JP4190270B2 - Article supply device - Google Patents

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JP4190270B2
JP4190270B2 JP2002353160A JP2002353160A JP4190270B2 JP 4190270 B2 JP4190270 B2 JP 4190270B2 JP 2002353160 A JP2002353160 A JP 2002353160A JP 2002353160 A JP2002353160 A JP 2002353160A JP 4190270 B2 JP4190270 B2 JP 4190270B2
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container
placement
transfer
unit
article
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JP2004182429A (en
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徹 石井
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エスアイ精工株式会社
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【0001】
【発明の属する技術分野】
この発明は、例えばミカンやリンゴ、トマト、柿、胡瓜、茄子、人参、芋、ネギなどの農作物(果菜物を含む)、魚介類、球技用ボール、食品、部品等の物品の所定項目を計測する装置に備えられる物品供給装置に関する。
【0002】
【従来の技術】
従来、上述例の農作物を乗換える装置としては、例えば上流側コンベア装置及び下流側コンベア装置の間に配設した移載装置の各吸着子を水平方向に回転移動させながら、上流側コンベア装置が搬送するトレイ上の農作物を吸着子で1個ずつ吸着保持し、その吸着保持した農作物を、下流側コンベア装置が搬送するトレイに対して1個ずつ移載する特許文献1の農産物の選別装置がある。
【0003】
【特許文献1】
特開平2000−140770号公報。
【0004】
【発明が解決しようとする課題】
しかし、上述の選別装置は、農作物を、上流側コンベア装置が搬送するトレイから下流側コンベア装置が搬送するトレイに対して1個ずつ移載するので、多数の農作物を移載するのに時間及び手間が掛かるだけでなく、農作物及び吸着子の吸着タイミングと、農作物及びトレイの移載タイミングとを一致させることが難しく、移載作業が高速で行えない。且つ、複数の農作物を、下流側コンベア装置が搬送する複数のトレイに一括して移載する場合、複数のトレイを搬送方向に配列した長さと略同等の移動距離及びその移動距離に対応した搬送時間が必要となるので、農作物が載置された全トレイを移載装置の移載区間外に搬出したり、農作物が載置される複数のトレイを移載装置の移載区間内に搬入するときに生じる時間的ロスが大きく、作業能率が悪いという問題点を有している。
【0005】
この発明は上記問題に鑑み、複数の物品が収容された容器及び物品が載置された複数の載置部を搬送方向と略直交する方向に移動して供給することにより、容器及び載置部を供給するときに要する動作時間を短縮して、物品供給作業及び乗換え作業の能率アップを図ることができる物品供給装置の提供を目的とする。
【0006】
【課題を解決するための手段】
この発明は、複数の物品が収容された容器を搬送する容器搬送手段と、上記物品が収容された容器を載置する容器載置手段と、上記物品が載置される載置部を搬送する第1載置部搬送手段と、該第1載置部搬送手段に併設される第2載置部搬送手段とで構成される載置部搬送手段と、上記容器載置手段に載置された容器から上記載置部搬送手段が搬送する複数の載置部に対して物品を乗換える物品乗換え手段と、上記容器を搬送方向と略直交する方向に移動して上記容器搬送手段から容器載置手段に供給する容器供給手段と、上記物品が取り除かれた容器を上記容器載置手段から取り除いて回収する容器回収手段と、上記第1載置部搬送手段の側部に配設され、上記載置部の側面に対して当接され前後移動するプッシャーを有する載置部供給手段とを備え、上記物品が載置された載置部を上記載置部供給手段のプッシャーにより搬送方向と略直交する方向に水平移動して上記第1載置部搬送手段から第2載置部搬送手段に供給する物品供給装置であることを特徴とする。
【0007】
上述の物品は、例えばミカンやリンゴ、トマト、柿、梨、桃、胡瓜、茄子、人参、芋、ネギなどの農作物(果菜物を含む)、魚介類、球技用ボール、食品、部品等で構成される。また、容器は、例えば複数の農作物を運搬及び搬送するのに必要な強度を有するコンテナや段ボール箱等で構成される。また、容器搬送手段は、例えば複数の農作物が収容された容器を搬送する容器搬送装置、農作物を直接搬送するコンベア等で構成される。また、容器載置手段は、例えば容器が載置される容器載置台及び一対の支持板、コンベア等で構成される。
【0008】
また、載置部は、例えば農作物が個々に載置されるフリーのトレイや受け皿、パン等で構成される。また、容器搬送手段及び載置部搬送手段、第1載置部搬送手段、第2載置部搬送手段は、例えばトレイを搬送するトレイ搬送装置、受け皿やパン等を搬送するコンベア、農作物を直接搬送するコンベア等で構成され、例えばローラコンベアやベルトコンベア、チェーンコンベア等で構成できる。また、物品乗換え手段は、例えば容器に収容された農作物を、移載残り処理装置の載置板に移載する第1乗換え装置及び載置板に載置された農作物をトレイ搬送装置が搬送するトレイに乗換える第2乗換え装置等で構成される。また、容器供給手段は、例えば農作物が収容された容器を移載する移載装置及びプッシャー、アーム、フック等で構成され、載置部供給手段は、例えば農作物が載置された複数のトレイを移載する移載装置及びプッシャー、アーム、フック等で構成できる。また、物品供給装置は、例えば容器搬送装置及びトレイ搬送装置、移載残り処理装置、第1乗換え装置、第2乗換え装置等で構成される。
【0009】
つまり、容器搬送手段が搬送する単数又は複数の容器を、容器供給手段により搬送方向と略直交する方向に移動させて容器搬送手段から容器載置手段に供給及び移載する。容器に収容された物品を、容器載置手段に載置された容器から載置部搬送手段の第1載置部搬送手段が搬送する載置部に対して物品乗換え手段で乗換えた後、物品が載置された載置部 を、載置部供給手段のプッシャーにより搬送方向と略直交する方向に水平移動して第1載置部搬送手段から第2載置部搬送手段に供給する。物品が載置された載置部を第2載置部搬送手段により次工程(例えば項目計測工程や仕分け工程等)に搬送及び供給する。全物品が取り除かれた容器を、容器回収手段により容器載置手段から取り除いて回収工程に供給する。
【0010】
実施の形態として、上記容器供給手段を、上記容器搬送手段が搬送する複数の容器を搬送方向に整列したまま上記容器載置手段に対して一括移載する容器移載手段(例えば移載装置等)で構成することができる。また、上記載置部供給手段を、上記物品が載置された複数の載置部を搬送方向に整列したまま上記第1載置部搬送手段から第2載置部搬送手段に対して一括移載する載置部移載手段(例えば移載装置等)で構成することができる。
【0011】
【作用及び効果】
この発明によれば、物品が収容された容器及び物品が載置された載置部を搬送方向と略直交する方向に移動して供給するので、容器及び載置部を搬送方向に移動するよりも移動距離が短くて済み、容器及び載置部を供給するときに要する動作時間を短縮することができる。且つ、複数の容器及び載置部を搬送方向に整列したまま一括して移動及び供給するので、複数の物品を乗換える作業及び供給する作業が能率よく行え、物品供給作業及び乗換え作業の能率アップを図ることができる。
【0012】
【実施例】
この発明の一実施例を以下図面に基づいて詳述する。
図面は、物品の一例である農作物全体の所定項目を計測する被測定物計測装置を示し、図1及び図2に於いて、この被測定物計測装置10は、所定数(例えば24個)の農作物A…が収容された容器Bを、搬送路上に設定した供給区間aに搬送する容器搬送装置20と、容器Bから取り出された農作物A…を一旦載置する移載残り処理装置30と、その農作物A…と略対応する個数のトレイC…を、搬送路上に設定した移載区間bに搬送するトレイ搬送装置40と、容器Bに収容された所定数(例えば1列分=6個)の農作物A…を移載残り処理装置30に乗換える第1乗換え装置50と、移載残り処理装置30に載置された農作物A…を、移載区間bに搬送されたトレイC…に乗換える第2乗換え装置60と、農作物A全体の所定項目を計測及び判定する項目計測装置70とを備えている。
【0013】
