JP4200296B2 - Plastic packaging container - Google Patents

Plastic packaging container Download PDF

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Publication number
JP4200296B2
JP4200296B2 JP2003165987A JP2003165987A JP4200296B2 JP 4200296 B2 JP4200296 B2 JP 4200296B2 JP 2003165987 A JP2003165987 A JP 2003165987A JP 2003165987 A JP2003165987 A JP 2003165987A JP 4200296 B2 JP4200296 B2 JP 4200296B2
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JP
Japan
Prior art keywords
perforation
packaging container
substantially spherical
spherical convex
plastic packaging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2003165987A
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Japanese (ja)
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JP2005001701A (en
Inventor
道生 大田
幸志 大田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Otsuka Packaging Industries Co Ltd
Original Assignee
Otsuka Packaging Industries Co Ltd
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Filing date
Publication date
Application filed by Otsuka Packaging Industries Co Ltd filed Critical Otsuka Packaging Industries Co Ltd
Priority to JP2003165987A priority Critical patent/JP4200296B2/en
Publication of JP2005001701A publication Critical patent/JP2005001701A/en
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Publication of JP4200296B2 publication Critical patent/JP4200296B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、冷凍食品等を収容する小分けトレーの複数個をミシン目によって分離可能に接続したプラスチック製包装容器に関するものである。
【0002】
【従来の技術】
従来、この種のプラスチック製容器は、一般に、複数の小分けトレーをフランジ部に設けたミシン目によって接続している。そして、持ち上げた時にミシン目のところで折れ曲がりにくくするため、ミシン目を波形にしたもの(例えば、特許文献1参照)、或いは、フランジ部にリブを形成しているものがある(例えば、特許文献2〜6参照)。このうち、リブを形成したものは、ミシン目のところで折れ曲がりにくくする効果に加えて強度を向上させる効果を併せ持つ。この種のプラスチック製包装容器は、製造される際、プラスチック材を型成形した後、ミシン目用カット刃によって分離用ミシン目が形成される(例えば、特許文献6参照)。
【0003】
【特許文献1】
特開平11−301632号公報
【0004】
【特許文献2】
特許第3101576号公報
【0005】
【特許文献3】
特開2000−296829号公報
【0006】
【特許文献4】
特開平11−321838号公報
【0007】
【特許文献5】
特開平11−227735号公報
【0008】
【特許文献6】
実用新案登録第3055599号公報
【0009】
【発明が解決しようとする課題】
しかしながら、上記従来技術のようなリブを形成したものは、保形性と耐折れ曲がり性に優れるが、次のような問題があった。
【0010】
この種のプラスチック製包装容器は、製造される際、プラスチック材を型成形した後、ミシン目用カット刃によって分離用ミシン目を形成するが、ミシン目形成時にミシン目用カット刃がリブの角に当たる際に、リブの角のところで変形又は型くずれし、或いはミシン目が不揃いとなることがあった。
【0011】
ミシン目は、プラスチック等で形成され刃の通るスリットが形成された支持台上に、収容凹部を上にしフランジ部を下にした状態で、上方から、一定間隔毎にスリットを有するたミシン目用カット刃を、下降させることによって形成される。
【0012】
しかしながら、図7に示すように、リブ10の角にミシン目用カット刃Nの刃先が当たる際、角の頂点に該刃先による外力が集中し、素材の許容応力を超えるために、上記した変形、型くずれ、及びこれらの変形及び型くずれに伴うミシン目の不揃い(直線からずれる不揃い)が生じると考えられる。なお、図7では、斜めの刃先を有するミシン目カット刃を例として説明したが、刃先が水平方向に揃うものでも同様である。
【0013】
そこで、本発明は、ミシン目形成時において、ミシン目用カット刃が当たっても、変形、型くずれ、或いはミシン面の不揃いが生じ難い形状を有するプラスチック製包装容器を提供することを目的とする。
【0014】
【課題を解決するための手段】
本発明の上記目的は、収容凹部及びフランジ部を有する複数個の小分けトレーがそれらのフランジ部によって接続されるとともに、それら小分けトレーを接続しているフランジ部に、断続するスリットでなる分離用ミシン目が形成されたプラスチック製包装容器であって、前記フランジ部の前記ミシン目が通る位置に略球面状凸部が所要間隔おきに形成され、該略球面状凸部の頂部に前記ミシン目の繋ぎ目が形成され、前記略球面状凸部から前記フランジ部の平坦面に至る連接部が、滑らかな曲面によって形成されていることを特徴とするプラスチック製包装容器によって達成される。
