JP4195491B2 - Method for producing fermented foods such as beer - Google Patents

Method for producing fermented foods such as beer Download PDF

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JP4195491B2
JP4195491B2 JP2007204320A JP2007204320A JP4195491B2 JP 4195491 B2 JP4195491 B2 JP 4195491B2 JP 2007204320 A JP2007204320 A JP 2007204320A JP 2007204320 A JP2007204320 A JP 2007204320A JP 4195491 B2 JP4195491 B2 JP 4195491B2
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yeast
tank
stirring
liquid
rotating body
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JP2007312791A (en
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久善 伊藤
幸道 岡本
公人 川村
英一 神保
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Asahi Breweries Ltd
Shinko Pantec Co Ltd
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Asahi Breweries Ltd
Kobelco Eco Solutions Co Ltd
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本発明は、ビール等の発酵食品類の製造方法、さらに詳しくは、主として、ビール製造プロセスにおいて使用する酵母液貯留用攪拌槽を用いてビール等の発酵食品を製造する方法に関する。 The invention, prepared how fermented foods such as beer, and more specifically, primarily relates to how to produce a fermented food such as beer by using a yeast solution storage for stirring tank used in beer production process.

一般に、ビール等の発酵生産物の製造工程においては、発酵槽から回収された酵母は貯留用攪拌槽に貯留され、種酵母として発酵槽へ返送されて再利用されている。   In general, in a process for producing a fermented product such as beer, yeast recovered from a fermenter is stored in a storage agitation tank, returned to the fermenter as seed yeast, and reused.

この貯留用攪拌槽に貯留された酵母は、時間の経過に伴い、貯留用攪拌槽の下部に沈降し、その結果、貯留用攪拌槽内の酵母濃度や冷却温度が不均一となり、これを解消するために酵母液の攪拌が必要となる。   The yeast stored in the storage agitation tank settles down with time, and as a result, the yeast concentration and cooling temperature in the storage agitation tank become non-uniform, which is resolved. In order to do this, the yeast solution must be stirred.

しかし、酵母液は、バターや石鹸等と同様に非ニュートン流体であり、このような非ニュートン流体は、攪拌力に比例して攪拌効果が向上するニュートン流体と異なり、攪拌力を大きくしてもそれに比例した攪拌効果が必ずしも得られないことが知られている。   However, the yeast liquid is a non-Newtonian fluid, like butter and soap, and such a non-Newtonian fluid is different from a Newtonian fluid in which the stirring effect is improved in proportion to the stirring force. It is known that a stirring effect proportional to that cannot always be obtained.

一方、上記のように酵母濃度や酵母液の温度を均一にするために攪拌が必要ではあるものの、その攪拌によって酵母を損傷しないことも必要である。   On the other hand, although stirring is necessary to make the yeast concentration and the temperature of the yeast liquid uniform as described above, it is also necessary not to damage the yeast by the stirring.

このようなビールの製造プロセスにおいて、従来では、発酵槽に供給する酵母液の貯留用攪拌槽内に具備される攪拌翼として、主として傾斜パドル翼やプロペラ翼等の翼が使用されていた。   In such a beer production process, conventionally, blades such as inclined paddle blades and propeller blades have been mainly used as the stirring blades provided in the stirring tank for storing the yeast liquid supplied to the fermenter.

しかし、このような攪拌翼を用いて非ニュートン流体である酵母液を攪拌する場合、低速攪拌では全体を均一に混合することができないという問題点がある。   However, when the yeast liquid which is a non-Newtonian fluid is stirred using such a stirring blade, there is a problem that the whole cannot be mixed uniformly by low speed stirring.

一方、この混合不良を解消し、酵母濃度や酵母液の温度の均一性を増すために、高速の強い攪拌を行うと、酵母を傷つけ、破壊し、その生物活性を低下させるという問題点がある。   On the other hand, in order to eliminate this mixing failure and increase the uniformity of the yeast concentration and the temperature of the yeast solution, there is a problem that if high-speed strong stirring is performed, the yeast is damaged and destroyed, and its biological activity is reduced. .

本発明は、このような相反する問題点を解消するためになされたもので、非ニュートン流体である酵母液の混合不良を生じさせることなく槽内全体を短時間で均一に攪拌混合することができ、且つ酵母を損傷させず、その生物活性も低下させないことを課題とするものである。   The present invention was made to solve such conflicting problems, and the entire tank can be uniformly stirred and mixed in a short time without causing poor mixing of the yeast liquid that is a non-Newtonian fluid. It is an object to prevent the yeast from being damaged and its biological activity from decreasing.

本発明は、このような課題を解決するためになされたもので、ビール等の発酵食品類を発酵させる発酵槽から排出される酵母液の一部を貯留するとともに、貯留された酵母液を前記発酵槽へ返送して再利用するための酵母液貯留用攪拌槽で酵母液を攪拌する工程を有するビール等の発酵食品類の製造方法において、酵母液貯留用攪拌槽の槽本体が略円筒状に形成されているとともに、槽本体の周囲には、槽本体内の酵母液を冷却するための冷媒を流すジャケットが設けられ、且つ傾斜のない鉛直面で構成され、しかも回転時に形成される回転体の最大直径が槽径の60〜90%で該回転体の高さが酵母液の標準貯留時の液深の70%以上であるように構成された攪拌翼を前記酵母液貯留用攪拌槽に具備し、該攪拌翼を1〜30rpmの回転数で回転して酵母液を攪拌することを特徴とするYeast The present invention has been Do to solve such problems, as well as storing a part of yeast liquid discharged from the fermentor to ferment fermented foods such as bi Lumpur, which is stored In the method for producing fermented foods such as beer having a step of stirring the yeast liquid in the yeast liquid storage agitation tank for returning the liquid to the fermenter for reuse , the tank body of the yeast liquid storage agitation tank rotates with and is formed in a substantially cylindrical shape, around the tank body is provided with a jacket for flowing a refrigerant for cooling the yeast solution in the tank body, are constructed and a vertical surface without tilting, the teeth may A stirring blade configured such that the maximum diameter of the rotating body sometimes formed is 60 to 90% of the tank diameter and the height of the rotating body is 70% or more of the liquid depth at the time of standard storage of the yeast liquid. Provided in a liquid storage agitation tank, and the agitation blade is rotated at 1-30 rpm Rotation to, characterized in that stirring the yeast solution.

回転体の最大直径は、槽径の60〜90%であるが、70〜90%とすることがより望ましい。   The maximum diameter of the rotating body is 60 to 90% of the tank diameter, but is more preferably 70 to 90%.

ここで、回転体の最大直径とは、攪拌翼の回転時に形成される回転体において、最も径の大きい部分の寸法(直径)をいう。   Here, the maximum diameter of the rotating body refers to the dimension (diameter) of the largest diameter portion in the rotating body formed when the stirring blade rotates.

また、回転体の高さは、酵母液の標準貯留時の液深の70%以上であるが、90〜120%とすることがより望ましい。   Moreover, although the height of a rotary body is 70% or more of the liquid depth at the time of standard storage of a yeast liquid, it is more desirable to set it as 90 to 120%.

