JP4124439B2 - Transfer processing unit - Google Patents

Transfer processing unit Download PDF

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JP4124439B2
JP4124439B2 JP2002351875A JP2002351875A JP4124439B2 JP 4124439 B2 JP4124439 B2 JP 4124439B2 JP 2002351875 A JP2002351875 A JP 2002351875A JP 2002351875 A JP2002351875 A JP 2002351875A JP 4124439 B2 JP4124439 B2 JP 4124439B2
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transfer
crop
crops
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container
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JP2004182406A (en
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徹 石井
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エスアイ精工株式会社
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Description

【0001】
【発明の属する技術分野】
この発明は、例えばミカンやリンゴ、トマト、柿、胡瓜、茄子、人参、芋、ネギなどの農作物(果菜物を含む)、魚介類、球技用ボール、食品、部品等の物品の所定項目を計測する装置に備えられる移載残り処理装置に関する。
【0002】
【従来の技術】
従来、上述例の農作物を計測する装置としては、例えば上流側コンベア装置及び下流側コンベア装置の間に配設した移載装置の各吸着子を水平方向に回転移動させながら、上流側コンベア装置が搬送するトレイ上の農作物を吸着子で吸着保持し、その吸着保持した農作物を、下流側コンベア装置が搬送するトレイに移載する。且つ、移載装置により移載される農作物下面を撮像カメラで下方から撮像し、何れか一方のコンベア装置に配設した撮像カメラで農作物上面を撮像する特許文献1の農産物の選別装置がある。
【0003】
【特許文献1】
特開平2000−140770号公報。
【0004】
【発明が解決しようとする課題】
しかし、上述の選別装置は、移載装置の各吸着子を水平方向に回転移動させながら、上流側コンベア装置が搬送するトレイ上の農作物を吸着子により吸着保持するので、農作物及び吸着子のタイミングを一致させ、吸着子を農作物外面に対してピッタリと密着させることが難しく、農作物及び吸着子の間にエアー漏れが発生するため、農作物を吸着保持するのに必要な負圧が得られない。且つ、吸着子による吸着ミスが発生するか、農作物が吸着子から脱落する等して、農作物を、上流側コンベア装置のトレイから下流側コンベア装置のトレイに対して確実に移載することができない。且つ、吸着子から脱落する農作物が自重落下するため、落下時に付与される衝撃が大きく、例えば窪みや擦り傷等が農作物外面に付くため、農作物の商品価値が損なわれるという問題点を有している。
【0005】
この発明は上記問題に鑑み、農作物が物品載置部の載置板上に取り残された場合、載置板から放出される農作物を返還コンベアに移載してトレイ搬送手段に供給することにより、農作物容器搬送手段からトレイ搬送手段に供給する作業が確実且つ安定して行える移載残り処理装置の提供を目的とする。
【0006】
【課題を解決するための手段】
この発明は、農作物が複数収容された容器を搬送する容器搬送手段と、上記農作物が個々に載置されるトレイを搬送するトレイ搬送手段と、該農作物が載置される閉角度と、農作物が略下方に向けて放出される開角度で回動する載置板と、上記載置板の放出側下部に配設され、農作物の落下速度よりも遅い速度で上下回動する受け板とを備え、上記容器搬送手段からトレイ搬送手段に乗換えられる農作物を載置する物品載置部と、農作物を吸着保持する吸着子を備え、水平移動及び上下動可能に設けられ、上記容器搬送手段から物品載置部に対して農作物を乗換える第1乗換え手段と、農作物を吸着保持する吸着子を備え、水平移動及び上下動可能に設けられ、上記物品載置部からトレイ搬送手段に対して農作物を乗換える第2乗換え手段と、上記受け板の下部に配設され、上記受け板から移載された農作物を上記トレイ搬送手段に搬送する返還コンベアとを有し、上記第2乗換え手段による乗換え時において、上記物品載置部の載置板に農作物が取り残された場合、上記載置板を開放して、乗換えミスの農作物を略下方に向けて放出すると共に、その放出される農作物を、上記受け板で受け止めながら降下させ、上記返還コンベアに移載する移載残り処理装置であることを特徴とする。
【0007】
上述の物品は、例えばミカンやリンゴ、トマト、柿、梨、桃、胡瓜、茄子、人参、芋、ネギなどの農作物(果菜物を含む)、魚介類、球技用ボール、食品、部品等で構成することができる。また、物品載置部は、例えば1列分=6個、6個以下又は以上等の所定数の農作物が載置される載置板、凹状の載置部、コンベア等で構成することができる。また、容器搬送手段は、例えば所定数の農作物が収容された容器(コンテナや段ボール箱等)を搬送する容器搬送装置及び搬送コンベア、農作物を直接搬送する搬送コンベア等で構成することができる。また、トレイ搬送手段は、例えば農作物が載置されるトレイを搬送するトレイ搬送装置及び搬送コンベア、農作物が載置される受け皿やパン等を搬送する装置及びコンベア、農作物を直接搬送する搬送コンベア等で構成することができる。
【0008】
また、第1乗換え手段は、例えば容器に収容された農作物を載置板に移載する第1乗換え装置及び移載ユニットで構成され、第2乗換え手段は、例えば載置板に載置された農作物を、トレイ搬送装置が搬送するトレイに乗換える第2乗換え装置及び移載ユニットで構成される。且つ、例えば吸着子やアーム、チャック等の物品を保持する保持手段で構成することができる。
【0009】
つまり、容器搬送手段が搬送する容器に収容された所定数(例えば1列分=6個、6個以下又は以上等)の農作物を第1乗換え手段の吸着子で吸着保持して、容器搬送手段から物品載置部に乗換える。物品載置部に載置された所定数の農作物を第2乗換え手段の吸着子で吸着保持して、物品載置部からトレイ搬送手段に乗換える。且つ、第1乗換え手段及び第2乗換え手段の乗換えミスにより、例えば1個又は2個の農作物が物品載置部の載置板上に取り残された場合、載置板を開放して、乗換えミスの農作物を略下方に向けて放出すると共に、その放出される農作物を、受け板で受け止めながら降下させて返還コンベアに移載する。返還コンベアからトレイ搬送手段に搬送された乗換えミスの農作物を、例えば人為的作業及び機械的作業によりトレイ搬送手段が搬送する未載置のトレイに補充する
【0010】
実施の形態として、上記第1乗換え手段による乗換え時において、上記容器搬送手段に取り残された農作物を上記トレイ搬送手段に供給する第2移載残り供給手段(例えば回収コンベアやシュータ等)を備えることができる。
【0011】
【作用及び効果】
この発明によれば、第1乗換え手段及び第2乗換え手段の乗換えミスにより、農作物が物品載置部の載置板上に取り残された場合、載置板から放出される農作物を返還コンベアに移載してトレイ搬送手段に供給するので、農作物の乗換え数に過不足が生じることなく、所定数の農作物を容器搬送手段からトレイ搬送手段に供給する作業が確実且つ安定して行える。且つ、物品載置部から放出される農作物を受け板で受け止めながら降下して、農作物の落下速度を減速及び減衰させるので、物品放出部に移載するときに付与される衝撃が軽減され、農作物の商品価値を保持したまま乗換え及び供給することができる。
【0012】
【実施例】
この発明の一実施例を以下図面に基づいて詳述する。
【0013】
図面は、物品の一例である農作物全体の所定項目を計測する被測定物計測装置及びその装置に備えられた移載残り処理装置を示し、図1及び図2に於いて、この被測定物計測装置10は、所定数(例えば24個)の農作物A…が収容された容器Bを、搬送路上に設定した供給区間aに搬送する容器搬送装置20と、容器Bから取り出された農作物A…を一旦載置する移載残り処理装置30と、その農作物A…と略対応する個数のトレイC…を、搬送路上に設定した移載区間bに搬送するトレイ搬送装置40と、容器Bに収容された所定数(例えば1列分=6個)の農作物A…を移載残り処理装置30に乗換える第1乗換え装置50と、移載残り処理装置30に載置された農作物A…を、移載区間bに搬送されたトレイC…に乗換える第2乗換え装置60と、農作物A全体の所定項目を計測及び判定する項目計測装置70とを備えている。
【0014】
上述の容器Bは、図11にも示すように、柔軟性を有する緩衝部材Baを容器B内部に敷設し、様々なサイズの農作物Aが1個ずつ収容及び保持される凹部Bbを、緩衝部材Ba上面に対して所定間隔に隔てて形成(例えば24個)すると共に、例えば升目状や千鳥状等の配列状態に配列している。
