JP4204362B2 - Cab deformation prevention structure - Google Patents

Cab deformation prevention structure Download PDF

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Publication number
JP4204362B2
JP4204362B2 JP2003085264A JP2003085264A JP4204362B2 JP 4204362 B2 JP4204362 B2 JP 4204362B2 JP 2003085264 A JP2003085264 A JP 2003085264A JP 2003085264 A JP2003085264 A JP 2003085264A JP 4204362 B2 JP4204362 B2 JP 4204362B2
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JP
Japan
Prior art keywords
cab
frame
deformation
shape
extending
Prior art date
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Expired - Fee Related
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JP2003085264A
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Japanese (ja)
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JP2004291754A (en
Inventor
澤 明 文 棚
本 敏 雅 山
川 満 浩 布
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UD Trucks Corp
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UD Trucks Corp
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Priority to JP2003085264A priority Critical patent/JP4204362B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、キャブオーバ型の商用車が衝突した場合に、運転室(以下、キャブという)内の乗員の安全を確保するためのキャブの変形防止構造に関する。特に、キャブの床部に前後方向に伸びるキャブフレームの構造によって乗員の生存空間を保ちやすくするキャブの変形防止構造に関する。
【0002】
【従来の技術】
キャブオーバ型の商用車においては、キャブが最前部にある関係上、もし衝突が起きてキャブに変形が生じた場合に乗員の安全のために生存空間を確保する必要がある。
【0003】
図1に、キャブオーバ型トラックのキャブ部分の一例を示す。シャシフレームFの前端部にキャブ1が登載されており、キャブ1の床面下側には前後方向に延びる2本のキャブフレーム2が設けられている。そして、そのキャブフレーム2の前部には図示しないヒンジ部が設けられてシャシフレームFに支持されており、シャシフレームFとキャブフレーム2との間には油圧シリンダ・ピストンで構成されるチルト手段5が介装され、その作動によってヒンジ部を中心に回動しキャブ1がチルトアップするように構成されている。
【0004】
このキャブフレーム2は、その側面形状が図1に示されているように後半部にて変曲し、キックアップされた形状となってキャブ床面を支えている。また、その平面形状は、図2に示されているように、2本のキャブフレーム2、2が、前部での互いに平行な狭い間隔から変曲されて、後部では広い間隔の平行となっている。
【0005】
このように構成されたキャブ1においては、壁面Wに正面衝突した場合に、図1に鎖線で示されているようにキャブ1は、壁Wと前進した荷台端部B1とに挟まれて押し潰される。そして、キャブフレーム2は図中に破線Eで示すように座屈変形して運転者Dの生存空間は減少してしまう。
【0006】
このような問題点に対処するための従来技術としては、キャブフレームに取り付けられた部材と、エンジンに取り付けられた部材とが係合し、エンジンの剛性でキャブフレームが支持されてキャブの変形をくい止める技術が提案されている(特許文献1参照)。
【0007】
【特許文献1】
特開平6−115463号公報
【0008】
【所見】
上記問題点に対処すべく、さらに本発明者が種々研究した結果、キャブフレーム2の断面形状が図3に示すような逆ハット形、すなわち、コ字形状の開口端を上方に向け、その開口端から水平方向外方にフランジ状に延伸した形状である場合に、正面衝突によるキャブ1の変形は、キャブフレーム2の変曲している箇所において逆ハット形断面の平行する垂直な両側面2s、2sが図4に示すようにそれぞれ内方に折れ曲がって座屈し、それを起点としてキャブフレーム2の長手方向の折れ曲がりが生じることが判った。そして、その断面形状を、両側面2s、2sが内方に曲がるのを防止するように補強することで、キャブフレーム2の座屈強度が増すことが判った。
【0009】
そこで、この技術を応用し、キャブフレーム2の強度分布を適正化して乗員居住部以外が潰れスペースとなるように構成することで乗員の生存空間を保ちやすくする手段を考案し、提案するに至った。
【0010】
【発明が解決しようとする課題】
本発明は、前記問題点に対処すべく上記所見に基づき提案されたものであり、衝突時に乗員の生存空間が保ちやすいように変形防止を図ったキャブオーバ車のキャブの変形防止構造を提供することを目的としている。
【0011】
【課題を解決するための手段】