上述の容器Bは、図13にも示すように、柔軟性を有する緩衝部材Baを容器B内部に敷設し、様々なサイズの農作物Aが個々に収容及び保持される凹部Bbを、緩衝部材Ba上面に対して所定間隔に隔てて形成(例えば24個)すると共に、図14の(イ)に示す升目状に配列している。また、凹部Bbを、(ロ)に示す千鳥状に配列してもよい。
【0014】
前述の容器搬送装置20は、図3乃至図5にも示すように、農作物A…が収容された容器Bを、搬送路上に設定した供給区間aに搬送する搬送コンベア21と、農作物A…が収容された容器Bを個々に載置する容器載置台23,23とを併設し、供給区間aに搬送された容器B,Bを、搬送コンベア21から容器載置台23,23に移載する移載装置22と、農作物A…が取り除かれた容器Bを回収工程に搬送し且つ農作物Aが取り残された容器Bを、後述する搬送コンベア43により搬送される未載置のトレイCに移載する補充工程に搬送する回収コンベア24とを、搬送路下部に配設し、後述する第1乗換え装置50により乗換えられる1列分(例えば12個)の農作物A…が一旦載置される移載残り処理装置30を容器載置台23側部に配設している。
【0015】
且つ、移載装置22は、搬送コンベア21上に突出したプッシャー22aを、供給区間aに搬送された容器B側面に対して当接回避される待機位置と、その容器Bが容器載置台23に対して移載される移載位置とに、例えばエアーシリンダやソレノイド等の回動装置22bで回動させ、容器Bを、搬送コンベア21の搬送方向と略直交する方向(幅方向)に水平移動して容器載置台23に移載する。
【0016】
且つ、容器載置台23は、上段側の搬送コンベア21の搬送面と略水平となる上昇位置と、下段側の回収コンベア24の搬送面よりも下方に降下した降下位置とに、例えばエアーシリンダやチェーン機構等の昇降装置23aで上下動する。且つ、容器載置台23に載置される容器Bの前後端部と対向して配設した一対の支持板23bは、容器Bの前後端部が略水平に支持される閉位置と、その支持が解除される開位置とに、例えばエアーシリンダやソレノイド等の進退装置23cで前後移動する。
【0017】
前述の移載残り処理装置30は、後述する第1乗換え装置50により保持された1列分の農作物A…が載置される一対の載置板31を、上述の容器載置台23側部に近接して容器搬送装置20及びトレイ搬送装置40の略中間部に配設すると共に、上述の容器載置台23に載置された容器Bと略水平となる高さに架設している。且つ、載置板31,31は、農作物Aが載置される閉角度と、その農作物Aが略下方に向けて放出される開角度とに、例えばエアーシリンダやソレノイド、モータ等の開閉装置32で連動して回動する。
【0018】
且つ、吸着子62aが吸着ミスするか、吸着子62aから脱落する等して、1個又は2個の農作物Aが載置板31,31に取り残された場合、その載置板31,31から放出される農作物Aを受け止める受け板33を、載置板31,31の放出側下部に配設し、その乗換えミスの農作物Aを、後述する搬送コンベア43により搬送される未載置のトレイCに移載する補充工程に搬送する返還コンベア34を、受け板33の放出側下部に配設している。
【0019】
且つ、受け板33は、載置板31,31から放出される農作物Aを受け止める受け角度と、その農作物Aが返還コンベア34に向けて略斜め下方に放出される放出角度との間で、例えばオイルダンパーや減速機等の制動機能を備えた回動手段により農作物Aの落下速度よりも遅い速度で上下回動する。
【0020】
前述のトレイ搬送装置40は、図6、図7、図8にも示すように、後述する第2乗換え装置60により乗換えられる農作物Aを載置するフリーのトレイCを搬送路上に設定した移載区間bに搬送する搬送コンベア41と、農作物Aが載置されたトレイCを次工程(例えば仕分け工程)に搬送する搬送コンベア43とを併設し、農作物Aが載置済み及び未載置のトレイC…を、搬送コンベア41から搬送コンベア43に移載する移載装置42を搬送路側部に配設している。且つ、仕分け工程(図示省略)から回帰搬送される農作物Aが取り除かれたトレイC…は、移載装置42の移載動作及び第2乗換え装置60の乗換え動作に略対応して、搬送コンベア41上に回帰搬送される。
【0021】
且つ、搬送コンベア41上の移載区間bには、容器B及び載置板31,31に取り残された農作物Aを載置するために必要な個数のトレイC、つまり、後述する移載ユニット62の吸着子62a…が吸着保持する農作物A…の吸着数(例えば12個)よりも所定個数(例えば1個及び2個)だけ余分に供給される。
【0022】
且つ、搬送コンベア41,43の間に配設したストッパー44,45及び移載区間b前後に配設したストッパー46,47は、農作物Aが載置されたトレイC…を搬送コンベア41から搬送コンベア43に移載及び未載置のトレイCを搬送コンベア41上の移載区間bに搬送するとき、移載装置42の移載動作及び第2乗換え装置60の乗換え動作に略対応して、例えばエアーシリンダやソレノイド等の進退手段により出没動作される。
【0023】
且つ、移載装置42は、搬送コンベア41側部に配設したプッシャー42aを、移載区間bに搬送された所定数(例えば14個)のトレイC…側面に対して当接される大きさに形成すると共に、全トレイC…に対して当接が回避される待機位置と、全トレイC…が搬送コンベア43に対して一括移載される移載位置とに、例えばエアーシリンダやソレノイド等の進退装置42で前後移動させ、全トレイC…を、搬送コンベア41,43の搬送方向と略直交する方向(幅方向)に水平移動して搬送コンベア43に一括移載する。
【0024】
前述の第1乗換え装置50は、図2、図11にも示すように、可動枠51を、容器搬送装置20の容器載置台23上方及び移載残り処理装置30の載置板31,31上方に水平移動可能に架設し、一対の移載ユニット52を、供給区間aに搬送される容器B,Bと対応して可動枠51下面に対して上下動可能に取り付けている。且つ、可動枠51に連結したループ状の無端帯53を減速機付きモータ(図示省略)で正逆回転して、移載ユニット52を、容器載置台23上方及び一対の載置板31上方に往復移動する。
【0025】
且つ、移載ユニット52は、可動枠51上部に立設した昇降シリンダ54を昇降動作及びネジ軸55を減速機付きモータ56及びギャ56a,56bで正逆回転して、後述する吸着子52aが容器B内の農作物A上面に押圧され、その吸着子52aで吸着保持した農作物Aが載置板31,31に載置される高さに垂直降下する。また、容器載置台23上方及び載置板31,31上方に移動するとき、容器B自体及び容器Bに収容された農作物Aと、載置板31,31に載置された農作物Aとに対して当接回避される高さに垂直上昇する。
【0026】
且つ、移載ユニット52の吸着子52aは、容器Bに収容された1列分の農作物Aと略対向して上下動可能に複数垂設(例えば6個)され、容器B内の農作物A上面に密着したとき、負圧発生装置が発生する負圧で農作物Aを吸着保持し、農作物Aを載置板31,31に移載したとき吸着解除される。
【0027】
且つ、吸着子52a…は、容器Bに収容された農作物Aの配列状態(例えば図14に示す升目状及び千鳥状等)に応じて拡縮され、容器Bに収容された1列分(例えば6個)の農作物A…上面に対して押し付けられる近接状態と、搬送コンベア41上の移載区間bに搬送されるトレイC…に対して農作物A…が個々に載置される離間状態とに、例えばエアーシリンダやソレノイド、ネジ軸等の拡縮装置52b及びパンタグラフ式のリンク機構52cを介して拡縮動作する。
【0028】
前述の第2乗換え装置60は、図12にも示すように、可動枠61を、移載残り処理装置30の載置板31,31上方及びトレイ搬送装置40の搬送コンベア41上方に水平移動可能に架設し、移載ユニット62を、可動枠61下面に対して上下動可能に取り付けている。且つ、可動枠61に連結したループ状の無端帯63を減速機付きモータ(図示省略)で正逆回転して、移載ユニット62を、載置板31,31上方及び搬送コンベア41上方に往復移動する。
【0029】
且つ、移載ユニット62は、可動枠61上部に立設した昇降シリンダ64を昇降動作及びネジ軸65を減速機付きモータ66及びギャ66a,66bで正逆回転して、後述する吸着子62aが載置板31,31に載置された農作物A上面に押圧され、その吸着子62aで吸着保持した農作物AがトレイCに載置される高さに垂直降下する。また、載置板31,31上方及び搬送コンベア41上方に移動するとき、後述する項目計測装置70の撮像カメラ71及び照光装置72に対して接触回避される距離を保ちながら水平及び上下に移動する。
【0030】
且つ、移載ユニット62の吸着子62a…は、載置板31,31上に載置される農作物A…と略対向及び搬送コンベア41上の移載区間bに搬送されたトレイC…に対して農作物Aが1個ずつ載置される間隔に隔てて上下動可能に複数垂設(例えば12個)され、載置板31,31に載置された農作物A上面に密着したとき、負圧発生装置が発生する負圧で農作物Aを吸着保持し、農作物AをトレイCに移載したとき吸着解除される。