ここで、酵母液の標準貯留時とは、酵母液貯留用攪拌槽の設計上、及び運転管理の経験上設定される量の酵母液が貯留されている状態を意味し、攪拌槽に応じて酵母液の標準貯留量は一義的に定められる。   Here, at the time of standard storage of the yeast solution means a state in which the amount of yeast solution set in the design of the yeast solution storage agitation tank and the experience of operation management is stored, depending on the agitation tank. The standard storage amount of the yeast liquid is uniquely determined.

さらに、攪拌翼の回転数は、1〜30rpmであるが、1〜20rpmとすることがより望ましい。   Furthermore, although the rotation speed of a stirring blade is 1-30 rpm, it is more desirable to set it as 1-20 rpm.

叙上のように、本発明は、酵母液貯留用攪拌槽の攪拌翼として、その攪拌翼を回転させることによりできる回転体の最大直径が槽径の60〜90%で、回転体の高さが酵母液の標準貯留時の液深の70%以上となるような攪拌翼を用い、且つその攪拌翼を1〜30rpmの回転数で回転して攪拌するため、槽内の全体を略均一に混合することができ、その混合攪拌効果が、一般の傾斜パドル翼等を具備した酵母攪拌槽に比べて著しく良好となる効果がある。   As described above, in the present invention, as the stirring blade of the stirring tank for storing yeast liquid, the maximum diameter of the rotating body that can be rotated by rotating the stirring blade is 60 to 90% of the tank diameter. Use a stirring blade that is 70% or more of the liquid depth at the time of standard storage of the yeast liquid, and the stirring blade is rotated at a rotation speed of 1 to 30 rpm, so that the entire inside of the tank is substantially uniform. The mixing and stirring effect can be remarkably improved compared to a yeast stirring tank equipped with a general inclined paddle blade or the like.

また、攪拌翼の回転により形成される回転体の最大直径が槽径の60〜90%で、回転体の高さを酵母液の標準貯留時の液深の70%以上となるようにしたため、1〜30rpmという比較的少ない回転数でも良好な攪拌効果が得られることとなり、その結果、酵母を傷つけ、破壊し、その生物活性を低下させるおそれもないという効果がある。   Moreover, since the maximum diameter of the rotating body formed by the rotation of the stirring blade is 60 to 90% of the tank diameter, the height of the rotating body is set to be 70% or more of the liquid depth at the time of standard storage of the yeast liquid. A good stirring effect can be obtained even at a relatively low number of revolutions of 1 to 30 rpm. As a result, there is an effect that there is no possibility of damaging and destroying the yeast and reducing its biological activity.

特に、攪拌翼の回転により形成される回転体の最大直径を槽径の70〜90%とした場合には、槽内壁近辺において酵母液が滞留するのをより確実に防止でき、より均一に攪拌できることとなる。   In particular, when the maximum diameter of the rotating body formed by the rotation of the stirring blade is 70 to 90% of the tank diameter, it is possible to more reliably prevent the yeast liquid from staying in the vicinity of the inner wall of the tank and to stir more uniformly. It will be possible.

また、攪拌翼の回転により形成される回転体の高さを酵母液の標準貯留時の液深の90〜120%とした場合には、酵母液をより均一に攪拌混合できるとともに、仕込み時に発生した泡立ちが攪拌後に速やかに消えるという効果がある。   In addition, when the height of the rotating body formed by the rotation of the stirring blades is 90 to 120% of the liquid depth at the time of standard storage of the yeast liquid, the yeast liquid can be stirred and mixed more uniformly and is generated at the time of charging. The effect is that the bubbling disappears quickly after stirring.

さらに、攪拌翼の回転数を1〜20rpmとした場合には、せん断力による酵母の損傷がより確実に防止されるという効果がある。   Furthermore, when the rotation speed of the stirring blade is set to 1 to 20 rpm, there is an effect that the yeast damage due to the shearing force is more reliably prevented.

以下、本発明の実施形態について、図面に従って説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(実施形態1)
図1は、一実施形態としての酵母液貯留用攪拌槽を模式的に示す概略正面図である。
(Embodiment 1)
FIG. 1 is a schematic front view schematically showing a yeast liquid storage stirring tank as one embodiment.

図1において、1は槽本体で、胴部2は略円筒状に形成されているとともに、底部3は逆円錐形に形成されている。   In FIG. 1, 1 is a tank main body, the trunk | drum 2 is formed in the substantially cylindrical shape, and the bottom part 3 is formed in the reverse cone shape.

4は、前記槽本体1のほぼ中心部に垂設された回転軸で、この回転軸4には、上下2段にパドル翼5a、5bが垂直に取付けられている。   Reference numeral 4 denotes a rotary shaft suspended substantially at the center of the tank body 1. Paddle blades 5 a and 5 b are vertically attached to the rotary shaft 4 in two upper and lower stages.

そして、それぞれ上下のパドル翼5a、5bは、図2に示すように45度の交差角度をなして配設されている。   The upper and lower paddle blades 5a and 5b are arranged at an intersecting angle of 45 degrees as shown in FIG.

この両パドル翼5a、5bによって構成される攪拌翼5は、その攪拌翼5の回転時に形成される回転体の最大直径が槽径の60〜90%となるように設定されている。   The stirring blade 5 constituted by the paddle blades 5a and 5b is set so that the maximum diameter of the rotating body formed when the stirring blade 5 rotates is 60 to 90% of the tank diameter.

また、その回転体の高さは、酵母液の標準貯留時の液深の70%以上となるように設定されている。   In addition, the height of the rotating body is set to be 70% or more of the liquid depth when the yeast liquid is standardly stored.

さらに、下側のパドル翼5bの下面側は、槽本体1の逆円錐形の底部3に合わせて斜面状に形成されている。   Furthermore, the lower surface side of the lower paddle blade 5 b is formed in a slope shape in accordance with the inverted conical bottom 3 of the tank body 1.

上記のような構成からなる酵母液貯留用攪拌槽6は、図3に示すようにビール製造用の主発酵槽7の後段に配置して用いられるものである。   The yeast solution storage agitation tank 6 having the above-described configuration is used by being arranged at the rear stage of the main fermentation tank 7 for producing beer as shown in FIG.

すなわち、ビールの製造工程は、麦芽の糖化工程や酵母による発酵工程等からなるが、その酵母による発酵工程において、主発酵槽7から排出される酵母の一部が上記酵母液貯留用攪拌槽6で貯留され、再利用するための種酵母として前記主発酵槽7へ返送される。   That is, the production process of beer includes a malt saccharification process, a fermentation process using yeast, and the like. In the fermentation process using yeast, a part of the yeast discharged from the main fermentation tank 7 is the above-described stirred tank 6 for storing yeast liquid. And is returned to the main fermenter 7 as a seed yeast for reuse.

そして、酵母液貯留用攪拌槽6内では、酵母が均一に攪拌される必要がある。   And in the stirring tank 6 for yeast liquid storage, it is necessary for the yeast to be stirred uniformly.

