JP4211599B2 - Oil hose and its manufacturing method - Google Patents
Oil hose and its manufacturing method Download PDFInfo
- Publication number
- JP4211599B2 JP4211599B2 JP2003431808A JP2003431808A JP4211599B2 JP 4211599 B2 JP4211599 B2 JP 4211599B2 JP 2003431808 A JP2003431808 A JP 2003431808A JP 2003431808 A JP2003431808 A JP 2003431808A JP 4211599 B2 JP4211599 B2 JP 4211599B2
- Authority
- JP
- Japan
- Prior art keywords
- component
- rubber
- hose
- parts
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 229920001971 elastomer Polymers 0.000 claims description 64
- 239000005060 rubber Substances 0.000 claims description 64
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 45
- 239000003795 chemical substances by application Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 26
- 229920000800 acrylic rubber Polymers 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 21
- 229920000058 polyacrylate Polymers 0.000 claims description 21
- 238000004073 vulcanization Methods 0.000 claims description 19
- 125000003700 epoxy group Chemical group 0.000 claims description 17
- 150000004985 diamines Chemical class 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 8
- 229930195729 fatty acid Natural products 0.000 claims description 8
- 239000000194 fatty acid Substances 0.000 claims description 8
- 150000004665 fatty acids Chemical class 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 8
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 claims description 5
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 claims description 5
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 claims description 5
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 claims description 5
- HESXPOICBNWMPI-UHFFFAOYSA-N 4-[2-[4-[2-(4-aminophenyl)propan-2-yl]phenyl]propan-2-yl]aniline Chemical compound C=1C=C(C(C)(C)C=2C=CC(N)=CC=2)C=CC=1C(C)(C)C1=CC=C(N)C=C1 HESXPOICBNWMPI-UHFFFAOYSA-N 0.000 claims description 5
- QGMGHALXLXKCBD-UHFFFAOYSA-N 4-amino-n-(2-aminophenyl)benzamide Chemical compound C1=CC(N)=CC=C1C(=O)NC1=CC=CC=C1N QGMGHALXLXKCBD-UHFFFAOYSA-N 0.000 claims description 5
- XPAQFJJCWGSXGJ-UHFFFAOYSA-N 4-amino-n-(4-aminophenyl)benzamide Chemical compound C1=CC(N)=CC=C1NC(=O)C1=CC=C(N)C=C1 XPAQFJJCWGSXGJ-UHFFFAOYSA-N 0.000 claims description 5
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 claims description 5
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 claims description 5
- 229940018564 m-phenylenediamine Drugs 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- ATPFMBHTMKBVLS-UHFFFAOYSA-N n-[6-(cinnamylideneamino)hexyl]-3-phenylprop-2-en-1-imine Chemical compound C=1C=CC=CC=1C=CC=NCCCCCCN=CC=CC1=CC=CC=C1 ATPFMBHTMKBVLS-UHFFFAOYSA-N 0.000 claims description 5
- PGNWDUBIRDLVFT-UHFFFAOYSA-N 2-(4-phenylphenoxy)aniline Chemical group NC1=CC=CC=C1OC1=CC=C(C=2C=CC=CC=2)C=C1 PGNWDUBIRDLVFT-UHFFFAOYSA-N 0.000 claims description 4
- KHYXYOGWAIYVBD-UHFFFAOYSA-N 4-(4-propylphenoxy)aniline Chemical compound C1=CC(CCC)=CC=C1OC1=CC=C(N)C=C1 KHYXYOGWAIYVBD-UHFFFAOYSA-N 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 63
- 239000003921 oil Substances 0.000 description 33
- 230000002093 peripheral effect Effects 0.000 description 14
- 230000003014 reinforcing effect Effects 0.000 description 14
- -1 is increased Substances 0.000 description 12
- 238000005187 foaming Methods 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000004760 aramid Substances 0.000 description 4
- 229920003235 aromatic polyamide Polymers 0.000 description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- HFCUBKYHMMPGBY-UHFFFAOYSA-N 2-methoxyethyl prop-2-enoate Chemical compound COCCOC(=O)C=C HFCUBKYHMMPGBY-UHFFFAOYSA-N 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000010705 motor oil Substances 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- 229920002545 silicone oil Polymers 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- FWWXYLGCHHIKNY-UHFFFAOYSA-N 2-ethoxyethyl prop-2-enoate Chemical compound CCOCCOC(=O)C=C FWWXYLGCHHIKNY-UHFFFAOYSA-N 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- SESYNEDUKZDRJL-UHFFFAOYSA-N 3-(2-methylimidazol-1-yl)propanenitrile Chemical compound CC1=NC=CN1CCC#N SESYNEDUKZDRJL-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000003712 anti-aging effect Effects 0.000 description 2
- 238000009954 braiding Methods 0.000 description 2
- FUSUHKVFWTUUBE-UHFFFAOYSA-N buten-2-one Chemical compound CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 2
- 239000012783 reinforcing fiber Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 239000004636 vulcanized rubber Substances 0.000 description 2
- RUEBPOOTFCZRBC-UHFFFAOYSA-N (5-methyl-2-phenyl-1h-imidazol-4-yl)methanol Chemical compound OCC1=C(C)NC(C=2C=CC=CC=2)=N1 RUEBPOOTFCZRBC-UHFFFAOYSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- GIWQSPITLQVMSG-UHFFFAOYSA-N 1,2-dimethylimidazole Chemical compound CC1=NC=CN1C GIWQSPITLQVMSG-UHFFFAOYSA-N 0.000 description 1
- BPUIXAJWGWYVJH-UHFFFAOYSA-M 1,3-dibenzyl-2-methylimidazol-1-ium;chloride Chemical compound [Cl-].C1=C[N+](CC=2C=CC=CC=2)=C(C)N1CC1=CC=CC=C1 BPUIXAJWGWYVJH-UHFFFAOYSA-M 0.000 description 1
- PGRNEGLBSNLPNP-UHFFFAOYSA-N 1,6-dichloro-3-methylhex-1-ene Chemical compound ClC=CC(C)CCCCl PGRNEGLBSNLPNP-UHFFFAOYSA-N 0.000 description 1
- OQZDJLFNMXRJHZ-UHFFFAOYSA-N 1-benzyl-2-ethylimidazole Chemical compound CCC1=NC=CN1CC1=CC=CC=C1 OQZDJLFNMXRJHZ-UHFFFAOYSA-N 0.000 description 1
- XSQHUYDRSDBCHN-UHFFFAOYSA-N 2,3-dimethyl-2-propan-2-ylbutanenitrile Chemical compound CC(C)C(C)(C#N)C(C)C XSQHUYDRSDBCHN-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SFPKYQLUNZBNQA-UHFFFAOYSA-N 2-[4,5-bis(2-cyanoethoxymethyl)-2-phenylimidazol-1-yl]propanenitrile Chemical compound N#CC(C)N1C(COCCC#N)=C(COCCC#N)N=C1C1=CC=CC=C1 SFPKYQLUNZBNQA-UHFFFAOYSA-N 0.000 description 1
