JP4230798B2 - Method of dismantling the chimney inner wall - Google Patents

Method of dismantling the chimney inner wall Download PDF

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Publication number
JP4230798B2
JP4230798B2 JP2003075305A JP2003075305A JP4230798B2 JP 4230798 B2 JP4230798 B2 JP 4230798B2 JP 2003075305 A JP2003075305 A JP 2003075305A JP 2003075305 A JP2003075305 A JP 2003075305A JP 4230798 B2 JP4230798 B2 JP 4230798B2
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Japan
Prior art keywords
wall
chimney
refractory bricks
disassembling
dismantling
Prior art date
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Expired - Fee Related
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JP2003075305A
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JP2004286237A (en
Inventor
千博 加藤
一則 柴野
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Tokyu Construction Co Ltd
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Tokyu Construction Co Ltd
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Priority to JP2003075305A priority Critical patent/JP4230798B2/en
Publication of JP2004286237A publication Critical patent/JP2004286237A/en
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  • Chimneys And Flues (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、煙突内壁の解体方法に関する。
【0002】
【従来の技術】
一般に煙突は、コンクリート製の外壁とその内側に空気層を隔てて形成された内壁から構成されている。該内壁は耐火レンガを組積みして構成されている。
この種の煙突を解体あるいは修復する場合には、ダイオキシンに侵されている内壁を解体する必要がある。
【0003】
従来、上記耐火レンガから成る内壁を解体するには、作業員が椅子型ゴンドラや足場に乗って煙突内に入り込み、高圧水等による除染後、ブレーカー等によりレンガを崩していた。
また近年、作業員の代わりに、削岩機や切削ビット、高圧水洗浄ノズル等を備えて、遠隔操作により付着物を除去する装置も開発されている
【0004】
【発明が解決しようとする課題】
しかしながら、上記作業員の手作業による場合には、高所作業で危険であるだけでなく粉塵の中での苦渋作業であり、保護服を装着しているものの、付着物中にダイオキシン等の有害物質が含まれていて、非常に危険な作業であった。また、遠隔操作装置による場合には、装置が大型で重量があり、効率的に解体することはできない等の問題点があった。
【0005】
本発明は、上記従来の問題点を解決するためになされたもので、その目的とするところは、作業員を危険で苦渋な作業から解放することができるだけでなく、軽量かつ小型に構成することが可能で、また、煙突の径や断面形状の変化に対応でき、外壁を痛める虞がなく、振動や騒音が極めて少ない煙突内壁の解体方法を提供することにある。
【0006】
【課題を解決するための手段】
本発明の煙突内壁の解体方法は、外壁とその内側に空気層を隔てて設けられる内壁から成り、該内壁が耐火レンガを組積みして形成される煙突の上記内壁を解体する方法において、煙突の中央部に位置する装置本体から放射方向に向けて設けられたシリンダー部と、該シリンダー部から進出および後退自在に設けられたピストンロッドから成る解体装置により、上記組積みされた耐火レンガの一部を内側から上記空気層側に押圧して、周状に組まれた耐火レンガのアーチ効果を解除し、周状の残りの耐火レンガを解体せしめることを特徴とする。また、上記内壁を上方から順次下方に向けて解体することを特徴とする。さらに、上記内壁を下方から順次上方に向けて解体することを特徴とする。又更に、上記押圧および崩壊せしめた耐火レンガが、上記空気層内に落下しないようにすることを特徴とする。更にまた、周状に組まれた耐火レンガのうち、対向する2つの耐火レンガを同時に押圧することを特徴とする。また、連続する数個の耐火レンガを同時に押圧することを特徴とするものである。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態について、図面を参照しながら説明する。