【0015】
前述の容器搬送装置20は、図3にも示すように、農作物A…が収容された容器Bを、搬送路上に設定した供給区間aに搬送する搬送コンベア21と、農作物A…が収容された容器Bを個々に載置する容器載置台23,23とを併設し、供給区間aに搬送された容器Bを、搬送コンベア21から容器載置台23,23に移載する移載装置22と、農作物A…が取り除かれた容器Bを回収工程に搬送し且つ乗換えミスの農作物Aが取り残された容器Bを、後述する搬送コンベア43により搬送される未載置のトレイCに移載する補充工程に搬送する回収コンベア24とを、搬送路下部に配設し、後述する第1乗換え装置50により乗換えられる1列分(例えば12個)の農作物A…が一旦載置される移載残り処理装置30を容器載置台23側部に配設している。
【0016】
且つ、移載装置22は、搬送コンベア21上に突出したプッシャー22aを、供給区間aに搬送された容器B側面に対して当接回避される待機位置と、その容器Bが容器載置台23に対して移載される移載位置とに、例えばエアーシリンダやソレノイド等の回動装置22bで回動して、容器Bを、搬送方向と略直交する方向(幅方向)に水平移動させて容器載置台23に移載する。
【0017】
且つ、容器載置台23は、上段側の搬送コンベア21の搬送面と略水平となる上昇位置と、下段側の回収コンベア24の搬送面よりも下方に降下した降下位置とに、例えばエアーシリンダやチェーン機構等の昇降装置23aで上下動する。且つ、容器載置台23に載置される容器Bの前後端部と対向して配設した一対の支持板23bは、容器Bの前後端部が略水平に支持される閉位置と、その支持が解除される開位置とに、例えばエアーシリンダやソレノイド等の進退装置23cで前後移動する。
【0018】
前述の移載残り処理装置30は、図4、図5にも示すように、後述する第1乗換え装置50により保持された1列分の農作物A…が載置される一対の載置板31を、上述の容器載置台23側部に近接して容器搬送装置20及びトレイ搬送装置40の略中間部に配設すると共に、上述の容器載置台23に載置された容器Bと略水平となる高さに架設している。且つ、載置板31,31は、農作物Aが載置される閉角度と、その農作物Aが略下方に向けて放出される開角度とに、例えばエアーシリンダやソレノイド、モータ等の開閉装置32で連動して回動する。
【0019】
且つ、吸着子62aが吸着ミスするか、吸着子62aから脱落する等して、1個又は2個の農作物Aが載置板31,31に取り残された場合、その載置板31,31から放出される農作物Aを受け止める受け板33を、載置板31,31の放出側下部に配設し、その乗換えミスの農作物Aを、後述する搬送コンベア43により搬送される未載置のトレイCに移載する補充工程に搬送する返還コンベア34を、受け板33の放出側下部に配設している。
【0020】
且つ、受け板33は、載置板31,31から放出される農作物Aを受け止める受け角度と、その農作物Aが返還コンベア34に向けて略斜め下方に放出される放出角度との間で、例えばオイルダンパーや減速機等の制動機能を備えた回動装置33aにより農作物Aの落下速度よりも遅い速度で上下回動し、載置板31,31から放出される農作物Aの落下速度を減速及び減衰させ、返還コンベア34に移載するときに付与される衝撃を軽減する。
【0021】
前述のトレイ搬送装置40は、後述する第2乗換え装置60により乗換えられる農作物Aが載置されるフリーのトレイCを搬送路上に設定した移載区間bに搬送する搬送コンベア41と、その農作物Aが載置されたトレイCを次工程(例えば仕分け工程)に搬送する搬送コンベア43とを併設し、農作物Aが載置されたトレイCを、搬送コンベア41から搬送コンベア43に移載する移載装置42を搬送路側部に配設している。且つ、仕分け工程(図示省略)から回帰搬送される農作物Aが取り除かれたトレイC…は、移載装置42の移載動作及び第2乗換え装置60の乗換え動作に略対応して、搬送コンベア41上に回帰搬送される。
【0022】
且つ、搬送コンベア41上の移載区間bには、載置板31,31に取り残された乗換えミスの農作物Aを補充するために必要な個数のトレイC、つまり、後述する移載ユニット62の吸着子62a…が吸着保持する農作物A…の吸着数(例えば12個)よりも所定個数(例えば1個及び2個)だけ余分に供給される。
【0023】
且つ、搬送コンベア41,43の間に配設したストッパー44,45及び移載区間b前後に配設したストッパー46,47は、農作物Aが載置されたトレイC…を搬送コンベア41から搬送コンベア43に移載及び未載置のトレイCを搬送コンベア41上の移載区間bに搬送するとき、移載装置42の移載動作及び第2乗換え装置60の乗換え動作に略対応して、例えばエアーシリンダやソレノイド等の進退手段により出没動作される。
【0024】
且つ、移載装置42は、搬送コンベア41側部に配設したプッシャー42aを、移載区間bに搬送された所定数(例えば14個)のトレイC…側面に対して当接回避される待機位置と、その全トレイC…が搬送コンベア43に対して一括して移載される移載位置とに、例えばエアーシリンダやソレノイド等の進退装置42で前後移動して、全トレイC…を、搬送方向と略直交する方向(幅方向)に水平移動させて搬送コンベア43に一括移載する。
【0025】
前述の第1乗換え装置50は、図2、図6にも示すように、可動枠51を、容器搬送装置20の容器載置台23上方及び移載残り処理装置30の載置板31,31上方に水平移動可能に架設し、一対の移載ユニット52を、供給区間aに搬送される容器B,Bと対応して可動枠51下面に対して上下動可能に取り付けている。且つ、可動枠51に連結したループ状の無端帯53を減速機付きモータ(図示省略)で正逆回転して、移載ユニット52を、容器載置台23上方及び一対の載置板31上方に往復移動する。
【0026】
且つ、移載ユニット52は、可動枠51上部に立設した昇降シリンダ54を昇降動作及びネジ軸55を減速機付きモータ56及びギャ56a,56bで正逆回転して、後述する吸着子52aが容器B内の農作物A上面に押圧され、その吸着子52aで吸着保持した農作物Aが載置板31,31に載置される高さに垂直降下する。また、容器載置台23上方及び載置板31,31上方に移動するとき、容器B自体及び容器Bに収容された農作物Aと、載置板31,31に載置された農作物Aとに対して当接回避される高さに垂直上昇する。
【0027】
且つ、移載ユニット52の吸着子52aは、容器Bに収容された1列分の農作物Aと略対向して上下動可能に複数垂設(例えば6個)され、容器B内の農作物A上面に密着したとき、負圧発生装置が発生する負圧で農作物Aを吸着保持し、農作物Aを載置板31,31に移載したとき吸着解除される。
【0028】
且つ、吸着子52a…は、容器Bに収容された農作物Aの配列状態(例えば升目状や千鳥状等)に応じて拡縮され、容器Bに収容された1列分(例えば6個)の農作物A…上面に対して押し付けられる近接状態と、搬送コンベア41上の移載区間bに搬送されるトレイC…に対して農作物A…が個々に載置される離間状態とに、例えばエアーシリンダやソレノイド、ネジ軸等の拡縮装置52b及びパンタグラフ式のリンク機構52cを介して拡縮動作する。
【0029】
前述の第2乗換え装置60は、図7にも示すように、可動枠61を、移載残り処理装置30の載置板31,31上方及びトレイ搬送装置40の搬送コンベア41上方に水平移動可能に架設し、移載ユニット62を、可動枠61下面に対して上下動可能に取り付けている。且つ、可動枠61に連結したループ状の無端帯63を減速機付きモータ(図示省略)で正逆回転して、移載ユニット62を、載置板31,31上方及び搬送コンベア41上方に往復移動する。
【0030】
且つ、移載ユニット62は、可動枠61上部に立設した昇降シリンダ64を昇降動作及びネジ軸65を減速機付きモータ66及びギャ66a,66bで正逆回転して、後述する吸着子62aが載置板31,31に載置された農作物A上面に押圧され、その吸着子62aで吸着保持した農作物AがトレイCに載置される高さに垂直降下する。また、載置板31,31上方及び搬送コンベア41上方に移動するとき、後述する項目計測装置70の撮像カメラ71及び照光装置72に対して接触回避される距離を保ちながら水平及び上下に移動する。
【0031】
且つ、移載ユニット62の吸着子62a…は、載置板31,31上に載置される農作物A…と略対向及び搬送コンベア41上の移載区間bに搬送されたトレイC…に対して農作物Aが1個ずつ載置される間隔に隔てて上下動可能に複数垂設(例えば12個)され、載置板31,31に載置された農作物A上面に密着したとき、負圧発生装置が発生する負圧で農作物Aを吸着保持し、農作物AをトレイCに移載したとき吸着解除される。
【0032】
且つ、吸着子62aは、例えばモータやエアーシリンダ、ソレノイド等の回転装置62bでギャ62c,62e及びラック62dを介して水平回転(例えば略270度回転)する。また、吸着子62aの回転角度を、例えば略270度以上及び以下の角度に変更してもよい。
【0033】
なお、前述の吸着子52a,62aは、例えば吸気ブロワや真空ポンプ等の負圧発生装置(図示省略)に接続され、吸着子52a,62a外周部に取り付けた平面から見て略環状の規制枠57,67は、農作物Aが吸着保持された吸着子52a,62aを略垂直姿勢に向き規制して、横揺れを防止する。
【0034】
