JP4188670B2 - Measuring method of hydraulic supply system - Google Patents

Measuring method of hydraulic supply system Download PDF

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Publication number
JP4188670B2
JP4188670B2 JP2002343549A JP2002343549A JP4188670B2 JP 4188670 B2 JP4188670 B2 JP 4188670B2 JP 2002343549 A JP2002343549 A JP 2002343549A JP 2002343549 A JP2002343549 A JP 2002343549A JP 4188670 B2 JP4188670 B2 JP 4188670B2
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Japan
Prior art keywords
hydraulic
accumulator
pressure
oil
gas
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Expired - Fee Related
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JP2002343549A
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Japanese (ja)
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JP2004176808A (en
Inventor
敏明 大倉
公輔 星野
泰 狩野
創 高見
秀行 滝沢
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Railway Technical Research Institute
KYB Corp
Central Japan Railway Co
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Railway Technical Research Institute
KYB Corp
Central Japan Railway Co
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Priority to JP2002343549A priority Critical patent/JP4188670B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、油圧源から供給される加圧作動油を蓄えるアキュムレータを備える油圧供給システムの測定方法に関するものである。
【0002】
【従来の技術】
従来、この種のアキュムレータは、所定圧力のガスを封入したガス室と作動油を溜める油溜室とが仕切られ、油溜室の圧力変動に伴ってガス室が拡縮し、油圧の脈動を吸収したり、油圧変化の応答を高めるようになっている。
【0003】
ところでアキュムレータはガス室に封入されたガスが洩れ出して、ガス封入圧が不足する可能性があるため、アキュムレータのガス封入圧を常時監視する必要がある。
【0004】
このため、特開平8−145001号公報に開示された油圧供給システムは、図3に示すように、コントローラ(測定手段)5がアキュムレータ1に作動油が充填される過程で油圧センサ6の検出信号を基にアキュムレータ1の油圧上昇特性を求め、油圧上昇率の変化点における圧力P0をアキュムレータ1のガス封入圧として測定する構成としている。
【0005】
アキュムレータ1に作動油が充填される過程で油通路12の油圧は図4に示すようにガス室3が収縮し始めるまでは急速に上昇し、ブラダ2を介してガス室3が収縮し始めると緩やかに上昇する特性がある。そこで、この変化点の油圧P1をガス封入圧力として検出できる。
【0006】
【発明が解決しようとする課題】
しかしながら、油圧源9に複数系統のアキュムレータ1が接続されている場合、各アキュムレータ1に同時に作動油が充填されると、油圧センサ6によって検出される各アキュムレータ1の油圧上昇特性が重なってしまい、各アキュムレータ1のガス封入圧を個別に測定できないという問題点があった。つまり、各アキュムレータ1毎に異なるガス封入圧が設定されていたり、あるいは各アキュムレータ1のガス封入圧にバラツキが生じている場合、ガス封入圧の低いアキュムレータ1の圧力がガス封入圧の高いアキュムレータ1の圧力上昇特性に影響するため、各アキュムレータ1の圧力上昇特性の変曲点を検出することが難しい。図5において、A点、B点、C点は、異なるガス封入圧が設定され各アキュムレータ1の圧力変曲点を表したものであるが、この図からもわかるようにガス封入圧の高いアキュムレータ1ほど、圧力変曲点の部分で波形がなまってしまって、その検出が困難なことがわかる。
【0007】