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- UINDRJHZBAGQFD-UHFFFAOYSA-N 2-ethyl-1-methylimidazole Chemical compound CCC1=NC=CN1C UINDRJHZBAGQFD-UHFFFAOYSA-N 0.000 description 1
- QFZKVFCEJRXRBD-UHFFFAOYSA-N 2-ethyl-4-[(2-ethyl-5-methyl-1h-imidazol-4-yl)methyl]-5-methyl-1h-imidazole Chemical compound N1C(CC)=NC(CC2=C(NC(CC)=N2)C)=C1C QFZKVFCEJRXRBD-UHFFFAOYSA-N 0.000 description 1
- YTWBFUCJVWKCCK-UHFFFAOYSA-N 2-heptadecyl-1h-imidazole Chemical compound CCCCCCCCCCCCCCCCCC1=NC=CN1 YTWBFUCJVWKCCK-UHFFFAOYSA-N 0.000 description 1
- VWSLLSXLURJCDF-UHFFFAOYSA-N 2-methyl-4,5-dihydro-1h-imidazole Chemical compound CC1=NCCN1 VWSLLSXLURJCDF-UHFFFAOYSA-N 0.000 description 1
- SEDMFAYCVMLBFB-UHFFFAOYSA-N 2-methylpentyl prop-2-enoate Chemical compound CCCC(C)COC(=O)C=C SEDMFAYCVMLBFB-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 1
- OZXVFRMBXBBWOC-UHFFFAOYSA-N 2-phenyl-1h-imidazole;2-undecyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1.CCCCCCCCCCCC1=NC=CN1 OZXVFRMBXBBWOC-UHFFFAOYSA-N 0.000 description 1
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- UIDDPPKZYZTEGS-UHFFFAOYSA-N 3-(2-ethyl-4-methylimidazol-1-yl)propanenitrile Chemical compound CCC1=NC(C)=CN1CCC#N UIDDPPKZYZTEGS-UHFFFAOYSA-N 0.000 description 1
- BVYPJEBKDLFIDL-UHFFFAOYSA-N 3-(2-phenylimidazol-1-yl)propanenitrile Chemical compound N#CCCN1C=CN=C1C1=CC=CC=C1 BVYPJEBKDLFIDL-UHFFFAOYSA-N 0.000 description 1
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 1
- UACBZRBYLSMNGV-UHFFFAOYSA-N 3-ethoxypropyl prop-2-enoate Chemical compound CCOCCCOC(=O)C=C UACBZRBYLSMNGV-UHFFFAOYSA-N 0.000 description 1
- LHEKBWMWMVRJMO-UHFFFAOYSA-N 3-methoxypropyl prop-2-enoate Chemical compound COCCCOC(=O)C=C LHEKBWMWMVRJMO-UHFFFAOYSA-N 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
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- 238000005266 casting Methods 0.000 description 1
- 229920006235 chlorinated polyethylene elastomer Polymers 0.000 description 1
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- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
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- 239000002964 rayon Substances 0.000 description 1
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- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Laminated Bodies (AREA)
Description
本発明は、オイルホースおよびその製法に関するものであり、詳しくは、自動車等の車両におけるオートマチック・トランスミッション・フルード(ATF),パワー・ステアリング・フルード(PSF),エンジンオイル等の自動車用耐潤滑油系オイルホースとして有用なオイルホースおよびその製法に関するものである。 TECHNICAL FIELD The present invention relates to an oil hose and a method for producing the same, and more particularly to an anti-lubricating oil system for automobiles such as automatic transmission fluid (ATF), power steering fluid (PSF), and engine oil in vehicles such as automobiles. The present invention relates to an oil hose useful as an oil hose and a method for producing the same.
自動車等の車両において、ATF,PSF,エンジンオイル等の耐潤滑油系オイルホースは、通常、2層以上のゴム層中に補強糸層を設けた多層構造で形成されている。従来では、上記ゴム層の形成材料として、主にアクリロニトリルブタジエンゴム等が用いられていた。しかし、近年では、これに代わって、耐熱性・耐油性に優れるアクリル系ゴムを用いたものが主流となりつつある。このようなオイルホースとして、例えば、ジアミン系加硫剤と、グアニジン系加硫助剤とを含むアクリル系ゴム組成物を用いて形成されたものが既に提案されている(例えば、特許文献1〜4参照)。
しかしながら、上記のようにジアミン系加硫剤により加硫をおこなうアクリル系ゴム組成物は、そのスコーチタイムが短く、ゴム焼けが生じやすいため、ホース状に押出成形する際に、途中で未加硫ゴムホースが破れやすくなるといった問題がある。また、この問題を解消すべく、押出温度を下げて対処しようとすると、押出機へのゴム圧力の負荷が大きくなり、作業上問題がある。そのため、上記ゴム組成物を用いてオイルホースを製造するには、途中で破れないよう注意しながら、ゆっくり押出成形するしかなく、製造効率が非常に悪い。 However, the acrylic rubber composition vulcanized with a diamine-based vulcanizing agent as described above has a short scorch time and is prone to rubber scorch. There is a problem that the rubber hose is easily broken. In order to solve this problem, if the extrusion temperature is lowered to cope with it, the load of rubber pressure on the extruder increases, which causes a problem in operation. Therefore, in order to manufacture an oil hose using the rubber composition, there is no choice but to extrude it slowly, taking care not to tear it halfway, and the production efficiency is very poor.
一方、オイルホースは、通常、上記のようにホース状に押出成形したゴム組成物を直線状または屈曲したマンドレルに挿入し、その状態でスチーム加硫を行い、最後に上記マンドレルから抜き取ることにより製造される。しかしながら、上記のようにしてスチーム加硫を行うと、上記ゴム組成物からなるゴム層とマンドレルとの隙間に離型剤の水分が残りやすく、その水分が、スチーム加硫の際の昇温・昇圧時および冷却・減圧時において突沸し、その結果、上記ゴム層の内周面に発泡痕がつくおそれがある。これを解決すべく、従来は、予めマンドレル表面にシリコーンオイル等の非水溶性離型剤を塗布し、マンドレルとゴム層との隙間に水分が入り込まないようにしてゴム層の加硫成形を行っていた。しかし、このように非水溶性離型剤を用い加硫成形を行うと、ホース表面の洗浄に手間がかかり、しかも、非水溶性離型剤自体が高価であることから、ホース製造時のコストアップを招く。 On the other hand, an oil hose is usually manufactured by inserting the rubber composition extruded into a hose shape as described above into a linear or bent mandrel, performing steam vulcanization in that state, and finally extracting from the mandrel. Is done. However, when steam vulcanization is performed as described above, the moisture of the release agent tends to remain in the gap between the rubber layer made of the rubber composition and the mandrel, and the moisture is increased in temperature during steam vulcanization. Bumping may occur at the time of pressurization and cooling / decompression, and as a result, foaming marks may be formed on the inner peripheral surface of the rubber layer. In order to solve this problem, conventionally, a water-insoluble release agent such as silicone oil is applied to the mandrel surface in advance, and the rubber layer is vulcanized so that moisture does not enter the gap between the mandrel and the rubber layer. It was. However, if vulcanization molding is performed using a water-insoluble release agent in this way, it takes time to clean the hose surface, and the water-insoluble release agent itself is expensive, so the cost of manufacturing the hose is high. Invite up.
本発明は、このような事情に鑑みなされたもので、耐熱性・耐油性に優れるとともに、その内周面に発泡痕がなく、量産性に優れたオイルホースおよびその製法の提供をその目的とする。 The present invention has been made in view of such circumstances, and has an object to provide an oil hose excellent in heat resistance and oil resistance, having no foaming marks on its inner peripheral surface, and excellent in mass productivity, and a manufacturing method thereof. To do.