また、農作物Aの配列数に応じて吸着子52a,62aの垂設数や配列数を変更してもよく、例えば農作物Aを1個ずつ移載するか、複数列(例えば前後2列)の農作物A…をトレイC…に対して一括移載することもでき、5個の農作物Aを移載する場合、何れか一つの吸着子52a,62aを退避又は休止する。
【0035】
前述の項目計測装置70は、農作物A下面及び側面全周の所定項目を、移載残り処理装置30上方からトレイ搬送装置40上方に移動する途中で計測する第1計測装置70aと、農作物A上面及び内部の所定項目を搬送途中で計測する第2計測装置70bと、第1計測装置70a及び第2計測装置70bで計測した計測情報に基づいて、農作物A全体の所定項目を個々に評価及び判定する判定制御装置77とで構成される。
【0036】
上述の第1計測装置70aは、図1乃至図3にも示すように、上述の吸着子62a…が吸着保持した農作物A外面を撮像する撮像カメラ71を、吸着子62a…が吸着保持した農作物A…と略対向する間隔に隔てて、載置板31,31及び搬送コンベア41の略中間部下方に配設した可動枠73の略上面側中央部に取り付け、農作物A外面に対して所定項目を検出するのに適した光を照射する照光装置72を、撮像カメラ71の撮像範囲に移動される農作物A外面と対向して可動枠73の両端部に取り付け、可動枠73を、載置板31,31及び搬送コンベア41の略中間部下方に軸架した支軸74に取り付けている。
【0037】
且つ、支軸74を、例えばエアーシリンダ、ソレノイド、モータ等の回転装置75で上下回転(例えば略90度回転)して、撮像カメラ71を、吸着子62aが吸着保持した農作物A下面を撮像する略上向き状態の下面計測姿勢及びその農作物A側面を撮像する略横向き状態の側面計測姿勢に回動する。
【0038】
前述の第2計測装置70bは、トレイCに載置された農作物Aの重量を計測する重量計測装置(図示省略)及び農作物A上面を撮像する撮像カメラ(図示省略)と、農作物A内部を透過した透過光を撮像する撮像カメラ(図示省略)とを搬送路上下に配設している。なお、農作物Aの重量を計測及び農作物Aの上面を撮像、農作物A内部の所定項目を計測する方法は、既に公知の計測方法で構成されるので、その詳細な説明を省略する。また、撮像カメラの代わりに、例えばビデオカメラやディジタルカメラ等の光学的計測手段を用いてもよい。
【0039】
且つ、画像処理装置76は、第1計測装置70a及び第2計測装置70bから出力される計測情報を、農作物Aの所定項目を評価及び判定するのに適した情報形態に変換処理(例えば2値化処理)して、判定制御装置77に出力する。
【0040】
且つ、判定制御装置77(例えばパーソナルコンピューターやCPU、ROM、RAMを備えた装置等)は、第1計測装置70a及び第2計測装置70bから出力される計測情報と、予め記憶した基準情報とを比較及び演算して、農作物A全体の所定項目(例えば色相や損傷、成熟度、大きさ、形状、高さ、幅、体積、偏平度、腐り具合、浮き皮具合、規格外等の等階級、糖酸度)を個々に総合判定し、その判定情報を、RAMに対して計測順に記録及び随時更新する。
【0041】
且つ、例えば送気用ブロワやコンプレッサー等のエアー供給源に接続された吐出ノズル79を、撮像カメラ71のレンズ面と対向して可動枠73に取り付け、を撮像カメラ71のレンズ面に付着する異物(例えば農作物の表皮や油分、汁又は紙屑、塵埃、ゴミ等)を、吐出ノズル79から吐出される気体(例えばエアーやガス、揮発性液体等)で除去する。
【0042】
一方、図12は、被測定物計測装置10の制御回路ブロック図を示し、判定制御装置77(例えばパーソナルコンピューター)に内蔵されたCPUは、ROM(又はPROM)に格納されたプログラムに沿って、容器搬送装置20と、移載残り処理装置30と、トレイ搬送装置40と、第1乗換え装置50と、第2乗換え装置60と、項目計測装置70と、情報通信装置78の駆動及び停止を制御し、RAMには、所定の判定基準に基づいて判定された仕分け情報及び不適合情報を計測順又は番地順に記録する。
【0043】
上述のRAMには、項目計測装置70から出力される画像情報及び重量情報と、予め設定した吸着子62a…毎の識別情報及び搬送コンベア41上の移載区間bに搬送されるトレイC…毎の識別情報と対応させて記憶する。且つ、撮像カメラ71から出力される画像情報に基づいて判定した判定結果を、後述する情報通信装置78で読取ったトレイCの識別情報(又は固有情報)と対応させて記憶する。
【0044】
且つ、搬送コンベア41下部に配設した情報通信装置78は、トレイ搬送装置40が搬送するトレイCの記録媒体Caに対峙され、上述の判定制御装置77による判定結果(仕分け情報)を記録媒体Caに対して読取り可能及び書込み可能に記録する。また、上述の記録媒体Caの代わりに、例えばトレイCに付設したバーコード情報を読取るか、判定と対応する仕分け区間にトレイCが搬送されるまでのタイムラグを計時する等してもよい。
【0045】
図示実施例は上記の如く構成するものにして、以下、被測定物計測装置10により農作物A全体の所定項目を計測する方法を説明する。
【0046】
先ず、図1、図3に示すように、容器搬送装置20を駆動して、農作物A…が収容された容器B,Bを、搬送コンベア21上の供給区間aに搬送後、移載装置22で搬送方向と略直交する方向に一括して水平移動させ、容器載置台23,23に移載及び一対の支持板23bで保持する。移載完了後、次の容器B,Bを搬送コンベア21上の供給区間aに搬送する。一方、トレイ搬送装置40を駆動して、搬送コンベア41に載置された未載置のトレイC…を移載区間bに搬送する。
【0047】
次に、容器B,Bに収容された1列目(例えば6個)の農作物A…を、図2、図6にも示すように、第1乗換え装置50を構成する移載ユニット52の吸着子52a…で吸着保持して持ち上げ、移載区間bに搬送されるトレイC…に対して個々に載置される間隔に離間しながら、容器載置台23上方から載置板31,31上方に移動して、移載残り処理装置30の載置板31,31に移載する。移載完了後、移載ユニット52を容器載置台23上方に復帰移動する。
【0048】
且つ、載置板31,31上の農作物A…を、第2乗換え装置60を構成する移載ユニット62の吸着子62a…で吸着保持して持ち上げ、搬送コンベア41上の移載区間bに搬送されたトレイC…上方に移動する。上述と同様にして、移載ユニット52,62を交互に往復移動させ、容器Bに収容された2列目〜4列目の農作物A…を、移載残り処理装置30の載置板31,31に1列ずつ乗換える作業と、載置板31,31に載置される農作物A…を、移載区間bに搬送されるトレイC…に1列ずつ乗換える作業とを継続して行う。
【0049】
且つ、容器Bに収容された最終列の農作物A…を移載ユニット52の吸着子52a…で吸着保持して持ち上げたとき、支持板23b,23bによる支持を解除し、容器載置台23,23を降下して、全農作物A…が取り除かれた容器B,Bを回収コンベア24に移載して回収工程に搬送する。且つ、搬出完了後、搬送コンベア21上の供給区間aに待機する次の容器B,Bを移載装置22で水平移動させ、容器載置台23,23に移載及び一対の支持板23bで保持する。
【0050】
次に、第1乗換え装置50による乗換え時において、移載ユニット52の吸着子52aが吸着ミスするか、吸着子52aから脱落する等して、1個又は2個の農作物Aが容器B内に取り残された場合、回収コンベア24に載置された容器Bを補充工程に搬送し、容器B内に取り残された農作物A、搬送コンベア43が搬送する未載置のトレイCに人為的作業及び機械的作業で乗換え又は補充する。
【0051】
次に、第2乗換え装置60による乗換え時において、図8にも示すように、移載ユニット62の吸着子62aが吸着ミスするか、吸着子62aから脱落する等して、1個又は2個の農作物Aが載置板31,31に取り残された場合、図9にも示すように、載置板31,31を開放して、乗換えミスの農作物Aを略下方に向けて放出すると共に、その放出される農作物Aを、受け板33で受け止めながら略斜め下方に向けてゆっくりと降下させ、返還コンベア34に移載する。
【0052】
且つ、返還コンベア34に移載された農作物Aを補充工程に搬送して、搬送コンベア43が搬送する未載置のトレイCに人為的作業及び機械的作業で乗換え又は補充する。放出完了後、図10にも示すように、載置板31,31及び受け板33を初期位置に復帰させ、乗換えミスの農作物Aを未載置のトレイCに乗換える作業を継続して行う。なお、乗換えミスした農作物Aの所定項目は、別の項目計測工程(図示省略)で計測する。
【0053】
一方、移載ユニット62の吸着子62a…で吸着保持した農作物A…を、載置板31,31上方から搬送コンベア41上方に移動するとき、図4、図5にも示すように、農作物A下面を、項目計測装置70を構成する第1計測装置70aの撮像カメラ71で略下方から撮像する。
【0054】
且つ、農作物Aを、搬送コンベア41上の移載区間bに搬送されたトレイC上方に移動したとき、撮像カメラ71を、吸着子62aで吸着保持した農作物A側面と対向する向きに回転すると共に、吸着子62aで吸着保持した農作物Aを略270度水平回転して、農作物Aの側面全周(例えば前後及び左右の4面)を撮像する。且つ、農作物A上面及び側面全周の画像情報を、吸着子62a及びトレイCの識別情報と対応させて判定制御装置77に出力及び記憶する。
【0055】