【0015】
【発明の実施の形態】
本発明の好ましい実施形態について以下に図1〜6を参照して説明する。なお、従来技術を含め、全図を通し、同様の構成部分には同符号を付した。
【0016】
プラスチック製包装容器1は、収容凹部2及びフランジ部3を有する複数個の小分けトレー4が各々のフランジ部3で接続されている。フランジ部3には、断続するスリットで形成された分離用ミシン目Mが形成されている。
【0017】
フランジ部3のミシン目Mが通る位置に、略球面状凸部5が所要間隔おきに形成されている。図3に拡大して示すように、ミシン目Mの繋ぎ目Jは、略球面状凸部5の頂部に形成されている。図4に逆向きで拡大して示すように、略球面状凸部5からフランジ部3の平坦面に至る連接部6は、滑らかな曲面によって形成されており、略球面状凸部5とフランジ部3の平坦部との間に角が無いことが重要である。
【0018】
上記構成を有するプラスチック製包装容器1では、ミシン目Mを形成する際に、従来のような変形、型くずれ、ミシン目の不揃い等の不具合が解消されており、それは後述する理由によるものと考えられる。
【0019】
ミシン目を形成する際、図4に示すように、上方からミシン目用カット刃Nを下降させると、略球面状凸部5からフランジ部3の平坦部に至る連接部6にミシン目用カット刃Nの刃先が当たる際、連接部6が曲面で形成され且つ略球面状凸部5も略球面によって形成されているので、図4に仮想線で示すように、連接部6に撓みが生じるとともに、ミシン目用カット刃Nの刃先と線接触に近似する接触をすると考えられる。そのため、従来のようなリブの角において点接触状に接触する場合に比べて、ミシン目用カット刃Nの刃先から連接部6に加えられる内部応力が減少すると考えられる。更に、ミシン目用カット刃Nの刃先と連接部6とは、接触始めは点接触状の接触であると考えられるが、撓みによって線接触状の接触に移行し、その移行の際にミシン目用カット刃Nの刃先と連接部6との間に滑りが生じ、その滑りによって切れやすく作用すると考えられる。
【0020】
略球面状凸部5は、その最大外径L(図5参照)は、ミシン目Mによって接続されているフランジ部3の全幅Wより小さく、即ち、ミシン目Mによって接続されているフランジ部3の幅W内に収まる大きさに形成されている。例えば図6に平面図で示すように、略球面状凸部5’の最大外径Lがフランジ部3の幅Wより大きいと、フランジ部3、略球面状凸部5、及び収容凹部2の側壁とが交わる部位に鋭角な角Kが出来てしまい、ミシン目加工の際に応力集中によって変形等を生じる要因となるからである。
【0021】
また、略球面状凸部5の曲率半径R(図4参照)は、最大外径Lの1/2値(即ち、L/2に相当する。)に対して1.2〜2.0倍の大きさとすることが好ましい。曲率半径Rが、最大外径Lの1/2値(=L/2)に対して1.2倍より小さくなると、略球面状凸部5の最大高さH(図4)が大きくなることによって、略球面状凸部5とフランジ部3の面とのなす角度αが小さくなり、上記したミシン目用カット刃Nとの線接触状接触による効果が減少する。一方、曲率半径Rが、最大外径Lの1/2値(=L/2)に対して2.0倍より大きくなると、略球面状凸部5の最大高さHが小さくなるため、上記従来の技術において説明した、耐折れ曲がり性が減少することになるからである。
【0022】
すなわち、ミシン目Mの繋ぎ目Jが略球面状凸部5の頂部に形成されていることは、従来と同様、持ち上げた時にミシン面Mところで折れ曲がりにくくする耐折れ曲がり性を付与するためのである。
【0023】
ただし、本発明に係るプラスチック製包装容器では、略球面状凸部5の頂部にのみミシン目の繋ぎ目Jを形成し、それ以外の箇所には繋ぎ目を形成しないこととしている。それによって、図5(b)のX方向への曲げモーメントに対しては折れ曲がりにくくなっており、略球面状凸部5を上側にしてプラスチック製包装容器1を持ち上げた時にはミシン目のところで折れ曲がりにくくなっている。
【0024】
しかしながら、図2に示すように、その逆向きの曲げモーメントが外部から付与されたときには折れ曲がりやすくなっており、従って、略球面状凸部5を下側にしてプラスチック製包装容器1を持ち上げた時にはミシン目Mのところで折れ曲がれ易くなっている。
【0025】
これは、プラスチック容器1に冷凍食品等が収容されて商品として店頭に並んでいるときは、内容物が見えるようにするために略球面状凸部5が上側になって並べられ、消費者は略球面状凸部5が上側になっている状態で小分けトレー4の一つのフランジ部3を指で摘むことにより手に取って見るのが通常であるから、その状態でミシン目Mのところで折れ曲がりにくくしておく必要がある。
【0026】
一方、逆向きの状態では、ミシン目Mの繋ぎ目が切れなければ、折れ曲がっても良く、繋ぎ目の数を減らすことができるので切り離し易くすることができる。なお、前記逆向きの状態でも、収容凹部に冷凍食品等が収容されていない状態であれば、本体自体が軽量であるので、持ち上げただけでミシン目のところで折れ曲がることはない。
【0027】
【発明の効果】
以上の説明から明らかなように、本発明に係るプラスチック製包装容器によれば、ミシン目形成時において、ミシン目用カット刃が当たっても、変形、型くずれ、或いはミシン面の不揃いが生じ難い。
【図面の簡単な説明】
【図1】本発明に係るプラスチック製包装容器の一実施形態を示す斜視図である。
【図2】図1のプラスチック製包装容器を折り曲げた状態を示す斜視図である。
【図3】図1のプラスチック製包装容器の一部を拡大して示す斜視図である。
【図4】図1のプラスチック製包装容器の構成要素である略球面状凸部を、ミシン目用カット刃とともに拡大して示す縦断面図である。
【図5】図1のプラスチック製包装容器を示し、図5(a)は平面図、図5(b)は正面である。
【図6】本発明とは異なる態様の略球面状凸部を示す平面図である。
【図7】従来のプラスチック製包装容器のリブをミシン目用カット刃とともに拡大して示す断面図である。
【符号の説明】
1 プラスチック製包装容器
2 収容凹部
3 フランジ部
4 小分けトレー
5 略球面状凸部
6 連接部
S スリット
M ミシン目
