JP4198138B2 - Packaging material - Google Patents

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JP4198138B2
JP4198138B2 JP2005224816A JP2005224816A JP4198138B2 JP 4198138 B2 JP4198138 B2 JP 4198138B2 JP 2005224816 A JP2005224816 A JP 2005224816A JP 2005224816 A JP2005224816 A JP 2005224816A JP 4198138 B2 JP4198138 B2 JP 4198138B2
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plate
plates
box
packaging material
packaging
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JP2007039071A (en
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房満 花田
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大石産業株式会社
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本発明は板紙箱等と成形受材との複合による輸送用包装材に関するものである。   The present invention relates to a packaging material for transportation which is a composite of a paperboard box or the like and a molded receiving material.

従来、ダンボール梱包箱の内部対向端面に対向するパルプモウルド緩衝材を配置し、該緩衝材により被包装製品の両端を支持した状態で、これを1個の方形梱包箱(6面体箱)に収容し、上蓋で梱包箱の上面を閉鎖して梱包する包装装置が開発されている。   Conventionally, a pulp mold cushioning material opposed to the inner facing end face of the cardboard packaging box is disposed, and this is accommodated in one rectangular packaging box (hexahedral box) in a state where both ends of the packaged product are supported by the cushioning material. A packaging apparatus has been developed that closes the upper surface of the packaging box with an upper lid and packs the packaging box.

しかし1個の梱包箱内に1個の被包装製品を収容すると梱包箱の大きさに制約されて大型重量被包装製品を簡便堅牢に包装することは箱の大きさ(サイズ)、強度及び安全性に問題があるばかりでなく、被包装製品を税関などで外側から視覚で確認することは困難であった(例えば特許文献1、2、3、4)。   However, if one packaged product is accommodated in one packaging box, the size of the box (size), strength and safety is limited and the packaging of large heavy weight packaged products is limited and limited. Not only is there a problem in the properties, but it is difficult to visually confirm the packaged product from the outside by customs or the like (for example, Patent Documents 1, 2, 3, and 4).

特開2003−175983号Japanese Patent Laid-Open No. 2003-175983 特開2001−19050号JP 2001-19050 A 特開2001−354271号JP 2001-354271 A 特開2000−153879号JP 2000-153879 A

本発明は家電等の大型重量製品等の強力安全包装に優れ、緩衝材と板紙箱との一体化と着脱性に優れた包装材を得ることを目的とする。   An object of the present invention is to obtain a packaging material that is excellent in strong safety packaging such as large heavy products such as home appliances, and that is excellent in integration and detachability of a cushioning material and a paperboard box.

上記の目的を達成するため本発明は、
第1に長方形底板の長縁に2重折畳線から折畳んだ対向内外側板及び上記底板の両端に台形起立外端板を接続し、その両端に2重折畳線を介して連設した対向端板よりなる1組の板紙箱のそれぞれ隅角に、上記対向内外側板の両端部を延長して上記側板及び端板と交差する高さの低い接続板を形成し、該延長部分の内側に上記内端板を折返してなり、上記対向端板及び接続板の内側に成形受材を着脱自在に嵌合し、かつ上記受材に上記接続板の上縁に支持され、かつ該接続板の外面に係合する突出部を設けてなる包装材、
第2に上記側板、端板及び接続板をそれぞれ重層板によって形成した上記第1発明記載の包装材、
第3に板紙箱が段ボール箱であり成形受材がパルプモウルドによって成形されてなる緩衝材である上記第1又は第2発明記載の包装材、
によって構成される。
In order to achieve the above object, the present invention
Connect the trapezoidal upright outer end plates at both ends of the opposite inner and outer side plates and the bottom plate folded from a double folding line long edge of the rectangular bottom plate in the first and consecutively provided through a double folding line at both ends At each corner of a pair of paperboard boxes composed of opposed inner end plates , both end portions of the opposed inner and outer plates are extended to form a connection plate having a low height that intersects the side plates and the end plates . The inner end plate is folded inside, the molded receiving material is detachably fitted inside the opposing end plate and the connecting plate, and the receiving material is supported on the upper edge of the connecting plate, and the connection A packaging material provided with a protrusion that engages the outer surface of the plate,
Secondly, the packaging material according to the first invention, in which the side plate, the end plate and the connection plate are each formed of a multilayer plate,
Third, the packaging material according to the first or second invention, wherein the cardboard box is a cardboard box and the molded receiving material is a cushioning material formed by pulp mold,
Consists of.

従って1組の上記板紙又は段ボール箱を被包装製品の上下又は両側に対向配置し、対向する成形受材によって該製品の上下又は両側を支持して緩衝状態に固定する。   Therefore, a set of the paperboard or cardboard box is arranged oppositely on the upper and lower sides or both sides of the product to be packaged, and the upper and lower sides or both sides of the product are supported and fixed in a buffered state by opposing molding receiving materials.