上記実施形態のような酵母液貯留用攪拌槽を用いることによって、酵母を損傷させない程度の低速の回転数で攪拌し、しかも全体を均一に攪拌混合することができる。   By using the yeast solution storage stirring tank as in the above embodiment, stirring can be performed at a low speed that does not damage the yeast, and the whole can be stirred and mixed uniformly.

この場合、上下にパドル翼5a、5bが配置されているため、それぞれのパドル翼5a、5bから吐出流が生じることとなり、上下の吐出流が相互に干渉することがないために、酵母液の流れをスムーズに繋ぐことができる。   In this case, since the paddle blades 5a and 5b are arranged above and below, a discharge flow is generated from each paddle blade 5a and 5b, and the upper and lower discharge flows do not interfere with each other. The flow can be connected smoothly.

また、攪拌翼5の回転によって形成される回転体の最大直径が槽径の60〜90%となるように設定されているため、槽本体1の槽内壁近辺においても酵母液を流動させることができるとともに、酵母の損傷を生じさせることもない。   In addition, since the maximum diameter of the rotating body formed by the rotation of the stirring blade 5 is set to be 60 to 90% of the tank diameter, the yeast liquid can also flow near the tank inner wall of the tank body 1. It does not cause yeast damage.

すなわち、回転体の最大直径が槽径の60%以下であると、槽内壁近辺の酵母液が流動しないため、酵母液が均一に攪拌されず、非流動部と流動部との滑り面で、せん断力により酵母が破壊される一方、90%以上であると、翼と槽内壁との間隙が少なくなり、翼と槽内壁間で高いせん断力を生じ酵母が損傷するおそれがあり、また上下に混合する効果が減少するので、均一な混合ができなくなるからである。   That is, if the maximum diameter of the rotating body is 60% or less of the tank diameter, the yeast liquid in the vicinity of the inner wall of the tank does not flow, so the yeast liquid is not uniformly stirred, and the sliding surface between the non-flowing part and the flowing part, While the yeast is destroyed by shearing force, if it is 90% or more, the gap between the wing and the inner wall of the tank is reduced, and a high shearing force is generated between the wing and the inner wall of the tank, and the yeast may be damaged. This is because the mixing effect is reduced and uniform mixing cannot be performed.

このように、回転体の最大直径は槽径の60〜90%となるように設定されるが、70〜90%とすることがより望ましく、さらには75〜90%、80〜90%とすることがより望ましい。   As described above, the maximum diameter of the rotating body is set to be 60 to 90% of the tank diameter, but is preferably 70 to 90%, more preferably 75 to 90% and 80 to 90%. It is more desirable.

70%以上にすれば、酵母濃度の変動が少なくなり、酵母がより均一に攪拌されることとなり、75%以上、80%以上とすることにより、酵母濃度の変動がさらに少なくなるとともに、酵母の均一な攪拌効果がさらに良好となる。   If it is 70% or more, the fluctuation of the yeast concentration is reduced and the yeast is stirred more uniformly. By setting it to 75% or more and 80% or more, the fluctuation of the yeast concentration is further reduced and the yeast concentration is reduced. A uniform stirring effect is further improved.

さらに、攪拌翼の回転によって形成される回転体の高さは、酵母液の標準貯留時の液深の70%以上となるように設定されているため、混合不良を生じることもない。   Furthermore, since the height of the rotating body formed by the rotation of the stirring blade is set to be 70% or more of the liquid depth at the time of standard storage of the yeast liquid, mixing failure does not occur.

すなわち、回転体の高さが液深の70%未満であると、酵母液に流動の伝わり難い部分が発生して混合できなくなり、槽内の酵母液の濃度や温度にばらつきが生じる。   That is, when the height of the rotating body is less than 70% of the liquid depth, a portion where the flow is difficult to be transmitted to the yeast liquid is generated and cannot be mixed, and the concentration and temperature of the yeast liquid in the tank vary.

特に、回転体の高さは、液深の90〜120%であることが好ましい。   In particular, the height of the rotating body is preferably 90 to 120% of the liquid depth.

90%以上であれば、酵母液の標準貯留時に液面付近に攪拌翼の頂部が存在するため、標準貯留時から全量排出時まで、より均一に攪拌混合できることとなり、さらに仕込み時に発生した泡立ちが攪拌後に速やかに消えるという効果もある。   If it is 90% or more, the top of the stirring blade is present near the liquid surface during standard storage of the yeast liquid, so that stirring and mixing can be carried out more uniformly from the time of standard storage to the discharge of the entire amount. There is also an effect of disappearing quickly after stirring.

一方、120%以下とすれば、標準貯留時において攪拌翼の頂部が液面から少し上であるために、より均一な攪拌混合ができ、泡立ちも消えるという効果を有する。   On the other hand, if the ratio is 120% or less, the top of the stirring blade is slightly above the liquid level during standard storage, so that more uniform stirring and mixing can be achieved, and foaming can be eliminated.

ここで、回転体の高さH1は、図4に示すように攪拌翼5の回転によって形成される回転体の上端と、その回転体の下端との間の距離を意味する。   Here, the height H1 of the rotating body means a distance between the upper end of the rotating body formed by the rotation of the stirring blade 5 and the lower end of the rotating body as shown in FIG.

また、酵母液の標準貯留時の液深H2は、図4に示すように酵母液を槽本体1内に収容した際の(貯留時の)酵母液の液面と、槽本体1の底部3の最下部(逆三角形の頂点の部分)との間の距離のうち、標準的な液量の状態、すなわち、酵母液貯留用攪拌槽の設計上、及び運転管理の経験上設定される量の酵母液が貯留されている状態を意味し、攪拌槽に応じて酵母液の標準貯留量は一義的に定められる。尚、標準貯留時の液面の上の空間は、発泡時の膨張に備える空間である。従って、ここでいう標準貯留量は液と酵母のみを対象とする容積を表す。   Moreover, the liquid depth H2 at the time of standard storage of the yeast liquid is as follows. As shown in FIG. 4, the liquid level of the yeast liquid when the yeast liquid is accommodated in the tank body 1 (at the time of storage) and the bottom 3 of the tank body 1. Of the standard liquid volume, that is, the amount set in the design of the tank for storing the yeast liquid and the experience of operation management. It means a state where the yeast solution is stored, and the standard storage amount of the yeast solution is uniquely determined according to the stirring tank. In addition, the space above the liquid level at the time of standard storage is a space prepared for expansion at the time of foaming. Therefore, the standard storage amount here represents a volume for only liquid and yeast.

さらに、回転体の下端と槽本体1の底部3の最下部との間の距離H3は、酵母液を攪拌したときに、酵母を損傷することなく均一に攪拌混合させるために距離が設けられている。この距離が短すぎると攪拌時に酵母が損傷し、距離が大き過ぎると均一な攪拌ができない。   Furthermore, the distance H3 between the lower end of the rotating body and the lowermost part of the bottom 3 of the tank body 1 is provided to uniformly stir and mix the yeast liquid without damaging the yeast liquid. Yes. If this distance is too short, the yeast is damaged during stirring, and if the distance is too large, uniform stirring cannot be achieved.

さらに、攪拌翼は、1〜30rpmの回転数で回転される。   Furthermore, the stirring blade is rotated at a rotation speed of 1 to 30 rpm.