本発明によれば、キャブ(1)の床部に上方に開口した逆ハット状の断面形状を有して前後方向に延びるキャブフレーム(2)が設けられているキャブオーバ型商用車のキャブの変形防止構造において、衝突時に座屈変形起点となる前記キャブフレーム(2)の側面形状における変曲箇所(A)および/または平面形状における変曲箇所(B)にフレーム変形防止用補強材(3D)を設けており、そのフレーム変形防止用補強材(3D)はキャブフレームの両側面(2s、2s)間に嵌挿された鋼板成形品であり、その断面形状は一側がフレームフランジ部(2f)からフレーム側面(2s)の内面下方に沿って重ね合わされ(3a〜3b)、そしてフレーム両側面(2s、2s)間を水平方向に延び(3c)、さらに対向側フレーム側面(2s)の内面上方に沿って重ねられ(3d)、その上端はフレームフランジ部(2f)まで延びずに内面で終わり、かつキャブレームの両側面(2s、2s)に対する両側のフレーム側面重ね合わせ部(3b、3d)と水平方向に延びる部分(3c)とのそれぞれの折り曲げ部(3e)はそれぞれ段付き形状(3f)に形成されており、キャブフレーム(2)に固着されてその変形を阻止する機能を有している。
【0012】
また、本発明によれば、前記フレーム変形防止用補強材(3D)がキャブフレーム(2)とチルト手段(5)とが連結されている箇所(C)の近傍に設けられている。
【0013】
このようにキャブフレームの座屈変形の起点箇所、あるいはチルト手段の連結箇所の近傍にフレーム変形防止用補強材を設けることにより、衝突時のキャブフレームの座屈変形強度が増加し、特に、運転席付近を端部に比べて強固にすることでキャブの変形が生じても乗員の生存空間が保ちやすく、安全性が増大する。
【0017】
【発明の実施の形態】
以下、添付図面を参照して本発明の実施形態について説明する。
本実施形態では、キャブフレーム2が、前記図1および図2で説明した側面形状および平面形状をなし、鋼板を成形して形成されたものである。そして、その基本断面形状は図3に示すように逆ハット形、すなわち、ほぼ垂直平行(抜き勾配がつく場合がある)の両側面2s、2sと底面2bとで上方の開口したコ字形状をなし、その開口端部からはフランジ面2f、2fが両水平方向に延伸する形状をなしている。
【0018】
また、キャブフレーム2の座屈変形の起点となる位置である側面形状において変曲している箇所(図1の「A」)であり、また、平面形状においても変曲している箇所(図2の「B」)に補強材3Dが設けられている。
【0021】
そして、本実施形態は、図5および図6に示すようにキャブフレーム2の両側面2s、2s間に嵌挿される鋼板成形品による補強材3Dである。その断面形状は、図6に断面を示すように、一側がフレームフランジ部(2f)からフレーム側面(2s)の内面下方に沿って重ね合わされ(3a〜3b)、そしてフレーム両側面(2s、2s)間を水平方向に延び(3c)、さらに対向側フレーム側面(2s)の内面上方に沿って重ねられ(3d)、その上端はフレームフランジ部(2f)まで延びずに内面で終わり、かつキャブレームの両側面(2s、2s)に対する両側のフレーム側面重ね合わせ部(3b、3d)と水平方向に延びる部分(3c)とのそれぞれの折り曲げ部(3e)はそれぞれ段付き形状(3f)に形成されており、キャブフレーム(2)に固着されてその変形を阻止する機能を有している。
【0022】
このように開断面であるキャブフレーム2と補強材3Dとの組み合わせで閉断面が形成され、捩り強度を増加させることができる。したがって、床面(図示なし)との結合(例えばスポット溶接)が捩り曲げ荷重によって分離するような不具合を解消することができる。
【0023】
なお、キャブフレーム2の座屈変形の起点A、Bはチルト手段5の連結部近傍であるが、チルト手段の連結部Cが座屈起点と離れているような構成の場合に、そのチルト手段5の連結部Cの近傍にこの補強材3Dを設けることで、チルト手段5の取り付けや、あるいはチルト操作などに伴う負荷による局部的な応力集中などに対処することができる。
【0024】
【発明の効果】
本発明によれば、以下の作用効果を奏する。
(1) キャブフレームに本発明による補強部材を設けると、製作が容易な開断面であっても両側面間が連結されて内方への座屈が防止され、閉断面形状とすることなく強度が確保できる。
(2) 特に、運転席の部分のキャブフレームの強度を増加し、乗員居住部以外を変形するようにすれば、衝突時の乗員の生存空間を保ちやすくなる。
(3) また、キャブフレームと床面との結合部の損傷を防止できる。
【図面の簡単な説明】
【図1】 キャブおよびキャブフレームを示す側面図。
【図2】 図1のキャブフレームの平面形状を示す図。
【図3】 図1のキャブフレームの断面形状を示す図。
【図4】 図3に示したキャブフレーム断面の座屈状態を示す図。
【図5】 本発明によるキャブフレーム補強材の実施形態を示す斜視図。
【図6】 図5のフレーム直角方向の断面図。
【符号の説明】
1・・・キャブ
2・・・キャブフレーム
3D・・・補強材
5・・・チルト手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cab deformation prevention structure for ensuring the safety of passengers in a cab (hereinafter referred to as a cab) when a cab-over-type commercial vehicle collides. In particular, the present invention relates to a cab deformation preventing structure that facilitates maintaining a passenger's living space by a cab frame structure extending in the front-rear direction on the cab floor.
[0002]
[Prior art]
In a cab-over type commercial vehicle, because the cab is in the forefront, it is necessary to secure a living space for passenger safety if a collision occurs and the cab is deformed.
[0003]