また、各アキュムレータ1に作動油を導く分岐通路毎に止め弁を設け、各アキュムレータ1毎に作動油を順に充填すれば、各アキュムレータ1の圧力上昇特性の変曲点を個別に検出することができる。しかし、この場合、アキュムレータ1に作動油を充填する際に止め弁を開き、他のアキュムレータ1に作動油を充填する際に止め弁を閉め、全てのアキュムレータ1に作動油を充填した後に再び止め弁を開く必要があるため、この止め弁を開閉する操作に手間がかかるという問題点があった。
【0008】
本発明は上記の問題点に鑑みてなされたものであり、複数系統のアキュムレータのガス封入圧を個別に測定する油圧供給システムの測定方法を提供することを目的とする。
【0009】
【課題を解決するための手段】
第1の発明は、油圧源から供給される加圧作動油を蓄える複数のアキュムレータを備える油圧供給システムに適用する。
【0010】
そして、各アキュムレータに蓄えられる作動油を導く複数のチェック弁と、各アキュムレータ内の作動油をタンクに戻す複数の止め弁と、各アキュムレータの油圧を検出する複数の油圧センサと、各止め弁を開いて各アキュムレータから作動油が抜き取られる過程で各油圧センサの検出信号を基に各アキュムレータの油圧低下特性を求めその油圧変化を表示する表示手段とを用い、各止め弁を時間差を持って順に開き、表示手段に表示される各アキュムレータにおける油圧低下率の変化点を各アキュムレータのガス封入圧として検出することを特徴とする油圧供給システムの測定方法とした。
【0012】
【発明の作用および効果】
第1の発明によると、各アキュムレータから作動油が抜き取られる時に各油圧センサの検出信号に応じて各アキュムレータのガス封入圧を測定する構成のため、共通の油圧源に接続された異なるアキュムレータのガス封入圧を個別に測定できる。
【0013】
また、アキュムレータのガス圧を検出する空気圧センサ等を用いることなく、コントローラ等の処理内容を変更することで容易に実施できる。
【0015】
【発明の実施の形態】
以下、本発明の実施の形態を添付図面に基づいて説明する。
【0016】
図1は磁気浮上車両に備えられる油圧供給システムを示している。磁気浮上車両は、浮上走行の前後に車輪走行を行うため、図示しないが、車輪を昇降する油圧アクチュエータとともに、車輪を制動する油圧アクチュエータ等を備えている。
【0017】
油圧源9からの作動油はチェック弁13を介してアキュムレータ1に蓄えられ、アキュムレータ1は油圧の脈動を吸収したり、油圧変化の応答を高める働きをする。
【0018】
このアキュムレータ1は、油圧源9からの作動油を加圧状態で蓄える蓄圧容器であり、蓄圧容器の中に弾性部材からなるブラダ2を介して所定圧力のガスを封入したガス室3と作動油を溜める油溜室4とが仕切られ、油溜室の圧力変動に伴ってガス室3が拡縮するようになっている。
【0019】
なお、アキュムレータ1は、蓄圧容器に対して摺動するピストンを備え、このピストンを介してガス室と油溜室とが仕切られる構造としても良い。
【0020】
アキュムレータ1と図示しないアクチュエータを結ぶ油通路12が設けられ、この油通路12は止め弁10を介してタンク11に接続される。車両の出庫時に止め弁10を閉じ油圧源9を作動させて油通路12及びアキュムレータ1に作動油が充填される。一方、車両の入庫時に止め弁10を開いて油通路12及びアキュムレータ1内の作動油がタンク11に戻される。
【0021】
油通路12にはアキュムレータ1の油圧を検出する油圧センサ6が接続される。この油圧センサ6の検出信号はコントローラ5に入力され、コントローラ5は油圧センサ6の検出信号を入力し、アキュムレータ1に蓄えられる作動油圧が所定値以上に保たれるように油圧源9の作動を制御する。
【0022】
そして、共通の油圧源9に複数系統のアキュムレータ1が接続され、各アキュムレータ1毎に油通路12、手動式止め弁10、油圧センサ6等が設けられている。
【0023】
各アキュムレータ1はガス室3に封入されたガスが洩れ出して、アキュムレータ1に作動油が充填されていない状態におけるガス室3の圧力であるガス封入圧が不足する可能性があるため、アキュムレータのガス封入圧を常時監視する必要がある。
【0024】
そして本発明の要旨とするところであるが、各アキュムレータ1のガス封入圧を個別に測定するために、コントローラ5は入庫時にアキュムレータ1から作動油が抜き取られる過程で、油圧センサ6の検出信号を基にアキュムレータ1の油圧低下特性を画面表示し、油圧低下率の変化点における圧力をアキュムレータ1のガス封入圧として測定できる構成とした。
【0025】
コントローラ5はモニタ7に経過時間に対して油圧センサ6の検出信号が変化する様子を表示する。アキュムレータ1から作動油が抜き取られる過程で油通路12の油圧は図4に示すようにブラダ2を介してガス室3が膨張する間は緩やかに低下し、ガス室3が膨張し終わると急速に低下する特性がある。そこで、作業者は止め弁10を時間差を持って順に開き、モニタ7から各アキュムレータ1における油圧低下率の変化点を見て、この変化点の油圧P2,P3を各アキュムレータ1のガス封入圧力として検出できる。
【0026】