上記成形受材は上記接続板と突出部との係合によって上記箱の対向端部に着脱自在に固定される。   The molded receiving material is detachably fixed to the opposite end portion of the box by the engagement of the connecting plate and the protruding portion.

この状態において被包装製品は上下又は両側に対向配置した1組の上記箱及び1組の上記箱内の成形受材間に露出して外側から眼で確認することができる。   In this state, the product to be packaged is exposed between the set of boxes disposed opposite to each other on the top and bottom or both sides and the molded receiving material in the set of the boxes, and can be visually confirmed from the outside.

勿論、上下又は両側の上記箱は合成樹脂バンドを巻回して締付けられる。   Of course, the upper and lower or both sides of the box are tightened by winding a synthetic resin band.

本発明は上述のように構成したので家電等の大型重量製品等を強力安全にずれなく包装し、緩衝材は上記箱と一体化及び着脱性に優れ、かつ外部から被包装製品を眼で確認し得て包装材を開口又は破袋する必要がない。   Since the present invention is configured as described above, it can wrap large heavy products such as home appliances in a strong and safe manner, and the cushioning material is excellent in integration and detachability with the box, and the packaged product can be visually confirmed from the outside. There is no need to open or break the packaging material.

図6(イ)図に示すように厚板紙又は段ボール板による長方形底板1の長縁に平行折畳線1’,1’を介して対向外側板2’,2’を設け、該側板2’,2’の外側に2重折畳線2a,2aを介して対向内側板2”,2”を連設し、2重折畳線2a,2aから折畳んで対向内外側板2”,2’によって(ロ)図に示すように対向側板2,2を互に平行に立設する。   As shown in FIG. 6 (a), opposed outer plates 2 'and 2' are provided on the long edge of the rectangular bottom plate 1 made of cardboard or corrugated board via parallel folding lines 1 'and 1', and the side plate 2 ' , 2 'are connected to the opposite inner side plates 2 ", 2" via double fold lines 2a, 2a, and folded from the double fold lines 2a, 2a to face the opposite inner and outer side plates 2 ", 2'. (B) As shown in the figure, the opposing side plates 2 and 2 are erected in parallel to each other.

対向内外側板2”,2’の両端部を延長し、該延長部2b,2bから上記平行折畳線1’,1’に沿って切込線1”,1”を形成し、上記2重折畳線2a,2aの両端部に長方形切込み空間s,s及び該空間s,sから延長端に向い2重折畳線2a,2aに沿う切込み溝2c,2cを形成する。   The opposite inner and outer plates 2 ", 2 'are extended at both ends, and cut lines 1", 1 "are formed along the parallel fold lines 1', 1 'from the extensions 2b, 2b. Rectangular cut spaces s, s and cut grooves 2c, 2c along the double fold lines 2a, 2a from the spaces s, s toward the extended ends are formed at both ends of the fold lines 2a, 2a.

上記長方形底板1の両端には折畳線1a,1aを介して台形起立外端板3’,3’を接続し、その両端に2重折畳線3aを介して対向内端板3”,3”を連設する。   Trapezoidal standing outer end plates 3 'and 3' are connected to both ends of the rectangular bottom plate 1 via fold lines 1a and 1a, and opposite inner end plates 3 "and 2 'are connected to both ends via double fold lines 3a. 3 ”is connected continuously.

対向内端板3”,3”の外端には突出縁7,7を設け、長方形底板1の両端折畳線1a,1aの中央部に沿って上記突出縁7,7を挿入する長孔8,8を穿設する。   Protruding edges 7, 7 are provided at the outer ends of the opposed inner end plates 3 ″, 3 ″, and long holes for inserting the protruding edges 7, 7 along the center portions of the both-end fold lines 1 a, 1 a of the rectangular bottom plate 1. 8 and 8 are drilled.