1rpm未満であると酵母液の攪拌混合が難しく、また30rpmを超えるとトルクが急激に上昇し、せん断力によって酵母が損傷するからである。   This is because if it is less than 1 rpm, it is difficult to stir and mix the yeast solution, and if it exceeds 30 rpm, the torque increases rapidly and the yeast is damaged by shearing force.

特に、1〜20rpmとした場合には、せん断力による酵母の損傷がより確実に防止される。完全に沈降分離した酵母液を均一に分散したり、速やかに冷却したり、発泡を抑制するときは、10rpm以上で短時間の攪拌を行ない、温度を保持するときは、1rpmに近い極低速で連続運転を行うか、或いは1〜10rpmの低速で間欠運転を行なうと、酵母の損傷を防ぐことができる。特に、酵母が沈降分離した状態からの攪拌による均一化が可能であるため、冷却後は酵母の沈降分離を恐れず必要最小限度の低速間欠運転で保持することが望ましい。   In particular, in the case of 1 to 20 rpm, yeast damage due to shearing force is more reliably prevented. When the completely settled and separated yeast liquid is uniformly dispersed, rapidly cooled, or restrained from foaming, stirring is carried out for a short time at 10 rpm or more, and when maintaining the temperature, an extremely low speed close to 1 rpm is used. When continuous operation is performed or intermittent operation is performed at a low speed of 1 to 10 rpm, damage to the yeast can be prevented. In particular, since it is possible to homogenize by stirring from a state in which the yeast has settled and separated, it is desirable that the cooling be maintained at the minimum necessary low-speed intermittent operation without fear of sedimentation and separation of the yeast.

さらに、上下のパドル翼5a、5bが、平面から見て45度の交差角度をなして配設されているので、この位相のずれがスムーズな酵母液の上下の流動を生じさせることとなる。   Furthermore, since the upper and lower paddle blades 5a and 5b are arranged at an intersecting angle of 45 degrees when viewed from the plane, this phase shift causes a smooth flow of the yeast liquid up and down.

以上のような作用により、酵母液貯留用攪拌槽6内での均一な攪拌混合効果が得られるのである。   By the operation as described above, a uniform stirring and mixing effect in the stirring tank 6 for storing yeast liquid can be obtained.

(その他の実施形態)
尚、上記実施形態では、パドル翼を上下2段に配置したが、3段以上に配置することも可能である。
(Other embodiments)
In the above embodiment, the paddle blades are arranged in two upper and lower stages, but it is also possible to arrange the paddle blades in three or more stages.

また、該実施形態では、上下のパドル翼を平面から見て45度の交差角度をなして配設されていたが、この交差角度も該実施形態に限定されるものではない。   Further, in this embodiment, the upper and lower paddle blades are disposed at an intersecting angle of 45 degrees when viewed from above, but this intersecting angle is not limited to this embodiment.

ただし、ある程度のスムーズな酵母液の上下の流動を生じさせるためには、30度〜90度の範囲内であることが好ましい。   However, in order to generate a smooth flow of the yeast solution up and down to some extent, it is preferably within a range of 30 to 90 degrees.

さらに、酵母液貯留用攪拌槽6の構造も、上記実施形態のように、回転軸4に上下多段のパドル翼5a、5b…を配設したような構造のものに限定されず、その構造は問わない。   Furthermore, the structure of the yeast liquid storage stirring tank 6 is not limited to the structure in which the upper and lower multi-stage paddle blades 5a, 5b,... It doesn't matter.

たとえば特開平7−786号公報に開示された攪拌翼のように、大型の平板翼に多数の穴部を形成したようなもの、或いは特開昭61−200842号公報や特開平8−281089号公報に開示された攪拌翼のように、複数の大型の垂直平板翼を角度をずらして設けているものや、実開平7−34928号公報に開示された攪拌翼のように、略台形の大型垂直平板翼の背面に間隔を設けて板状の補助翼体を取り付けたものを用いることも可能である。   For example, like a stirring blade disclosed in Japanese Patent Laid-Open No. 7-786, a large plate blade having a large number of holes, or Japanese Patent Laid-Open No. 61-200842 and Japanese Patent Laid-Open No. 8-281809. As in the stirring blade disclosed in the publication, a plurality of large vertical flat blades are provided with different angles, and as in the stirring blade disclosed in Japanese Utility Model Laid-Open No. 7-34928, a large trapezoidal large blade. It is also possible to use a plate having a plate-like auxiliary wing attached to the back surface of the vertical flat wing.

ただし、本発明の攪拌翼は、単純なアンカー翼、パドル翼、格子翼よりも、上下方向に形状、寸法、取り付け方法の変化を持ち、それらの変化によって液を上下に動かすことのできる攪拌翼が望ましい。   However, the stirring blade of the present invention has a change in shape, size, and mounting method in the vertical direction as compared with a simple anchor blade, paddle blade, and lattice blade, and the stirring blade can move the liquid up and down by those changes. Is desirable.

また、ビール酵母等のサニタリー性を要求される攪拌槽では、槽洗浄時に洗浄作業の死角となるような翼の傾斜や孔がないことが望ましく、翼が鉛直であり、孔等の開口部がない攪拌翼を用いるのが望ましい。   In addition, in a stirring tank that requires sanitary properties such as brewer's yeast, it is desirable that there is no blade inclination or hole that would be a blind spot in the cleaning operation when washing the tank, the blade is vertical, and there are openings such as holes. It is desirable to use no stirring blade.

別言すると、攪拌槽内にボルト類や継ぎ手がなく、洗浄性を損なう水平面のない滑らかな曲面と鉛直面で構成される攪拌翼が望ましい。   In other words, a stirring blade having a smooth curved surface without a horizontal surface and a vertical surface that does not have bolts and joints in the stirring tank and impairs cleaning properties is desirable.

また、このような攪拌翼は、邪魔板がなくても十分に酵母液を混合できるので、邪魔板を付けて槽の洗浄性を損なう必要もない。   In addition, such a stirring blade can sufficiently mix the yeast solution even without a baffle plate, so that it is not necessary to attach a baffle plate to impair the washing performance of the tank.

このような攪拌翼を用いることにより、十分な洗浄効果が得られ、微生物汚染等の事故を発生させることがない。   By using such a stirring blade, a sufficient cleaning effect is obtained, and accidents such as microbial contamination do not occur.

さらに、上記実施形態では、酵母攪拌槽をビール製造用に用いる場合について説明したが、その用途はこれに限定されるものではなく、ビール以外の酵母攪拌用として使用することも可能である。   Furthermore, although the said embodiment demonstrated the case where a yeast stirring tank was used for beer manufacture, the use is not limited to this, It is also possible to use it for yeast stirring other than beer.

酵母液の濃度は、主として30〜60%のものが用いられる。   The concentration of the yeast solution is mainly 30 to 60%.

ここで、酵母液の濃度とは、液に対する酵母の容量%を意味する。   Here, the concentration of the yeast liquid means the volume% of yeast with respect to the liquid.

(実施例1)
本実施例は、攪拌時間と酵母液のpHの変動との相関関係を試験したものである。
(Example 1)
In this example, the correlation between the stirring time and the pH change of the yeast solution was tested.