このシステムでは、モニタ7に画面表示されたアキュムレータ油圧低下特性を見ることによってガス封入圧を確認するだけでなく、コントローラ5が油圧センサ6の検出信号の変化率を算出し、この変化率が所定値を超えた時点の検出圧力P1を求め、ガス封入圧を自動的に数値として表示することもできる。
【0027】
コントローラ5は求められたガス封入圧が所定値より低下すると、警報器8を作動させることもできる。
【0028】
以上のように、アキュムレータ1の作動油の抜き取り時に油圧センサ6の検出信号に応じてアキュムレータ1のガス封入圧を測定する構成のため、共通の油圧源9に接続された各アキュムレータ1のガス封入圧を個別に測定できる。
【0029】
ところで、止め弁10の開度に応じてアキュムレータ1から作動油が抜き取られる流速が変わると、ガス室3の膨張に伴う温度低下の度合いが異なるため、アキュムレータ1の油圧低下特性が変わる。このため、止め弁10の開度に応じてガス封入圧の測定値にバラツキが生じる。
【0030】
そこで、他の実施の形態として、コントローラ5は入庫時にアキュムレータ1から作動油が抜き取られる過程で、油圧センサ6の検出信号の変化率に応じてアキュムレータ1から流出する作動油の流速を求め、この作動油の流速に応じてアキュムレータ1のガス封入圧を補正する構成としても良い。
【0031】
作動油の流速に応じてアキュムレータ1のガス封入圧を補正することにより、ガス室3の膨張に伴う温度低下の度合いによってガス封入圧の測定値にバラツキが生じることを抑えられる。
【0032】
本発明は上記の実施の形態に限定されずに、アキュムレータを備えた種々の油圧回路にも適用でき、その技術的な思想の範囲内において種々の変更がなしうることは明白である。
【図面の簡単な説明】
【図1】本発明の実施の形態を示す油圧供給システムのシステム図。
【図2】同じくアキュムレータに対する作動油の抜き取り時における作動油圧の低下特性図。
【図3】従来例を示す油圧供給システムのシステム図。
【図4】同じくアキュムレータに対する作動油の充填時における作動油圧の特性図。
【図5】同じく複数のアキュムレータに対する作動油の充填時における作動油圧の特性図。
【符号の説明】
1 アキュムレータ
3 ブラダ
4 油溜室
5 コントローラ(測定手段)
6 油圧センサ
7 モニタ(表示手段)
9 油圧源
10 止め弁
12 油通路
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a measurement method of a hydraulic pressure supply system including an accumulator that stores pressurized hydraulic fluid supplied from a hydraulic pressure source.
[0002]
[Prior art]
Conventionally, this type of accumulator is divided into a gas chamber filled with a gas at a predetermined pressure and an oil reservoir chamber that stores hydraulic oil, and the gas chamber expands and contracts as the pressure in the oil reservoir chamber fluctuates to absorb hydraulic pulsation. Or increase the response of oil pressure changes.
[0003]
By the way, in the accumulator, the gas sealed in the gas chamber may leak and the gas charging pressure may be insufficient. Therefore, it is necessary to constantly monitor the gas charging pressure of the accumulator.
[0004]
For this reason, as shown in FIG. 3, the hydraulic pressure supply system disclosed in Japanese Patent Application Laid-Open No. 8-14501 is a detection signal of the hydraulic sensor 6 in the process in which the controller (measuring means) 5 is filled with the working oil. The pressure rise characteristic of the accumulator 1 is obtained based on the above, and the pressure P0 at the change point of the oil pressure rise rate is measured as the gas filling pressure of the accumulator 1.