このように形成した厚板紙又は段ボール板の平行折畳線1’,1’を90度、2重折畳線2a,2aを180度折畳み、対向内外側板2”,2’の両端部に形成した第1折畳線s’,s’から上記空間部s,sを対向方向に45度折畳み、さらに第1折畳線s’,s’と平行な第2折畳線s”,s”を対向方向に45度折畳み、
さらに台形起立外端板3’,3’を折畳線1a,1aから直立し、2重折畳線3a,3aから対向内端板3”,3”を2重折畳線3a,3aから内側に180度折畳んで上記第2折畳線s”,s”からの延長部分2b,2bの内側に折返し、上記突出縁7,7を上記長孔8,8に挿入し図5(イ)(ロ)及び図6(ロ)図に示す対向端板3,3及び板紙又は段ボール板による箱4を1組形成することができる。
The parallel fold lines 1 ′ and 1 ′ of the cardboard or corrugated board formed in this way are folded by 90 degrees and the double fold lines 2a and 2a are folded by 180 degrees and formed at both ends of the opposed inner and outer plates 2 ″ and 2 ′. The space portions s, s are folded 45 degrees in the opposite direction from the first fold lines s ', s', and further, the second fold lines s ", s" are parallel to the first fold lines s ', s'. Fold 45 degrees in the opposite direction,
Further, the trapezoidal upright outer end plates 3 ', 3' stand upright from the fold lines 1a, 1a, and the opposite inner end plates 3 ", 3" from the double fold lines 3a, 3a from the double fold lines 3a, 3a. Folded 180 degrees inward, folded back to the inside of the extended portions 2b, 2b from the second fold lines s ", s", and the protruding edges 7, 7 were inserted into the elongated holes 8, 8 as shown in FIG. ) (B) and FIG. 6 (b) A pair of opposing end plates 3 and 3 and a box 4 made of paperboard or corrugated board can be formed.

上記箱4の4隅には上記切込線1”から空間sまでの高さが短く、平行折畳線1’,1’から2重折畳線2a,2aまで即ち対向側板2,2及び対向端板3,3の高さよりも上記空間sの1/2幅だけ低い接続板5が形成される。
At the four corners of the box 4, the height from the cut line 1 "to the space s is short, from the parallel fold lines 1 ', 1' to the double fold lines 2a, 2a, that is, the opposing side plates 2, 2 and A connection plate 5 is formed which is lower than the height of the opposed end plates 3 and 3 by ½ width of the space s .

このようにした1組の箱4,4のそれぞれ対向内端部には上記対向端板3,3、接続板5,5及び対向側板2,2に接して着脱自在に成形受材6,6を嵌合する。   Each of the pair of boxes 4 and 4 thus formed has opposing inner end portions in contact with the opposing end plates 3 and 3, the connection plates 5 and 5, and the opposing side plates 2 and 2 so as to be freely detachable. Mating.

上記受材6はパルプモウルドによって成形されてなる緩衝材であって、
上記受材6の両隅に上記接続板5,5の外面に係合する突出部6’,6’を設ける。
The receiving material 6 is a cushioning material formed by pulp mold,
Protruding portions 6 ′ and 6 ′ that engage with the outer surfaces of the connecting plates 5 and 5 are provided at both corners of the receiving member 6.

このように形成した上記箱4,4の上記対向側板2,2、接続板5,5は板紙又は段ボール板によって2重層となり対向端板3,3は3重層となる(図6(ロ)図)。   The opposing side plates 2 and 2 and the connecting plates 5 and 5 of the boxes 4 and 4 thus formed are double-layered by paperboard or corrugated board, and the counter-end plates 3 and 3 are triple-layered (FIG. 6 (B)). ).

又上記1組の箱4,4の内面即ち底板1、対向側板2,2及び成形受材6,6の内面に合成樹脂包装用フイルム9を接し、該フイルム9を介してテレビその他の大型家電製品10の下端部を図1、図2に示すように上向の上記箱4内に挿入し、該製品10の両端下面10’,10’を上記成形受材6,6の対向内面下部に成形した受段6”,6”上に支持し、該製品10の両側面を対向起立受面6a,6a(図1、図2、図3)に支持し、かつ該製品10の両端面を起立受面6b,6bによって支持する。   Further, a synthetic resin packaging film 9 is brought into contact with the inner surface of the pair of boxes 4 and 4, that is, the inner surfaces of the bottom plate 1, the opposing side plates 2 and 2, and the molded receiving materials 6 and 6, and the television 9 and other large home appliances through the film 9 As shown in FIGS. 1 and 2, the lower end portion of the product 10 is inserted into the box 4 facing upward, and the lower surfaces 10 ′ and 10 ′ of the both ends of the product 10 are placed below the opposing inner surfaces of the molded receiving materials 6 and 6. The product 10 is supported on the receiving steps 6 "and 6", both side surfaces of the product 10 are supported by the opposed upright receiving surfaces 6a and 6a (FIGS. 1, 2 and 3), and both end surfaces of the product 10 are supported. It is supported by the upright receiving surfaces 6b and 6b.

上記家電製品10の上端部も図1に示すように下向の上記箱4内に挿入し、上下の上記箱4,4の中間部は該製品10を露出し、露出部は上下の合成樹脂包装用フイルム9,9を加熱溶着して被覆する。   The upper end portion of the home appliance 10 is also inserted into the downward box 4 as shown in FIG. 1, the middle portion of the upper and lower boxes 4 and 4 exposes the product 10, and the exposed portion is the upper and lower synthetic resins. The packaging films 9 and 9 are heat-welded and coated.