図1において、1は鉄筋コンクリートから成る外壁、2は耐火レンガ2aを組積みした内壁であって、その間に空気層3が形成されている。
【0009】
4は解体機であって、内壁2の中央部に位置する装置本体4aと、該装置本体4aから放射方向に向けて設けられたシリンダー部4bと、該シリンダー部4bから進出および後退自在に設けられたピストンロッド4cから構成される。
【0010】
本実施例では、上記ピストンロッド4cを油圧により伸縮させるようになっているが、空気圧等の別の流体により作動させてもよい。また、上記ピストンロッド4cは、十字状の4方向に伸縮するようになっているが、図1(C)に示すように、直線状の2方向に伸縮させるように構成してもよい。さらに、図1(D)に示すように、上記装置本体4aの一方にシリンダー部4bおよびピストンロッド4cを設けると共に、他方に反力受け部材4dを設けるように、構成してもよい。
【0011】
上記解体機4はワイヤー5を介してウインチ6により昇降可能に吊設されている。7は粉塵遮断蓋であり、上記ウインチ6がこの上に設置されている。
【0012】
次に、上記実施例の装置による内壁の解体方法について説明する。まず、図2(A)に示すように、解体装置4のピッストンロッド4cを進出させて、内壁2を構成する耐火レンガ2aを空気層3側に押し込み、内壁2を部分的に破壊する。
【0013】
内壁2は、多数の耐火レンガ2aをアーチ状に組んで構成しているので、そのアーチ効果により内側に外すことはできないが、上記ピッストンロッド4cで外側(空気層3側)に容易に外して部分的に破壊することができる。なお、図1(E)に示すように、上記ピッストンロッド4cの先端にフランジ4eを設けて、連続した複数の耐火レンガ2aを同時に押圧するようにしてもよい。
【0014】
次に、図2(B)に示すように、解体装置4をそのままの位置で水平に回転させ、ピッストンロッド4cを未破壊の内壁2部分に向ける。
【0015】
図3(A)〜(D)に示すように、上記ピッストンロッド4cの先端に吸盤8を設けて、これにブロック2aを吸着させ内側に引き込み、内壁2を崩壊せしめる。図4は、上記図2(A)の押し込み段階における、上記吸盤8の状態を示すものである。
【0016】
続いて、上記ウインチ6を稼動させて解体装置4を1ブロック分だけ下降させ、上述の解体手順を繰り返し、図5に示すように、内壁2を上から下に向けて解体する。
【0017】
内壁2を上から下に向けて解体する場合に重要なことは、崩壊させた耐火レンガ2aなどの解体屑を空気層3内に落下させないことである。なぜなら、落下した耐火レンガ2aや屑等が、未破壊の耐火レンガ2aの押し込みの障害となり、事実上、解体を進めることが出来なくなるからである。
破壊する耐火レンガ2aを空気層3へ落下させない手段としては、上記吸盤8により内側に引き込む手段のほかに、図6に示すように、上記空気層3にゴムやエアクッション等のクッション材9を挿入する手段がある。図6(A)に示すように、上記クッション材9は細い状態で挿入し、図6(B)に示すように、挿入後膨らます。なお、図6(C)に示すように、耐火レンガ2aを空気層3内に落さない手段として、クサビ10を空気層3上に吊りさげて、耐火レンガ2aを内側に落とすようにしてもよい。
【0018】
図5(B)は、内壁2の耐火レンガ2aを下側から解体する方法を示すもので、この場合には、上記吸盤8やクッション材9を設ける必要はない。
【0019】
図7は、本発明の解体機の別の実施例を示すもので、ピストンロッド11cの先端部に引掛け部材11dを取り付けて、最上部のブロック2aに引っ掛け、ピストンロッド11cを引っ込めることにより、ブロック2aを破線状態から実線状態に引いて解体する。この解体機11も十字状に構成してもよい。
【0020】
なお、上記解体機4の適当な箇所に、小型カメラを設置して、煙突の内部状況を確認しながら作業を行うことも可能である。
【0021】
【発明の効果】
1)ダイオキシンに汚染された内壁を安全かつ容易に解体することができる。
2)耐火レンガの一部を押圧することにより内壁のアーチ効果を簡単に破壊することができる。
3)煙突の径が変化しても容易に対応できる。
4)耐火レンガを空気層に押圧するので、外壁を痛める虞がない。
5)振動や騒音が極めて少なく、市街地等の煙突解体にも適用できる。
6)煙突の断面形状は、円形に限らず楕円形・矩形等どのような形状にも適用できる。
【図面の簡単な説明】
【図1】本発明の解体装置の一実施例を示す側端面図(A)およびそのイ−イ断面図である。
【図2】内壁の解体方法を順次説明する説明図である。
【図3】吸盤による耐火レンガの引き込み作用の説明図である。
【図4】吸盤による耐火レンガの押圧作用の説明図である。
【図5】解体装置による内壁の解体手順を示す説明図である。
【図6】耐火レンガの空気層への落下を防止する実施例を示す説明図である。
【図7】本発明の解体機の実施例を示す構成および作用説明図である。
【符号の説明】
1 外壁
2 内壁
2a ブロック
3 空気層
4 解体機
4a 装置本体
4b シリンダー
4c ピストンロッド
4d 反力受け部材
4e フランジ
5 ワイヤー
6 ウインチ
7 粉塵遮断蓋
8 吸盤
9 クッション材
10 クサビ
11 解体機
11a 装置本体
11b シリンダー
11c ピストンロッド
11d 引掛け部材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a dismantling how chimney inner wall.
