JP4196355B2 - Key lock structure of resin mold - Google Patents
Key lock structure of resin mold Download PDFInfo
- Publication number
- JP4196355B2 JP4196355B2 JP2005321675A JP2005321675A JP4196355B2 JP 4196355 B2 JP4196355 B2 JP 4196355B2 JP 2005321675 A JP2005321675 A JP 2005321675A JP 2005321675 A JP2005321675 A JP 2005321675A JP 4196355 B2 JP4196355 B2 JP 4196355B2
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- JP
- Japan
- Prior art keywords
- mold
- key lock
- electromagnet
- clamp plate
- locating ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
本考案は、偶発的に電磁石の電源が切れるなどの異常があった場合でも、所定位置から金型が落下するなどの危険を防止するために機械的キーロック構造による落下防止策を提供し、作業の安全性を向上するとともに関連装置の破損防止をはかったマグネットクランプ付き樹脂成型金型に関するものである。 The present invention provides a fall prevention measure with a mechanical key lock structure in order to prevent the danger of the mold falling from a predetermined position even when there is an abnormality such as accidental power loss of the electromagnet, The present invention relates to a resin mold having a magnet clamp which improves work safety and prevents damage to related devices.
従来から多用されている電磁石の吸引力を利用したマグネットクランプ付き樹脂成型金型では、電磁石電源の通電・開放により金型と成型装置本体の取り付け板との止着・分離を迅速に行えるので作業性にすぐれるという利点があったが、何らかの予期せぬトラブルで電磁石の励磁電源に異常があった場合などに、重量物である金型が落下するなどの作業上の危険があるのみならず、金型や周辺装置の破損にまで波及し、より大きな損害が発生するという問題があった。 With conventional resin molds with a magnet clamp that uses the attractive force of electromagnets, the mold and the mounting plate of the molding machine body can be quickly fixed and separated by energizing / releasing the electromagnet power supply. Although there was an advantage that it was excellent in performance, when there was an abnormality in the excitation power of the electromagnet due to some unexpected trouble, not only there was a work risk such as dropping a heavy metal mold However, there has been a problem that the damage to the mold and peripheral devices has occurred, resulting in greater damage.
従来周知の落下防止策一実施例を図1によって説明する。符号1は成型装置本体に固設された金型取り付け板であり、符号2は電磁石装置を内蔵したクランププレートである。この電磁石装置を内蔵したクランププレート2はその四隅において、図示しない締結部材を用いて、金型取り付け板1に強固に、かつ恒常的に固定されている。成型製品の変更により頻繁に取替えを要する金型3は電磁石装置を内蔵したクランププレート2に電磁力によって吸着固定されている。このような金型の装着構造においては偶発的に電磁石の電源が切れるなどの異常時に金型が脱落・落下する危険を防止するために、図2に示すようなフック6を、電磁石装置を内蔵したクランププレート2に螺着されたアイボルト4と金型3に螺着されたアイボルト5の双方に掛けて落下防止するという安全対策がとられてきた。An example of a conventionally known fall prevention measure will be described with reference to FIG. Reference numeral 1 denotes a mold attachment plate fixed to the molding apparatus main body, and reference numeral 2 denotes a clamp plate incorporating an electromagnet device. The clamp plate 2 incorporating the electromagnet device is firmly and constantly fixed to the mold mounting plate 1 at its four corners using fastening members (not shown). A mold 3 that frequently needs to be replaced by changing a molded product is attracted and fixed by an electromagnetic force to a clamp plate 2 containing an electromagnet device. In such a mold mounting structure, a hook 6 as shown in FIG. 2 and an electromagnet device are incorporated in order to prevent the mold from dropping or dropping when there is an abnormality such as accidental power loss of the electromagnet. A safety measure has been taken in which both the eyebolt 4 screwed to the clamp plate 2 and the eyebolt 5 screwed to the mold 3 are prevented from falling.
しかしながら、前記0003で説明したような、フックで連結するなどの人的作業に依存する構造では、フックの掛け忘れなどのヒューマンエラーが避けられず、さらに安価で信頼性の高いフールプルーフ的な機械的構造の考案が望まれていた。 However, with a structure that depends on human work such as connecting with hooks as described in 0003, human error such as forgetting to hook is unavoidable, and it is a cheap and reliable foolproof machine. It was desired to devise a new structure.