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a plastic packaging container in which a plurality of divided trays for storing frozen foods and the like are separably connected by perforations.
[0002]
[Prior art]
Conventionally, this type of plastic container is generally connected by a perforation provided with a plurality of subdivided trays on the flange portion. And in order to make it difficult to bend at the perforation when it is lifted, there are those in which the perforation is corrugated (see, for example, Patent Document 1) or those in which a rib is formed in the flange portion (for example, Patent Document 2). To 6). Of these, the rib-formed one has the effect of improving the strength in addition to the effect of making it difficult to bend at the perforation. When this type of plastic packaging container is manufactured, after the plastic material is molded, a perforation for separation is formed by a cutting blade for perforation (see, for example, Patent Document 6).
[0003]
[Patent Document 1]
JP-A-11-301632 [0004]
[Patent Document 2]
Japanese Patent No. 3101576 gazette
[Patent Document 3]
JP 2000-296829 A [0006]
[Patent Document 4]
Japanese Patent Laid-Open No. 11-321838
[Patent Document 5]
Japanese Patent Laid-Open No. 11-227735
[Patent Document 6]
Utility Model Registration No. 3055599 [0009]
[Problems to be solved by the invention]
However, the ribs formed as in the above prior art are excellent in shape retention and bending resistance, but have the following problems.
[0010]
When this type of plastic packaging container is manufactured, the plastic material is molded and then the perforation cutting blade is formed by the perforation cutting blade. When the perforation is formed, the perforation cutting blade is the corner of the rib. When hitting, there is a case where the ribs are deformed or out of shape at the corners of the ribs, or the perforations are not uniform.
[0011]
The perforation is for a perforation that has slits at regular intervals from above, with the receiving recess up and the flange down, on a support that is made of plastic and has slits through which the blades pass. It is formed by lowering the cutting blade.
[0012]
However, as shown in FIG. 7, when the cutting edge of the perforated cutting blade N hits the corner of the rib 10, the external force by the cutting edge concentrates on the corner vertex and exceeds the allowable stress of the material. It is considered that irregularities in the perforations (unevenness that deviates from a straight line) associated with these deformations and deformations occur. In FIG. 7, a perforated cut blade having an oblique cutting edge has been described as an example, but the same applies to the case where the cutting edges are aligned in the horizontal direction.