[0002]
[Prior art]
In general, a chimney is composed of an outer wall made of concrete and an inner wall formed inside with an air layer therebetween. The inner wall is constructed by stacking refractory bricks.
When dismantling or repairing this type of chimney, it is necessary to dismantle the inner walls that are affected by dioxins.
[0003]
Conventionally, in order to dismantle the inner wall made of the above-mentioned refractory brick, an operator gets on a chair type gondola or scaffold and enters the chimney, and after decontamination with high-pressure water or the like, the brick is broken by a breaker or the like.
In recent years, a device for removing deposits by remote control, which includes a rock drill, a cutting bit, a high-pressure water washing nozzle, etc., instead of a worker has been developed.
[Problems to be solved by the invention]
However, in the case of manual work by the above workers, it is not only dangerous at work in high places but also a painful work in dust. Although protective clothing is worn, harmful substances such as dioxins are present in the deposits. It was very dangerous because it contained substances. Further, in the case of using a remote control device, there is a problem that the device is large and heavy and cannot be disassembled efficiently.
[0005]
The present invention has been made to solve the above-described conventional problems, and the object of the present invention is not only to release workers from dangerous and troublesome work, but also to make them lightweight and compact. possible, also, can respond to changes in the diameter or cross-sectional shape of the chimney, there is no fear that damage to the outer wall is to provide a dismantling how the very small chimney inner wall vibration and noise.
[0006]
[Means for Solving the Problems]
Disassembling method chimney inner wall of the present invention is composed from the inner wall which is provided at a air layer external wall and on the inside, a method of inner wall to dismantle the inner wall of the chimney which is formed by stacking a set of refractory bricks, chimney One of the refractory bricks stacked by a demolition device comprising a cylinder portion provided in the radial direction from the device main body located in the center of the cylinder and a piston rod provided so as to be able to advance and retract from the cylinder portion. A part is pressed to the said air layer side from an inner side, the arch effect of the refractory brick assembled in the periphery is cancelled | released, and the remaining refractory brick of a periphery is disassembled , It is characterized by the above-mentioned. Further, the inner wall is disassembled sequentially from the upper side to the lower side. Further, the inner wall is disassembled sequentially from the bottom toward the top. Still further, the refractory brick pressed and collapsed is prevented from falling into the air layer. Furthermore, two refractory bricks facing each other among the refractory bricks assembled in a circumferential shape are simultaneously pressed. Moreover, several continuous refractory bricks are pressed simultaneously.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In FIG. 1, 1 is an outer wall made of reinforced concrete, 2 is an inner wall in which fireproof bricks 2a are stacked, and an air layer 3 is formed therebetween.
[0009]
Reference numeral 4 denotes a dismantling machine, which is provided with an apparatus main body 4a located at the center of the inner wall 2, a cylinder part 4b provided in a radial direction from the apparatus main body 4a, and capable of moving forward and backward from the cylinder part 4b. The piston rod 4c is formed.