本実施例では、攪拌槽としては、容積4m3、槽の内径1900mm、攪拌翼の最大径が槽径の60%のものを用いた。   In this example, a stirring tank having a volume of 4 m 3, an inner diameter of 1900 mm, and a maximum stirring blade diameter of 60% of the tank diameter was used.

また、攪拌翼が回転した時にできる回転体の高さが1490mmとなるように設定した。この結果、この回転体の高さは、標準貯留時の液深の97%となり、攪拌翼の頂部は、酵母液の標準貯留時の液表面から約50mm高い位置にある。   Further, the height of the rotating body formed when the stirring blades were rotated was set to be 1490 mm. As a result, the height of the rotating body is 97% of the liquid depth at the time of standard storage, and the top of the stirring blade is at a position approximately 50 mm higher than the liquid surface at the time of standard storage of the yeast liquid.

さらに、攪拌翼は、上記実施形態のような相互に45度の角度で交差して上下に設けられたパドル翼5a、5bを有するものとした。   Further, the stirring blades have paddle blades 5a and 5b provided at the top and bottom so as to intersect each other at an angle of 45 degrees as in the above embodiment.

さらに、本実施例では、20rpmという低い回転数で攪拌した。   Furthermore, in this example, stirring was performed at a low rotational speed of 20 rpm.

一方、比較例として傾斜パドル翼を用いた。   On the other hand, an inclined paddle blade was used as a comparative example.

この傾斜パドル翼は、回転させたときの最大径が800mmで、槽の内径は2200mmであり、従って回転軸を回転させた際に形成される回転体の最大直径は槽径の約36%となる。   The inclined paddle blade has a maximum diameter of 800 mm when rotated and an inner diameter of the tank of 2200 mm. Therefore, the maximum diameter of the rotating body formed when the rotating shaft is rotated is about 36% of the tank diameter. Become.

比較例では、回転数は58rpmで攪拌した。   In the comparative example, stirring was performed at a rotation speed of 58 rpm.

その結果を図5に示す。   The result is shown in FIG.

図5からも明らかなように、比較例では、攪拌時間の変化に伴い、酵母液のpHが顕著に変動したのに対し、本実施例では、比較例に比べてpHの変動が少なかった。   As is clear from FIG. 5, in the comparative example, the pH of the yeast solution was significantly changed with the change in the stirring time, whereas in this example, the pH was less changed compared to the comparative example.

この結果により、比較例に比べて本実施例の方が酵母の損傷が少なかったものと判断できる。   From this result, it can be determined that the yeast of the present example was less damaged than the comparative example.

また、上記攪拌後の酵母の状態を電子顕微鏡にて観察したところ、参考写真1に示すように比較例の傾斜パドル翼で攪拌を行った場合、明らかに酵母に損傷が発生していることが確認できた。   In addition, when the state of the yeast after stirring was observed with an electron microscope, as shown in Reference Photo 1, when stirring was performed with the tilted paddle blade of the comparative example, it was apparent that the yeast was damaged. It could be confirmed.

一方、本実施例の攪拌槽を用いて攪拌を行った酵母液は参考写真1に示すように酵母の損傷がなく、良好な状態であった。   On the other hand, the yeast solution stirred using the stirring tank of this example was in a good state with no damage to the yeast as shown in Reference Photo 1.

(実施例2)
本実施例は、酵母液払い出し時の酵母濃度の変動を測定したものである。
(Example 2)
In this example, the fluctuation of the yeast concentration when the yeast liquid is dispensed is measured.

本実施例では、攪拌槽としては、容積5m3、槽の内径2200mmのものを用いた。   In this example, a stirring tank having a volume of 5 m 3 and an inner diameter of 2200 mm was used.

また、回転軸を回転させた際に攪拌翼によって形成される回転体の最大直径は槽径の約83%となるように設定した。   In addition, the maximum diameter of the rotating body formed by the stirring blades when the rotating shaft was rotated was set to be about 83% of the tank diameter.

さらに、攪拌翼が回転した時にできる回転体の高さが1993mmとなるように設定した。この結果、この回転体の高さは、標準貯留時の液深の93%となり、攪拌翼の頂部は、酵母液の標準貯留時の液表面から約50mm高い位置にある。   Further, the height of the rotating body formed when the stirring blades were rotated was set to be 1993 mm. As a result, the height of the rotating body is 93% of the liquid depth at the time of standard storage, and the top of the stirring blade is at a position approximately 50 mm higher than the liquid surface at the time of standard storage of the yeast liquid.

本実施例では、20rpm(実施例2−1)及び5rpm(実施例2−2)の回転数で攪拌した。   In this example, stirring was performed at a rotation speed of 20 rpm (Example 2-1) and 5 rpm (Example 2-2).

一方、比較例2−1として、プロペラ形の攪拌翼を具備した攪拌槽を用いた。   On the other hand, as Comparative Example 2-1, a stirring tank equipped with a propeller-shaped stirring blade was used.

槽の内径は2800mmで、プロペラ形の攪拌翼を回転することによって形成される回転体の最大直径は1600mmとした。従って、その回転体の最大直径は槽径の約57%となる。回転数は70rpmとした。   The inner diameter of the tank was 2800 mm, and the maximum diameter of the rotating body formed by rotating the propeller-shaped stirring blade was 1600 mm. Therefore, the maximum diameter of the rotating body is about 57% of the tank diameter. The rotation speed was 70 rpm.

また、比較例2−2として、逆台形のフレーム形の翼を用いた。   Further, as Comparative Example 2-2, an inverted trapezoidal frame-shaped wing was used.

槽の内径は2500mmで、逆台形のフレーム形攪拌翼を回転することによって形成される回転体の最大直径は1400mmとした。従って、その回転体の最大直径は槽径の約56%となる。回転数は70rpmとした。   The inner diameter of the tank was 2500 mm, and the maximum diameter of the rotating body formed by rotating the inverted trapezoidal frame-shaped stirring blade was 1400 mm. Therefore, the maximum diameter of the rotating body is about 56% of the tank diameter. The rotation speed was 70 rpm.

これらの試験結果を図6に示す。   The test results are shown in FIG.

図6からも明らかなように、各比較例では、15%の範囲で酵母濃度が変動したのに対し、本実施例では、酵母濃度の変動は5%以内であった。   As is clear from FIG. 6, in each comparative example, the yeast concentration varied within a range of 15%, whereas in this example, the variation in yeast concentration was within 5%.

この結果により、比較例に比べて本実施例の方が酵母が均一に攪拌されたものと判断できる。   From this result, it can be judged that the yeast of this example was uniformly stirred compared to the comparative example.

(実施例3)
本実施例は、槽内の酵母を排出する回数と、pHとの相関関係を試験したものである。
(Example 3)
In this example, the correlation between the number of times of discharging yeast in the tank and pH is tested.

攪拌槽に酵母を収容した後、3時間ごとに一定量排出し、その排出を8回行い、排出回数に伴うpHの変動を測定した。   After containing yeast in the stirring tank, a fixed amount was discharged every 3 hours, the discharge was performed 8 times, and the change in pH with the number of discharges was measured.