FIG. 1 shows an example of a cab portion of a cab over type track. A cab 1 is mounted on the front end portion of the chassis frame F, and two cab frames 2 extending in the front-rear direction are provided below the floor surface of the cab 1. A hinge portion (not shown) is provided at the front portion of the cab frame 2 and is supported by the chassis frame F. Between the chassis frame F and the cab frame 2 is a tilting means constituted by a hydraulic cylinder / piston. 5 is interposed, and the cab 1 is tilted up by rotating around the hinge portion by its operation.
[0004]
As shown in FIG. 1, the cab frame 2 is bent at the rear half as shown in FIG. 1 to form a kicked-up shape to support the cab floor. Further, as shown in FIG. 2, the two cab frames 2 and 2 are inflected from a narrow parallel space at the front part and become parallel at a wide distance at the rear part. ing.
[0005]
In the cab 1 configured as described above, when a frontal collision is made with the wall surface W, the cab 1 is pushed between the wall W and the advanced carrier end B1 as shown by a chain line in FIG. It will be crushed. Then, the cab frame 2 is buckled and deformed as indicated by a broken line E in the figure, and the living space of the driver D is reduced.
[0006]
As a conventional technique for dealing with such a problem, a member attached to the cab frame and a member attached to the engine are engaged with each other, and the cab frame is supported by the rigidity of the engine to deform the cab. A technique of stopping is proposed (see Patent Document 1).
[0007]
[Patent Document 1]
Japanese Patent Laid-Open No. 6-115463
[Findings]
As a result of further various studies conducted by the present inventors to deal with the above problems, the cross-sectional shape of the cab frame 2 is an inverted hat shape as shown in FIG. When the cab 1 has a shape extending in a flange shape horizontally outward from the end, the deformation of the cab 1 due to a frontal collision is caused by the fact that the inverted hat-shaped cross section has two parallel vertical side surfaces 2 s at the inflection point of the cab frame 2. As shown in FIG. 4, it was found that 2s bent inward and buckled, and the cab frame 2 was bent in the longitudinal direction starting from that. Then, it was found that the buckling strength of the cab frame 2 is increased by reinforcing the cross-sectional shape so as to prevent the side surfaces 2s, 2s from bending inward.
[0009]
Therefore, by applying this technology, the strength distribution of the cab frame 2 is optimized so that the space other than the occupant's occupant space becomes a crushed space. It was.
[0010]
[Problems to be solved by the invention]
The present invention has been proposed on the basis of the above findings in order to address the above problems, and provides a cab deformation prevention structure for a cab-over vehicle that prevents deformation so as to easily maintain the occupant's living space in the event of a collision. It is an object.