【0031】
且つ、吸着子62aは、例えばモータやエアーシリンダ、ソレノイド等の回転装置62bでギャ62c,62e及びラック62dを介して水平回転(例えば略270度回転)する。また、吸着子62aの回転角度を、例えば略270度以上及び以下の角度に変更してもよい。
【0032】
なお、前述の吸着子52a,62aは、例えば吸気ブロワや真空ポンプ等の負圧発生装置(図示省略)に接続され、吸着子52a,62a外周部に取り付けた平面から見て略環状の規制枠57,67は、農作物Aが吸着保持された吸着子52a,62aを略垂直姿勢に向き規制して、横揺れを防止する。
【0033】
また、農作物Aの配列数に応じて吸着子52a,62aの垂設数や配列数を変更してもよく、例えば農作物Aを1個ずつ移載するか、複数列(例えば前後2列)の農作物A…をトレイC…に対して一括移載することもでき、5個の農作物Aを移載する場合、何れか一つの吸着子52a,62aを退避又は休止する。
【0034】
前述の項目計測装置70は、農作物A下面及び側面全周の所定項目を、移載残り処理装置30上方からトレイ搬送装置40上方に移動する途中で計測する第1計測装置70aと、農作物A上面及び内部の所定項目を搬送途中で計測する第2計測装置70bと、第1計測装置70a及び第2計測装置70bで計測した計測情報に基づいて、農作物A全体の所定項目を個々に評価及び判定する判定制御装置77とで構成される。
【0035】
上述の第1計測装置70aは、図9、図10にも示すように、上述の吸着子62a…が吸着保持した農作物A外面を撮像する撮像カメラ71を、吸着子62a…が吸着保持した農作物A…と略対向する間隔に隔てて、載置板31,31及び搬送コンベア41の略中間部に配設した可動枠73の中央部に取り付け、農作物A外面に対して所定項目を検出するのに適した光を照射する照光装置72を、撮像カメラ71の撮像範囲に移動される農作物A外面と対向して可動枠73の両端部に取り付け、可動枠73を、載置板31,31及び搬送コンベア41の略中間部下方に軸架した支軸74に取り付けている。
【0036】
且つ、支軸74を、例えばエアーシリンダ、ソレノイド、モータ等の回転装置75で上下回転(例えば略90度回転)して、撮像カメラ71を、吸着子62aが吸着保持した農作物A下面を撮像する略上向き状態の下面計測姿勢及びその農作物A側面を撮像する略横向き状態の側面計測姿勢に回動する。
【0037】
前述の第2計測装置70bは、トレイCに載置された農作物Aの重量を計測する重量計測装置(図示省略)及び農作物A上面を撮像する撮像カメラ(図示省略)と、農作物A内部を透過した透過光を撮像する撮像カメラ(図示省略)とを搬送路上下に配設している。なお、農作物Aの重量を計測及び農作物Aの上面を撮像、農作物A内部の所定項目を計測する方法は、既に公知の計測方法で構成されるので、その詳細な説明を省略する。また、撮像カメラの代わりに、例えばビデオカメラやディジタルカメラ等の光学的計測手段を用いてもよい。
【0038】
且つ、画像処理装置76は、第1計測装置70a及び第2計測装置70bから出力される計測情報を、農作物Aの所定項目を評価及び判定するのに適した情報形態に変換処理(例えば2値化処理)して、判定制御装置77に出力する。
【0039】
且つ、判定制御装置77(例えばパーソナルコンピューターやCPU、ROM、RAMを備えた装置等)は、第1計測装置70a及び第2計測装置70bから出力される計測情報と、予め記憶した基準情報とを比較及び演算して、農作物A全体の所定項目(例えば色相や損傷、成熟度、大きさ、形状、高さ、幅、体積、偏平度、腐り具合、浮き皮具合、規格外等の等階級、糖酸度)を個々に総合判定し、その判定情報を、RAMに対して計測順に記録及び随時更新する。
【0040】
且つ、例えば送気用ブロワやコンプレッサー等のエアー供給源に接続された吐出ノズル79を、撮像カメラ71のレンズ面と対向して可動枠73に取り付け、を撮像カメラ71のレンズ面に付着する異物(例えば農作物の表皮や油分、汁又は紙屑、塵埃、ゴミ等)を、吐出ノズル79から吐出される気体(例えばエアーやガス、揮発性液体等)で除去する。
【0041】
一方、図15は、被測定物計測装置10の制御回路ブロック図を示し、判定制御装置77(例えばパーソナルコンピューター)に内蔵されたCPUは、ROM(又はPROM)に格納されたプログラムに沿って、容器搬送装置20と、移載残り処理装置30と、トレイ搬送装置40と、第1乗換え装置50と、第2乗換え装置60と、項目計測装置70と、情報通信装置78の駆動及び停止を制御し、RAMには、所定の判定基準に基づいて判定された仕分け情報及び不適合情報を計測順又は番地順に記録する。
【0042】
上述のRAMには、項目計測装置70から出力される画像情報及び重量情報と、予め設定した吸着子62a…毎の識別情報及び搬送コンベア41上の移載区間bに搬送されるトレイC…毎の識別情報と対応させて記憶する。且つ、撮像カメラ71から出力される画像情報に基づいて判定した判定結果を、後述する情報通信装置78で読取ったトレイCの識別情報(又は固有情報)と対応させて記憶する。
【0043】
且つ、搬送コンベア41下部に配設した情報通信装置78は、トレイ搬送装置40が搬送するトレイCの記録媒体Caに対峙され、上述の判定制御装置77による判定結果(仕分け情報)を記録媒体Caに対して読取り可能及び書込み可能に記録する。また、上述の記録媒体Caの代わりに、例えばトレイCに付設したバーコード情報を読取るか、判定と対応する仕分け区間にトレイCが搬送されるまでのタイムラグを計時する等してもよい。
【0044】
図示実施例は上記の如く構成するものにして、以下、被測定物計測装置10により農作物A全体の所定項目を計測する方法を説明する。
【0045】
先ず、図1乃至図5に示すように、容器搬送装置20を駆動して、農作物A…が収容された容器B,Bを、搬送コンベア21上の供給区間aに搬送した後、移載装置22のプッシャー22aで搬送方向と略直交する方向に一括して移動させ、容器載置台23,23に移載及び一対の支持板23bで保持する。且つ、プッシャー22aを初期位置に復帰した後、次の容器B,Bを搬送コンベア21上の供給区間aに搬送する。一方、トレイ搬送装置40を駆動して、搬送コンベア41に載置された未載置のトレイC…を移載区間bに搬送する。
【0046】
次に、容器B,Bに収容された1列目の農作物A…を、図2、図11にも示すように、第1乗換え装置50を構成する移載ユニット52の吸着子52a…で吸着保持して持ち上げ、移載区間bに搬送されるトレイC…に対して個々に載置される間隔に離間しながら、容器載置台23上方から載置板31,31上方に移動して、移載残り処理装置30の載置板31,31に移載する。移載完了後、移載ユニット52を容器載置台23上方に復帰移動する。
【0047】
且つ、載置板31,31上の農作物A…を、第2乗換え装置60を構成する移載ユニット62の吸着子62a…で吸着保持して持ち上げ、搬送コンベア41上の移載区間bに搬送したトレイC…上方に移動する。上述と同様にして、移載ユニット52,62を交互に往復移動させ、容器Bに収容された2列目〜4列目の農作物A…を、移載残り処理装置30の載置板31,31に1列ずつ乗換える作業と、載置板31,31に載置される農作物A…を、移載区間bに搬送されるトレイC…に1列ずつ乗換える作業とを継続して行う。
【0048】
且つ、容器Bに収容された最終列の農作物A…を吸着子52a…で吸着保持して持ち上げたとき、支持板23b,23bによる支持を解除し、容器載置台23,23を降下して、全農作物A…が取り除かれた容器B,Bを回収コンベア24に移載して回収工程に搬送する。且つ、容器載置台23及び一対の支持板23bを初期位置に復帰した後、搬送コンベア21上の供給区間aに待機する次の容器B,Bを移載装置22で水平移動させ、容器載置台23,23に移載及び一対の支持板23bで保持する。
【0049】
一方、吸着子62a…で吸着保持した農作物A…を、載置板31,31上方から搬送コンベア41上方に移動するとき、図9にも示すように、農作物A下面を、項目計測装置70を構成する第1計測装置70aの撮像カメラ71で略下方から撮像する。且つ、農作物Aを、搬送コンベア41上の移載区間bに搬送されたトレイC上方に移動したとき、図10にも示すように、撮像カメラ71を、農作物A側面と対向する向きに回転させ、農作物Aを略270度水平回転して、農作物Aの側面全周(例えば前後及び左右の4面)を撮像する。且つ、農作物A上面及び側面全周の画像情報を、吸着子62a及びトレイCの識別情報と対応させて判定制御装置77に出力及び記憶する。
【0050】