[0005]
In the process of filling the accumulator 1 with hydraulic oil, the oil pressure in the oil passage 12 rapidly increases until the gas chamber 3 starts to contract as shown in FIG. 4, and when the gas chamber 3 starts to contract via the bladder 2. It has a characteristic of rising slowly. Therefore, the oil pressure P1 at this change point can be detected as the gas charging pressure.
[0006]
[Problems to be solved by the invention]
However, when a plurality of accumulators 1 are connected to the hydraulic power source 9, if each accumulator 1 is filled with hydraulic oil at the same time, the hydraulic pressure increase characteristics of the accumulators 1 detected by the hydraulic sensor 6 overlap. There was a problem that the gas filling pressure of each accumulator 1 could not be measured individually. That is, or has been set different gas filling pressure in each accumulator 1, or if the variation in the gas filling pressure of the accumulator 1 occurs, the pressure of the low accumulator 1 of the gas charged pressure is high gas charged pressure accumulator 1 It is difficult to detect the inflection point of the pressure rise characteristic of each accumulator 1. In FIG. 5, points A, B, and C represent pressure inflection points of the respective accumulators 1 with different gas filling pressures. As can be seen from this figure, accumulators with high gas filling pressures are shown. 1 indicates that the waveform is distorted at the pressure inflection point, making it difficult to detect.
[0007]
Also, the branch passage stop valve each time introducing hydraulic oil to the accumulator 1 is provided, if filled with hydraulic fluid in order for each accumulator 1, that the inflection point of the pressure rise characteristics of the accumulators 1 individually detected it can. However, in this case, open the stop valve when filling the hydraulic oil in the accumulator 1, close the stop valve when filling the hydraulic oil to other accumulator 1, again after filling the hydraulic oil to all of the accumulator 1 stop Since it is necessary to open the valve, there is a problem that it takes time to open and close the stop valve.
[0008]
The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a measurement method of a hydraulic pressure supply system that individually measures gas filling pressures of a plurality of accumulators.
[0009]
[Means for Solving the Problems]
The first invention is applied to a hydraulic pressure supply system including a plurality of accumulators that store pressurized hydraulic fluid supplied from a hydraulic pressure source.
[0010]
And a plurality of check valves for guiding the hydraulic oil stored in each accumulator, a plurality of stop valves for returning the hydraulic oil in each accumulator to the tank, a plurality of hydraulic sensors for detecting the hydraulic pressure of each accumulator, and each stop valve. It opens with a display means for displaying a detection signal that the hydraulic change seeking oil pressure characteristics of the accumulators based on the respective hydraulic pressure sensor in the process of hydraulic oil is extracted from the accumulators, in order to each valve with a time difference The measuring method of the hydraulic pressure supply system is characterized in that the change point of the hydraulic pressure drop rate in each accumulator displayed on the display means is detected as the gas filling pressure of each accumulator .
[0012]
Operation and effect of the invention
According to the first invention, the gas of the different accumulators connected to the common hydraulic power source is configured to measure the gas filling pressure of each accumulator according to the detection signal of each hydraulic sensor when the hydraulic oil is extracted from each accumulator. The sealing pressure can be measured individually.
[0013]
Moreover, it can implement easily by changing the processing content of a controller etc., without using the pneumatic sensor etc. which detect the gas pressure of an accumulator.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
[0016]
FIG. 1 shows a hydraulic pressure supply system provided in a magnetically levitated vehicle. The magnetically levitated vehicle is provided with a hydraulic actuator that brakes the wheel as well as a hydraulic actuator that raises and lowers the wheel, although not shown, in order to run the wheel before and after the levitating run.
[0017]
The hydraulic fluid from the hydraulic pressure source 9 is stored in the accumulator 1 through the check valve 13, and the accumulator 1 functions to absorb hydraulic pressure pulsations and increase the response to changes in hydraulic pressure.