上記の目的を達成するために、本発明は、少なくとも一つの構成層を備えたオイルホースであって、上記ホースの少なくとも最内層が、下記の(A)〜(C)成分を含有し、上記(C)成分を、(A)成分100重量部に対して、0.2〜0.5重量部の範囲で含有するゴム組成物からなるオイルホースを第1の要旨とする。
(A)エポキシ基含有アクリル系エラストマー。
(B)イミダゾール系加硫剤。
(C)4,4′−メチレンジアニリン、m−フェニレンジアミン、4,4′−ジアミノジフェニルエーテル、3,4′−ジアミノジフェニルエーテル、4,4′−(m−フェニレンジイソプロピリデン)ジアニリン、4,4′−(p−フェニレンジイソプロピリデン)ジアニリン、2,2′−ビス〔4−(4−アミノフェノキシ)フェニル〕プロパン、4,4′−ジアミノベンズアニリド、4,4′−ビス(4−アミノフェノキシ)ビフェニル、m−キシリレンジアミン、p−キシリレンジアミンおよびN,N′−ジシンナミリデン−1,6−ヘキサンジアミンからなる群から選ばれた少なくとも一つのジアミン系加硫助剤。
In order to achieve the above object, the present invention provides an oil hose having at least one constituent layer, wherein at least the innermost layer of the hose contains the following components (A) to (C) , the component (C), per 100 weight parts component (a), the first gist ing oil hose from a rubber composition comprising in the range of 0.2 to 0.5 parts by weight.
(A) Epoxy group-containing acrylic elastomer.
(B) Imidazole vulcanizing agent.
(C) 4,4'-methylenedianiline, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4 '-(m-phenylenediisopropylidene) dianiline, 4, 4 '-(p-phenylenediisopropylidene) dianiline, 2,2'-bis [4- (4-aminophenoxy) phenyl] propane, 4,4'-diaminobenzanilide, 4,4'-bis (4- (Aminophenoxy) biphenyl, m-xylylenediamine, p-xylylenediamine and at least one diamine-based vulcanization aid selected from the group consisting of N, N'-dicinnamylidene-1,6-hexanediamine .
また、本発明は、ゴム層用材料をホース状に押出成形する工程と、上記押出成形された未加硫ゴムホースを直線状または屈曲したマンドレルに挿入する工程と、上記未加硫ゴムホースをスチーム加硫させる工程と、加硫成形されたゴムホースをマンドレルから抜き取る工程とを備えているオイルホースの製法であって、上記ゴム層用材料として、下記の(A)〜(C)成分を含有し、上記(C)成分の割合が、(A)成分100重量部に対して、0.2〜0.5重量部の範囲内であるゴム組成物を用いるオイルホースの製法を第2の要旨とする。
(A)エポキシ基含有アクリル系エラストマー。
(B)イミダゾール系加硫剤。
(C)4,4′−メチレンジアニリン、m−フェニレンジアミン、4,4′−ジアミノジフェニルエーテル、3,4′−ジアミノジフェニルエーテル、4,4′−(m−フェニレンジイソプロピリデン)ジアニリン、4,4′−(p−フェニレンジイソプロピリデン)ジアニリン、2,2′−ビス〔4−(4−アミノフェノキシ)フェニル〕プロパン、4,4′−ジアミノベンズアニリド、4,4′−ビス(4−アミノフェノキシ)ビフェニル、m−キシリレンジアミン、p−キシリレンジアミンおよびN,N′−ジシンナミリデン−1,6−ヘキサンジアミンからなる群から選ばれた少なくとも一つのジアミン系加硫助剤。
The present invention also includes a step of extruding the rubber layer material into a hose shape, a step of inserting the extruded unvulcanized rubber hose into a linear or bent mandrel, and steaming the unvulcanized rubber hose. A method for producing an oil hose comprising a step of vulcanizing and a step of extracting a vulcanized rubber hose from a mandrel, and the rubber layer material includes the following components (A) to (C) : the proportion of the component (C), per 100 weight parts component (a), a second aspect of the preparation of oil hose using range der Ru rubber composition of 0.2 to 0.5 parts by weight To do.
(A) Epoxy group-containing acrylic elastomer.
(B) Imidazole vulcanizing agent.
(C) 4,4'-methylenedianiline, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4 '-(m-phenylenediisopropylidene) dianiline, 4, 4 '-(p-phenylenediisopropylidene) dianiline, 2,2'-bis [4- (4-aminophenoxy) phenyl] propane, 4,4'-diaminobenzanilide, 4,4'-bis (4- (Aminophenoxy) biphenyl, m-xylylenediamine, p-xylylenediamine and at least one diamine-based vulcanization aid selected from the group consisting of N, N'-dicinnamylidene-1,6-hexanediamine .
すなわち、本発明者らは、前記課題を解決すべく鋭意研究を重ねた。その結果、エポキシ基含有アクリル系エラストマーに、イミダゾール系加硫剤を加え、さらに特定のジアミン系加硫助剤を特定量加えて調製されたゴム組成物を用い、目的とするオイルホースを製造すると、優れた耐熱性・耐油性が得られるとともに、ゴム焼けが生じにくくなることから、押出成形時の作業が容易かつスムーズとなり、量産性に優れるようになることを突き止めた。しかも、上記ゴム組成物は、未加硫粘度が高いことから、スチーム加硫の際の水分の突沸に対しても強く、上記ゴム組成物からなるゴム層の内周面に発泡痕ができにくくなることも突き止め、本発明に到達した。 That is, the present inventors have intensively studied to solve the above problems. As a result, the epoxy group-containing acrylic elastomer, added imidazole curing agent, a specific diamine-based vulcanizing agent with a specific amount of added rubber composition prepared further, when the production of oil hose of interest It has been found that since excellent heat resistance and oil resistance are obtained and rubber burns are less likely to occur, the work during extrusion molding becomes easy and smooth and excellent in mass productivity. Moreover, since the rubber composition has a high unvulcanized viscosity, it is strong against moisture bumping during steam vulcanization, and it is difficult to form foam marks on the inner peripheral surface of the rubber layer made of the rubber composition. And the present invention has been reached.
上記のように、本発明のオイルホースは、その最内層の形成材料として、エポキシ基含有アクリル系エラストマーと、イミダゾール系加硫剤と、特定のジアミン系加硫助剤とを、特定の割合で用い、形成されている。そのため、上記最内層形成材料であるゴム組成物のスコーチタイムが長くなり、ゴム焼けのない、高品質で量産性に優れたオイルホースとすることができる。 As described above, the oil hose of the present invention has an epoxy group-containing acrylic elastomer, an imidazole-based vulcanizing agent, and a specific diamine-based vulcanizing aid as a material for forming the innermost layer at a specific ratio. Used and formed. Therefore, the scorch time of the rubber composition, which is the innermost layer forming material, is increased, and an oil hose having high quality and excellent mass productivity can be obtained without rubber burning.
特に、上記ゴム組成物中に、脂肪酸金属塩を加えてなるオイルホースとすると、スコーチタイムが大幅に長くなり、貯蔵安定性にも優れた、より高品質で量産性に優れたオイルホースとすることができる。 In particular, when an oil hose is obtained by adding a fatty acid metal salt to the rubber composition, the oil hose has a much longer scorch time, excellent storage stability, and higher quality and mass productivity. be able to.