そして上下の上記板紙箱4,4は数条の合成樹脂バンド11で1体に締付けられて、搬送される。   The upper and lower paperboard boxes 4 and 4 are fastened together by several synthetic resin bands 11 and conveyed.

尚図3中6c,6c’で示す凹凸は成形受材6を補強するものであり、6dは上縁フランジであって上記箱4の上縁に係合し、又6eは成形受材6の内端下縁で底板1に支持される。また6fは接続板5の上縁に支持される部分である。又図7中12は床面である。   In addition, the unevenness | corrugation shown by 6c, 6c 'in FIG. 3 reinforces the shaping | molding receiving material 6, 6d is an upper edge flange and engages with the upper edge of the said box 4, and 6e is the shaping | molding receiving material 6. It is supported by the bottom plate 1 at the lower edge of the inner end. Reference numeral 6f denotes a portion supported by the upper edge of the connection plate 5. In FIG. 7, reference numeral 12 denotes a floor surface.

本発明は上述のように成形受材6を緩衝材として大型電機製品10その他比較的大型重量の精密機械製品の強く安全な包装輸送に適し、又上記箱4と成形受材6とは使用後分離廃棄することが容易で分別廃品回収が容易である。   As described above, the present invention is suitable for strong and safe packaging and transportation of a large electrical product 10 and other relatively large weight precision machine products using the molded receiver 6 as a cushioning material, and the box 4 and the molded receiver 6 are used after use. It is easy to separate and discard, and it is easy to collect separated waste.

(イ)図は本発明の包装材による包装状態を示す一部切欠正面図、(ロ)図は(イ)図A−A線による横断面図である。(A) The figure is a partially cutaway front view showing the packaging state of the packaging material of the present invention, and (b) the figure is (a) a cross-sectional view taken along line AA. 包装状態一部縦断分解正面図である。It is a packaging state partial longitudinal section exploded front view. 成形受材及び板紙箱との分解斜視図である。It is a disassembled perspective view with a shaping | molding receiving material and a paperboard box. 板紙箱及び成形受材の一部分解平面図である。It is a partially exploded plan view of a paperboard box and a molded receiving material. (イ)図は板紙箱の平面図、(ロ)図はその正面図である。(A) The figure is a plan view of the paperboard box, and (b) is the front view. (イ)図は板紙箱の展開図、(ロ)図は板紙箱の組立状態斜視図である。(A) is a developed view of a paperboard box, and (b) is an assembled perspective view of the paperboard box. 両側包装状態の一部切欠正面図である。It is a partially cutaway front view of a packaging state on both sides.

符号の説明Explanation of symbols

1 底板
2 対向側板
3 対向端板
4 板紙箱
5 接続板
6 成形受材
6’ 突出部
DESCRIPTION OF SYMBOLS 1 Bottom plate 2 Opposite side plate 3 Opposite end plate 4 Paperboard box 5 Connection plate 6 Molding receiving material 6 'Protruding part

Claims (3)

長方形底板の長縁に2重折畳線から折畳んだ対向内外側板及び上記底板の両端に台形起立外端板を接続し、その両端に2重折畳線を介して連設した対向端板よりなる1組の板紙箱のそれぞれ隅角に、上記対向内外側板の両端部を延長して上記側板及び端板と交差する高さの低い接続板を形成し、該延長部分の内側に上記内端板を折返してなり、
上記対向端板及び接続板の内側に成形受材を着脱自在に嵌合し、
かつ上記受材に上記接続板の上縁に支持され、かつ該接続板の外面に係合する突出部を設けてなる包装材。
Connect the trapezoidal upright outer end plate to the opposite inner and outer side plates and both ends of the bottom plate folded from a double folding line long edge of the rectangular bottom plate, opposite the end which is continuously provided via a double fold line at both ends At each corner of a pair of paperboard boxes made of plates, both end portions of the opposed inner and outer plates are extended to form a low connection plate intersecting the side plates and the end plates, and the inside of the extended portion Fold the inner end plate,
A molded receiving material is detachably fitted inside the opposed end plate and the connection plate,
And the packaging material which provides the said receiving material with the protrusion part which is supported by the upper edge of the said connection board, and engages with the outer surface of this connection board.
上記側板、端板及び接続板をそれぞれ重層板によって形成した請求項1記載の包装材。 The packaging material according to claim 1, wherein the side plate, the end plate, and the connection plate are each formed of a multilayer plate. 板紙箱が段ボール箱であり成形受材がパルプモウルドによって成形されてなる緩衝材である請求項1又は2記載の包装材。 The packaging material according to claim 1 or 2, wherein the cardboard box is a cardboard box and the molded receiving material is a cushioning material formed by pulp mold.
JP2005224816A 2005-08-03 2005-08-03 Packaging material Expired - Fee Related JP4198138B2 (en)

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