[0018]
The accumulator 1 is a pressure accumulator that stores hydraulic oil from a hydraulic source 9 in a pressurized state. The accumulator 1 includes a gas chamber 3 in which a gas of a predetermined pressure is sealed in a pressure accumulator via a bladder 2 made of an elastic member. Is separated from the oil reservoir chamber 4, and the gas chamber 3 expands and contracts in accordance with the pressure fluctuation of the oil reservoir chamber.
[0019]
In addition, the accumulator 1 is good also as a structure provided with the piston which slides with respect to a pressure accumulation container, and a gas chamber and an oil reservoir chamber are partitioned off via this piston.
[0020]
An oil passage 12 that connects the accumulator 1 and an actuator (not shown) is provided, and the oil passage 12 is connected to the tank 11 via a stop valve 10. When the vehicle leaves the vehicle, the stop valve 10 is closed and the hydraulic pressure source 9 is operated to fill the oil passage 12 and the accumulator 1 with hydraulic oil. On the other hand, when the vehicle is stored, the stop valve 10 is opened, and the hydraulic oil in the oil passage 12 and the accumulator 1 is returned to the tank 11.
[0021]
A hydraulic pressure sensor 6 that detects the hydraulic pressure of the accumulator 1 is connected to the oil passage 12. The detection signal of the hydraulic sensor 6 is input to the controller 5, and the controller 5 inputs the detection signal of the hydraulic sensor 6, and operates the hydraulic source 9 so that the operating hydraulic pressure stored in the accumulator 1 is maintained at a predetermined value or more. Control.
[0022]
A plurality of accumulators 1 are connected to a common hydraulic pressure source 9, and an oil passage 12, a manual stop valve 10, a hydraulic sensor 6, and the like are provided for each accumulator 1.
[0023]
Since each accumulator 1 leaks the gas sealed in the gas chamber 3 and the gas sealing pressure, which is the pressure in the gas chamber 3 when the accumulator 1 is not filled with hydraulic oil, may be insufficient. It is necessary to constantly monitor the gas filling pressure.
[0024]
The gist of the present invention is that, in order to individually measure the gas filling pressure of each accumulator 1, the controller 5 uses the detection signal of the hydraulic sensor 6 in the process of extracting the hydraulic oil from the accumulator 1 at the time of warehousing. The hydraulic pressure drop characteristic of the accumulator 1 is displayed on the screen, and the pressure at the change point of the hydraulic pressure drop rate can be measured as the gas filling pressure of the accumulator 1.
[0025]
The controller 5 displays on the monitor 7 how the detection signal of the hydraulic sensor 6 changes with respect to the elapsed time. In the process of extracting hydraulic oil from the accumulator 1, the oil pressure in the oil passage 12 gradually decreases while the gas chamber 3 expands through the bladder 2 as shown in FIG. There is a deteriorating property. Therefore, the operator opens the stop valve 10 in order with a time difference, looks at the change point of the oil pressure decrease rate in each accumulator 1 from the monitor 7, and uses the oil pressures P <b> 2 and P <b> 3 at these change points as the gas filling pressure of each accumulator 1. It can be detected.
[0026]
In this system, not only the gas filling pressure is confirmed by looking at the accumulator hydraulic pressure drop characteristic displayed on the screen of the monitor 7, but also the controller 5 calculates the change rate of the detection signal of the hydraulic sensor 6, and this change rate is predetermined. The detected pressure P1 when the value is exceeded can be obtained, and the gas filling pressure can be automatically displayed as a numerical value.
[0027]
The controller 5 can also activate the alarm device 8 when the determined gas filling pressure falls below a predetermined value.
[0028]
As described above, since the gas filling pressure of the accumulator 1 is measured in accordance with the detection signal of the hydraulic sensor 6 when the hydraulic oil is extracted from the accumulator 1, the gas filling of each accumulator 1 connected to the common hydraulic pressure source 9 is performed. The pressure can be measured individually.