次に、図2、図12にも示すように、吸着子62a…で吸着保持した農作物A…を、搬送コンベア41上のトレイC…に一括移載した後、図6乃至図8にも示すように、農作物Aが載置されたトレイC…及び未載置のトレイCを、移載装置44のプッシャー42aで搬送方向と略直交する方向に水平移動して搬送コンベア43に一括移載し、第2計測装置70bの計測領域内に搬送する。且つ、プッシャー42aを初期位置に復帰した後、移載区間b直前に待機する未載置のトレイC…を、搬送コンベア41上の移載区間b内に搬送して、第2乗換え装置60による乗換え作業を継続して行う。
【0051】
次に、搬送コンベア43が搬送するトレイCに載置された農作物Aの上面及び内部、重量等の所定項目を第2計測装置70bで計測し、その計測情報を、情報通信装置78で読取ったトレイCの識別情報と対応させて判定制御装置77に出力及び記憶する。
【0052】
一方、第1計測装置70a及び第2計測装置70bから出力される計測情報に基づいて、農作物A全体の所定項目を判定制御装置77で個々に総合判定し、情報通信装置78をトレイCの記録媒体Caに対峙して、判定制御装置77による判定結果(仕分け情報)を判定制御装置77及び記録媒体Caに記録する。
【0053】
且つ、搬送コンベア43が搬送する農作物Aが載置されたトレイCを、判定制御装置77及びトレイCの記録媒体Caに記録された仕分け情報に基づいて項目別に仕分け処理し、農作物Aを機械的作業及び人為的作業で箱詰め処理する。一方、仕分け工程から回帰搬送される農作物Aが取り除かれたトレイCを搬送コンベア41に供給する。以下同様にして、農作物Aを容器BからトレイCに移載する作業と、農作物A全体の所定項目を計測する作業とを継続して行う。
【0054】
以上のように、所定数の農作物Aが収容された容器B,Bと、農作物Aが載置されたトレイC…とを搬送方向と略直交する方向に移動して容器載置台23及び搬送コンベア43にそれぞれ供給するので、容器B,B及びトレイC…を搬送方向に移動及び供給するよりも移動距離が短くて済み、容器B,B及びトレイC…を供給するときに要する動作時間を短縮することができる。且つ、容器B,B及びトレイC…を搬送方向に整列したまま一括して移動及び供給するので、農作物A…を乗換える作業及び供給する作業が能率よく行え、物品供給作業及び乗換え作業の能率アップを図ることができる。
【図面の簡単な説明】
【図1】 被測定物計測装置の全体構成を示す平面図。
【図2】 被測定物計測装置による農作物の計測方法を示す側面図。
【図3】 農作物及び容器、トレイの搬送経路を示す平面図。
【図4】 農作物が収容された容器の移載前の状態を示す側面図。
【図5】 農作物が収容された容器の移載動作を示す平面図。
【図6】 農作物が載置されたトレイの移載前の状態を示す側面図。
【図7】 農作物が載置されたトレイの移載後の状態を示す側面図。
【図8】 農作物が載置されたトレイの移載動作を示す平面図。
【図9】 項目計測装置による農作物下面の計測動作を示す側面図。
【図10】 項目計測装置による農作物側面の計測動作を示す側面図。
【図11】 第1乗換え装置による農作物の拡縮動作を示す正面図。
【図12】 第2乗換え装置による農作物の移載動作を示す正面図。
【図13】 農作物が整列及び収容された容器を示す斜視図。
【図14】 農作物をイの升目状及びロの千鳥状に収容した例を示す平面図。
【図15】 被測定物計測装置の制御回路ブロック図。
【符号の説明】
A…農作物
B…容器
C…トレイ
10…被測定物計測装置
20…容器搬送装置
21…搬送コンベア
22,42…移載装置
24…回収コンベア
30…移載残り処理装置
40…トレイ搬送装置
41,43…搬送コンベア
50…第1乗換え装置
60…第2乗換え装置
[0001]
BACKGROUND OF THE INVENTION
This invention measures predetermined items of articles such as crops (including fruit and vegetables) such as mandarin oranges, apples, tomatoes, strawberries, peppers, eggplants, carrots, strawberries, green onions, fishery products, ball balls, foods, parts, etc. The present invention relates to an article supply apparatus provided in an apparatus for performing the above.
[0002]
[Prior art]
Conventionally, as an apparatus for transferring crops in the above-described example, for example, an upstream conveyor apparatus is configured to rotate and move each adsorption element of a transfer apparatus disposed between an upstream conveyor apparatus and a downstream conveyor apparatus in the horizontal direction. The agricultural product sorting apparatus of Patent Document 1 that holds and holds the farm products on the tray to be transported one by one with an adsorber, and transfers the sucked and held crops one by one to the tray that the downstream conveyor device transports. is there.
[0003]
[Patent Document 1]
Japanese Unexamined Patent Publication No. 2000-140770.
[0004]
[Problems to be solved by the invention]
However, since the above-described sorting apparatus transfers the crops one by one from the tray conveyed by the upstream conveyor device to the tray conveyed by the downstream conveyor device, it takes time and time to transfer a large number of crops. Not only is this time consuming, it is difficult to match the adsorption timing of the crops and adsorbents with the transfer timing of the crops and trays, and the transfer operation cannot be performed at high speed. In addition, when a plurality of agricultural products are collectively transferred to a plurality of trays conveyed by the downstream conveyor device, the conveyance distance corresponding to the movement distance substantially equivalent to the length in which the plurality of trays are arranged in the conveyance direction and the movement distance thereof are used. Since time is required, all the trays on which the crops are placed are carried out of the transfer section of the transfer device, or a plurality of trays on which the crops are placed are transferred into the transfer section of the transfer device. There is a problem that time loss that occurs sometimes is large and work efficiency is poor.