より具体的には、排出前に10分間、10rpmの回転数で攪拌し、排出した酵母液のpHを測定した。   More specifically, the mixture was stirred for 10 minutes at 10 rpm before discharging, and the pH of the discharged yeast liquid was measured.

攪拌槽としては、回転軸を回転させた際に攪拌翼によって形成される回転体の最大直径が槽径の約83%となるものを用いた。   As the agitation tank, a tank in which the maximum diameter of the rotating body formed by the agitation blades when the rotating shaft is rotated is about 83% of the tank diameter was used.

回転体の高さは、いずれの場合も酵母液の標準貯留時の93%になるよう設定した。   The height of the rotating body was set to be 93% of the standard storage time of the yeast solution in any case.

試験結果を図7に示す。図7からも明らかなように、実施例3−1及び実施例3−2のいずれも、8回24時間排出作業を行ったにもかわらず、pHの変動は0.2以内であった。   The test results are shown in FIG. As is clear from FIG. 7, in both Example 3-1 and Example 3-2, the pH fluctuation was within 0.2 even though the discharging operation was performed 8 times for 24 hours.

この結果から、実施例3−1、実施例3−2とも酵母の損傷がほとんど認められないことが確認できた。   From this result, it was confirmed that almost no yeast damage was observed in both Example 3-1 and Example 3-2.

(実施例4)
本実施例は、槽内の酵母を排出する回数と、酵母濃度との相関関係を試験したものである。
Example 4
In this example, the correlation between the number of times the yeast in the tank is discharged and the yeast concentration is tested.

攪拌槽に酵母を収容した後、実施例3と同様に3時間ごとに一定量排出し、その排出を8回行い、排出回数に伴う酵母濃度の変動を測定した。   After storing the yeast in the stirring tank, a fixed amount was discharged every 3 hours in the same manner as in Example 3, the discharge was performed 8 times, and the change in the yeast concentration with the number of discharges was measured.

酵母濃度の変動は、生菌センサー値の変化によって測定した。   The change in the yeast concentration was measured by the change in the viable cell sensor value.

酵母は生存状態では+に荷電しており、死滅すると−に荷電する。   Yeast is positively charged in the living state, and negatively charged when it is killed.

酵母液の誘電率を測定すると、酵母の生死の状態が確認でき、これをセンサーで検知して酵母濃度に換算しうるようにしたものが生菌センサーである。   When the dielectric constant of the yeast liquid is measured, the viable cell sensor is one in which the viability of the yeast can be confirmed, and this can be detected by a sensor and converted into the yeast concentration.

攪拌槽としては、回転軸を回転させた際に攪拌翼によって形成される回転体の最大直径が槽径の約60%となるもの(実施例4−1)、回転体の最大直径が槽径の約75%となるもの(実施例4−2)、及び回転体の最大直径が槽径の約83%となるもの(実施例4−3)の3種類を用いた。   As an agitation tank, when the rotating shaft is rotated, the maximum diameter of the rotating body formed by the agitating blade is about 60% of the tank diameter (Example 4-1), and the maximum diameter of the rotating body is the tank diameter. 3 (Example 4-2), and the maximum diameter of the rotating body was about 83% of the tank diameter (Example 4-3).

回転体の高さは、いずれの場合も酵母液の標準貯留時の93%になるよう設定した。   The height of the rotating body was set to be 93% of the standard storage time of the yeast solution in any case.

試験結果を図8に示す。   The test results are shown in FIG.

図8からも明らかなように、実施例4−1及び実施例4−2は8回、実施例4−3は4回排出作業を行ったにもかわらず、酵母濃度の変動は8%以内であった。   As is clear from FIG. 8, Example 4-1 and Example 4-2 were discharged 8 times, and Example 4-3 was discharged 4 times, but the fluctuation of the yeast concentration was within 8%. Met.

特に、回転体の最大直径が槽径の約75%とした実施例4−2の場合には、酵母濃度の変動は5%程度であり、回転体の最大直径が槽径の約83%とした実施例4−3の場合には、酵母濃度の変動は3%程度であった。   In particular, in Example 4-2 in which the maximum diameter of the rotating body was about 75% of the tank diameter, the fluctuation of the yeast concentration was about 5%, and the maximum diameter of the rotating body was about 83% of the tank diameter. In the case of Example 4-3, the fluctuation of the yeast concentration was about 3%.

この結果から、各実施例での酵母の損傷は少なく、特に実施例4−2や実施例4−3では酵母の損傷がほとんど認められないことが確認できた。   From these results, it was confirmed that there was little yeast damage in each example, and in particular, in Example 4-2 and Example 4-3, almost no yeast damage was observed.

また、回転体の最大直径が約60%のものより70%以上のもの、さらに80%以上のものが均一に攪拌されていることが確認できた。   Further, it was confirmed that a rotating body having a maximum diameter of about 60% or more, more than 80% or more than about 60%, was uniformly stirred.

(実施例5)
本実施例は、槽内の各ポイントの温度変化を測定したものである。
(Example 5)
In this embodiment, the temperature change at each point in the tank is measured.

本実施例では、上記実施例1と同様の攪拌槽を用いた。   In this example, the same stirring tank as in Example 1 was used.

すなわち、本実施例の攪拌槽は、容積4m3、槽の内径1900mmのものを用い、回転体の最大直径(翼径)が1140mm、回転体の高さが1490mmとなるように設置した。この結果、この回転体の高さは、標準貯留時の液深の97%となる。   That is, the stirring tank of this example was a tank having a volume of 4 m 3 and an inner diameter of 1900 mm, and was installed so that the maximum diameter (blade diameter) of the rotating body was 1140 mm and the height of the rotating body was 1490 mm. As a result, the height of the rotating body is 97% of the liquid depth during standard storage.

このような攪拌槽で酵母液を1rpm及び20rpmで攪拌した時の温度を経時的に測定した。   The temperature when the yeast liquid was stirred at 1 rpm and 20 rpm in such a stirring tank was measured over time.

具体的には、攪拌槽内の攪拌翼を、回転速度を変えて、1rpmと20rpmとで回転させた時の攪拌槽内の温度変化を温度センサにより経時的に測定し、その攪拌の効果を確認した。   Specifically, the temperature change in the stirring vessel when the stirring blade in the stirring vessel is rotated at 1 rpm and 20 rpm at different rotation speeds is measured over time by a temperature sensor, and the effect of the stirring is measured. confirmed.

その結果を図9及び図10に示す。   The results are shown in FIGS.

尚、攪拌槽内の温度測定部位は図11に記載したポイントである。   In addition, the temperature measurement site | part in a stirring tank is the point described in FIG.

図9〜図11に示すように、槽内の測定部位の違いでの温度のバラツキは少なく、20rpmで攪拌した時はバラツキがほとんどなくなっていることが分かる。   As shown in FIG. 9 to FIG. 11, it can be seen that there is little variation in temperature due to the difference in the measurement site in the tank, and that there is almost no variation when stirring at 20 rpm.

