JP4186809B2 - Optical lens polishing method - Google Patents

Optical lens polishing method Download PDF

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JP4186809B2
JP4186809B2 JP2003405842A JP2003405842A JP4186809B2 JP 4186809 B2 JP4186809 B2 JP 4186809B2 JP 2003405842 A JP2003405842 A JP 2003405842A JP 2003405842 A JP2003405842 A JP 2003405842A JP 4186809 B2 JP4186809 B2 JP 4186809B2
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polishing
lens
jig
optical lens
inclination
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JP2004216545A (en
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正樹 井原
一誠 有賀
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Seiko Epson Corp
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Description

本発明は、研磨治具、研磨装置、研磨方法に関する。   The present invention relates to a polishing jig, a polishing apparatus, and a polishing method.

従来、眼鏡レンズの研磨は、特許文献1に示されるように、仕上げ寸法よりも肉厚が厚いセミフィニッシュレンズと呼ばれる研磨加工前のレンズを、加工機にチャッキングするためのブロック治具に対して低融点合金、ワックスなどを用いて固定し、このブロック治具に固定したセミフィニッシュレンズを装用者の眼鏡処方に応じてほぼ所望の形状となるように荒削りした後、ラッピング加工に似た砂掛け加工と研磨加工が施され、レンズの光学面を精密に仕上げることが行われてきた。砂掛け加工と研磨加工では、図9(a)に示すように、レンズ基材33の凹面331と同形状の凸面をもった剛体の研磨工具52とを、水を主成分とした液体または研磨剤を介在させながら摺り合わせることにより、レンズ基材33の凹面331が鏡面に仕上げられる。   Conventionally, as shown in Patent Document 1, the polishing of spectacle lenses is performed on a block jig for chucking a lens before polishing processing called a semi-finished lens, which is thicker than the finished dimension, to a processing machine. After fixing the semi-finished lens fixed to this block jig with a low melting point alloy, wax, etc. to rough the desired shape according to the wearer's spectacle prescription, sand similar to lapping processing A hanging process and a polishing process have been performed, and the optical surface of the lens has been precisely finished. In the sanding process and the polishing process, as shown in FIG. 9A, a rigid polishing tool 52 having a convex surface having the same shape as the concave surface 331 of the lens base material 33 is used as a liquid or a polishing containing water as a main component. The concave surface 331 of the lens base material 33 is finished to be a mirror surface by sliding with the agent interposed.

また、近年では、眼鏡レンズの眼球側の面に、装用者の眼鏡処方に応じて軸対称非球面、非球面乱視面、累進面、トーリック面と累進面とが合成された面といった面形状を設ける高付加価値レンズも生産されるようになってきている。これらのいわゆる自由曲面形状は、レンズの凹面側と同形状の凸面をもった剛体の研磨工具52では全面を連続的に摺り合わせることができない。このため、図9(b)に示すように、レンズ基材33の凹面331と、弾性シート(弾性体)を備えた研磨工具22とを、研磨剤を介在させながら摺り合わせることにより鏡面仕上げを行っている。研磨工具22の弾性シートは弾性体であるため、レンズ基材33の凹面331の形状に追従して変形しながら摺り合わせることが可能であり、自由曲面の研磨を行うことが可能である。このようなワーク形状に倣って研磨加工を行う方法としては、特許文献2および特許文献3を例示できる。   Further, in recent years, the surface shape such as an axisymmetric aspherical surface, an aspherical astigmatic surface, a progressive surface, and a surface obtained by combining a toric surface and a progressive surface on the eyeball side surface of the spectacle lens according to the spectacle prescription of the wearer. High value-added lenses are also being produced. These so-called free-form surfaces cannot be continuously rubbed with the rigid polishing tool 52 having a convex surface having the same shape as the concave surface of the lens. For this reason, as shown in FIG. 9B, mirror finish is achieved by sliding the concave surface 331 of the lens base material 33 and the polishing tool 22 provided with an elastic sheet (elastic body) while interposing an abrasive. Is going. Since the elastic sheet of the polishing tool 22 is an elastic body, it can be rubbed while deforming following the shape of the concave surface 331 of the lens base material 33, and polishing of a free-form surface can be performed. Examples of a method for performing polishing according to such a workpiece shape include Patent Document 2 and Patent Document 3.