[0005]
In view of the above problems, the present invention moves a container in which a plurality of articles are contained and a plurality of placement sections on which the articles are placed in a direction substantially perpendicular to the transport direction to supply the container and the placement section. It is an object of the present invention to provide an article supply apparatus capable of shortening the operation time required for supplying the articles and improving the efficiency of the article supply work and the transfer work.
[0006]
[Means for Solving the Problems]
The present invention conveys a container carrying means for carrying a container containing a plurality of articles, a container placing means for placing a container containing the articles, and a placement section on which the articles are placed. Placed on the container placement means, the placement portion conveyance means composed of the first placement portion conveyance means and the second placement portion conveyance means provided side by side with the first placement portion conveyance means An article transfer means for transferring an article to a plurality of placement parts conveyed by the placement part conveyance means from the container, and the container placement from the container conveyance means by moving the container in a direction substantially orthogonal to the conveyance direction. A container supply means for supplying to the means; a container collection means for removing the container from which the article has been removed from the container placement means; and a side part of the first placement section transport means; Placement unit supply having a pusher that abuts against the side surface of the placement unit and moves back and forth A stage on which the article is placed and horizontally moved in a direction substantially perpendicular to the transport direction by the pusher of the above-described placement part supply means, and the second placement from the first placement part transport means It is an article supply apparatus which supplies to a part conveyance means .
[0007]
The above-mentioned articles are composed of crops (including fruit and vegetables) such as mandarin oranges, apples, tomatoes, strawberries, pears, peaches, peppers, eggplants, carrots, strawberries, green onions, seafood, ball balls, foods, parts, etc. Is done. The container is constituted by a container, a cardboard box, or the like having a strength necessary for transporting and transporting a plurality of agricultural products, for example. In addition, the container transport means includes, for example, a container transport device that transports a container in which a plurality of crops are stored, a conveyor that directly transports the crops, and the like. In addition, the container placing means includes, for example, a container placing table on which a container is placed, a pair of support plates, and a conveyor.
[0008]
Further, the placement unit is configured by, for example, a free tray, a tray, a pan, or the like on which crops are individually placed. In addition, the container transport means, the placement section transport means, the first placement section transport means, and the second placement section transport means are, for example, a tray transport device that transports trays, a conveyor that transports trays, pans, and the like, It is comprised by the conveyor etc. which convey, for example, can be comprised by a roller conveyor, a belt conveyor, a chain conveyor etc. Further, the article transfer means, for example, the tray transfer device transfers the first transfer device that transfers the agricultural product stored in the container to the mounting plate of the transfer remaining processing device and the agricultural product mounted on the mounting plate. A second transfer device that transfers to a tray is used. In addition, the container supply means includes, for example, a transfer device and a pusher, an arm, a hook, and the like for transferring a container in which the crop is stored, and the placement unit supply means includes, for example, a plurality of trays on which the crop is placed. It can be composed of a transfer device and a pusher, arm, hook, etc. for transfer. The article supply device includes, for example, a container transfer device, a tray transfer device, a transfer remaining processing device, a first transfer device, a second transfer device, and the like.
[0009]
That is, the container or the plurality of containers transported by the container transporting unit is moved in a direction substantially perpendicular to the transporting direction by the container supply unit, and is supplied and transferred from the container transporting unit to the container mounting unit. The contained article in a container, after the first loading portion conveying means of the bearing member conveying means from the placed container is transfer an article transfer means with respect to mounting portion for transporting the container mounting means, the article Is horizontally moved in a direction substantially orthogonal to the transport direction by the pusher of the mounting section supply means, and is supplied from the first mounting section transport means to the second mounting section transport means. The placement part on which the article is placed is transported and supplied to the next process (for example, an item measurement process or a sorting process) by the second placement part transporting means . The container from which all articles have been removed is removed from the container placing means by the container collecting means and supplied to the collecting step.
[0010]
As an embodiment, the container supply means is a container transfer means (for example, a transfer device or the like) that transfers a plurality of containers conveyed by the container transfer means to the container placement means while being aligned in the transfer direction. ) Ru can be configured in. In addition, the above-described placement unit supply means is moved collectively from the first placement unit transport unit to the second placement unit transport unit while the plurality of placement units on which the article is placed are aligned in the transport direction. It can be configured by mounting unit transfer means (for example, a transfer device) to be mounted.
[0011]
[Action and effect]
According to this invention, since the container in which the article is stored and the placement portion on which the article is placed are moved and supplied in a direction substantially perpendicular to the transport direction, the container and the placement portion are moved in the transport direction. In addition, the movement distance is short, and the operation time required when supplying the container and the placement unit can be shortened. In addition, since a plurality of containers and placement units are moved and supplied in a batch while being aligned in the transport direction, the work of transferring and supplying a plurality of articles can be performed efficiently, and the efficiency of the article supply work and the transfer work is improved. Can be achieved.
[0012]
【Example】
An embodiment of the present invention will be described below in detail with reference to the drawings.
The drawings show an object measuring device for measuring predetermined items of an entire crop that is an example of an article. In FIGS. 1 and 2, the object measuring device 10 includes a predetermined number (for example, 24). A container transport device 20 that transports the container B in which the crops A are accommodated to the supply section a set on the transport path, and a transfer remaining processing device 30 that temporarily places the crop A ... taken out from the container B; A tray transport device 40 that transports a number of trays C that substantially correspond to the crops A to the transfer section b set on the transport path, and a predetermined number (for example, one row = 6) stored in the container B. The first transfer device 50 for transferring the remaining crops A to the transfer remaining processing device 30 and the crops A placed on the transfer remaining processing device 30 to the tray C transferred to the transfer section b. The second transfer device 60 and the predetermined items of the entire crop A And it determines and an item measuring device 70.
[0013]
As shown in FIG. 13, the above-described container B includes a buffer member Ba having flexibility, and a recess Bb in which various sizes of crops A are individually stored and held. They are formed at a predetermined interval with respect to the upper surface (for example, 24) and are arranged in a grid pattern as shown in FIG. Moreover, you may arrange | position the recessed part Bb in the zigzag form shown to (b).
[0014]
As shown in FIGS. 3 to 5, the container transporting device 20 includes a transport conveyor 21 that transports the containers B containing the crops A to the supply section a set on the transport path, and the crops A. The container mounting tables 23 and 23 for individually mounting the containers B accommodated therein are also provided, and the containers B and B transported to the supply section a are transferred from the transport conveyor 21 to the container mounting tables 23 and 23. The loading device 22 and the container B from which the crops A ... have been removed are transported to the recovery process, and the container B from which the crops A are left are transferred to an unmounted tray C that is transported by a transport conveyor 43 described later. The collection conveyor 24 to be transported to the replenishment process is disposed at the lower part of the transport path, and the transfer residue on which one row (for example, twelve) of crops A to be transferred by the first transfer device 50 described later is temporarily mounted. The processing apparatus 30 is placed on the side of the container mounting table 23. It is disposed.
[0015]
In addition, the transfer device 22 has a standby position where the pusher 22a protruding on the conveyor 21 is abutted against the side surface of the container B conveyed to the supply section a, and the container B is placed on the container mounting table 23. For example, the container B is rotated to a transfer position to be transferred by a rotation device 22b such as an air cylinder or a solenoid, and the container B is horizontally moved in a direction (width direction) substantially orthogonal to the transfer direction of the transfer conveyor 21. Then, it is transferred to the container mounting table 23.
[0016]
In addition, the container mounting table 23 is, for example, an air cylinder or the like at an elevated position that is substantially horizontal with the conveying surface of the upper conveyor 21 and a lowered position that is lowered below the conveying surface of the lower collecting conveyor 24. It moves up and down by a lifting device 23a such as a chain mechanism. In addition, the pair of support plates 23b arranged to face the front and rear end portions of the container B placed on the container mounting table 23 are a closed position where the front and rear end portions of the container B are supported substantially horizontally, and the support positions thereof. For example, an advancing / retreating device 23c such as an air cylinder or a solenoid moves back and forth to the open position where is released.