このことから、1〜20rpmという非常に低速度の回転でも、槽内の温度が均一に攪拌され、また一定温度に保たれていることが分かる。   From this, it can be seen that the temperature in the tank is uniformly stirred and maintained at a constant temperature even at a very low speed of 1 to 20 rpm.

(実施例6)
本実施例は、槽内の温度追従性を試験したものである。
(Example 6)
In this example, the temperature followability in the tank was tested.

本実施例においても、上記実施例1と同様に、容積4m3、槽の内径1900mmのものを用い、回転体の最大直径は1140mm、回転体の高さは1490mmとなるように設置した。回転体の高さは、標準貯留時の液深の97%となる。   Also in the present example, similarly to the above-described Example 1, a container having a volume of 4 m 3 and an inner diameter of 1900 mm was used, and the rotating body had a maximum diameter of 1140 mm and the rotating body had a height of 1490 mm. The height of the rotating body is 97% of the liquid depth during standard storage.

この攪拌翼を20rpmで攪拌した。比較例として、図12に示すような2段パドル翼を用い、53rpmで攪拌した。その結果を図13に示す。   The stirring blade was stirred at 20 rpm. As a comparative example, a two-stage paddle blade as shown in FIG. 12 was used and stirred at 53 rpm. The result is shown in FIG.

一般に、酵母液の貯留温度は、タイムチャートに従って温度管理がなされており、槽内の温度が設定温度に到達するまで、攪拌槽の周囲のジャケットに冷媒が流され、槽内の酵母液を冷却している。   In general, the storage temperature of the yeast liquid is controlled according to the time chart, and until the temperature in the tank reaches the set temperature, a refrigerant is passed through the jacket around the stirring tank to cool the yeast liquid in the tank. is doing.

よって、槽内の温度追随性が悪いと、外周面に近い酵母液は急激に冷却されているにもかかわらず、槽中心部の酵母液は冷却されないままの状態となり、槽内部での温度差が生じ、槽の冷却効率は悪くなってしまう。   Therefore, if the temperature followability in the tank is poor, the yeast liquid near the outer peripheral surface is rapidly cooled, but the yeast liquid in the center of the tank remains uncooled, resulting in a temperature difference within the tank. Will occur and the cooling efficiency of the tank will deteriorate.

図13は、酵母液を実施例の攪拌槽を用いて攪拌した時と、比較例の攪拌槽を用いて攪拌した時の槽内温度の追随性を測定した結果を示していることとなる。   FIG. 13 shows the results of measuring the followability of the temperature in the tank when the yeast liquid was stirred using the stirring tank of the example and when the yeast liquid was stirred using the stirring tank of the comparative example.

図13に示すように、攪拌速度が20rpmの低速であっても、本実施例では比較例よりも温度追随性がよく、高速攪拌を行なわなくても、短時間で均一に攪拌できることが分かる。また、微妙な温度設定にもよく追随するために、酵母の温度管理が適正に行われるという効果がある。   As shown in FIG. 13, even when the stirring speed is a low speed of 20 rpm, the temperature followability is better in this example than in the comparative example, and it can be seen that uniform stirring can be performed in a short time without performing high-speed stirring. Moreover, in order to follow a delicate temperature setting well, there exists an effect that the temperature control of yeast is performed appropriately.

(実施例7)
本実施例は、酵母の生細胞率を測定したものである。
(Example 7)
In this example, the viable cell rate of yeast is measured.

具体的には、後述する3種類の攪拌槽を用い、酵母を攪拌した時の攪拌前と攪拌後の生細胞率を求めた。   Specifically, using three types of stirring tanks described later, the viable cell ratio before and after stirring when the yeast was stirred was determined.

生細胞率の測定は、メチレンブルーで染色した酵母を顕微鏡にて観察し、ヘマチトメータを用いて生細胞を計数した。   For the measurement of the viable cell rate, the yeast stained with methylene blue was observed with a microscope, and the viable cells were counted using a hematometer.

(実施例7−1)
本実施例の攪拌槽は、容積5m3、槽の内径2100mmのものを用い、回転体の最大直径(翼径)が1745mm、回転体の高さが1993mmとなるように設置し、酵母液の標準貯留時の液深が93%となるようにした。
(Example 7-1)
The agitation tank of this example uses a tank having a volume of 5 m3 and an inner diameter of 2100 mm, and is installed so that the maximum diameter (blade diameter) of the rotating body is 1745 mm and the height of the rotating body is 1993 mm. The liquid depth during storage was set to 93%.

この酵母液を5rpmで、攪拌槽内貯留時間36時間で攪拌したときの生細胞率を測定した。   The viable cell rate was measured when the yeast solution was stirred at 5 rpm for 36 hours in the stirring tank.

(実施例7−2)
本実施例の攪拌槽は、容積5m3、槽の内径2100mmのものを用い、攪拌翼の回転体の最大直径(翼径)が1745mm、回転体の高さが1993mmとなるように設置し、酵母液の標準貯留時の液深が93%となるようにした。
(Example 7-2)
The stirring tank of this example is a tank having a volume of 5 m3 and an inner diameter of 2100 mm, and is installed so that the maximum diameter (blade diameter) of the rotating body of the stirring blade is 1745 mm and the height of the rotating body is 1993 mm. The liquid depth at the time of standard storage of the liquid was set to 93%.

この酵母液を5rpmで、攪拌槽内滞留時間33時間で攪拌したときの生細胞率を測定した。   The viable cell rate was measured when the yeast solution was stirred at 5 rpm with a residence time of 33 hours in the stirring tank.

(実施例7−3)
本実施例の攪拌槽は、容積5m3、槽の内径2100mmのものを用い、攪拌翼の回転体の最大直径(翼径)が1745mm、回転体の高さが1993mmとなるように設置し、酵母液の標準貯留時の液深が93%となるようにした。
(Example 7-3)
The stirring tank of this example is a tank having a volume of 5 m3 and an inner diameter of 2100 mm, and is installed so that the maximum diameter (blade diameter) of the rotating body of the stirring blade is 1745 mm and the height of the rotating body is 1993 mm. The liquid depth at the time of standard storage of the liquid was set to 93%.

この酵母液を5rpmで、攪拌槽内滞留時間39時間で攪拌したときの生細胞率を測定した。   The viable cell rate was measured when the yeast solution was stirred at 5 rpm with a residence time in the stirring tank of 39 hours.

上記のような条件で攪拌を行った場合の、攪拌前と攪拌後の酵母の生細胞率を測定した結果を図14に示す。   FIG. 14 shows the result of measuring the viable cell rate of the yeast before and after stirring when stirring is performed under the above conditions.

図14からも明らかなように、本実施例における生細胞率は攪拌前と攪拌後でほとんど差がなかった。このことから、攪拌による酵母細胞の損傷はおこっていないことが分かる。   As is apparent from FIG. 14, the viable cell rate in this example was almost the same before and after stirring. This shows that the yeast cells were not damaged by stirring.

(実施例8)
本実施例は、上記実施例7の攪拌槽を用いて、攪拌翼の回転数と軸トルクとの相関関係を試験したものである。酵母液の標準貯留時の液深も実施例7と同じ状態で試験した。
(Example 8)
In this example, the correlation between the rotational speed of the stirring blade and the shaft torque was tested using the stirring tank of Example 7. The liquid depth at the time of standard storage of the yeast liquid was also tested in the same state as in Example 7.