また、ゴム層用材料をホース状に押出成形する工程と、上記押出成形された未加硫ゴムホースを直線状または屈曲したマンドレルに挿入する工程と、上記未加硫ゴムホースをスチーム加硫させる工程と、加硫成形されたゴムホースをマンドレルから抜き取る工程とを備えているオイルホースの製法であって、上記ゴム層用材料として、エポキシ基含有アクリル系エラストマーと、イミダゾール系加硫剤と、特定のジアミン系加硫助剤とを、特定の割合で含有するゴム組成物を用いると、スコーチタイムの遅延効果によりゴム焼けを解消することができることから、製造効率を良くすることができる。また、スチーム加硫の際のゴム層内周面の発泡痕ができにくく、そのため、マンドレル表面への非水溶性離型剤の塗布が不要となり、製造コストを下げることができる。 A step of extruding the rubber layer material into a hose, a step of inserting the extruded unvulcanized rubber hose into a linear or bent mandrel, and a step of steam vulcanizing the unvulcanized rubber hose. , A method of producing an oil hose comprising a step of extracting a vulcanized rubber hose from a mandrel, wherein the rubber layer material includes an epoxy group-containing acrylic elastomer, an imidazole vulcanizing agent, and a specific diamine. When a rubber composition containing a specific amount of the system vulcanization aid is used, it is possible to eliminate the burnt rubber due to the effect of scorch time delay, so that the production efficiency can be improved. Further, it is difficult to form foam marks on the inner peripheral surface of the rubber layer during steam vulcanization, so that it is not necessary to apply a water-insoluble release agent to the mandrel surface, and the manufacturing cost can be reduced.
さらに、上記ゴム層用材料に、脂肪酸金属塩を加えると、スコーチタイムが大幅に長くなり、貯蔵安定性にも優れることから、より高品質のホースを製造することができる。 Furthermore, when a fatty acid metal salt is added to the rubber layer material, the scorch time is significantly increased and the storage stability is excellent, so that a higher quality hose can be produced.
つぎに、本発明の実施の形態を詳しく説明する。 Next, embodiments of the present invention will be described in detail.
本発明のオイルホースは、例えば、図1に示すように、最内層1の外周面に補強糸層2が形成され、さらにその外周面に外層3が形成されて構成されている。そして本発明においては、少なくとも上記最内層1が、エポキシ基含有アクリル系エラストマー(A成分)と、イミダゾール系加硫剤(B成分)と、特定のジアミン系加硫助剤(C成分)とを、特定の割合で用いて形成されており、これが最大の特徴である。 For example, as shown in FIG. 1, the oil hose of the present invention is configured by forming a reinforcing yarn layer 2 on the outer peripheral surface of the innermost layer 1 and further forming an outer layer 3 on the outer peripheral surface thereof. In the present invention, at least the innermost layer 1 comprises an epoxy group-containing acrylic elastomer (A component), an imidazole vulcanizing agent (B component), and a specific diamine vulcanizing aid (C component). , Which are formed using a specific ratio, and this is the greatest feature.
上記最内層1用材料としては、エポキシ基含有アクリル系エラストマー(A成分)と、イミダゾール系加硫剤(B成分)と、特定のジアミン系加硫助剤(C成分)とが必須成分として用いられる。 As the material for the innermost layer 1, an epoxy group-containing acrylic elastomer (component A), an imidazole vulcanizing agent (component B), and a specific diamine vulcanizing auxiliary (component C) are used as essential components. It is done.
上記エポキシ基含有アクリル系エラストマー(A成分)としては、例えば、アクリル酸アルキルエステル、アクリル酸アルコキシ置換アルキルエステルおよび架橋席となるエポキシ基含有エチレン性不飽和化合物を主成分とし、さらに必要に応じてこれらと共重合可能な他のエチレン性不飽和化合物を共重合させることにより、得ることができる。 Examples of the epoxy group-containing acrylic elastomer (component A) include, as a main component, an acrylic acid alkyl ester, an acrylic acid alkoxy-substituted alkyl ester, and an epoxy group-containing ethylenically unsaturated compound that serves as a cross-linking site. It can be obtained by copolymerizing other ethylenically unsaturated compounds copolymerizable with these.
上記アクリル酸アルキルエステルとしては、具体的には、メチルアクリレート、エチルアクリレート、n−プロピルアクリレート、n−ブチルアクリレート、イソブチルアクリレート、n−ペンチルアクリレート、イソアミルアクリレート、n−ヘキシルアクリレート、2−メチルペンチルアクリレート、n−オクチルアクリレート、2−エチルヘキシルアクリレート、n−デシルアクリレート、n−ドデシルアクリレート、n−オクタデシルアクリレート等があげられる。なかでも、メチルアクリレート、エチルアクリレート、n−プロピルアクリレート、n−ブチルアクリレートが好ましく、より好ましくはエチルアクリレート、n−ブチルアクリレートである。 Specific examples of the acrylic acid alkyl ester include methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, isobutyl acrylate, n-pentyl acrylate, isoamyl acrylate, n-hexyl acrylate, and 2-methylpentyl acrylate. N-octyl acrylate, 2-ethylhexyl acrylate, n-decyl acrylate, n-dodecyl acrylate, n-octadecyl acrylate and the like. Of these, methyl acrylate, ethyl acrylate, n-propyl acrylate, and n-butyl acrylate are preferable, and ethyl acrylate and n-butyl acrylate are more preferable.
また、上記アクリル酸アルコキシ置換アルキルエステルとしては、具体的には、2−メトキシエチルアクリレート、2−エトキシエチルアクリレート、2−(n−プロポキシ)エチルアクリレート、2−(n−ブトキシ)エチルアクリレート、3−メトキシプロピルアクリレート、3−エトキシプロピルアクリレート、2−(n−プロポキシ)プロピルアクリレート、2−(n−ブトキシ)プロピルアクリレート等があげられる。なかでも、2−メトキシエチルアクリレート、2−エトキシエチルアクリレートが好ましく、より好ましくは2−メトキシエチルアクリレートである。 Specific examples of the alkoxy-substituted alkyl ester of acrylic acid include 2-methoxyethyl acrylate, 2-ethoxyethyl acrylate, 2- (n-propoxy) ethyl acrylate, 2- (n-butoxy) ethyl acrylate, 3 -Methoxypropyl acrylate, 3-ethoxypropyl acrylate, 2- (n-propoxy) propyl acrylate, 2- (n-butoxy) propyl acrylate and the like. Of these, 2-methoxyethyl acrylate and 2-ethoxyethyl acrylate are preferable, and 2-methoxyethyl acrylate is more preferable.
さらに、上記エポキシ基含有エチレン性不飽和化合物としては、具体的には、アリルグリシジルエーテル、グリシジルメタクリレート、グリシジルアクリレート等があげられる。 Furthermore, specific examples of the epoxy group-containing ethylenically unsaturated compound include allyl glycidyl ether, glycidyl methacrylate, glycidyl acrylate, and the like.
また、必要に応じて加えられる他のエチレン性不飽和化合物としては、具体的には、アクリル酸,メタクリル酸,クロトン酸,2−ペンテン酸,マレイン酸,フマル酸,イタコン酸などのカルボキシル基含有化合物、メチルメタクリレート,オクチルメタクリレートなどのメタクリレート、メチルビニルケトンのようなアルキルビニルケトン、ビニルエチルエーテル,アクリルメチルエーテルなどのビニルおよびアリルエーテル、スチレン,α−メチルスチレン,クロロスチレン,ビニルトルエンなどのビニル芳香族化合物、アクリロニトリル,メタアクリロニトリルなどのビニルニトリル、アクリルアミド,メタアクリルアミド,N−メチロールアクリルアミドなどのビニルアミド、エチレン、プロピレン、塩化ビニル、塩化ビニリデン、フッ化ビニル、フッ化ビニリデン、酢酸ビニル、アルキルフマレートなどがあげられる。なかでも、アクリロニトリル、エチレン、酢酸ビニルが好ましい。 In addition, as other ethylenically unsaturated compounds added as required, specifically, carboxyl group containing acrylic acid, methacrylic acid, crotonic acid, 2-pentenoic acid, maleic acid, fumaric acid, itaconic acid, etc. Compound, methacrylate such as methyl methacrylate and octyl methacrylate, alkyl vinyl ketone such as methyl vinyl ketone, vinyl and allyl ether such as vinyl ethyl ether and acrylic methyl ether, vinyl such as styrene, α-methyl styrene, chlorostyrene and vinyl toluene Aromatic compounds, vinyl nitriles such as acrylonitrile and methacrylonitrile, vinyl amides such as acrylamide, methacrylamide, N-methylol acrylamide, ethylene, propylene, vinyl chloride, vinylidene chloride, Kka vinyl, vinylidene fluoride, vinyl acetate, alkyl fumarate and the like. Of these, acrylonitrile, ethylene, and vinyl acetate are preferable.