[0017]
The transfer residual processing device 30 described above has a pair of mounting plates 31 on which the crop A for one row held by the first transfer device 50 described later is mounted on the side of the container mounting table 23 described above. In close proximity, it is disposed at a substantially intermediate portion between the container transport device 20 and the tray transport device 40, and is installed at a height that is substantially horizontal to the container B mounted on the container mounting table 23 described above. In addition, the mounting plates 31, 31 have an opening / closing device 32 such as an air cylinder, a solenoid, or a motor at a closed angle at which the crop A is mounted and an open angle at which the crop A is discharged substantially downward. Rotate in conjunction with.
[0018]
In addition, when one or two crops A are left behind on the mounting plates 31 and 31 due to the adsorbing element 62a being missed or dropped from the adsorbing member 62a, the mounting plates 31 and 31 A receiving plate 33 for receiving the released crop A is disposed at the lower portion on the discharge side of the mounting plates 31, 31, and the unmounted tray C on which the transfer mistaken crop A is transported by a transport conveyor 43 described later. A return conveyor 34 that is transported to the replenishment process is transferred to the lower part of the receiving plate 33 on the discharge side.
[0019]
And the receiving plate 33 is between the receiving angle which receives the crop A discharged | emitted from the mounting plates 31 and 31, and the discharge | emission angle which the agricultural product A discharge | releases substantially diagonally downward toward the return conveyor 34, for example, It rotates up and down at a speed slower than the falling speed of the crop A by a rotating means having a braking function such as an oil damper or a speed reducer.
[0020]
As shown in FIGS. 6, 7, and 8, the tray transfer device 40 described above is a transfer in which a free tray C on which a crop A to be transferred by a second transfer device 60 described later is placed is set on the transfer path. A transport conveyor 41 for transporting to the section b and a transport conveyor 43 for transporting the tray C on which the crop A is placed to the next step (for example, a sorting step) are provided, and the tray on which the crop A has been placed and not placed A transfer device 42 for transferring C ... from the transfer conveyor 41 to the transfer conveyor 43 is disposed on the side of the transfer path. Further, the tray C from which the crop A that has been returned and transported from the sorting step (not shown) is removed substantially corresponds to the transfer operation of the transfer device 42 and the transfer operation of the second transfer device 60. Returned to the top.
[0021]
In addition, in the transfer section b on the transport conveyor 41, a necessary number of trays C for mounting the crop B left on the containers B and the mounting plates 31, 31, that is, a transfer unit 62 described later. The adsorbents 62a are supplied in excess of a predetermined number (for example, 1 and 2) more than the number of adsorption (for example, 12) of the crops A that are adsorbed and held.
[0022]
In addition, the stoppers 44 and 45 disposed between the conveyors 41 and 43 and the stoppers 46 and 47 disposed before and after the transfer section b are used to convey the tray C on which the crop A is placed from the conveyor 41 to the conveyor. When the tray C that has been transferred and not mounted on the transport belt 43 is transported to the transfer section b on the transport conveyor 41, substantially corresponding to the transfer operation of the transfer device 42 and the transfer operation of the second transfer device 60, for example, It moves in and out by advancing and retracting means such as an air cylinder and solenoid.
[0023]
In addition, the transfer device 42 has a size in which the pusher 42a disposed on the side of the transfer conveyor 41 is brought into contact with a predetermined number (for example, 14) of trays C ... transferred to the transfer section b. And a transfer position where all the trays C are collectively transferred to the transport conveyor 43, for example, an air cylinder, a solenoid, or the like. Are moved back and forth by the advancing / retreating device 42 b , and all trays C... Are horizontally moved in the direction (width direction) substantially orthogonal to the conveying direction of the conveying conveyors 41, 43 and are collectively transferred to the conveying conveyor 43.
[0024]
As shown in FIGS. 2 and 11, the first transfer device 50 described above moves the movable frame 51 above the container mounting table 23 of the container transport device 20 and above the mounting plates 31 and 31 of the transfer remaining processing device 30. A pair of transfer units 52 are attached to the lower surface of the movable frame 51 so as to be movable up and down in correspondence with the containers B and B conveyed to the supply section a. Further, a loop-shaped endless belt 53 connected to the movable frame 51 is rotated forward and backward by a motor with a speed reducer (not shown), so that the transfer unit 52 is moved above the container mounting table 23 and the pair of mounting plates 31. Move back and forth.
[0025]
In addition, the transfer unit 52 moves the elevating cylinder 54 erected on the upper part of the movable frame 51 up and down and rotates the screw shaft 55 forward and backward with a motor 56 with a speed reducer 56 and gears 56a and 56b. The crop A pressed by the upper surface of the crop A in the container B and adsorbed and held by the adsorber 52a is vertically lowered to the height at which the crop A is placed on the placement plates 31 and 31. In addition, when moving above the container mounting table 23 and above the mounting plates 31 and 31, the container B itself and the crop A stored in the container B and the crop A mounted on the mounting plates 31 and 31 Ascends vertically to avoid contact.
[0026]
In addition, a plurality of adsorbents 52a of the transfer unit 52 are vertically suspended (for example, six) so as to be vertically movable so as to substantially face the row of the crops A accommodated in the container B. When the agricultural product A is adsorbed and held by the negative pressure generated by the negative pressure generator, and the agricultural product A is transferred to the placement plates 31 and 31, the adsorption is released.
[0027]
In addition, the adsorbents 52a are expanded / contracted according to the arrangement state of the crops A accommodated in the container B (for example, the checkered pattern and the staggered pattern shown in FIG. ) Agricultural products A... In a proximity state pressed against the upper surface, and a separated state in which the crops A are individually placed on the tray C transported to the transfer section b on the conveyor 41. For example, the expansion / contraction operation is performed via an expansion / contraction device 52b such as an air cylinder, a solenoid, or a screw shaft, and a pantograph type link mechanism 52c.
[0028]
As shown in FIG. 12, the second transfer device 60 described above can move the movable frame 61 horizontally above the placement plates 31 and 31 of the transfer remaining processing device 30 and above the transport conveyor 41 of the tray transport device 40. The transfer unit 62 is attached to the lower surface of the movable frame 61 so as to be movable up and down. In addition, a loop-shaped endless belt 63 connected to the movable frame 61 is rotated forward and backward by a motor with a reduction gear (not shown), and the transfer unit 62 is reciprocated above the mounting plates 31 and 31 and above the transport conveyor 41. Moving.
[0029]
In addition, the transfer unit 62 moves up and down a lifting cylinder 64 standing on the upper portion of the movable frame 61 and rotates a screw shaft 65 forward and backward by a motor 66 with a speed reducer and gears 66a and 66b. The crop A that is pressed onto the top surface of the crop A placed on the placement plates 31 and 31 and sucked and held by the adsorbent 62 a vertically descends to the height at which the crop A is placed on the tray C. Further, when moving above the placement plates 31 and 31 and above the transport conveyor 41, it moves horizontally and vertically while maintaining a distance that avoids contact with the imaging camera 71 and the illumination device 72 of the item measuring device 70 described later. .
[0030]
Further, the adsorbers 62a of the transfer unit 62 are substantially opposite to the crops A placed on the placement plates 31 and 31 and the trays C conveyed to the transfer section b on the conveyor 41. When a plurality of vertical crops A are mounted vertically (for example, twelve) and spaced closely to the upper surface of the crop A mounted on the mounting plates 31, 31, a negative pressure is applied. When the crop A is adsorbed and held by the negative pressure generated by the generator and the crop A is transferred to the tray C, the adsorption is released.
[0031]
The adsorber 62a is rotated horizontally (for example, approximately 270 degrees) through the gears 62c and 62e and the rack 62d by a rotating device 62b such as a motor, an air cylinder, or a solenoid. Further, the rotation angle of the adsorber 62a may be changed to, for example, an angle of about 270 degrees or more and below.
[0032]
The aforementioned adsorbers 52a and 62a are connected to a negative pressure generator (not shown) such as an intake blower or a vacuum pump, for example, and are substantially annular restriction frames as viewed from the plane attached to the outer peripheral portions of the adsorbers 52a and 62a. 57 and 67 regulate the adsorbents 52a and 62a on which the crop A is adsorbed and held in a substantially vertical posture to prevent rolling.