その相関関係を、回収直後の酵母、回収24時間経過後の酵母、及び既知のニュートン流体について図15に示す。   The correlation is shown in FIG. 15 for yeast immediately after collection, yeast after 24 hours of collection, and known Newtonian fluid.

図15に示すように、回収直後の酵母に必要な軸トルクは、回収24時間経過後の酵母に必要な軸トルクよりも大きい。   As shown in FIG. 15, the axial torque required for the yeast immediately after recovery is larger than the axial torque required for the yeast after 24 hours of recovery.

図15において、酵母のデータを示す線とニュートン流体のデータを示す各線との交点は、その回転数での酵母液の見掛け粘度がそのニュートン流体の粘度に等しいことを表す。   In FIG. 15, the intersection of the line indicating the yeast data and each line indicating the Newtonian fluid data indicates that the apparent viscosity of the yeast liquid at that rotational speed is equal to the viscosity of the Newtonian fluid.

2rpmから20rpmまでの回転数に対し、酵母液の見掛け粘度は30000cp から1000cpまで変化し、非ニュートン流体であることが理解できる。   It can be understood that the apparent viscosity of the yeast liquid changes from 30000 cp to 1000 cp with respect to the rotation speed from 2 rpm to 20 rpm, and is a non-Newtonian fluid.

さらに、酵母スラリーの攪拌トルクは10rpm以下で回転数によらず、略一定になる傾向が認められる。この傾向は、ビンガム流体に認められる特徴であり、図15のデータは酵母液がビンガム流体であることを示す。ビンガム流体は降伏応力を持つ流体であり、降伏応力以下の力が作用しても流体は動かない。   Furthermore, it is recognized that the stirring torque of the yeast slurry tends to be almost constant regardless of the rotation speed at 10 rpm or less. This trend is a characteristic observed in Bingham fluid, and the data in FIG. 15 indicates that the yeast fluid is Bingham fluid. Bingham fluid is a fluid having a yield stress, and the fluid does not move even if a force below the yield stress is applied.

このことから、酵母液が比較的簡単に混合することのできる一般的な流体ではなく、全体を流動化させ均一に混合することに特別な配慮を必要とする特殊な流体であることが推定される。   From this, it is estimated that the yeast fluid is not a general fluid that can be mixed relatively easily, but a special fluid that requires special consideration for fluidizing the whole and mixing it uniformly. The

一実施形態としての酵母攪拌槽を模式的に示す概略正面図。The schematic front view which shows typically the yeast stirring tank as one Embodiment. 酵母攪拌槽のパドル翼の配置状態を示す概略平面図。The schematic plan view which shows the arrangement | positioning state of the paddle blade of a yeast stirring tank. 酵母攪拌槽と主発酵槽との位置関係を示す概略ブロック図。The schematic block diagram which shows the positional relationship of a yeast stirring tank and a main fermentation tank. 回転体の高さと、酵母液の標準貯留時の液深とを示すための概略正面図。The schematic front view for showing the height of a rotary body, and the liquid depth at the time of the standard storage of a yeast liquid. 攪拌時間と酵母液のpHとの相関関係を示すグラフ。The graph which shows correlation with stirring time and pH of a yeast liquid. 酵母濃度の変動を示すグラフ。The graph which shows the fluctuation | variation of yeast concentration. 槽内の酵母を排出する回数とpHとの相関関係を示すグラフ。The graph which shows correlation with the frequency | count of discharging | emitting the yeast in a tank, and pH. 槽内の酵母を排出する回数と酵母濃度との相関関係を示すグラフ。The graph which shows the correlation with the frequency | count of discharging | emitting the yeast in a tank, and a yeast concentration. 槽内の温度と攪拌時間との相関関係を示すグラフ。The graph which shows the correlation with the temperature in a tank, and stirring time. 槽内の温度と攪拌時間との相関関係を示すグラフ。The graph which shows the correlation with the temperature in a tank, and stirring time. 攪拌槽内の温度測定位置を示す説明図。Explanatory drawing which shows the temperature measurement position in a stirring tank. 比較例の攪拌翼を示す説明図。Explanatory drawing which shows the stirring blade of a comparative example. 槽内の温度と経過時間との相関関係を示すグラフ。The graph which shows the correlation with the temperature in a tank, and elapsed time. 酵母の生細胞率を示すグラフ。The graph which shows the viable cell rate of yeast. 回転数と軸トルクとの相関関係を示すグラフ。The graph which shows correlation with a rotation speed and shaft torque.

符号の説明Explanation of symbols

1…槽本体 5…攪拌翼     1 ... tank body 5 ... stirring blade

Claims (3)

ール等の発酵食品類を発酵させる発酵槽(7)から排出される酵母液の一部を貯留するとともに、貯留された酵母液を前記発酵槽(7)へ返送して再利用するための酵母液貯留用攪拌槽で酵母液を攪拌する工程を有するビール等の発酵食品類の製造方法において、酵母液貯留用攪拌槽の槽本体(1)が略円筒状に形成されているとともに、槽本体(1)の周囲には、槽本体(1)内の酵母液を冷却するための冷媒を流すジャケットが設けられ、且つ傾斜のない鉛直面で構成され、回転時に形成される回転体の最大直径が槽径の60〜90%で該回転体の高さが酵母液の標準貯留時の液深の70%以上であるように構成された攪拌翼(5)を、前記酵母液貯留用攪拌槽に具備し、該攪拌翼(5)を1〜30rpmの回転数で回転して酵母液を攪拌することを特徴とするビール等の発酵食品類の製造方法。 While reserving a portion of the yeast liquid discharged from the fermentor to ferment fermented foods such as bi Lumpur (7), return to for reuse stored yeast solution the fermenter to (7) In the method for producing fermented foods such as beer having a step of stirring the yeast solution in the yeast solution storage stirring tank, the tank body (1) of the yeast solution storage stirring tank is formed in a substantially cylindrical shape, Around the tank body (1), there is provided a jacket for flowing a refrigerant for cooling the yeast liquid in the tank body (1), and is constituted by a non-tilted vertical plane, A stirring blade (5) configured such that the maximum diameter is 60 to 90% of the tank diameter and the height of the rotating body is 70% or more of the liquid depth at the time of standard storage of the yeast liquid, Provided in a stirring tank, rotate the stirring blade (5) at a rotation speed of 1 to 30 rpm, Manufacturing method of fermented foods such as beer, characterized in that the 拌. 攪拌翼(5)の回転時に形成される回転体の最大直径が槽径の70〜90%である請求項記載のビール等の発酵食品類の製造方法。 Method for producing a stirring blade (5) fermented foods such as beer according to claim 1, wherein the maximum diameter of the rotation body formed during the rotation is 70 to 90% of the So径of. 攪拌翼(5)を1〜20rpm で回転させる請求項1又は2記載のビール等の発酵食品類の製造方法。 Producing how fermented foods such as beer according to claim 1 or 2, wherein rotating at 1~20rpm a stirring blade (5).
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