次に、図5、図7にも示すように、移載ユニット62の吸着子62a…で吸着保持した所定個数(例えば12個)の農作物A…を、搬送コンベア41上のトレイC…に一括移載した後、農作物Aが載置されたトレイC…及び未載置のトレイCを、移載装置44により搬送方向と略直交する方向に水平移動して搬送コンベア43に一括移載し、第2計測装置70bの計測領域内に搬送する。
【0056】
次に、搬送コンベア43が搬送するトレイCに載置された農作物Aの上面及び内部、重量等の所定項目を第2計測装置70bで計測し、その計測情報を、情報通信装置78で読取ったトレイCの識別情報と対応させて判定制御装置77に出力及び記憶する。
【0057】
一方、第1計測装置70a及び第2計測装置70bから出力される計測情報に基づいて、農作物A全体の所定項目を判定制御装置77により個々に総合判定し、情報通信装置78をトレイCの記録媒体Caに対峙して、判定制御装置77による判定結果(仕分け情報)を判定制御装置77及び記録媒体Caに記録する。
【0058】
且つ、搬送コンベア43により搬送される農作物Aが載置されたトレイCを、判定制御装置77及びトレイCの記録媒体Caに記録された仕分け情報に基づいて項目別に仕分け処理し、農作物Aを機械的作業及び人為的作業により箱詰め処理する。一方、仕分け工程から回帰搬送される農作物Aが取り除かれたトレイCを搬送コンベア41に供給する。以下同様にして、農作物Aを容器BからトレイCに移載する作業と、その農作物A全体の所定項目を計測する作業とを継続して行い、農作物Aを項目別に仕分け処理する。
【0059】
以上のように、容器搬送装置20が搬送する容器Bに収容された農作物A…を、トレイ搬送装置40が搬送するトレイC…に乗換えるとき、第1乗換え装置50及び第2乗換え装置60の乗換えミスにより、1個又は2個の農作物Aが容器搬送装置20の容器B内部及び移載残り処理装置30の載置板31,31上に取り残された場合、農作物Aが取り残された容器Bを回収コンベア24に載置及び移載残り処理装置30の載置板31,31から放出される農作物Aを返還コンベア34に移載して補充工程に搬送し、搬送コンベア43が搬送する未載置のトレイCに人為的作業及び機械的作業により補充するので、農作物Aの乗換え数に過不足が生じることなく、所定数の農作物A…を、容器搬送装置20が搬送する容器Bからトレイ搬送装置40が搬送するトレイC…に乗換え及び供給する作業が確実且つ安定して行える。
【0060】
且つ、移載残り処理装置30の載置板31,31から放出される農作物Aを、受け板33で受け止めながら略斜め下方に向けてゆっくりと降下して、農作物Aの落下速度を減速及び減衰させるので、返還コンベア34に移載するときに付与される衝撃が軽減され、農作物Aの商品価値を保持したまま乗換え及び供給することができる。
【図面の簡単な説明】
【図1】 被測定物計測装置の全体構成を示す平面図。
【図2】 被測定物計測装置による農作物の計測方法を示す側面図。
【図3】 農作物及び容器、トレイの搬送経路を示す平面図。
【図4】 項目計測装置による農作物下面の計測動作を示す側面図。
【図5】 項目計測装置による農作物側面の計測動作を示す側面図。
【図6】 第1乗換え装置による農作物の拡縮動作を示す正面図。
【図7】 第2乗換え装置による農作物の移載動作を示す正面図。
【図8】 移載残り処理装置に取り残された農作物の載置状態を示す側面図。
【図9】 載置板上に取り残された農作物の放出動作を示す側面図。
【図10】 載置板上に取り残された農作物の放出完了状態を示す側面図。
【図11】 農作物が整列及び収容された容器を示す斜視図。
【図12】 被測定物計測装置の制御回路ブロック図。
【符号の説明】
A…農作物
B…容器
C…トレイ
10…被測定物計測装置
20…容器搬送装置
30…移載残り処理装置
31…載置板
33…受け板
34…返還コンベア
40…トレイ搬送装置
41,43…搬送コンベア
50…第1乗換え装置
60…第2乗換え装置
52,62…移載ユニット
52a,62a…吸着子
[0001]
BACKGROUND OF THE INVENTION
  This invention measures predetermined items of articles such as crops (including fruit and vegetables) such as mandarin oranges, apples, tomatoes, strawberries, peppers, eggplants, carrots, strawberries, green onions, fishery products, ball balls, foods, parts, etc. The present invention relates to a transfer residual processing apparatus provided in the apparatus.
[0002]
[Prior art]
  Conventionally, as an apparatus for measuring crops in the above-described example, for example, an upstream conveyor apparatus is configured to rotate and move each adsorber of a transfer apparatus disposed between an upstream conveyor apparatus and a downstream conveyor apparatus in the horizontal direction. The crop on the tray to be conveyed is adsorbed and held by an adsorber, and the adsorbed and held crop is transferred to the tray that is conveyed by the downstream conveyor device. In addition, there is an agricultural product sorting apparatus disclosed in Patent Document 1 in which the bottom surface of a crop to be transferred by a transfer device is imaged from below with an imaging camera, and the top surface of the crop is imaged with an imaging camera disposed on one of the conveyor devices.
[0003]
[Patent Document 1]
    Japanese Unexamined Patent Publication No. 2000-140770.
[0004]
[Problems to be solved by the invention]
  However, since the above-described sorting device adsorbs and holds the crop on the tray conveyed by the upstream conveyor device while rotating each adsorber of the transfer device in the horizontal direction, the timing of the crop and the adsorbent Therefore, it is difficult to make the adsorbent closely fit to the outer surface of the crop, and air leakage occurs between the crop and the adsorbent, so that the negative pressure necessary for adsorbing and holding the crop cannot be obtained. In addition, it is not possible to reliably transfer the crop from the tray of the upstream conveyor device to the tray of the downstream conveyor device due to an adsorption mistake caused by the adsorber or crops falling off the adsorber. . In addition, since the crop that falls off the adsorbent falls by its own weight, there is a large impact applied at the time of dropping, and for example, a dent or an abrasion is attached to the outer surface of the crop, so that the commercial value of the crop is impaired. .