[0029]
By the way, when the flow rate at which the hydraulic oil is extracted from the accumulator 1 changes according to the opening degree of the stop valve 10, the degree of temperature drop due to the expansion of the gas chamber 3 differs, so the hydraulic pressure drop characteristic of the accumulator 1 changes. For this reason, the measurement value of the gas filling pressure varies depending on the opening of the stop valve 10.
[0030]
Therefore, as another embodiment, the controller 5 obtains the flow rate of the hydraulic oil flowing out from the accumulator 1 according to the change rate of the detection signal of the hydraulic sensor 6 in the process of extracting the hydraulic oil from the accumulator 1 at the time of warehousing. The gas filling pressure of the accumulator 1 may be corrected according to the flow rate of the hydraulic oil.
[0031]
By correcting the gas filling pressure of the accumulator 1 in accordance with the flow rate of the hydraulic oil, it is possible to suppress variations in the measured value of the gas filling pressure due to the degree of temperature drop caused by the expansion of the gas chamber 3.
[0032]
The present invention is not limited to the above-described embodiment, but can be applied to various hydraulic circuits provided with an accumulator, and it is obvious that various modifications can be made within the scope of the technical idea.
[Brief description of the drawings]
FIG. 1 is a system diagram of a hydraulic pressure supply system showing an embodiment of the present invention.
FIG. 2 is a graph showing a decrease in hydraulic pressure when hydraulic oil is extracted from the accumulator.
FIG. 3 is a system diagram of a hydraulic pressure supply system showing a conventional example.
FIG. 4 is a characteristic diagram of working oil pressure when the accumulator is filled with working oil.
FIG. 5 is a characteristic diagram of hydraulic pressure when hydraulic oil is charged into a plurality of accumulators.
[Explanation of symbols]
1 Accumulator 3 Bladder 4 Oil reservoir 5 Controller (Measuring means)
6 Hydraulic sensor 7 Monitor (display means)
9 Hydraulic source 10 Stop valve 12 Oil passage

Claims (1)

油圧源から供給される加圧作動油を蓄える複数のアキュムレータを備える油圧供給システムにおいて、各アキュムレータに蓄えられる作動油を導く複数のチェック弁と、各アキュムレータ内の作動油をタンクに戻す複数の止め弁と、各アキュムレータの油圧を検出する複数の油圧センサと、各止め弁を開いて各アキュムレータから作動油が抜き取られる過程で各油圧センサの検出信号を基に各アキュムレータの油圧低下特性を求めその油圧変化を表示する表示手段とを用い、各止め弁を時間差を持って順に開き、表示手段に表示される各アキュムレータにおける油圧低下率の変化点を各アキュムレータのガス封入圧として検出することを特徴とする油圧供給システムの測定方法In a hydraulic supply system including a plurality of accumulators that store pressurized hydraulic fluid supplied from a hydraulic source , a plurality of check valves that guide hydraulic fluid stored in each accumulator, and a plurality of stops that return the hydraulic fluid in each accumulator to the tank A valve, a plurality of hydraulic sensors for detecting the hydraulic pressure of each accumulator, and determining the hydraulic pressure drop characteristics of each accumulator based on the detection signal of each hydraulic sensor in the process of opening each stop valve and extracting hydraulic oil from each accumulator Using a display means for displaying a change in hydraulic pressure , opening each stop valve in order with a time difference, and detecting the change point of the hydraulic pressure drop rate in each accumulator displayed on the display means as a gas filling pressure of each accumulator Measuring method of hydraulic supply system.
JP2002343549A 2002-11-27 2002-11-27 Measuring method of hydraulic supply system Expired - Fee Related JP4188670B2 (en)

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NO332527B1 (en) * 2010-12-08 2012-10-08 Tool Tech As Procedure for condition monitoring of hydraulic accumulators
DE102011090050A1 (en) * 2011-12-28 2013-07-04 Robert Bosch Gmbh Method for determining a position of a piston in a piston accumulator by means of inductive sensors and suitably designed piston accumulator
CN102808814B (en) * 2012-08-23 2015-10-21 上海汇益控制系统股份有限公司 The charging pressure of accumulator on-line measuring device of hydraulic system
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