[0013]
Accordingly, an object of the present invention is to provide a plastic packaging container having a shape that is unlikely to be deformed, deformed, or uneven in the perforated surface even when hit with a perforated cutting blade during perforation formation.
[0014]
[Means for Solving the Problems]
The above-described object of the present invention is to provide a separation sewing machine comprising a plurality of subdividing trays each having an accommodating recess and a flange portion connected by the flange portions, and an intermittent slit in the flange portion connecting the subdivision trays. A plastic packaging container in which eyes are formed, and substantially spherical convex portions are formed at required intervals at positions where the perforations of the flange portion pass, and the perforations are formed on tops of the substantially spherical convex portions. This is achieved by a plastic packaging container in which a joint is formed and a connecting portion from the substantially spherical convex portion to the flat surface of the flange portion is formed by a smooth curved surface.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
A preferred embodiment of the present invention is described below with reference to FIGS. In addition, the same code | symbol was attached | subjected to the same component through all drawings including the prior art.
[0016]
In the plastic packaging container 1, a plurality of subdivision trays 4 each having an accommodation recess 2 and a flange portion 3 are connected to each other by the flange portions 3. A separation perforation M formed by intermittent slits is formed in the flange portion 3.
[0017]
At positions where the perforation M of the flange portion 3 passes, substantially spherical convex portions 5 are formed at required intervals. As shown in an enlarged view in FIG. 3, the joint J of the perforation M is formed on the top of the substantially spherical convex portion 5. As shown in an enlarged view in the reverse direction in FIG. 4, the connecting portion 6 from the substantially spherical convex portion 5 to the flat surface of the flange portion 3 is formed by a smooth curved surface. It is important that there are no corners between the flat part of the part 3.
[0018]
In the plastic packaging container 1 having the above-described configuration, when the perforation M is formed, the conventional problems such as deformation, shape loss, and perforation irregularities are eliminated, which is considered to be due to the reason described later. .
[0019]
When forming the perforation, as shown in FIG. 4, when the perforation cutting blade N is lowered from above, the perforation cut is formed at the connecting portion 6 extending from the substantially spherical convex portion 5 to the flat portion of the flange portion 3. When the cutting edge of the blade N hits, the connecting portion 6 is formed with a curved surface and the substantially spherical convex portion 5 is also formed with a substantially spherical surface, so that the connecting portion 6 bends as shown by an imaginary line in FIG. At the same time, it is considered that the contact with the cutting edge of the perforated cutting blade N is close to line contact. For this reason, it is considered that the internal stress applied from the cutting edge of the perforated cutting blade N to the connecting portion 6 is reduced as compared with the conventional case where contact is made in a point contact manner at the corner of the rib. Further, it is considered that the cutting edge of the perforated cutting blade N and the connecting portion 6 are point contact-like contact at the beginning of contact, but are shifted to line contact-like contact due to bending, and the perforation is performed at the time of the transition. It is considered that slip occurs between the cutting edge of the cutting blade N and the connecting portion 6 and acts easily by the slip.
[0020]
The substantially spherical convex portion 5 has a maximum outer diameter L (see FIG. 5) smaller than the full width W of the flange portion 3 connected by the perforation M, that is, the flange portion 3 connected by the perforation M. It is formed in a size that can be accommodated within the width W. For example, as shown in a plan view in FIG. 6, if the maximum outer diameter L of the substantially spherical convex portion 5 ′ is larger than the width W of the flange portion 3, the flange portion 3, the substantially spherical convex portion 5, and the housing concave portion 2 This is because an acute angle K is formed at the portion where the side wall intersects, which causes deformation and the like due to stress concentration during perforation.
[0021]
Further, the curvature radius R (see FIG. 4) of the substantially spherical convex portion 5 is 1.2 to 2.0 times the half value of the maximum outer diameter L (that is, corresponding to L / 2). It is preferable to set it as the magnitude | size. When the curvature radius R is smaller than 1.2 times the half value (= L / 2) of the maximum outer diameter L, the maximum height H (FIG. 4) of the substantially spherical convex portion 5 is increased. As a result, the angle α formed between the substantially spherical convex portion 5 and the surface of the flange portion 3 is reduced, and the effect of line contact with the perforated cut blade N is reduced. On the other hand, when the radius of curvature R is larger than 2.0 times the half value (= L / 2) of the maximum outer diameter L, the maximum height H of the substantially spherical convex portion 5 becomes small. This is because the bending resistance described in the prior art is reduced.