そして、上記エポキシ基含有アクリル系エラストマー(A成分)の組成割合のうち、エポキシ基含有エチレン性不飽和化合物の割合は、通常、0.1〜5重量%に設定される。また、他のエチレン性不飽和化合物の割合は、多くても30重量%に設定される。 And the ratio of an epoxy-group-containing ethylenically unsaturated compound is normally set to 0.1 to 5 weight% among the composition ratios of the said epoxy-group-containing acrylic elastomer (A component). Moreover, the ratio of another ethylenically unsaturated compound is set to 30 weight% at most.
上記A成分であるエポキシ基含有アクリル系エラストマーとともに用いられる、イミダゾール系加硫剤(B成分)としては、例えば、イミダゾール、2−メチルイミダゾール、2−エチル−4−メチルイミダゾール、2−フェニルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、1−メチル−2−エチルイミダゾール、1,2−ジメチルイミダゾール、1−ベンジル−2−エチルイミダゾール、1−ドデシル−2−メチル−3−ベンジルイミダゾリウム−クロライド、1,3−ジベンジル−2−メチルイミダゾリウム−クロライド、2−メチルイミダゾリン、2−フェニル−4−メチルイミダゾール、1−シアノエチル−2−メチルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、1−シアノエチル−2−ウンデシルイミダゾール、1−シアノエチル−2−エチル−4−メチルイミダゾール、1−シアノエチル−2−メチルイミダゾール−トリメリテイト、1−シアノエチル−2−フェニルイミダゾール−トリメリテイト、1−シアノエチル−2−エチル−4−メチルイミダゾール−トリメリテイト、2,4−ジアミノ−6−{2′−メチルイミダゾリル(1′)}エチル−S−トリアジン、2,4−ジアミノ−6−{2′−ウンデシルイミダゾリル(1′)}エチル−S−トリアジン、1−シアノエチル−2−フェニル−4,5−ジ−(シアノエトキシメチル)イミダゾール、2−メチルイミダゾール・イソシアヌール酸付加物、2−フェニルイミダゾール・イソシアヌール酸付加物、2−フェニル−4,5−ジヒドロメチルイミダゾール、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾール、4,4′−メチレン−ビス−(2−エチル−5−メチルイミダゾール)等があげられる。これらは単独でもしくは2種以上併せて用いられる。 Used with an epoxy group-containing acrylic elastomer is the component A, as the imidazole curing agent (B component), if example embodiment, imidazole, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole 2-undecylimidazole, 2-heptadecylimidazole, 1-methyl-2-ethylimidazole, 1,2-dimethylimidazole, 1-benzyl-2-ethylimidazole, 1-dodecyl-2-methyl-3-benzylimidazo Lilium-chloride, 1,3-dibenzyl-2-methylimidazolium-chloride, 2-methylimidazoline, 2-phenyl-4-methylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-Cyanoe Ru-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-methylimidazole-trimellitate, 1-cyanoethyl-2-phenylimidazole-trimellitate, 1-cyanoethyl-2-ethyl -4-methylimidazole-trimellitate, 2,4-diamino-6- {2'-methylimidazolyl (1 ')} ethyl-S-triazine, 2,4-diamino-6- {2'-undecylimidazolyl (1 ′)} Ethyl-S-triazine, 1-cyanoethyl-2-phenyl-4,5-di- (cyanoethoxymethyl) imidazole, 2-methylimidazole / isocyanuric acid adduct, 2-phenylimidazole / isocyanuric acid addition Product, 2-phenyl-4,5-dihydromethylimida Lumpur, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 4,4'-methylene - bis - (2-ethyl-5-methylimidazole) and the like. These may be used alone or in combination of two or more.
本発明において、イミダゾール系加硫剤(B成分)の配合割合は、上記A成分であるエポキシ基含有アクリル系エラストマー100重量部(以下「部」と略す)に対して、0.2〜5部の範囲内に設定すると好ましく、より好ましくは0.5〜3部の範囲内である。すなわち、上記B成分の割合が0.2部未満であると、加硫が不充分となって圧縮永久歪み特性等が低下するようになり、逆に5部を超えると、スコーチし易くなり、そのホースの製品性が劣るようになるからである。 In the present invention, the blending ratio of the imidazole vulcanizing agent (component B) is 0.2 to 5 parts with respect to 100 parts by weight (hereinafter abbreviated as “part”) of the epoxy group-containing acrylic elastomer that is the component A. Is preferably set within the range of 0.5 to 3 parts. That is, when the proportion of the component B is less than 0.2 parts, vulcanization is insufficient and compression set characteristics are deteriorated, and conversely when it exceeds 5 parts, scorching is likely to occur. This is because the product quality of the hose becomes inferior.
上記A成分およびB成分とともに用いられる、上記特定のジアミン系加硫助剤(C成分)としては、4,4′−メチレンジアニリン、m−フェニレンジアミン、4,4′−ジアミノジフェニルエーテル、3,4′−ジアミノジフェニルエーテル、4,4′−(m−フェニレンジイソプロピリデン)ジアニリン、4,4′−(p−フェニレンジイソプロピリデン)ジアニリン、2,2′−ビス〔4−(4−アミノフェノキシ)フェニル〕プロパン、4,4′−ジアミノベンズアニリド、4,4′−ビス(4−アミノフェノキシ)ビフェニル、m−キシリレンジアミン、p−キシリレンジアミン、N,N′−ジシンナミリデン−1,6−ヘキサンジアミンがあげられる。これらは単独でもしくは2種以上併せて用いられる。 Used together with the components A and B, the specific diamine-based vulcanization agent as component (C) is 4, 4'-methylenedianiline, m- phenylenediamine, 4,4'-diaminodiphenyl ether, 3, 4'-diaminodiphenyl ether, 4,4 '-(m-phenylenediisopropylidene) dianiline, 4,4'-(p-phenylenediisopropylidene) dianiline, 2,2'-bis [4- (4-aminophenoxy) ) Phenyl] propane, 4,4'-diaminobenzanilide, 4,4'-bis (4-aminophenoxy) biphenyl, m-xylylenediamine, p-xylylenediamine, N, N'-dicinnamylidene-1,6 - Hekisanjiami down, and the like. These may be used alone or in combination of two or more.
本発明において、特定のジアミン系加硫助剤(C成分)の配合割合は、上記A成分であるエポキシ基含有アクリル系エラストマー100部に対して、0.2〜0.5部の範囲内である。すなわち、上記C成分の割合が0.2部未満であると、スチーム加硫時の発泡対策が不完全となるおそれがあり、逆に0.5部を超えると、スコーチタイムが早くなり、押出時にゴム焼けの懸念があるからである。 In the present invention, the blending ratio of the specific diamine-based vulcanization aid (component C) is 0 . Within the range of 2 to 0.5 parts. That is, the ratio of the C component is 0. If it is less than 2 parts, there is a possibility that the foaming countermeasure at the time of steam vulcanization may be incomplete. Conversely, if it exceeds 0.5 parts, the scorch time will be accelerated, and there is a concern of rubber burning during extrusion. .