本発明は、電磁石の吸引作用による樹脂成型金型と射出成型装置の本体の型取り付けプレートとの止着効果に加え、樹脂成型金型の両側端部に設けたキーロック付きロケートリング部が射出成型装置の本体の型取り付けプレートに設けたキーロック付きロケートリング用穴に挿入され、かつ穴部は、キーロック付きロケートリング部の先端部が引っ掛かるように、下側に長い楕円穴を備えた構造とすることによって、引っ掛け部分を形成し、予期せぬトラブルで電磁石の電源が切れた場合などでも、樹脂成型金型が射出成型装置本体の金型取り付け板および電磁石を内蔵したクランププレートから離脱・落下しないように、機械的構成の安全構造を設けたことを特徴とする。In addition to the fastening effect between the resin mold and the mold mounting plate of the main body of the injection molding apparatus, the locating ring part with the key lock provided on both side ends of the resin mold is injected. Inserted into the locating ring with key lock provided on the mold mounting plate of the molding machine body, and the hole has a long oval hole on the lower side so that the tip of the locating ring with key lock can be caught By adopting a structure, even if a hook part is formed and the electromagnet power is cut off due to an unexpected trouble, the resin mold is separated from the mold mounting plate of the injection molding machine main body and the clamp plate containing the electromagnet. -A safety structure with a mechanical structure is provided so as not to fall.
本発明では、電磁石の吸引作用による樹脂成型金型と射出成型装置の本体の型取り付け板との止着効果に加え、樹脂成型金型の両側端部に設けたキーロック付きロケートリングが射出成型装置の本体の型取り付け板に設けたキーロック付きロケートリング用穴に挿入され、かつ穴部には、キーロック付きロケートリングが引っ掛かるように引っ掛け部分を形成した。In the present invention, in addition to the fastening effect of the resin molding die by the attracting action of the electromagnet and the die mounting plate of the main body of the injection molding apparatus, the locating ring with the key lock provided on both side ends of the resin molding die is injection molding. A hooking portion was formed so that the locating ring with a key lock was hooked into the hole, and the hole was inserted into a locating hole with a key lock provided on the die mounting plate of the main body of the apparatus.
このように落下防止の安全対策として機械的冗長構造を設けたので、予期せぬトラブルで電磁石の電源が切れた場合などでも落下すること無く安全であり、図示しない成型金型に設けられたアイボルト4によって金型が吊り上げられることによって初めて脱着されるので、確実に作業の安全性が確保できるのみならず、金型や周辺装置の破損を防止することができる。 In this way, a mechanical redundant structure is provided as a safety measure to prevent falling, so even if the electromagnet power is cut off due to an unexpected trouble, it is safe without dropping, and an eyebolt provided on a molding die (not shown) Since the detachment is performed only when the mold is lifted by 4, not only can the safety of work be ensured, but also the mold and peripheral devices can be prevented from being damaged.
本発明の構造を適用した樹脂成型金型の装着状態の外観は、従来構造と変わらず、図1のように示される。符号1は成型装置本体に固設された金型取り付け板であり、符号2は電磁石装置を内蔵したクランププレートである。この電磁石装置を内蔵したクランププレート2はその四隅において、図示しない締結部材を用いて、金型取り付け板1に強固に固定されている。The external appearance of the mounting state of the resin molding die to which the structure of the present invention is applied is the same as the conventional structure and is shown in FIG. Reference numeral 1 denotes a mold attachment plate fixed to the molding apparatus main body, and reference numeral 2 denotes a clamp plate incorporating an electromagnet device. The clamp plate 2 incorporating this electromagnet device is firmly fixed to the mold mounting plate 1 at its four corners using fastening members (not shown).
図3、4は本考案にかかる構造の内部に説明図であり、射出成型装置の本体の型取り付け板1には、図示しない締結部材を用いて固設された電磁石を埋め込んだ金型吸着板2と金型3のキーロック付きロケートリング部7との係合要部を示す一部断面図である。電磁石装置を内蔵したクランププレート2には、ロケートリング部7の引っ掛け部分71が引っ掛かるための引っ掛かり部分を形成する下側に長い楕円穴81が丸穴8の裏側に形成されている。3 and 4 are explanatory views inside the structure according to the present invention, and a mold adsorbing plate in which an electromagnet fixed using a fastening member (not shown) is embedded in the mold mounting plate 1 of the main body of the injection molding apparatus. 2 is a partial cross-sectional view showing a main part of engagement between 2 and a locating ring part 7 with a key lock of a mold 3. FIG. In the clamp plate 2 incorporating the electromagnet device, a long oval hole 81 is formed on the back side of the round hole 8 on the lower side to form a catching portion for catching the catching portion 71 of the locate ring portion 7.