特開昭47−14776号公報JP 47-14776 A 特開平8−206952号公報JP-A-8-206952 特開2003−275949号公報JP 2003-275949 A

しかしながら、加工面が自由曲面の研磨加工の場合、研磨工具の弾性シートを変形させながらレンズ凹面の形状に追従させて摺り合わせているため、力の分布が不均一である。この時、特にプリズム眼鏡処方レンズに代表される被研磨面が傾きを有するレンズや遠用側と近用側でレンズの厚さが異なる累進屈折力レンズにおいては、図9(c)に示すように、研磨工具の弾性シートへの当たりが強い部分331Aと、当たりが弱い、または研磨工具の弾性シートへ当たらない部分331Bが発生する。当たりが強い部分331Aに合わせて研磨を行った場合、当たりが弱い部分331Bは充分に研磨がされない。また、当たりが弱い部分331Bに合わせて研磨を行った場合、仕上げ面を得るまでに長い時間を要し、さらに当たりが強い部分331Aの研磨が過剰に進行し、ダレと呼ばれる形状変化が大きくなる問題を有していた。   However, in the case of polishing with a free-form surface, the force distribution is non-uniform because the elastic sheet of the polishing tool is deformed and slid along the shape of the concave lens surface. At this time, particularly in a lens having a polished surface represented by a prism spectacle prescription lens and a progressive power lens having different lens thicknesses on the far side and the near side, as shown in FIG. 9C. In addition, a portion 331A in which the abrasive tool hits the elastic sheet and a portion 331B in which the hit is weak or the abrasive tool does not hit the elastic sheet are generated. When polishing is performed in accordance with the portion 331A having a strong hit, the portion 331B having a weak hit is not sufficiently polished. Further, when polishing is performed in accordance with the weakly hitting portion 331B, it takes a long time to obtain a finished surface, and the polishing of the stronger hitting portion 331A proceeds excessively, and the shape change called sagging increases. Had a problem.

また、研磨工具の弾性シートと被加工レンズの当たりが不均一なため、摺り合わせにより互いに無理な力が加わり、被加工レンズが研磨装置から外れて被加工レンズそのものが損傷を受ける、あるいは研磨工具が損傷して工具寿命が短縮するといった問題を有していた。   In addition, since the contact between the elastic sheet of the polishing tool and the lens to be processed is non-uniform, excessive force is applied to each other by rubbing, and the lens to be processed is detached from the polishing apparatus, or the lens to be processed itself is damaged, or the polishing tool Has a problem that the tool life is shortened due to damage.

これらの問題は眼鏡レンズのみにとどまらず、研磨工具との摺り合わせによって研磨する場合においては、全ての光学レンズに起こりうる問題である。   These problems are not limited to spectacle lenses, and may occur in all optical lenses when polishing by sliding with a polishing tool.

本発明は、上記事情に鑑みなされたもので、被加工レンズ(光学レンズ)の被研磨面と研磨工具の当たりをほぼ均一とすることができる研磨治具、研磨装置を提供すると共に、この研磨治具を用いて研磨時間の短縮、被加工レンズの損傷低減、研磨工具寿命を向上させる研磨方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and provides a polishing jig and a polishing apparatus capable of making the contact surface of the lens to be processed (optical lens) and the polishing tool substantially uniform, and this polishing. An object of the present invention is to provide a polishing method that uses a jig to shorten the polishing time, reduce damage to the lens to be processed, and improve the life of the polishing tool.

本発明者は、上記目的を達成するため鋭意検討を重ねた結果、光学レンズの被研磨面と研磨工具をほぼ均一に接触させるためには、光学レンズの被研磨面の傾きまたは光学レンズの厚みの差が補正されるように、光学レンズを傾けることが有効であり、そのためには、光学レンズが固定されたブロック治具を所定の角度に傾けて固定し、その状態で研磨装置へ取り付けられる研磨治具を用いることが有効であることを見出した。   As a result of intensive studies to achieve the above object, the present inventor has found that the polished surface of the optical lens and the thickness of the optical lens are in contact with each other in order to bring the polished surface of the optical lens into contact with the polishing tool almost uniformly. It is effective to incline the optical lens so that the difference is corrected. To that end, the block jig to which the optical lens is fixed is tilted and fixed at a predetermined angle, and is attached to the polishing apparatus in that state. It has been found that it is effective to use a polishing jig.