[0005]
  In view of the above problems, the present inventionWhen crops are left behind on the placement plate of the article placement unit, the crops released from the placement plate are transferred to the return conveyor and transferred to the tray transfer means.By supplyingcropsTheContainer transport meansFromTray transport meansIt is an object of the present invention to provide an untransferred processing apparatus that can reliably and stably perform the operation of supplying to the apparatus.
[0006]
[Means for Solving the Problems]
  This inventionContainer transport means for transporting containers containing a plurality of crops, tray transport means for transporting trays on which the crops are individually placed, a closing angle at which the crops are placed, and the crops being directed substantially downward A mounting plate that rotates at an opening angle that is released and a receiving plate that is disposed at a lower part on the discharge side of the mounting plate and rotates up and down at a speed slower than the falling speed of the crop,the aboveContainer transport meansFromTray transport meansCan be transferred tocropsAn article placement section for placingIt is equipped with an adsorbent that adsorbs and holds crops, and can be moved horizontally and moved up and down.the aboveContainer transport meansTo the article placement sectioncropsA first transfer means for transferringIt is equipped with an adsorbent that adsorbs and holds crops, and can be moved horizontally and moved up and down.From the article placement sectionTray transport meansAgainstcropsA second transfer means for transferringA return conveyor disposed at the bottom of the backing plate and transporting the crops transferred from the backing plate to the tray transport means;At the time of transfer by the second transfer means,Agricultural products are placed on the mounting plateleft behindIn this case, the above-mentioned mounting plate is opened and the crops with transfer mistakes are discharged substantially downward, and the released crops are lowered while being received by the receiving plate and transferred to the return conveyor.It is a transfer residual processing apparatus.
[0007]
  The above-mentioned articles are composed of crops (including fruit and vegetables) such as mandarin oranges, apples, tomatoes, strawberries, pears, peaches, peppers, eggplants, carrots, strawberries, green onions, seafood, ball balls, foods, parts, etc. can do. In addition, the article placement unit can be configured by a placement plate on which a predetermined number of crops such as one row = 6 pieces, six pieces or less, or more are placed, a concave placement portion, a conveyor, and the like. . Also,Container transport meansCan be composed of, for example, a container transport device and a transport conveyor that transport containers (containers, cardboard boxes, and the like) in which a predetermined number of crops are stored, a transport conveyor that directly transports crops, and the like. Also,Tray transport meansFor example, it may be composed of a tray transporting device and a transport conveyor for transporting a tray on which crops are placed, a device and a conveyor for transporting a tray or bread on which the crops are placed, a transport conveyor for directly transporting the crops, and the like. it can.
[0008]
  Further, the first transfer means is constituted by a first transfer device and a transfer unit that transfer, for example, the crops accommodated in the container to the mounting plate, and the second transfer means is mounted on the mounting plate, for example. It is comprised with the 2nd transfer device and transfer unit which transfer agricultural products to the tray which a tray conveyance apparatus conveys. And, for example, it can be constituted by holding means for holding an article such as an adsorber, an arm, and a chuck.The
[0009]
  That meansHoused in a container transported by container transport meansA predetermined number (for example, one row = 6, 6 or less, or more)The agricultural product is sucked and held by the adsorbent of the first transfer means, and transferred from the container transport means to the article placement section.A predetermined number of items placed on the article placement unitThe agricultural product is sucked and held by the adsorbent of the second transfer means, and the tray carrying means from the article placement unitChange to. and,First transfer means andDue to a transfer mistake of the second transfer means, for example, one or twocropsIs the article placement sectionOn the mounting plateIf left behindThe mounting plate is opened to release the crops with the transfer mistakes substantially downward, and the released crops are lowered while being received by the receiving plate and transferred to the return conveyor. The transfer mistaken crop conveyed from the return conveyor to the tray conveying means is replenished to an unmounted tray conveyed by the tray conveying means by, for example, human work and mechanical work. .
[0010]
  As an embodiment, at the time of transfer by the first transfer means,Container transport meansLeft behindcropsThe aboveTray transport meansSecond transfer remaining supply means (for example, a recovery conveyor or a shooter) can be provided.The
[0011]
[Action and effect]
  According to this invention,If the crop is left behind on the placement plate of the article placement section due to a mistake in transfer between the first transfer means and the second transfer means, the crop released from the placement plate is transferred to the return conveyor and transferred to the tray. InBecause we supplycropsThere is no excess or deficiency in the number of transfersMeans for transporting crops in containersFromTray transport meansThe work to supply to can be performed reliably and stably. And discharged from the article placement section.Agricultural crops on a receiving plateDescent while catching,cropsSince the fall speed of the machine is decelerated and attenuated, the impact applied when transferring to the article discharge part is reduced,cropsCan be transferred and supplied while maintaining the commercial value.
[0012]
【Example】
  An embodiment of the present invention will be described in detail with reference to the drawings.
[0013]
  The drawings show a measured object measuring apparatus for measuring a predetermined item of an entire crop as an example of an article and a transfer remaining processing apparatus provided in the apparatus. In FIG. 1 and FIG. The apparatus 10 includes a container transporting device 20 that transports a container B in which a predetermined number (for example, 24) of crops A are accommodated to a supply section a set on the transport path, and a crop A that is taken out from the container B. The transfer remaining processing device 30 once mounted, and the tray transfer device 40 for transferring the number of trays C substantially corresponding to the crops A to the transfer section b set on the transfer path, and the container B are accommodated. The first transfer device 50 for transferring a predetermined number (for example, 6 for one row) of crops A to the transfer remaining processing device 30 and the crop A mounted on the transfer remaining processing device 30 are transferred. Second transfer to transfer to tray C ... conveyed to loading section b A device 60, and a predetermined item of the entire crop A and a measurement and determining items measuring device 70.
[0014]
  As shown in FIG. 11, the above-described container B includes a buffer member Ba having flexibility, and a recess Bb in which various sizes of crops A are stored and held one by one. They are formed at a predetermined interval (for example, 24) with respect to the upper surface of Ba, and are arranged in an array state such as a grid or a staggered pattern.
[0015]
  As shown in FIG. 3, the container transporting device 20 described above contains the transport conveyor 21 that transports the containers B containing the crops A to the supply section a set on the transport path, and the crops A. A transfer device 22 for transferring the containers B transported to the supply section a from the conveyor 21 to the container mounts 23, 23; A replenishment step of transporting the container B from which the crops A ... have been removed to the recovery step and transferring the container B from which the crop A that has been mistakenly transferred to an unmounted tray C transported by the transport conveyor 43 described later. The transfer conveyor processing apparatus which arrange | positions the collection conveyor 24 conveyed to 1 to the lower part of a conveyance path, and is temporarily mounted for 1 row (for example, 12 pieces) of crops A ... which are transferred by the 1st transfer apparatus 50 mentioned later. 30 on the side of the container mounting table 23 It is disposed.
[0016]
  In addition, the transfer device 22 has a standby position where the pusher 22a protruding on the conveyor 21 is abutted against the side surface of the container B conveyed to the supply section a, and the container B is placed on the container mounting table 23. The container B is rotated to a transfer position to be transferred by a rotation device 22b such as an air cylinder or a solenoid, and the container B is horizontally moved in a direction (width direction) substantially orthogonal to the transport direction. It is transferred to the mounting table 23.
[0017]
  In addition, the container mounting table 23 is, for example, an air cylinder or the like at an elevated position that is substantially horizontal with the conveying surface of the upper conveyor 21 and a lowered position that is lowered below the conveying surface of the lower collecting conveyor 24. It moves up and down by a lifting device 23a such as a chain mechanism. In addition, the pair of support plates 23b arranged to face the front and rear end portions of the container B placed on the container mounting table 23 are a closed position where the front and rear end portions of the container B are supported substantially horizontally, and the support positions thereof. For example, an advancing / retreating device 23c such as an air cylinder or a solenoid moves back and forth to the open position where is released.