[0010]
In this embodiment, the piston rod 4c is expanded and contracted by hydraulic pressure, but may be operated by another fluid such as air pressure. Moreover, although the said piston rod 4c is expanded-contracted in four directions of cross shape, as shown in FIG.1 (C), you may comprise so that it may expand-contract in two linear directions. Furthermore, as shown in FIG. 1 (D), a cylinder portion 4b and a piston rod 4c may be provided on one side of the apparatus main body 4a, and a reaction force receiving member 4d may be provided on the other side.
[0011]
The dismantling machine 4 is suspended by a winch 6 via a wire 5 so as to be lifted and lowered. Reference numeral 7 denotes a dust-blocking lid, on which the winch 6 is installed.
[0012]
Next, a method for disassembling the inner wall by the apparatus of the above embodiment will be described. First, as shown in FIG. 2 (A), the piston rod 4c of the dismantling device 4 is advanced to push the refractory bricks 2a constituting the inner wall 2 toward the air layer 3, and the inner wall 2 is partially destroyed.
[0013]
Since the inner wall 2 is constructed by assembling a large number of refractory bricks 2a in an arch shape, it cannot be removed inward due to the arch effect, but it can be easily removed outward (air layer 3 side) by the piston rod 4c. Can be partially destroyed. As shown in FIG. 1E, a flange 4e may be provided at the tip of the piston rod 4c so as to press a plurality of continuous refractory bricks 2a simultaneously.
[0014]
Next, as shown in FIG. 2 (B), the dismantling device 4 is rotated horizontally at the same position, and the piston rod 4c is directed toward the undestructed inner wall 2 portion.
[0015]
As shown in FIGS. 3A to 3D, a suction cup 8 is provided at the tip of the piston rod 4c, and the block 2a is adsorbed to the suction cup 8 so as to be pulled inward to collapse the inner wall 2. FIG. 4 shows the state of the suction cup 8 in the pushing-in stage of FIG. 2 (A).
[0016]
Subsequently, the winch 6 is operated to lower the dismantling apparatus 4 by one block, the above disassembling procedure is repeated, and the inner wall 2 is disassembled from top to bottom as shown in FIG.
[0017]
What is important when disassembling the inner wall 2 from the top to the bottom is to prevent demolition debris such as the refractory brick 2a that has collapsed from falling into the air layer 3. This is because the dropped refractory bricks 2a, scraps, and the like become obstacles to pushing in the undestructed refractory bricks 2a, and the dismantling cannot practically proceed.
As means for preventing the refractory brick 2a to be destroyed from dropping into the air layer 3, as shown in FIG. 6, a cushion material 9 such as rubber or air cushion is provided on the air layer 3 in addition to the means for drawing in the inside by the suction cup 8. There is a means to insert. As shown in Fig. 6 (A), the cushion material 9 is inserted in a thin state, and as shown in Fig. 6 (B), it is inflated after insertion. As shown in FIG. 6C, as a means for preventing the firebrick 2a from dropping into the air layer 3, the wedge 10 is suspended on the air layer 3 and the firebrick 2a is dropped inside. Good.
[0018]
FIG. 5 (B) shows a method of dismantling the refractory brick 2a of the inner wall 2 from the lower side. In this case, it is not necessary to provide the sucker 8 and the cushion material 9.
[0019]
FIG. 7 shows another embodiment of the dismantling machine of the present invention. By attaching a hook member 11d to the tip of the piston rod 11c, hooking it on the uppermost block 2a, and retracting the piston rod 11c, The block 2a is disassembled by pulling from the broken line state to the solid line state. The dismantling machine 11 may also be configured in a cross shape.
[0020]
In addition, it is also possible to install a small camera at an appropriate location of the dismantling machine 4 and perform work while checking the internal state of the chimney.
[0021]
【The invention's effect】
1) The inner wall contaminated with dioxin can be dismantled safely and easily.
2) The arch effect of the inner wall can be easily destroyed by pressing a part of the refractory brick.
3) Can easily cope with changes in chimney diameter.
4) Since the refractory brick is pressed against the air layer, there is no risk of damaging the outer wall.