[0033]
The number of adsorbents 52a and 62a may be changed depending on the number of arrangements of the crops A. For example, the crops A may be transferred one by one or in a plurality of rows (for example, two rows before and after). It is also possible to transfer the crops A to the trays C at a time. When transferring five crops A, any one of the adsorbents 52a and 62a is retracted or suspended.
[0034]
The item measuring device 70 described above includes a first measuring device 70a for measuring predetermined items on the lower surface of the crop A and the entire circumference of the side surface while moving from the upper portion of the transfer remaining processing device 30 to the upper portion of the tray transport device 40, and the upper surface of the crop A. And the second measuring device 70b that measures the predetermined items in the middle of the conveyance, and the measurement information measured by the first measuring device 70a and the second measuring device 70b, the predetermined items of the entire crop A are individually evaluated and determined. It is comprised with the determination control apparatus 77 to perform.
[0035]
As shown in FIGS. 9 and 10, the first measuring device 70 a described above has an imaging camera 71 that images the outer surface of the crop A that is adsorbed and held by the adsorbers 62 a. A is attached to the central portion of the movable frame 73 disposed at a substantially intermediate portion of the mounting plates 31 and 31 and the transport conveyor 41 with an interval substantially facing A ... to detect predetermined items with respect to the outer surface of the crop A. The illumination device 72 for irradiating light suitable for the above is attached to both ends of the movable frame 73 so as to face the outer surface of the crop A moved to the imaging range of the imaging camera 71, and the movable frame 73 is mounted on the mounting plates 31, 31 and It is attached to a support shaft 74 that is pivoted substantially below the intermediate portion of the conveyor 41.
[0036]
Further, the support shaft 74 is rotated up and down (for example, approximately 90 degrees) by a rotating device 75 such as an air cylinder, a solenoid, or a motor, and the imaging camera 71 images the lower surface of the crop A that is adsorbed and held by the adsorber 62a. It rotates to the lower surface measurement posture in the substantially upward state and the side surface measurement posture in the substantially horizontal state in which the crop A side surface is imaged.
[0037]
The second measuring device 70b described above passes through a weight measuring device (not shown) that measures the weight of the crop A placed on the tray C, an imaging camera (not shown) that images the top surface of the crop A, and the inside of the crop A. An imaging camera (not shown) that images the transmitted light is arranged above and below the conveyance path. In addition, since the method of measuring the weight of the crop A, imaging the upper surface of the crop A, and measuring a predetermined item inside the crop A is configured by a known measurement method, detailed description thereof will be omitted. Further, instead of the imaging camera, optical measuring means such as a video camera or a digital camera may be used.
[0038]
The image processing device 76 converts the measurement information output from the first measurement device 70a and the second measurement device 70b into an information form suitable for evaluating and determining a predetermined item of the crop A (for example, binary). And output to the determination control device 77.
[0039]
In addition, the determination control device 77 (for example, a device including a personal computer, a CPU, a ROM, and a RAM) receives measurement information output from the first measurement device 70a and the second measurement device 70b and reference information stored in advance. Comparing and calculating, a predetermined item of the entire crop A (for example, hue, damage, maturity, size, shape, height, width, volume, flatness, degree of decay, condition of floating skin, non-standard class, etc. The sugar acidity) is comprehensively determined individually, and the determination information is recorded in the RAM in the order of measurement and updated as needed.
[0040]
In addition, for example, a discharge nozzle 79 connected to an air supply source such as an air supply blower or a compressor is attached to the movable frame 73 so as to face the lens surface of the imaging camera 71, and a foreign matter attached to the lens surface of the imaging camera 71 (For example, crop skin and oil, juice or paper waste, dust, dust, etc.) are removed with a gas (for example, air, gas, volatile liquid, etc.) discharged from the discharge nozzle 79.
[0041]
On the other hand, FIG. 15 shows a control circuit block diagram of the device under test measuring apparatus 10, and the CPU built in the determination control device 77 (for example, a personal computer) follows a program stored in a ROM (or PROM), Controls driving and stopping of the container transport device 20, the transfer remaining processing device 30, the tray transport device 40, the first transfer device 50, the second transfer device 60, the item measurement device 70, and the information communication device 78. In the RAM, the sorting information and the nonconformity information determined based on a predetermined determination criterion are recorded in the order of measurement or address.
[0042]
In the above-described RAM, image information and weight information output from the item measuring device 70, identification information for each adsorber 62a that is set in advance, and each tray C that is transported to the transfer section b on the transport conveyor 41 are stored. Is stored in correspondence with the identification information. The determination result determined based on the image information output from the imaging camera 71 is stored in association with the identification information (or unique information) of the tray C read by the information communication device 78 described later.
[0043]
The information communication device 78 disposed below the conveyor 41 is opposed to the recording medium Ca of the tray C conveyed by the tray conveying device 40, and the determination result (sorting information) by the above-described determination control device 77 is recorded on the recording medium Ca. To be readable and writable. Further, instead of the recording medium Ca described above, for example, barcode information attached to the tray C may be read, or a time lag until the tray C is conveyed to the sorting section corresponding to the determination may be measured.
[0044]
The illustrated embodiment is configured as described above, and a method for measuring predetermined items of the entire crop A by the measured object measuring apparatus 10 will be described below.
[0045]
First, as shown in FIGS. 1 to 5, after the container transport device 20 is driven to transport the containers B and B containing the crops A to the supply section a on the transport conveyor 21, the transfer device The two pushers 22a are collectively moved in a direction substantially perpendicular to the conveying direction, transferred to the container mounting tables 23 and 23, and held by a pair of support plates 23b. And after returning the pusher 22a to the initial position, the next containers B and B are conveyed to the supply section a on the conveyor 21. On the other hand, the tray transfer device 40 is driven to transfer the unmounted trays C placed on the transfer conveyor 41 to the transfer section b.
[0046]
Next, the first row of crops A contained in the containers B, B are adsorbed by the adsorbents 52a of the transfer unit 52 constituting the first transfer device 50, as shown in FIGS. The container C is moved from the upper side of the container mounting table 23 to the upper side of the mounting plates 31, 31 while being separated from the trays C... It is transferred to the mounting plates 31 of the rest processing apparatus 30. After the transfer is completed, the transfer unit 52 is returned to the upper side of the container mounting table 23.
[0047]
In addition, the crops A on the placement plates 31, 31 are sucked and held by the adsorbers 62 a of the transfer unit 62 constituting the second transfer device 60 and are transported to the transfer section b on the transport conveyor 41. Tray C ... moved upward. In the same manner as described above, the transfer units 52 and 62 are alternately reciprocated, and the second to fourth rows of crops A ... accommodated in the container B are transferred to the mounting plate 31 of the transfer remaining processing device 30. The operation of transferring one row at a time to 31 and the operation of transferring the crops A placed on the loading plates 31, 31 one by one to the trays C conveyed to the transfer section b are continuously performed. .
[0048]
And when the last row of crops A contained in the container B is attracted and held by the adsorbers 52a, the support by the support plates 23b and 23b is released, and the container mounting tables 23 and 23 are lowered, The containers B and B from which all the crops A are removed are transferred to the collection conveyor 24 and conveyed to the collection process. And after returning the container mounting base 23 and the pair of support plates 23b to the initial positions, the next containers B and B waiting in the supply section a on the transport conveyor 21 are horizontally moved by the transfer device 22, and the container mounting base 23, 23 and is held by a pair of support plates 23b.
[0049]
On the other hand, when the agricultural products A ... adsorbed and held by the adsorbers 62a ... are moved from above the placement plates 31, 31 to above the transport conveyor 41, as shown in FIG. The imaging camera 71 of the first measuring device 70a to be configured takes an image from substantially below. When the crop A is moved above the tray C transported to the transfer section b on the transport conveyor 41, the imaging camera 71 is rotated in a direction facing the side of the crop A as shown in FIG. The crop A is horizontally rotated by approximately 270 degrees, and the entire side surface of the crop A (for example, front and rear and left and right four sides) is imaged. In addition, the image information of the upper surface of the crop A and the entire circumference of the side surface is output and stored in the determination control device 77 in association with the identification information of the adsorbent 62a and the tray C.