[0011]
[Means for Solving the Problems]
According to the present invention, a cab of a cab-over type commercial vehicle having a cab frame (2) having a reverse hat-like cross-sectional shape opened upward on the floor of the cab (1) and extending in the front-rear direction is provided. In the prevention structure, the frame deformation preventing reinforcement (3D) is provided at the inflection point (A) in the side surface shape of the cab frame (2) and / or the inflection point (B) in the planar shape, which becomes a buckling deformation starting point in the event of a collision. The frame deformation preventing reinforcing material (3D) is a steel sheet molded product fitted between both side surfaces (2s, 2s) of the cab frame, and the cross-sectional shape of the reinforcing material (3f) is one side of the frame flange portion (2f). (3a-3b) extending horizontally along the lower side of the inner surface of the frame side surface (2s) and extending horizontally between the side surfaces (2s, 2s) of the frame (3c). superposed along the inner surface above the s) (3d), the upper end terminates at the inner surface without extending to the frame flange (2f), and both side surfaces (2s, 2s) superimposed frame sides on both sides with respect to portions of Kyaburemu ( The bent portions (3e) of the portions 3b, 3d) and the horizontally extending portion (3c) are each formed in a stepped shape (3f), and are fixed to the cab frame (2) to prevent deformation thereof. It has a function.
[0012]
Further, according to the present invention, the frame deformation preventing reinforcing material (3D) is provided in the vicinity of the location (C) where the cab frame (2) and the tilting means (5) are connected.
[0013]
By providing the frame deformation prevention reinforcement near the starting point of the buckle deformation of the cab frame or the connecting part of the tilt means in this way, the buckle deformation strength of the cab frame at the time of collision increases. By strengthening the vicinity of the seat compared to the end, it is easy to maintain the occupant's living space even if the cab is deformed, and safety is increased.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
In the present embodiment, the cab frame 2 has the side shape and the planar shape described with reference to FIGS. 1 and 2 and is formed by forming a steel plate. The basic cross-sectional shape is an inverted hat shape as shown in FIG. 3, that is, a U-shape having an upper opening at both side surfaces 2s, 2s and a bottom surface 2b that are substantially vertically parallel (which may have a draft angle). None, from the opening end portion, the flange surfaces 2f, 2f extend in both horizontal directions.
[0018]
Moreover, it is the location ("A" in FIG. 1) that is inflected in the side surface shape that is the position that becomes the starting point of buckling deformation of the cab frame 2, and the location that is also inflected in the planar shape (FIG. 2 "B") is provided with a reinforcing material 3D.
[0021]
And this embodiment is the reinforcing material 3D by the steel plate molded product inserted between the both-sides 2s and 2s of the cab frame 2, as shown in FIG.5 and FIG.6. As shown in the cross section of FIG. 6, the cross-sectional shape is such that one side is overlapped from the frame flange portion (2f) along the lower side of the inner surface of the frame side surface (2s) (3a-3b), and both side surfaces (2s, 2s) ) Horizontally extending (3c), and further overlapping (3d) above the inner surface of the opposite frame side surface (2s), the upper end of which does not extend to the frame flange portion (2f) and ends at the inner surface, and the carblem Folded portions (3e) of the frame side surface overlapping portions (3b, 3d) on both sides and the horizontally extending portion (3c) with respect to both side surfaces (2s, 2s) of each are formed in a stepped shape (3f). It has the function of being fixed to the cab frame (2) and preventing its deformation.
[0022]
Thus, a closed cross section is formed by the combination of the cab frame 2 and the reinforcing material 3D, which are open cross sections, and the torsional strength can be increased. Accordingly, it is possible to eliminate the problem that the coupling (for example, spot welding) with the floor surface (not shown) is separated by the torsional bending load.
[0023]
The starting points A and B of the buckle deformation of the cab frame 2 are in the vicinity of the connecting portion of the tilting means 5, but when the connecting portion C of the tilting means is separated from the buckling starting point, the tilting means By providing this reinforcing member 3D in the vicinity of the connecting portion C of 5, it is possible to cope with local stress concentration due to the load associated with the attachment of the tilt means 5 or the tilt operation.