[0022]
That is, the joint J of the perforation M is formed at the top of the substantially spherical convex portion 5 in order to provide bending resistance that makes it difficult to bend at the perforation surface M when it is lifted up.
[0023]
However, in the plastic packaging container according to the present invention, the perforated joint J is formed only at the top of the substantially spherical convex portion 5, and the joint is not formed at other portions. Accordingly, it is difficult to bend with respect to the bending moment in the X direction in FIG. 5B, and when the plastic packaging container 1 is lifted with the substantially spherical convex portion 5 facing upward, it is difficult to bend at the perforation. It has become.
[0024]
However, as shown in FIG. 2, it is easy to bend when a bending moment in the opposite direction is applied from the outside. Therefore, when the plastic packaging container 1 is lifted with the substantially spherical convex portion 5 on the lower side. It is easy to bend at the perforation M.
[0025]
This is because, when frozen food or the like is stored in the plastic container 1 and lined up in the store as a product, the substantially spherical convex portions 5 are arranged on the upper side so that the contents can be seen. Since it is normal to pick up one flange portion 3 of the subdivision tray 4 with a finger while the substantially spherical convex portion 5 is on the upper side, it is bent at the perforation M in that state. It is necessary to make it difficult.
[0026]
On the other hand, in the reverse state, if the perforation M is not cut, the perforation M may be bent, and the number of joints can be reduced. Even in the reverse state, the body itself is lightweight if it is in a state in which frozen food or the like is not stored in the storage recess, so that it does not bend at the perforation just by lifting.
[0027]
【The invention's effect】
As is clear from the above description, according to the plastic packaging container of the present invention, even when the perforation cutting blade hits at the time of perforation formation, deformation, deformation of the shape, or unevenness of the perforation surface hardly occurs.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an embodiment of a plastic packaging container according to the present invention.
FIG. 2 is a perspective view showing a state where the plastic packaging container of FIG. 1 is bent.
3 is an enlarged perspective view showing a part of the plastic packaging container of FIG. 1. FIG.
4 is an enlarged longitudinal sectional view showing a substantially spherical convex portion, which is a component of the plastic packaging container of FIG. 1, together with a perforated cutting blade. FIG.
5 shows the plastic packaging container of FIG. 1, in which FIG. 5 (a) is a plan view and FIG. 5 (b) is a front view.
FIG. 6 is a plan view showing a substantially spherical convex portion of an aspect different from the present invention.
FIG. 7 is a cross-sectional view showing an enlarged rib of a conventional plastic packaging container together with a perforated cutting blade.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Plastic packaging container 2 Containment recessed part 3 Flange part 4 Subdivision tray 5 Spherical surface convex part 6 Connection part S Slit M Perforation

Claims (1)

収容凹部及びフランジ部を有する複数個の小分けトレーがそれらのフランジ部によって接続されるとともに、それら小分けトレーを接続しているフランジ部に、断続するスリットでなる分離用ミシン目が形成されたプラスチック製包装容器であって、
前記フランジ部の前記ミシン目が通る位置に略球面状凸部が所要間隔おきに形成され、該略球面状凸部の頂部に前記ミシン目の繋ぎ目が形成され、前記略球面状凸部から前記フランジ部の平坦面に至る連接部が、滑らかな曲面によって形成されていることを特徴とするプラスチック製包装容器。
A plurality of subdivision trays having an accommodating recess and a flange portion are connected by the flange portions, and a separation perforation formed by intermittent slits is formed in the flange portion connecting the subdivision trays. A packaging container,
A substantially spherical convex portion is formed at a required interval at a position where the perforation of the flange portion passes, and a perforation seam is formed at the top of the substantially spherical convex portion, from the substantially spherical convex portion. A plastic packaging container, wherein a connecting portion reaching a flat surface of the flange portion is formed by a smooth curved surface.
JP2003165987A 2003-06-11 2003-06-11 Plastic packaging container Expired - Lifetime JP4200296B2 (en)

Priority Applications (1)

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JP2003165987A JP4200296B2 (en) 2003-06-11 2003-06-11 Plastic packaging container

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