[0050]
Next, as shown in FIGS. 2 and 12, after the crops A that are adsorbed and held by the adsorbers 62 a... Are collectively transferred to the trays C on the conveyor 41, they are also shown in FIGS. As described above, the trays C on which the crops A are placed and the unmounted trays C are horizontally moved in a direction substantially perpendicular to the transport direction by the pusher 42a of the transfer device 44 and are collectively transferred to the transport conveyor 43. Then, it is transported into the measurement area of the second measuring device 70b. In addition, after the pusher 42a is returned to the initial position, the unmounted trays C ... that are waiting immediately before the transfer section b are transported into the transfer section b on the transport conveyor 41, and are transferred by the second transfer device 60. Continue to transfer.
[0051]
Next, predetermined items such as the upper surface, the inside, and the weight of the crop A placed on the tray C transported by the transport conveyor 43 were measured by the second measuring device 70b, and the measurement information was read by the information communication device 78. The information is output and stored in the determination control device 77 in association with the identification information of the tray C.
[0052]
On the other hand, based on the measurement information output from the first measurement device 70a and the second measurement device 70b, predetermined items of the entire crop A are comprehensively determined individually by the determination control device 77, and the information communication device 78 is recorded on the tray C. The determination result (sorting information) by the determination control device 77 is recorded on the determination control device 77 and the recording medium Ca in opposition to the medium Ca.
[0053]
In addition, the tray C on which the crop A transported by the transport conveyor 43 is placed is sorted by item based on the sorting information recorded in the determination control device 77 and the recording medium Ca of the tray C, and the crop A is mechanically processed. Boxing is done by work and human work. On the other hand, the tray C from which the crop A that has been returned and transported from the sorting step is removed is supplied to the transport conveyor 41. In the same manner, the operation of transferring the crop A from the container B to the tray C and the operation of measuring predetermined items of the entire crop A are continuously performed.
[0054]
As described above, the containers B and B in which a predetermined number of crops A are accommodated and the trays C on which the crops A are placed are moved in a direction substantially orthogonal to the transport direction, so that the container mounting table 23 and the transport conveyor are moved. 43, the containers B, B, and trays C ... are moved in a shorter distance than the containers in the transport direction, and the operation time required for supplying the containers B, B, trays C ... is shortened. can do. Further, since the containers B, B and the trays C are moved and supplied in a batch while being aligned in the conveying direction, the work of transferring and supplying the crops A can be efficiently performed, and the efficiency of the article supply work and the transfer work is achieved. You can plan up.
[Brief description of the drawings]
FIG. 1 is a plan view showing the overall configuration of an object measuring apparatus.
FIG. 2 is a side view showing a method for measuring crops by an object measuring apparatus.
FIG. 3 is a plan view showing a conveyance path for agricultural products, containers, and trays.
FIG. 4 is a side view showing a state before transfer of a container in which agricultural products are stored.
FIG. 5 is a plan view showing a transfer operation of a container in which agricultural products are stored.
FIG. 6 is a side view showing a state before transfer of a tray on which agricultural products are placed.
FIG. 7 is a side view showing a state after transfer of the tray on which the crop is placed.
FIG. 8 is a plan view showing a transfer operation of a tray on which agricultural products are placed.
FIG. 9 is a side view showing a measurement operation of the bottom surface of the crop by the item measuring device.
FIG. 10 is a side view showing an operation for measuring the side of a crop by the item measuring device.
FIG. 11 is a front view showing a crop scaling operation by the first transfer device.
FIG. 12 is a front view showing a crop transfer operation by the second transfer device.
FIG. 13 is a perspective view showing a container in which crops are aligned and stored.
FIG. 14 is a plan view showing an example in which crops are accommodated in the shape of a grid and a staggered pattern of b.
FIG. 15 is a control circuit block diagram of a device under test measuring apparatus.
[Explanation of symbols]
A ... agricultural crops B ... container C ... tray 10 ... measurement object measuring device 20 ... container conveying device 21 ... conveying conveyor 22,42 ... transfer device 24 ... collection conveyor 30 ... transfer remaining processing device 40 ... tray conveying device 41, 43 ... Conveyor 50 ... First transfer device 60 ... Second transfer device

Claims (3)

複数の物品が収容された容器を搬送する容器搬送手段と、
上記物品が収容された容器を載置する容器載置手段と、
上記物品が載置される載置部を搬送する第1載置部搬送手段と、該第1載置部搬送手段に併設される第2載置部搬送手段とで構成される載置部搬送手段と、
上記容器載置手段に載置された容器から上記載置部搬送手段が搬送する複数の載置部に対して物品を乗換える物品乗換え手段と、
上記容器を搬送方向と略直交する方向に移動して上記容器搬送手段から容器載置手段に供給する容器供給手段と、
上記物品が取り除かれた容器を上記容器載置手段から取り除いて回収する容器回収手段と、
上記第1載置部搬送手段の側部に配設され、上記載置部の側面に対して当接され前後移動するプッシャーを有する載置部供給手段とを備え、
上記物品が載置された載置部を上記載置部供給手段のプッシャーにより搬送方向と略直交する方向に水平移動して上記第1載置部搬送手段から第2載置部搬送手段に供給することを特徴とする
物品供給装置。
Container transport means for transporting a container containing a plurality of articles;
Container placing means for placing a container containing the article;
Placement unit conveyance comprising a first placement unit conveyance unit that conveys a placement unit on which the article is placed, and a second placement unit conveyance unit that is provided alongside the first placement unit conveyance unit. Means,
An article transfer means for transferring an article to a plurality of placement sections transported by the placement section transport means from a container placed on the container placement means;
A container supply means for moving the container in a direction substantially perpendicular to the conveying direction and supplying the container from the container conveying means to the container mounting means;
A container collecting means for removing and collecting the container from which the article has been removed from the container placing means ;
A placement portion supply means disposed on a side portion of the first placement portion transporting means and having a pusher that is brought into contact with the side surface of the placement portion and moves back and forth;
The placement unit on which the article is placed is horizontally moved in a direction substantially perpendicular to the conveyance direction by the pusher of the placement unit supply unit, and is supplied from the first placement unit conveyance unit to the second placement unit conveyance unit. An article supply device.
上記容器供給手段を、上記容器搬送手段が搬送する複数の容器を搬送方向に整列したまま上記容器載置手段に対して一括移載する容器移載手段で構成した
請求項1記載の物品供給装置。
2. The article supply apparatus according to claim 1, wherein the container supply means comprises a container transfer means for transferring a plurality of containers conveyed by the container transfer means to the container placement means while being aligned in the transfer direction. .
上記載置部供給手段を、上記物品が載置された複数の載置部を搬送方向に整列したまま上記第1載置部搬送手段から第2載置部搬送手段に対して一括移載する載置部移載手段で構成した
請求項1記載の物品供給装置。
The placement unit supply unit is collectively transferred from the first placement unit transport unit to the second placement unit transport unit while the plurality of placement units on which the article is placed are aligned in the transport direction. The article supply apparatus according to claim 1, wherein the article supply apparatus is configured by a placement portion transfer means .
JP2002353160A 2002-12-05 2002-12-05 Article supply device Expired - Fee Related JP4190270B2 (en)

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JP5885937B2 (en) * 2011-04-27 2016-03-16 ヤンマー株式会社 Fruit selection system
CN106185310B (en) * 2016-08-25 2018-05-01 浙江海悦自动化机械股份有限公司 A kind of three working-position vertical feeding devices
JP6770908B2 (en) * 2017-02-10 2020-10-21 三菱重工機械システム株式会社 Article processing equipment
JP7070338B2 (en) * 2018-10-31 2022-05-18 株式会社ダイフク Goods transfer equipment
CN116692101B (en) * 2023-08-03 2023-10-03 常州鑫德源恒耐火板装饰材料股份有限公司 Backflow operation cladding system for refractory plate production line

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