[0018]
  As shown in FIGS. 4 and 5, the transfer remaining processing device 30 described above has a pair of mounting plates 31 on which a row of crops A held by a first transfer device 50 described later is mounted. Near the side of the above-described container mounting table 23 and disposed substantially in the middle of the container transporting device 20 and the tray transporting device 40, and substantially horizontal with the container B mounted on the above-described container mounting table 23. It is erected at a certain height. In addition, the mounting plates 31, 31 have an opening / closing device 32 such as an air cylinder, a solenoid, or a motor at a closed angle at which the crop A is mounted and an open angle at which the crop A is discharged substantially downward. Rotate in conjunction with.
[0019]
  In addition, when one or two crops A are left behind on the mounting plates 31 and 31 due to the adsorbing element 62a being missed or dropped from the adsorbing member 62a, the mounting plates 31 and 31 A receiving plate 33 for receiving the released crop A is disposed at the lower portion on the discharge side of the mounting plates 31, 31, and the unmounted tray C on which the transfer mistaken crop A is transported by a transport conveyor 43 described later. A return conveyor 34 that is transported to the replenishment process is transferred to the lower part of the receiving plate 33 on the discharge side.
[0020]
  And the receiving plate 33 is between the receiving angle which receives the crop A discharged | emitted from the mounting plates 31 and 31, and the discharge | emission angle which the agricultural product A discharge | releases substantially diagonally downward toward the return conveyor 34, for example, The rotating device 33a having a braking function such as an oil damper or a speed reducer is rotated up and down at a speed slower than the falling speed of the crop A, and the falling speed of the crop A discharged from the mounting plates 31 and 31 is reduced. Attenuating and reducing the impact applied when transferring to the return conveyor 34.
[0021]
  The above-described tray transport device 40 includes a transport conveyor 41 that transports a free tray C on which a crop A to be transferred by a second transfer device 60 described later is placed to a transfer section b set on the transport path, and the crop A. And a transfer conveyor 43 for transferring the tray C on which the crop A is placed to the next process (for example, a sorting process), and transferring the tray C on which the crop A is mounted from the transfer conveyor 41 to the transfer conveyor 43. The device 42 is disposed on the side of the conveyance path. Further, the tray C from which the crop A that has been returned and transported from the sorting step (not shown) is removed substantially corresponds to the transfer operation of the transfer device 42 and the transfer operation of the second transfer device 60. Returned to the top.
[0022]
  In addition, in the transfer section b on the transport conveyor 41, the necessary number of trays C for replenishing the misplaced crops A left on the mounting plates 31, 31, that is, the transfer unit 62 described later. A predetermined number (for example, 1 and 2) is supplied in excess of the number of adsorption (for example, 12) of the crops A ... that are adsorbed and held by the adsorbers 62a.
[0023]
  In addition, the stoppers 44 and 45 disposed between the conveyors 41 and 43 and the stoppers 46 and 47 disposed before and after the transfer section b are used to convey the tray C on which the crop A is placed from the conveyor 41 to the conveyor. When the tray C that has been transferred and not mounted on the transport belt 43 is transported to the transfer section b on the transport conveyor 41, substantially corresponding to the transfer operation of the transfer device 42 and the transfer operation of the second transfer device 60, for example, It moves in and out by advancing and retracting means such as an air cylinder and solenoid.
[0024]
  In addition, the transfer device 42 waits for the pusher 42a disposed on the side of the transfer conveyor 41 to avoid contact with a predetermined number (for example, 14) of trays C ... which are transferred to the transfer section b. The advancing / retreating device 42 such as an air cylinder or a solenoid, for example, is moved to the position and the transfer position where all the trays C...bAre moved back and forth, and all trays C are horizontally moved in a direction (width direction) substantially perpendicular to the transport direction and are collectively transferred to the transport conveyor 43.
[0025]
  As shown in FIGS. 2 and 6, the first transfer device 50 described above moves the movable frame 51 above the container mounting table 23 of the container transport device 20 and above the mounting plates 31 and 31 of the transfer remaining processing device 30. A pair of transfer units 52 are attached to the lower surface of the movable frame 51 so as to be movable up and down in correspondence with the containers B and B conveyed to the supply section a. Further, a loop-shaped endless belt 53 connected to the movable frame 51 is rotated forward and backward by a motor with a speed reducer (not shown), so that the transfer unit 52 is moved above the container mounting table 23 and the pair of mounting plates 31. Move back and forth.
[0026]
  In addition, the transfer unit 52 moves the elevating cylinder 54 erected on the upper part of the movable frame 51 up and down and rotates the screw shaft 55 forward and backward with a motor 56 with a speed reducer 56 and gears 56a and 56b. The crop A pressed by the upper surface of the crop A in the container B and adsorbed and held by the adsorber 52a is vertically lowered to the height at which the crop A is placed on the placement plates 31 and 31. In addition, when moving above the container mounting table 23 and above the mounting plates 31 and 31, the container B itself and the crop A stored in the container B and the crop A mounted on the mounting plates 31 and 31 Ascends vertically to avoid contact.
[0027]
  In addition, a plurality of adsorbents 52a of the transfer unit 52 are vertically suspended (for example, six) so as to be vertically movable so as to substantially face the row of the crops A accommodated in the container B, and the top surface of the crop A in the container B When the agricultural product A is adsorbed and held by the negative pressure generated by the negative pressure generator, and the agricultural product A is transferred to the placement plates 31 and 31, the adsorption is released.
[0028]
  In addition, the adsorbents 52a are expanded and contracted according to the arrangement state of the crop A accommodated in the container B (for example, a checkered pattern or a zigzag pattern), and one row (for example, six) of crops accommodated in the container B A ... the proximity state pressed against the upper surface and the separated state where the crops A ... are individually placed on the tray C ... transferred to the transfer section b on the transfer conveyor 41. The expansion / contraction operation is performed via an expansion / contraction device 52b such as a solenoid or a screw shaft and a pantograph-type link mechanism 52c.
[0029]
  As shown in FIG. 7, the second transfer device 60 described above can move the movable frame 61 horizontally above the placement plates 31 and 31 of the transfer remaining processing device 30 and above the transport conveyor 41 of the tray transport device 40. The transfer unit 62 is attached to the lower surface of the movable frame 61 so as to be movable up and down. In addition, a loop-shaped endless belt 63 connected to the movable frame 61 is rotated forward and backward by a motor with a reduction gear (not shown), and the transfer unit 62 is reciprocated above the mounting plates 31 and 31 and above the transport conveyor 41. Moving.
[0030]
  In addition, the transfer unit 62 moves up and down a lifting cylinder 64 standing on the upper portion of the movable frame 61 and rotates a screw shaft 65 forward and backward by a motor 66 with a speed reducer and gears 66a and 66b. The crop A that is pressed onto the top surface of the crop A placed on the placement plates 31 and 31 and sucked and held by the adsorbent 62 a vertically descends to the height at which the crop A is placed on the tray C. Further, when moving above the placement plates 31 and 31 and above the transport conveyor 41, it moves horizontally and vertically while maintaining a distance that avoids contact with the imaging camera 71 and the illumination device 72 of the item measuring device 70 described later. .
[0031]
  Further, the adsorbers 62a of the transfer unit 62 are substantially opposite to the crops A placed on the placement plates 31 and 31 and the trays C conveyed to the transfer section b on the conveyor 41. When a plurality of vertical crops A are mounted vertically (for example, twelve) and spaced closely to the upper surface of the crop A mounted on the mounting plates 31, 31, a negative pressure is applied. When the crop A is adsorbed and held by the negative pressure generated by the generator and the crop A is transferred to the tray C, the adsorption is released.
[0032]
  The adsorber 62a is rotated horizontally (for example, approximately 270 degrees) through the gears 62c and 62e and the rack 62d by a rotating device 62b such as a motor, an air cylinder, or a solenoid. Further, the rotation angle of the adsorber 62a may be changed to, for example, an angle of about 270 degrees or more and below.
[0033]
  The aforementioned adsorbers 52a and 62a are connected to a negative pressure generator (not shown) such as an intake blower or a vacuum pump, for example, and are substantially annular restriction frames as viewed from the plane attached to the outer peripheral portions of the adsorbers 52a and 62a. 57 and 67 regulate the adsorbents 52a and 62a on which the crop A is adsorbed and held in a substantially vertical posture to prevent rolling.
[0034]
  The number of adsorbents 52a and 62a may be changed depending on the number of arrangements of the crops A. For example, the crops A may be transferred one by one or in a plurality of rows (for example, two rows before and after). It is also possible to transfer the crops A to the trays C at a time. When transferring five crops A, any one of the adsorbents 52a and 62a is retracted or suspended.
