, but does not allow the leakage of air, and the neck 4 of the inner layer 1a is pushed back by a protruding leg 7a for a predetermined amount. A mechanism for maintaining air pressure and preventing air leakage between the inner and outer layers of the Delami bottle container, which is equipped with an air valve set 7 that always secures the passage 8 connected to the body portion 5. エアーバルブセット7の外気の流入は許容するが漏気は許容しない逆止弁6を、弁座12中央に、先端太径の、周辺に通気スリット溝13を縦刻設のポール14を立設の弁15を、セットフレーム16の弁装着用貫通孔17の下半細径部18に所定代往復変位可能に係嵌装した構成とした、請求項1記載のデラミボトル容器における内、外層間の等気圧維持・漏気阻止機構。A check valve 6 that allows the inflow of outside air into the air valve set 7 but does not allow air leakage is provided. A pole 14 is vertically provided in the center of the valve seat 12 and has a large diameter tip and a ventilation slit groove 13 in the periphery. The delamination bottle container according to claim 1, wherein the valve 15 is configured to be engaged with the lower half narrow diameter portion 18 of the valve mounting through-hole 17 of the set frame 16 so as to be able to reciprocate by a predetermined amount. Isobaric maintenance / leakage prevention mechanism. エアーバルブセット7の外気の流入は許容するが漏気は許容しない逆止弁6を、セットフレーム19の弁装着用貫通孔20を、天蓋21中央の細径孔22と天蓋下部の太径孔23とからなるものとし、当該貫通孔20に、天端に該細径孔22を塞ぐ片持ち舌片24を配設の有天筒体25を係嵌装した構成とした、請求項1記載のデラミボトル容器における内、外層間の等気圧維持・漏気阻止機構。The check valve 6 that allows inflow of outside air to the air valve set 7 but does not allow leakage, the valve mounting through hole 20 of the set frame 19, the small diameter hole 22 at the center of the canopy 21, and the large diameter hole at the bottom of the canopy 2, and a through-hole 20 is provided with a tentative cylinder 25 having a cantilevered tongue piece 24 that closes the small-diameter hole 22 at the top end. This is a mechanism for maintaining air pressure and preventing air leakage between the inner and outer layers of Delami bottle containers. エアーバルブセット7の外気の流入は許容するが漏気は許容しない逆止弁6を、セットフレーム26の弁装着用貫通孔27を、天蓋28中央の細径孔29と天蓋28下部の太径孔30とから成るものとし、当該細径孔29下端弁座31から僅か下方の該太径孔30内周壁に間隔配設にて弁受け32を穿設し、当該弁受け32上にフィルム弁33を搭載した構成とした、請求項1記載のデラミボトル容器における内、外層間の等気圧維持・漏気阻止機構。A check valve 6 that allows inflow of outside air into the air valve set 7 but does not allow leakage, a valve mounting through hole 27 of the set frame 26, a small diameter hole 29 in the center of the canopy 28, and a large diameter at the bottom of the canopy 28. The small-diameter hole 29 is provided with a valve receiver 32 provided at intervals on the inner peripheral wall of the large-diameter hole 30 slightly below the lower-end valve seat 31 and a film valve on the valve receiver 32. The delamination bottle container according to claim 1, wherein an isobaric / air leakage prevention mechanism is provided between the inner and outer layers.
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