上記最内層1用材料は、先にも述べたように、上記A〜C成分が必須成分として用いられるが、これに加え、脂肪酸金属塩(D成分)を用いると、スコーチタイムが大幅に長くなり、貯蔵安定性にも優れることから、より高品質で量産性に優れたオイルホースとすることができるため、好ましい。 As described above, the A to C components are used as essential components for the innermost layer 1 material. In addition, when a fatty acid metal salt (D component) is used, the scorch time is significantly increased. Therefore, since it is excellent in storage stability, an oil hose with higher quality and excellent mass productivity can be obtained, which is preferable.
そして、上記A〜C成分とともに、必要に応じ用いられる、脂肪酸金属塩(D成分)としては、例えば、オレイン酸,ラウリン酸,ミリスチン酸,パルミチン酸,ステアリン酸,ナフテン酸,カプリル酸等の脂肪酸の金属塩であり、その金属としては、リチウム,ナトリウム,カリウム,カルシウム,マンガン,亜鉛,コバルト等があげられる。そして、これら脂肪酸金属塩は、単独でもしくは2種以上併せて用いられる。 Then, the above A~C components used as needed, as the fatty acid metal salt (D component), if example embodiment, oleic acid, lauric acid, myristic acid, palmitic acid, stearic acid, naphthenic acid, such as caprylic acid A metal salt of a fatty acid, and examples of the metal include lithium, sodium, potassium, calcium, manganese, zinc, and cobalt. These fatty acid metal salts are used alone or in combination of two or more.
なお、上記特定のゴム層(最内層1)を形成するゴム層用材料としては、上記各成分に加えて、カーボンブラック、可塑剤等を配合することが好ましく、また、必要に応じて、補強材、充填剤、老化防止剤等を適宜配合しても差し支えない。 The rubber layer material for forming the specific rubber layer (innermost layer 1) is preferably compounded with carbon black, plasticizer, etc. in addition to the above components, and may be reinforced as necessary. Materials, fillers, anti-aging agents, etc. may be appropriately blended.
つぎに、上記最内層1の外周面に形成される補強糸層2を形成する補強糸としては、例えば、アラミド(芳香族ポリアミド)糸、ナイロン6,ナイロン66等のナイロン(ポリアミド)糸、レーヨン糸、ポリエステル糸等があげられる。これらは単独でもしくは2種以上併せて用いられる。これらのなかでも、耐熱性に優れる点で、アラミド糸が好適に用いられる。 Then, as the reinforcing yarn to form a reinforcing fiber layer 2 formed on the outer peripheral surface of the innermost layer 1, if example embodiment, an aramid (aromatic polyamide) yarn, nylon 6, nylon such as nylon 66 (polyamide) yarn, Examples include rayon yarn and polyester yarn. These may be used alone or in combination of two or more. Among these, an aramid yarn is preferably used in terms of excellent heat resistance.
上記補強糸の編み組み方法は、例えば、スパイラル編み、ブレード編み、ニッティング編み等があげられる。 Braid method of the reinforcing yarn, if example embodiment, braided spiral braiding, knitting knitting and the like.
また、上記補強糸層2の外周面に形成される外層3用材料としては、例えば、アクリルゴム、エチレン・アクリルゴム、アクリロニトリル・ブタジエンゴム、ヒドリンゴム、エチレン・プロピレンゴム、エチレン・プロピレン・ジエンゴム、フッ素変性アクリルゴム、塩素化ポリエチレンゴム、クロロプレンゴム等が、単独でもしくは2種以上併せて用いられる。なかでも、先述の最内層1用材料と同様の特殊なアクリル系ゴム組成物が、好適に用いられる。 As the outer layer 3 material formed on an outer peripheral surface of the reinforcing fiber layer 2, eg if, acrylic rubber, ethylene acrylic rubber, acrylonitrile-butadiene rubber, hydrin, ethylene-propylene rubber, ethylene-propylene-diene rubber, Fluorine-modified acrylic rubber, chlorinated polyethylene rubber, chloroprene rubber and the like are used alone or in combination of two or more. Especially, the special acrylic rubber composition similar to the material for innermost layer 1 mentioned above is used suitably.
本発明のオイルホースは、例えば、つぎのようにして製造することができる。すなわち、まず、上記A〜C成分および必要に応じてその他の成分(D成分等)を配合し、これらをロール、ニーダー、バンバリーミキサー等の混練機を用いて混練することにより、上記特定のゴム層を形成するゴム層用材料を調製する。そして、このゴム層用材料を押出成形した後、この外周面に、必要に応じ接着剤を塗布し、補強糸をスパイラル状に巻き付けて補強糸層2を形成する。ついで、この補強糸層2の外周面に、必要に応じ接着剤を塗布し、外層3用材料を押出成形する。このようにして得られたホース状積層体(未加硫)を、直線状または屈曲したマンドレルに挿入し、スチーム加硫させ、その後、マンドレルから抜き取ることにより、最内層1/補強糸層2/外層3の順に一体形成されてなる3層構造のホース(本発明に係るオイルホース)を得ることができる(図1参照)。 The oil hose of the present invention can be manufactured, for example, as follows. That is, first, the above-mentioned specific rubber is prepared by blending the above-mentioned components A to C and, if necessary, other components (such as component D) and kneading them using a kneader such as a roll, kneader, or Banbury mixer. A rubber layer material for forming a layer is prepared. Then, after the rubber layer material is extruded, an adhesive is applied to the outer peripheral surface as necessary, and the reinforcing yarn is wound in a spiral shape to form the reinforcing yarn layer 2. Next, an adhesive is applied to the outer peripheral surface of the reinforcing yarn layer 2 as necessary, and the material for the outer layer 3 is extruded. The hose-like laminate (unvulcanized) thus obtained was inserted into a linear or bent mandrel, steam vulcanized, and then extracted from the mandrel, whereby the innermost layer 1 / the reinforcing yarn layer 2 / A hose having a three-layer structure (oil hose according to the present invention) integrally formed in the order of the outer layer 3 can be obtained (see FIG. 1).
なお、本発明のオイルホースは、前記図1に示したような3層構造に限定されるものではなく、単層構造、2層構造、もしくは4層以上の多層構造であっても差し支えない。ただし、オイルホースの少なくとも最内層(単層構造ホースの場合は、その層)は、エポキシ基含有アクリル系エラストマー(A成分)と、イミダゾール系加硫剤(B成分)と、特定のジアミン系加硫助剤(C成分)とを必須成分とし、これらを特定の割合で用いて形成されていなければならない。 The oil hose of the present invention is not limited to the three-layer structure as shown in FIG. 1, and may have a single-layer structure, a two-layer structure, or a multilayer structure having four or more layers. However, at least the innermost layer (in the case of a single-layer structure hose, the layer) of the oil hose is composed of an epoxy group-containing acrylic elastomer (component A), an imidazole vulcanizing agent (component B), and a specific diamine-based additive. It must be formed using sulfur auxiliary (C component) as an essential component and using these in a specific ratio .