[0035]
  The item measuring device 70 described above includes a first measuring device 70a for measuring predetermined items on the lower surface of the crop A and the entire circumference of the side surface while moving from the upper portion of the transfer remaining processing device 30 to the upper portion of the tray transport device 40, and the upper surface of the crop A. And the second measuring device 70b that measures the predetermined items in the middle of the conveyance, and the measurement information measured by the first measuring device 70a and the second measuring device 70b, the predetermined items of the entire crop A are individually evaluated and determined. It is comprised with the determination control apparatus 77 to perform.
[0036]
  As shown in FIGS. 1 to 3, the first measuring device 70 a described above has an imaging camera 71 that images the outer surface of the crop A that is adsorbed and held by the adsorbers 62 a. A is attached to the central portion of the upper surface of the movable frame 73 disposed substantially below the intermediate portions of the mounting plates 31 and 31 and the transport conveyor 41 at an interval substantially facing A ..., and is a predetermined item with respect to the outer surface of the crop A The illumination device 72 that emits light suitable for detecting the light is attached to both ends of the movable frame 73 so as to face the outer surface of the crop A moved to the imaging range of the imaging camera 71, and the movable frame 73 is mounted on the mounting plate. 31 and 31 and a support shaft 74 that is pivoted substantially below the intermediate portion of the conveyor 41.
[0037]
  Further, the support shaft 74 is rotated up and down (for example, approximately 90 degrees) by a rotating device 75 such as an air cylinder, a solenoid, or a motor, and the imaging camera 71 images the lower surface of the crop A that is adsorbed and held by the adsorber 62a. It rotates to the lower surface measurement posture in the substantially upward state and the side surface measurement posture in the substantially horizontal state in which the crop A side surface is imaged.
[0038]
  The second measuring device 70b described above passes through a weight measuring device (not shown) that measures the weight of the crop A placed on the tray C, an imaging camera (not shown) that images the top surface of the crop A, and the inside of the crop A. An imaging camera (not shown) that images the transmitted light is disposed above and below the conveyance path. In addition, since the method of measuring the weight of the crop A, imaging the upper surface of the crop A, and measuring a predetermined item inside the crop A is configured by a known measurement method, detailed description thereof is omitted. Further, instead of the imaging camera, optical measuring means such as a video camera or a digital camera may be used.
[0039]
  The image processing device 76 converts the measurement information output from the first measurement device 70a and the second measurement device 70b into an information form suitable for evaluating and determining a predetermined item of the crop A (for example, binary). And output to the determination control device 77.
[0040]
  In addition, the determination control device 77 (for example, a device including a personal computer, a CPU, a ROM, and a RAM) receives measurement information output from the first measurement device 70a and the second measurement device 70b and reference information stored in advance. Comparing and calculating, a predetermined item of the entire crop A (for example, hue, damage, maturity, size, shape, height, width, volume, flatness, degree of decay, condition of floating skin, non-standard class, etc. The sugar acidity) is comprehensively determined individually, and the determination information is recorded in the RAM in the order of measurement and updated as needed.
[0041]
  In addition, for example, a discharge nozzle 79 connected to an air supply source such as an air supply blower or a compressor is attached to the movable frame 73 so as to face the lens surface of the imaging camera 71, and a foreign matter attached to the lens surface of the imaging camera 71 (For example, crop skin and oil, juice or paper waste, dust, dust, etc.) are removed with a gas (for example, air, gas, volatile liquid, etc.) discharged from the discharge nozzle 79.
[0042]
  On the other hand, FIG. 12 shows a control circuit block diagram of the DUT 10, and the CPU built in the determination control device 77 (for example, a personal computer) follows a program stored in the ROM (or PROM), Controls driving and stopping of the container transport device 20, the transfer remaining processing device 30, the tray transport device 40, the first transfer device 50, the second transfer device 60, the item measurement device 70, and the information communication device 78. In the RAM, the sorting information and the nonconformity information determined based on a predetermined determination criterion are recorded in the order of measurement or address.
[0043]
  In the above-described RAM, image information and weight information output from the item measuring device 70, identification information for each adsorber 62a that is set in advance, and each tray C that is transported to the transfer section b on the transport conveyor 41 are stored. Is stored in correspondence with the identification information. The determination result determined based on the image information output from the imaging camera 71 is stored in association with the identification information (or unique information) of the tray C read by the information communication device 78 described later.
[0044]
  The information communication device 78 disposed below the conveyor 41 is opposed to the recording medium Ca of the tray C conveyed by the tray conveying device 40, and the determination result (sorting information) by the above-described determination control device 77 is recorded on the recording medium Ca. To be readable and writable. Further, instead of the above-described recording medium Ca, for example, barcode information attached to the tray C may be read, or a time lag until the tray C is conveyed to the sorting section corresponding to the determination may be measured.
[0045]
  The illustrated embodiment is configured as described above, and a method for measuring predetermined items of the entire crop A by the measured object measuring apparatus 10 will be described below.
[0046]
  First, as shown in FIGS. 1 and 3, the container transport device 20 is driven to transport the containers B, B containing the crops A... To the supply section a on the transport conveyor 21 and then to the transfer device 22. Then, they are moved horizontally in a direction substantially orthogonal to the transport direction, transferred to the container mounting tables 23 and 23, and held by a pair of support plates 23b. After the transfer is completed, the next containers B and B are transported to the supply section a on the transport conveyor 21. On the other hand, the tray transfer device 40 is driven to transfer the unmounted trays C placed on the transfer conveyor 41 to the transfer section b.
[0047]
  Next, as shown in FIGS. 2 and 6, the first row (for example, six) crops A... Accommodated in the containers B and B are attracted by the transfer unit 52 constituting the first transfer device 50. From the upper side of the container mounting table 23 to the upper side of the mounting plates 31 and 31 while being separated from the trays C that are sucked and held by the children 52a. It moves and transfers to the mounting plates 31 and 31 of the transfer remaining processing apparatus 30. After the transfer is completed, the transfer unit 52 is returned to the upper side of the container mounting table 23.
[0048]
  In addition, the crops A on the placement plates 31, 31 are sucked and held by the adsorbers 62 a of the transfer unit 62 constituting the second transfer device 60 and are transported to the transfer section b on the transport conveyor 41. Tray C ... moved upward. In the same manner as described above, the transfer units 52 and 62 are alternately reciprocated, and the second to fourth rows of crops A ... accommodated in the container B are transferred to the mounting plate 31 of the transfer remaining processing device 30. The operation of transferring one row at a time to 31 and the operation of transferring the crops A placed on the loading plates 31, 31 one by one to the trays C conveyed to the transfer section b are continuously performed. .
[0049]
  Further, when the last row of crops A contained in the container B is picked up and held by the adsorbers 52a of the transfer unit 52 and lifted, the support by the support plates 23b and 23b is released, and the container mounting tables 23 and 23 are released. , And the containers B, B from which all the crops A ... have been removed are transferred to the collection conveyor 24 and conveyed to the collection process. And after the completion of unloading, the next containers B and B waiting in the supply section a on the transport conveyor 21 are moved horizontally by the transfer device 22 and transferred to the container mounting tables 23 and 23 and held by the pair of support plates 23b. To do.
[0050]
  Next, at the time of transfer by the first transfer device 50, the adsorbent 52a of the transfer unit 52 is mistakenly adsorbed or dropped from the adsorbent 52a, so that one or two crops A are placed in the container B. If left behind, the container B placed on the recovery conveyor 24 is transported to the replenishment process, and the crop A left in the container B, the unmounted tray C transported by the transport conveyor 43, and the artificial work and machine Transfer or replenish with manual work.
[0051]
  Next, at the time of transfer by the second transfer device 60, as shown in FIG. 8, one or two adsorbents 62a of the transfer unit 62 are mistakenly adsorbed or dropped from the adsorbent 62a. When the crop A is left behind on the placement plates 31 and 31, as shown in FIG. 9, the placement plates 31 and 31 are opened, and the crop A with a transfer mistake is released substantially downward, The discharged crop A is slowly lowered downward while being received by the receiving plate 33 and transferred to the return conveyor 34.
[0052]
  In addition, the crop A transferred to the return conveyor 34 is transported to the replenishment step, and the unmounted tray C transported by the transport conveyor 43 is transferred or supplemented by human work and mechanical work. After the completion of the discharge, as shown in FIG. 10, the placing plates 31 and 31 and the receiving plate 33 are returned to the initial positions, and the work of transferring the crop A with the wrong transfer to the tray C not yet placed is continuously performed. . It should be noted that the predetermined item of the crop A that has been mistakenly transferred is measured in another item measurement step (not shown).