図3の電磁石を内蔵したクランププレート2において、内蔵電磁石の金型吸着面21には電磁石の内蔵を避けた領域22が設けられており、この領域22には連通した丸穴、および長穴23が設けられている。また、図4は図3の電磁石を内蔵したクランププレートのA−A部分断面に示す穴8に金型3のロケートリング7が挿入され、ロケートリング7の引っ掛け部分71が引っ掛かり部分となる楕円穴81に係合されている。また、ロケートリング7部の直径パイaは穴径パイaより若干小さく形成されている。In the clamp plate 2 with the built-in electromagnet shown in FIG. 3, a region 22 is provided on the die attracting surface 21 of the built-in electromagnet so as to avoid the built-in electromagnet. Is provided. Further, FIG. 4 is locating ring 7 of the die 3 is inserted into the hole 8 shown in A-A partial cross-sectional of the clamping plate with a built-in electromagnet of Figure 3, elliptical holes to be hooked portion 71 is caught portion of the locating ring 7 81 is engaged. Further, the diameter pie a of the 7 part of the locating ring is formed slightly smaller than the hole diameter pie a.
なお、実施例では丸穴楕円穴による段差部分にロケートリング部が引っ掛かる構造としたが、重量物である金型が射出成型装置の本体の型取り付け板から脱落しないような機械的引っ掛かり構造であれば特に仔細を限定するものではなく、金型の重量や形状によって異なる形状の複数の係合部分を設けてもよい。In the embodiment, the locating ring part is hooked to the stepped part by the round hole and ellipse hole. However, it may be a mechanical hook structure that prevents the heavy metal mold from falling off the mold mounting plate of the main body of the injection molding apparatus. For example, the details are not particularly limited, and a plurality of engaging portions having different shapes may be provided depending on the weight and shape of the mold.
このように落下防止の安全対策として安価な機械的冗長構造を設けたので、予期せぬトラブルで電磁石の励磁電源が切れた場合などでも安全であり、産業上の利用価値は大きい。 As described above, since an inexpensive mechanical redundant structure is provided as a safety measure for preventing the fall, it is safe even when the excitation power of the electromagnet is cut off due to an unexpected trouble, and its industrial utility value is great.
1 : 成型装置本体の金型取り付け板
2 : 電磁石装置を内蔵したクランププレート
3 : 金型
4 : アイボルト
5 : アイボルト
6 : フック
7 : ロケートリング
71: 引っ掛け部分
8 : 丸穴
81: 引っ掛かり部分を形成する楕円穴1: Mold mounting plate 2 of molding apparatus main body: Clamp plate 3 with built-in electromagnet device 3: Mold 4: Eye bolt 5: Eye bolt 6: Hook 7: Locate ring 71: Hook portion 8: Round hole 81: Hook portion is formed Elliptical hole
Claims (1)
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Application Number | Priority Date | Filing Date | Title |
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JP2005321675A JP4196355B2 (en) | 2005-11-07 | 2005-11-07 | Key lock structure of resin mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2005321675A JP4196355B2 (en) | 2005-11-07 | 2005-11-07 | Key lock structure of resin mold |
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Publication Number | Publication Date |
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JP2007125834A JP2007125834A (en) | 2007-05-24 |
JP4196355B2 true JP4196355B2 (en) | 2008-12-17 |
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JP2005321675A Expired - Fee Related JP4196355B2 (en) | 2005-11-07 | 2005-11-07 | Key lock structure of resin mold |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4925117B2 (en) * | 2007-06-05 | 2012-04-25 | 日精樹脂工業株式会社 | Clamping device with mold drop prevention |
JP4863221B2 (en) * | 2007-08-06 | 2012-01-25 | 日精樹脂工業株式会社 | Mold fall prevention structure in mold clamping device |
CN107160630A (en) * | 2017-05-02 | 2017-09-15 | 宁海禾世塑胶有限公司 | A kind of injection mold for built in weather strip for automobile mold insert |
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- 2005-11-07 JP JP2005321675A patent/JP4196355B2/en not_active Expired - Fee Related
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