[0024]
【The invention's effect】
According to the present invention, the following operational effects can be obtained.
(1) When the reinforcing member according to the present invention is provided on the cab frame, even if the open cross section is easy to manufacture, the both side surfaces are connected to prevent buckling inward, and the strength is obtained without forming a closed cross section. Can be secured.
(2) In particular, if the strength of the cab frame at the driver's seat is increased and the parts other than the occupant occupant are deformed, it is easy to maintain the occupant's living space in the event of a collision.
(3) Moreover, damage to the joint portion between the cab frame and the floor surface can be prevented.
[Brief description of the drawings]
FIG. 1 is a side view showing a cab and a cab frame.
FIG. 2 is a diagram showing a planar shape of the cab frame of FIG. 1;
FIG. 3 is a view showing a cross-sectional shape of the cab frame of FIG. 1;
4 is a view showing a buckled state of a cross section of the cab frame shown in FIG. 3;
FIG. 5 is a perspective view showing an embodiment of a cab frame reinforcing material according to the present invention.
6 is a cross-sectional view in the direction perpendicular to the frame in FIG. 5;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Cab 2 ... Cab frame 3D ... Reinforcement material 5 ... Tilt means

Claims (2)

キャブ(1)の床部に上方に開口した逆ハット状の断面形状を有して前後方向に延びるキャブフレーム(2)が設けられているキャブオーバ型商用車のキャブの変形防止構造において、衝突時に座屈変形起点となる前記キャブフレーム(2)の側面形状における変曲箇所(A)および/または平面形状における変曲箇所(B)にフレーム変形防止用補強材(3D)を設けており、そのフレーム変形防止用補強材(3D)はキャブフレームの両側面(2s、2s)間に嵌挿された鋼板成形品であり、その断面形状は一側がフレームフランジ部(2f)からフレーム側面(2s)の内面下方に沿って重ね合わされ(3a〜3b)、そしてフレーム両側面(2s、2s)間を水平方向に延び(3c)、さらに対向側フレーム側面(2s)の内面上方に沿って重ねられ(3d)、その上端はフレームフランジ部(2f)まで延びずに内面で終わり、かつキャブレームの両側面(2s、2s)に対する両側のフレーム側面重ね合わせ部(3b、3d)と水平方向に延びる部分(3c)とのそれぞれの折り曲げ部(3e)はそれぞれ段付き形状(3f)に形成されており、キャブフレーム(2)に固着されてその変形を阻止する機能を有していることを特徴とするキャブの変形防止構造。In a cab deformation prevention structure for a cab-over type commercial vehicle having a cab frame (2) having a reverse hat-like cross-sectional shape opened upward on the floor of the cab (1) and extending in the front-rear direction, A frame deformation preventing reinforcing material (3D) is provided at the inflection point (A) in the side surface shape of the cab frame (2) and / or the inflection point (B) in the planar shape as the buckling deformation starting point, The frame deformation preventing reinforcing material (3D) is a steel plate molded product inserted between both side surfaces (2s, 2s) of the cab frame, and the cross-sectional shape of one side is from the frame flange portion (2f) to the frame side surface (2s). (3a to 3b) and extends horizontally between the frame side surfaces (2s, 2s) (3c), and further above the inner surface of the opposite frame side surface (2s) Superimposed along (3d), the upper end terminates at the inner surface without extending to the frame flange (2f), and both side surfaces (2s, 2s) of Kyaburemu either side of the frame side overlapping portions with respect to (3b, 3d) and horizontal each bent portion of the portion (3c) extending in a direction (3e) is formed in a stepped shape (3f) each have a function of preventing the deformation is fixed to the cab frame (2) A cab deformation prevention structure characterized by that. 前記フレーム変形防止用補強材(3D)がキャブフレーム(2)とチルト手段(5)とが連結されている箇所(C)の近傍に設けられている請求項1に記載のキャブの変形防止構造。  The cab deformation preventing structure according to claim 1, wherein the frame deformation preventing reinforcing material (3D) is provided in the vicinity of a location (C) where the cab frame (2) and the tilting means (5) are connected. .
JP2003085264A 2003-03-26 2003-03-26 Cab deformation prevention structure Expired - Fee Related JP4204362B2 (en)

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