[0053]
  On the other hand, when the crops A ... adsorbed and held by the adsorbers 62a ... of the transfer unit 62 are moved from above the placement plates 31, 31 to above the transport conveyor 41, as shown in FIGS. The lower surface is imaged from substantially below by the imaging camera 71 of the first measuring device 70a constituting the item measuring device 70.
[0054]
  In addition, when the crop A is moved above the tray C transported to the transfer section b on the transport conveyor 41, the imaging camera 71 is rotated in a direction opposite to the side of the crop A held by the adsorbent 62a. Then, the crop A that is adsorbed and held by the adsorbent 62a is horizontally rotated by approximately 270 degrees, and the entire side surface of the crop A (for example, front and rear and left and right four sides) is imaged. In addition, the image information of the upper surface of the crop A and the entire circumference of the side surface is output and stored in the determination control device 77 in association with the identification information of the adsorbent 62a and the tray C.
[0055]
  Next, as shown in FIGS. 5 and 7, a predetermined number (for example, 12 pieces) of crops A that are attracted and held by the adsorbers 62 a of the transfer unit 62 are collectively put on a tray C on the conveyor 41. After the transfer, the tray C on which the crop A is placed and the unmounted tray C are horizontally moved by the transfer device 44 in a direction substantially perpendicular to the transport direction and are collectively transferred to the transport conveyor 43, It is transported into the measurement area of the second measuring device 70b.
[0056]
  Next, predetermined items such as the upper surface, the inside, and the weight of the crop A placed on the tray C transported by the transport conveyor 43 were measured by the second measuring device 70b, and the measurement information was read by the information communication device 78. The information is output and stored in the determination control device 77 in association with the identification information of the tray C.
[0057]
  On the other hand, based on the measurement information output from the first measurement device 70a and the second measurement device 70b, predetermined items of the entire crop A are individually comprehensively determined by the determination control device 77, and the information communication device 78 is recorded on the tray C. The determination result (sorting information) by the determination control device 77 is recorded on the determination control device 77 and the recording medium Ca in opposition to the medium Ca.
[0058]
  In addition, the tray C on which the crop A transported by the transport conveyor 43 is placed is sorted by item based on the sorting control device 77 and the sorting information recorded on the recording medium Ca of the tray C, and the crop A is machined. Boxing by manual and human work. On the other hand, the tray C from which the crop A that has been returned and transported from the sorting step is removed is supplied to the transport conveyor 41. In the same manner, the operation of transferring the crop A from the container B to the tray C and the operation of measuring the predetermined items of the entire crop A are continuously performed, and the crop A is sorted by item.
[0059]
  As described above, when transferring the crops A contained in the container B transported by the container transport device 20 to the trays C transported by the tray transport device 40, the first transfer device 50 and the second transfer device 60 When one or two crops A are left inside the container B of the container transport device 20 and the placement plates 31 and 31 of the transfer remaining processing device 30 due to a transfer mistake, the container B in which the crop A is left behind Is transferred to the return conveyor 34 and transported to the replenishment process, and is not transported by the transport conveyor 43. The trays C are replenished by human and mechanical work, so that the number of transfers of the crop A can be transferred from the container B to which the container transport device 20 transports a predetermined number of crops A without causing excess or deficiency. Dress 40 tray C ... to transfer and supply operations to convey it performed reliably and stably.
[0060]
  Further, the crop A discharged from the placement plates 31 and 31 of the transfer residual processing apparatus 30 is slowly lowered downward while being received by the receiving plate 33, and the fall speed of the crop A is decelerated and attenuated. Therefore, the impact applied when transferring to the return conveyor 34 is reduced, and transfer and supply can be performed while maintaining the commercial value of the crop A.
[Brief description of the drawings]
FIG. 1 is a plan view showing the overall configuration of an object measuring apparatus.
FIG. 2 is a side view showing a method for measuring crops by an object measuring apparatus.
FIG. 3 is a plan view showing a conveyance path for agricultural products, containers, and trays.
FIG. 4 is a side view showing the measurement operation of the bottom surface of the crop by the item measuring device.
FIG. 5 is a side view showing an operation for measuring the side face of a crop by the item measuring device.
FIG. 6 is a front view showing a crop expansion / contraction operation by the first transfer device.
FIG. 7 is a front view showing a transfer operation of agricultural products by the second transfer device.
FIG. 8 is a side view showing a mounted state of crops left in the transfer remaining processing device.
FIG. 9 is a side view showing a discharge operation of the crop left behind on the mounting plate.
FIG. 10 is a side view showing a state in which the farm products left on the mounting plate are released.
FIG. 11 is a perspective view showing a container in which crops are aligned and stored.
FIG. 12 is a control circuit block diagram of the device under test measurement apparatus.
[Explanation of symbols]
  A ... Agricultural crops
  B ... Container
  C ... Tray
  10. Measurement object measuring device
  20 ... Container transfer device
  30. Transfer remaining processing device
  31 ... Mounting plate
  33 ... backing plate
  34 ... Return conveyor
  40 ... Tray transfer device
  41, 43 ... Conveyor
  50. First transfer device
  60. Second transfer device
  52, 62 ... transfer unit
  52a, 62a ... Adsorbent

Claims (2)

農作物が複数収容された容器を搬送する容器搬送手段と、
上記農作物が個々に載置されるトレイを搬送するトレイ搬送手段と、
該農作物が載置される閉角度と、農作物が略下方に向けて放出される開角度で回動する載置板と、上記載置板の放出側下部に配設され、農作物の落下速度よりも遅い速度で上下回動する受け板とを備え、上記容器搬送手段からトレイ搬送手段に乗換えられる農作物を載置する物品載置部と、
農作物を吸着保持する吸着子を備え、水平移動及び上下動可能に設けられ、上記容器搬送手段から物品載置部に対して農作物を乗換える第1乗換え手段と、
農作物を吸着保持する吸着子を備え、水平移動及び上下動可能に設けられ、上記物品載置部からトレイ搬送手段に対して農作物を乗換える第2乗換え手段と、
上記受け板の下部に配設され、上記受け板から移載された農作物を上記トレイ搬送手段に搬送する返還コンベアとを有し、
上記第2乗換え手段による乗換え時において、上記物品載置部の載置板に農作物が取り残された場合、上記載置板を開放して、乗換えミスの農作物を略下方に向けて放出すると共に、その放出される農作物を、上記受け板で受け止めながら降下させ、上記返還コンベアに移載することを特徴とする
移載残り処理装置。
Container transport means for transporting a container containing a plurality of crops;
Tray conveying means for conveying a tray on which the crops are individually placed;
It is arranged at the closing angle at which the crop is placed, the mounting plate that is rotated at the opening angle at which the crop is released substantially downward, and the lower side of the placement plate on the discharge side, and from the fall speed of the crop A receiving plate that rotates up and down at a slow speed, and an article placement section for placing a crop that is transferred from the container transport means to the tray transport means ,
An adsorber for adsorbing and holding the crop, provided so as to be horizontally movable and vertically movable, and a first transfer means for transferring the crop from the container transport means to the article placement section;
An adsorbent for adsorbing and holding the crop, provided so as to be horizontally movable and vertically movable, and a second transfer means for transferring the crop from the article placement unit to the tray transport means ;
A return conveyor disposed at the bottom of the backing plate and transporting the crops transferred from the backing plate to the tray transport means;
At the time of transfer by the second transfer means, if crops are left behind on the mounting plate of the article mounting unit , the above-mentioned mounting plate is opened, and the crops with transfer mistakes are released substantially downward, The transfer remaining processing apparatus , wherein the discharged crop is lowered while being received by the receiving plate and transferred to the return conveyor .
上記第1乗換え手段による乗換え時において、上記容器搬送手段に取り残された農作物を上記トレイ搬送手段に供給する第2移載残り供給手段を備えた
請求項1記載の移載残り処理装置。
During transfer by the first transfer means, transfer remaining processing apparatus according to claim 1, wherein the crop left behind in the vessel conveying hand stage with a second transfer remaining supply means for supplying to said tray transfer means.
JP2002351875A 2002-12-04 2002-12-04 Transfer processing unit Expired - Fee Related JP4124439B2 (en)

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