また、このようにして得られた本発明のオイルホースの用途は、自動車等の車両(トラクター、耕運機等も含まれる)において、ATF,PSF,エンジンオイル等のオイルの配管用として好適に用いられるが、オイルホース用途であれば、これに限定されるものではない。 The use of the oil hose of the present invention thus obtained is suitably used for piping of oil such as ATF, PSF, and engine oil in vehicles such as automobiles (including tractors and cultivators). However, if it is an oil hose use, it will not be limited to this.
つぎに、実施例について比較例と併せて説明する。 Next, examples will be described together with comparative examples.
まず、実施例および比較例に先立ち、下記に示す材料を準備した。 First, prior to the examples and comparative examples, the following materials were prepared.
〔アクリル系エラストマー(I) (A成分)〕
n−ブチルアクリレート84.5重量%と、エチレン0.5重量%と、酢酸ビニル13.5重量%と、グリシジルエーテル1.1重量%とを重合してなる四元共重合体
[Acrylic elastomer (I) (component A)]
A quaternary copolymer obtained by polymerizing 84.5% by weight of n-butyl acrylate, 0.5% by weight of ethylene, 13.5% by weight of vinyl acetate, and 1.1% by weight of glycidyl ether.
〔加硫剤(I) (B成分)〕
1−シアノエチル−2−メチルイミダゾール(CN−25、四国化成社製)
[Vulcanizing agent (I) (component B)]
1-cyanoethyl-2-methylimidazole (CN-25, manufactured by Shikoku Chemicals)
〔加硫剤(II)〕
ヘキサメチレンジアミンカーバメート(ダイアック#1、デュポン社製)
(Vulcanizing agent (II))
Hexamethylenediamine carbamate (Diac # 1, DuPont)
〔加硫助剤(I) (C成分)〕
N,N′−ジシンナミリデン−1,6−ヘキサンジアミン(ダイアック#3、デュポン社製)
[Vulcanization aid (I) (C component)]
N, N'-dicinnamylidene-1,6-hexanediamine (Diac # 3, manufactured by DuPont)
〔加硫助剤(II)(D成分)〕
ラウリル硫酸ナトリウム(エマール 2F ニードル、花王社製)
[Vulcanization aid (II) (component D)]
Sodium lauryl sulfate (Emar 2F needle, manufactured by Kao Corporation)
〔加硫助剤(III) 〕
1−オルトトリルビグアニド(ノクセラーDT、大内新興化学社製)
[Vulcanization aid (III)]
1-Orthotolyl biguanide (Noxeller DT, Ouchi Shinsei Chemical Co., Ltd.)
〔ステアリン酸〕
ルナックS−30、花王社製
〔stearic acid〕
LUNAC S-30, manufactured by Kao
〔老化防止剤〕
ナウガード445、ユニロイヤル社製
[Anti-aging agent]
Nowguard 445, made by Uniroyal
〔カーボンブラック〕
シースト116、東海カーボン社製
〔Carbon black〕
Seast 116, manufactured by Tokai Carbon
〔可塑剤〕
アデカサイザーRS735、旭電化工業社製
[Plasticizer]
Adeka Sizer RS735, manufactured by Asahi Denka Kogyo Co., Ltd.
〔加工助剤〕
ダイアナプロセスPW32、出光興産社製
[Processing aid]
Diana Process PW32, manufactured by Idemitsu Kosan Co., Ltd.
〔実施例1〜6、比較例1〜3〕
上記に示す各材料を、後記の表1〜2に示す割合で配合した後、これらを、バンバリーミキサーを用いて混練して、ゴム層用材料を調製した。なお、その未加硫粘度も、同表に示した(測定基準は後記に示す)。そして、このゴム層用材料を20m/分のペースで押出成形した後、この表面に、編組機を用いて、補強糸(アラミド糸)をスパイラル状に巻き付けて補強糸層を形成した。ついで、この補強糸層の外周面に、上記ゴム層用材料を20m/分のペースで押出成形した。このようにして得られたホース状積層体(未加硫)を、屈曲したマンドレルに挿入し、160℃×60分間スチーム加硫させ、その後、マンドレルから抜き取ることにより、最内層(厚み2mm)の外周面に補強糸層が一体形成され、さらにこの補強糸層の外周面に外層(厚み2mm)が一体形成されてなるオイルホース(曲がり管、内径:10mm)を作製した。
[Examples 1-6, Comparative Examples 1-3]
Each material shown above was blended in the proportions shown in Tables 1 and 2 below, and then kneaded using a Banbury mixer to prepare a rubber layer material. The unvulcanized viscosity is also shown in the same table (measurement criteria are described later). And after extruding this rubber layer material at a pace of 20 m / min, a reinforcing yarn layer was formed by spirally winding a reinforcing yarn (aramid yarn) on the surface using a braiding machine. Subsequently, the rubber layer material was extruded at a pace of 20 m / min on the outer peripheral surface of the reinforcing yarn layer. The hose-like laminate (unvulcanized) thus obtained was inserted into a bent mandrel, steam vulcanized at 160 ° C. for 60 minutes, and then taken out from the mandrel, whereby the innermost layer (thickness 2 mm) was obtained. An oil hose (bent pipe, inner diameter: 10 mm) in which a reinforcing yarn layer was integrally formed on the outer peripheral surface and an outer layer (thickness 2 mm) was integrally formed on the outer peripheral surface of this reinforcing yarn layer was produced.
このようにして得られた実施例品および比較例品のホースに関し、下記の基準に従い、各特性の評価を行った。これらの結果を、後記の表1および表2に併せて示した。 With respect to the hose of the example product and the comparative product thus obtained, each characteristic was evaluated according to the following criteria. These results are shown in Tables 1 and 2 below.
〔未加硫粘度〕
JIS K6300の未加硫ゴム物性試験方法のムーニー粘度試験に準じて、測定温度125℃におけるムーニー粘度ML1+4 を測定した。
[Unvulcanized viscosity]
The Mooney viscosity ML 1 + 4 at a measurement temperature of 125 ° C. was measured according to the Mooney viscosity test of the unvulcanized rubber physical property test method of JIS K6300.
〔引張強さ・伸び〕
ゴム層用材料組成物を、プレス成形により160℃×60分間加熱して、厚み2mmのシートを作製し、さらに150℃に8時間放置して二次架橋した後、JIS 5号ダンベル試験片を用いて打ち抜き、これを用いてJIS K6251に準じ、引張速度500mm/分の条件で、加硫物の引張強さ(TB)および伸び(EB)を評価した。
[Tensile strength / elongation]
The rubber layer material composition was heated at 160 ° C. for 60 minutes by press molding to produce a sheet having a thickness of 2 mm, and further left to stand at 150 ° C. for 8 hours for secondary crosslinking, and then a JIS No. 5 dumbbell test piece was attached. Using this, the tensile strength (TB) and the elongation (EB) of the vulcanizate were evaluated under the conditions of a tensile speed of 500 mm / min according to JIS K6251.
〔発泡痕〕
ホースの最内層表面(内周面)の状態を目視し、発泡痕の有無を評価した。すなわち、発泡痕が全くみられないものを○、発泡痕がみられるものを×と評価した。
[Foam marks]
The state of the innermost layer surface (inner peripheral surface) of the hose was visually observed, and the presence or absence of foaming marks was evaluated. That is, the case where no foaming marks were observed was evaluated as ◯, and the case where foaming marks were observed was evaluated as x.
〔ゴム焼け〕
ホースの最内層および外層のゴム焼け状態を、目視により評価した。すなわち、ゴム焼けが全くみられないものを○と評価し、ゴム焼けがみられるものを×と評価した。
[Rubber burn]
The rubber burnt state of the innermost layer and the outer layer of the hose was visually evaluated. That is, the case where no rubber burn was observed was evaluated as “good”, and the case where rubber burn was observed was evaluated as “poor”.