本発明の研磨治具は、ドーム状の弾性体を有する研磨工具の前記弾性体に圧力流体で張りを与えながら、当該弾性体を光学レンズの被研磨面に押し当てて研磨する研磨装置の研磨装置本体に、光学レンズが固定されたブロック治具を固定するための研磨治具であって、ブロック治具を固定する固定部と、研磨装置のチャックに装着される装着部とを備え、前記固定部においてブロック治具の傾きを規定する面と、前記装着部において前記チャックによって傾きが規定される面とが所定の角度になるように形成されていることを特徴とする。
このような本発明によれば、研磨治具は、光学レンズを固定したブロック治具を固定する固定部と、研磨治具を研磨装置のチャックに装着する装着部とを有し、固定部の傾きを規定する面(以下固定面とする)と装着部の傾きを規定する面(以下装着面とする)が所定の角度をもっている。光学レンズを固定したブロック治具を研磨治具へ固定する際に研磨治具の固定面と光学レンズの被研磨面の傾きを互いに相殺する方向に固定すると、被研磨面は研磨工具への当たりが改善し、被研磨面全体がより均一に研磨可能となる。これにより、ダレと呼ばれる形状変化の発生や、研磨残りの発生を防止することができる。さらに、均一に研磨できるので、被研磨面全体が所望の面に仕上がるまでの時間も短縮する。
また、光学レンズの被研磨面と研磨工具とが無理なく接触するため、光学レンズが研磨装置から外れて損傷を受けることや、研磨工具が損傷して工具寿命が短縮するといった問題が改善する。
さらに、研磨治具の装着部の形状をブロック治具の形状と同じ形状とすれば、従来からブロック治具が直接装着されていた研磨装置本体の構造を変更することなく、本発明による研磨治具を装着することができ、光学レンズと研磨工具との当たりをほぼ均一にして研磨できる。従って、被研磨面の傾きが小さい光学レンズや厚みの差が小さい光学レンズについては、本発明による研磨治具を用いず、光学レンズを固定したブロック治具を直接研磨装置へ装着すればよく、共通の研磨装置で加工が可能である。
The polishing jig of the present invention is a polishing apparatus for polishing a polishing tool having a dome-shaped elastic body while pressing the elastic body against a surface to be polished of an optical lens while applying tension to the elastic body with a pressure fluid. A polishing jig for fixing a block jig to which an optical lens is fixed to the apparatus main body, comprising: a fixing part for fixing the block jig; and a mounting part to be attached to a chuck of the polishing apparatus, It is characterized in that a surface defining the inclination of the block jig in the fixing portion and a surface defining the inclination by the chuck in the mounting portion are formed at a predetermined angle.
According to the present invention, the polishing jig includes a fixing portion for fixing the block jig to which the optical lens is fixed, and a mounting portion for mounting the polishing jig on the chuck of the polishing apparatus. A surface defining the inclination (hereinafter referred to as a fixed surface) and a surface defining the inclination of the mounting portion (hereinafter referred to as a mounting surface) have a predetermined angle. When fixing the block jig to which the optical lens is fixed to the polishing jig, if the inclination of the fixed surface of the polishing jig and the polishing surface of the optical lens are offset in a mutually canceling manner, the polished surface will hit the polishing tool. As a result, the entire surface to be polished can be polished more uniformly. Thereby, it is possible to prevent the occurrence of shape change called sagging and the occurrence of polishing residue. Furthermore, since it can grind | polish uniformly, the time until the whole to-be-polished surface is finished in the desired surface is also shortened.
In addition, since the surface to be polished of the optical lens and the polishing tool come into contact with each other without difficulty, the problem that the optical lens is detached from the polishing apparatus and damaged, or the polishing tool is damaged and the tool life is shortened is improved.
Further, if the shape of the mounting portion of the polishing jig is the same as the shape of the block jig, the polishing treatment according to the present invention can be performed without changing the structure of the polishing apparatus body to which the block jig has been directly mounted. A tool can be attached, and the contact between the optical lens and the polishing tool can be made almost uniform. Therefore, for an optical lens with a small inclination of the surface to be polished and a small difference in thickness, the polishing jig according to the present invention is not used, and the block jig to which the optical lens is fixed may be directly attached to the polishing apparatus. Processing is possible with a common polishing apparatus.

この際、前記固定部におけるブロック治具の傾きを規定する面と、前記装着部においてチャックによって傾きが規制される面とがなす角度は、少なくとも光学レンズのプリズム量、加入度、乱視軸の角度の何れか一つに基づいて決められることが好ましい。
このような本発明によれば、光学レンズのプリズム量、加入度、乱視軸の角度の何れか一つに基づいて、固定部におけるブロック治具の傾きを規定する面と、装着部においてチャックによって傾きが規制される面とがなす角度を設定しているので、固定部におけるブロック治具の傾きを規定する面と装着部においてチャックによって傾きが規制される面とがなす角度が、光学レンズの被研磨面の傾斜に対応したものとなる。これにより、より正確に光学レンズの被研磨面を研磨することができる。
At this time, an angle formed between a surface defining the inclination of the block jig in the fixed portion and a surface in which the inclination is regulated by the chuck in the mounting portion is at least the prism amount of the optical lens, the addition power, and the angle of the astigmatism axis. It is preferable to be determined based on any one of the above.
According to the present invention, based on any one of the prism amount of the optical lens, the addition power, and the angle of the astigmatism axis, the surface defining the inclination of the block jig in the fixed portion and the chuck in the mounting portion Since the angle formed by the surface where the inclination is restricted is set, the angle formed between the surface defining the inclination of the block jig in the fixed portion and the surface where the inclination is restricted by the chuck in the mounting portion is the optical lens. This corresponds to the inclination of the surface to be polished. Thereby, the to-be-polished surface of an optical lens can be more accurately ground.