5) Very little vibration and noise, and can be applied to chimney demolition in urban areas.
6) The cross-sectional shape of the chimney is not limited to a circle, and can be applied to any shape such as an ellipse or a rectangle.
[Brief description of the drawings]
FIG. 1 is a side end view (A) showing an embodiment of the disassembling apparatus of the present invention and its II cross-sectional view.
FIG. 2 is an explanatory view for sequentially explaining the inner wall dismantling method.
FIG. 3 is an explanatory view of the action of drawing in a refractory brick by a suction cup.
FIG. 4 is an explanatory diagram of a pressing action of a refractory brick by a suction cup.
FIG. 5 is an explanatory diagram showing a procedure for dismantling the inner wall by the dismantling apparatus.
FIG. 6 is an explanatory view showing an embodiment for preventing a fire brick from falling into an air layer.
FIG. 7 is a diagram illustrating the configuration and operation of an embodiment of the dismantling machine of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Outer wall 2 Inner wall 2a Block 3 Air layer 4 Demolition machine 4a Device main body 4b Cylinder 4c Piston rod 4d Reaction force receiving member 4e Flange 5 Wire 6 Winch 7 Dust blocker 8 Suction cup 9 Cushion material 10 Wedge 11 Demolition machine 11a Device main body 11b Cylinder 11c Piston rod 11d Hook member

Claims (6)

外壁とその内側に空気層を隔てて設けられる内壁から成り、該内壁が耐火レンガを組積みして形成される煙突の上記内壁を解体する方法において、煙突の中央部に位置する装置本体から放射方向に向けて設けられたシリンダー部と、該シリンダー部から進出および後退自在に設けられたピストンロッドから成る解体装置により、上記組積みされた耐火レンガの一部を内側から上記空気層側に押圧して、周状に組まれた耐火レンガのアーチ効果を解除し、周状の残りの耐火レンガを解体せしめることを特徴とする煙突内壁の解体方法。In the method of disassembling the inner wall of the chimney formed by stacking refractory bricks, the inner wall is radiated from an apparatus main body located at the center of the chimney. A part of the refractory bricks pressed from the inside to the air layer side is pressed from the inside by a dismantling device comprising a cylinder part provided in the direction and a piston rod provided so as to be able to advance and retract from the cylinder part. Then, the arch effect of the refractory bricks assembled in a circumferential shape is canceled, and the remaining refractory bricks in the circumferential shape are dismantled. 上記内壁を上方から順次下方に向けて解体することを特徴とする請求項1に記載の煙突内壁の解体方法。The method for disassembling a chimney inner wall according to claim 1, wherein the inner wall is disassembled sequentially from the top downward. 上記内壁を下方から順次上方に向けて解体することを特徴とする請求項1に記載の煙突内壁の解体方法。The method for disassembling a chimney inner wall according to claim 1, wherein the inner wall is disassembled sequentially from the bottom upward. 上記押圧および崩壊せしめた耐火レンガが、上記空気層内に落下しないようにすることを特徴とする請求項2に記載の煙突内壁の解体方法。The method for disassembling a chimney inner wall according to claim 2, wherein the pressed and collapsed refractory brick is prevented from falling into the air layer. 周状に組まれた耐火レンガのうち、対向する2つの耐火レンガを同時に押圧することを特徴とする請求項1、2、3または4に記載の煙突内壁の解体方法。The method for disassembling a chimney inner wall according to claim 1, 2, 3 or 4, wherein two opposing refractory bricks are pressed simultaneously among the refractory bricks assembled in a circumferential shape. 連続する数個の耐火レンガを同時に押圧することを特徴とする請求項1、2、3、4または5に記載の煙突内壁の解体方法。The method for disassembling a chimney inner wall according to claim 1, 2, 3, 4, or 5, wherein several consecutive refractory bricks are pressed simultaneously.
JP2003075305A 2003-03-19 2003-03-19 Method of dismantling the chimney inner wall Expired - Fee Related JP4230798B2 (en)

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JP5640240B2 (en) * 2010-06-07 2014-12-17 株式会社美羽プランニング Building demolition method and air mat used therefor
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