〔破裂圧〕
各ホースを、その製造直後に、ストレート径11mmでJASO M101に準拠したバルジ形状のアルミニウム鋳造品パイプに組み付けた。そして、JASO F207に準拠したウォームギアクランプで、3N・mの締付トルクにて締めつけた。つぎに、そのホース内に水を充填し、加圧して、この加圧をホースが破裂するまで続けた。そして、ホースの破裂に至るまでの最高圧力(MPa)を測定した。
[Rupture pressure]
Immediately after its manufacture, each hose was assembled into a bulge-shaped aluminum casting product pipe having a straight diameter of 11 mm and conforming to JASO M101. And it tightened with the tightening torque of 3 N * m with the worm gear clamp based on JASO F207. Next, the hose was filled with water and pressurized, and this pressurization was continued until the hose burst. The maximum pressure (MPa) until the hose was ruptured was measured.
上記結果より、実施例品のオイルホースは、ゴム焼けや、発泡痕がみられず、高品質で量産性に優れていることがわかる。他方、マンドレル表面へのシリコーンオイル等の塗布をせずとも発泡痕がみられなかったことから、実施例により、製造コストを下げることができることもわかる。 From the above results, it can be seen that the oil hose of the example product is high quality and excellent in mass productivity without rubber burning or foaming marks. On the other hand, since no foaming marks were observed without applying silicone oil or the like to the mandrel surface, it can also be seen that the manufacturing cost can be reduced according to the examples.
これに対して、比較例1品は、ゴム焼けがみられないものの、発泡痕がみられるため、マンドレル表面へのシリコーンオイル等の塗布が必要であり、製造コストの点で劣ることがわかる。比較例2品は、発泡痕がみられないものの、ゴム焼けがみられるため、押出加工の生産性に劣ることがわかる。比較例3品は、ゴム焼けも発泡痕も確認された。 On the other hand, although the product of Comparative Example 1 does not show rubber burn, since foaming marks are seen, it is necessary to apply silicone oil or the like to the mandrel surface, which is inferior in terms of manufacturing cost. It can be seen that the comparative example 2 product is inferior in the productivity of the extrusion process because no foaming marks are observed but rubber burn is observed. In Comparative Example 3 products, neither rubber burn nor foaming marks were confirmed.
1 最内層
2 補強糸層
3 外層
1 innermost layer 2 reinforcing yarn layer 3 outer layer
Claims (6)
(A)エポキシ基含有アクリル系エラストマー。
(B)イミダゾール系加硫剤。
(C)4,4′−メチレンジアニリン、m−フェニレンジアミン、4,4′−ジアミノジフェニルエーテル、3,4′−ジアミノジフェニルエーテル、4,4′−(m−フェニレンジイソプロピリデン)ジアニリン、4,4′−(p−フェニレンジイソプロピリデン)ジアニリン、2,2′−ビス〔4−(4−アミノフェノキシ)フェニル〕プロパン、4,4′−ジアミノベンズアニリド、4,4′−ビス(4−アミノフェノキシ)ビフェニル、m−キシリレンジアミン、p−キシリレンジアミンおよびN,N′−ジシンナミリデン−1,6−ヘキサンジアミンからなる群から選ばれた少なくとも一つのジアミン系加硫助剤。 An oil hose provided with at least one constituent layer, wherein at least the innermost layer of the hose contains the following components (A) to (C), and the component (C) is added to 100 parts by weight of the component (A). respect, oil hose, characterized in Rukoto such a rubber composition containing a range of 0.2 to 0.5 parts by weight.
(A) Epoxy group-containing acrylic elastomer.
(B) Imidazole vulcanizing agent.
(C) 4,4'-methylenedianiline, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4 '-(m-phenylenediisopropylidene) dianiline, 4, 4 '-(p-phenylenediisopropylidene) dianiline, 2,2'-bis [4- (4-aminophenoxy) phenyl] propane, 4,4'-diaminobenzanilide, 4,4'-bis (4- (Aminophenoxy) biphenyl, m-xylylenediamine, p-xylylenediamine and at least one diamine-based vulcanization aid selected from the group consisting of N, N'-dicinnamylidene-1,6-hexanediamine .
(D)脂肪酸金属塩。 The oil hose according to claim 1, wherein the innermost layer is formed by using the following component (D) together with the components (A) to (C).
(D) Fatty acid metal salt.
(A)エポキシ基含有アクリル系エラストマー。
(B)イミダゾール系加硫剤。
(C)4,4′−メチレンジアニリン、m−フェニレンジアミン、4,4′−ジアミノジフェニルエーテル、3,4′−ジアミノジフェニルエーテル、4,4′−(m−フェニレンジイソプロピリデン)ジアニリン、4,4′−(p−フェニレンジイソプロピリデン)ジアニリン、2,2′−ビス〔4−(4−アミノフェノキシ)フェニル〕プロパン、4,4′−ジアミノベンズアニリド、4,4′−ビス(4−アミノフェノキシ)ビフェニル、m−キシリレンジアミン、p−キシリレンジアミンおよびN,N′−ジシンナミリデン−1,6−ヘキサンジアミンからなる群から選ばれた少なくとも一つのジアミン系加硫助剤。 Extruding the rubber layer material into a hose, inserting the extruded unvulcanized rubber hose into a straight or bent mandrel, steam vulcanizing the unvulcanized rubber hose, A method for producing an oil hose comprising a step of extracting a rubber-formed rubber hose from a mandrel, wherein the rubber layer material contains the following components (A) to (C): A method for producing an oil hose characterized by using a rubber composition having a ratio in the range of 0.2 to 0.5 parts by weight per 100 parts by weight of component (A) .
(A) Epoxy group-containing acrylic elastomer.
(B) Imidazole vulcanizing agent.
(C) 4,4'-methylenedianiline, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4 '-(m-phenylenediisopropylidene) dianiline, 4, 4 '-(p-phenylenediisopropylidene) dianiline, 2,2'-bis [4- (4-aminophenoxy) phenyl] propane, 4,4'-diaminobenzanilide, 4,4'-bis (4- (Aminophenoxy) biphenyl, m-xylylenediamine, p-xylylenediamine and at least one diamine-based vulcanization aid selected from the group consisting of N, N'-dicinnamylidene-1,6-hexanediamine.
(D)脂肪酸金属塩。 The manufacturing method of the oil hose of Claim 4 using the rubber composition containing the following (D) component with the said (A)-(C) component for the said rubber layer material.
( D ) Fatty acid metal salt.
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DE102009026254A1 (en) * | 2009-07-27 | 2011-02-03 | Contitech Mgw Gmbh | Hose with media-resistant inner layer, its use and process for its production |
KR101423816B1 (en) * | 2011-12-16 | 2014-07-28 | 엘에스엠트론 주식회사 | Rubber hose composition having high temperature resistant and rubber hose using the same |
CN102529130A (en) * | 2011-12-31 | 2012-07-04 | 中国热带农业科学院农产品加工研究所 | New process for producing multi-layer composite high-elasticity rubber hoses |
JP6470996B2 (en) * | 2015-02-18 | 2019-02-13 | 住友理工株式会社 | Acrylic rubber composition for heat-resistant hose, heat-resistant hose using the same, and method for producing heat-resistant hose |
CN106989219B (en) * | 2017-04-23 | 2023-09-19 | 张东晓 | Expansion rubber pipe and production process thereof |
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