また、本発明の研磨装置は、光学レンズを研磨するための研磨装置であって、圧力流体により張りが与えられるとともに、光学レンズの被研磨面が押し当てられ、研磨を行うドーム状の弾性体を備えた弾性工具、及び前記光学レンズが取り付けられるチャックを備える研磨装置本体と、前記研磨装置本体に前記光学レンズが固定されたブロック治具を固定する研磨治具とを備え、前記研磨治具は、上述した何れかの研磨治具であることを特徴とする。
このような本発明の研磨装置によれば、上述した何れかの研磨治具を備えているので、研磨治具と同様の効果を奏することができる。すなわち、光学レンズの被研磨面と研磨工具の当たりをほぼ均一とすることができ、研磨時間の短縮、光学レンズの損傷低減、研磨工具寿命を向上させることができる。
The polishing apparatus of the present invention is a polishing apparatus for polishing an optical lens, and is applied with tension by a pressure fluid, and a polished surface of the optical lens is pressed against the dome-shaped elastic body. A polishing apparatus main body including an elastic tool including a chuck to which the optical lens is attached, and a polishing jig for fixing a block jig having the optical lens fixed to the polishing apparatus main body. Is any one of the above-described polishing jigs.
According to such a polishing apparatus of the present invention, since any one of the above-described polishing jigs is provided, the same effects as the polishing jig can be obtained. That is, the contact between the polished surface of the optical lens and the polishing tool can be made substantially uniform, and the polishing time can be shortened, the damage of the optical lens can be reduced, and the life of the polishing tool can be improved.

さらに、本発明の研磨方法は、弾性シートで構成されるドーム状の弾性基材に圧力流体で張りを与えながら、当該弾性基材を光学レンズの被研磨面に押し当てて研磨する研磨方法において、上述した研磨装置を用いて行われ、光学レンズの被研磨面が所定の傾きになるように光学レンズを固定して研磨することを特徴とする。   Furthermore, the polishing method of the present invention is a polishing method in which the elastic base material is pressed against the surface to be polished of the optical lens while applying tension to the dome-shaped elastic base material composed of an elastic sheet with a pressure fluid. The polishing is performed using the above-described polishing apparatus, and the polishing is performed by fixing the optical lens so that the polished surface of the optical lens has a predetermined inclination.

以下、本発明の実施の形態について、光学レンズである眼鏡レンズの研磨を例にとって、図面を参照しながら説明するが、本発明は下記の実施の形態に限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings, taking as an example polishing of a spectacle lens that is an optical lens, but the present invention is not limited to the following embodiments.

図1から図7は、本発明の一実施形態を示すもので、図1は、本発明の研磨装置を示す図、図2は研磨工具を示す模式図、図3は、傾斜した被研磨面の傾きを補正する研磨治具、図4は、レンズの製造工程を示すフローチャート、図5は、セミフィニッシュレンズのブロッキング工程、図6は形状創成工程、図7は研磨工程の概略図である。   1 to 7 show an embodiment of the present invention. FIG. 1 is a view showing a polishing apparatus of the present invention, FIG. 2 is a schematic view showing a polishing tool, and FIG. 3 is an inclined surface to be polished. 4 is a flowchart showing a lens manufacturing process, FIG. 5 is a semi-finished lens blocking process, FIG. 6 is a shape creation process, and FIG. 7 is a schematic diagram of the polishing process.

図1は、本発明の研磨装置2を示す図である。この研磨装置2は、眼鏡レンズ(レンズ基材)33の被研磨面を研磨するための装置であり、ブロック治具40(図2参照)に取り付けられた眼鏡レンズ33を回転可能に保持する被研磨物保持部21、被研磨物保持部21に保持された眼鏡レンズ(レンズ基材)33を研磨する研磨工具22、研磨工具22を駆動する研磨工具駆動部23、研磨液を供給する研磨液供給部24(図2参照)を備えた研磨装置本体20と、被研磨物保持部21のチャック212Cに取り付けられる研磨治具1とを備える。
研磨装置本体20の研磨工具22は、図2にも示すように、研磨工具駆動部23により回転駆動され、内部に圧縮空気の流路が形成された筒状部221と、この筒状部221の先端に設けられた中空ドーム状の弾性体222とを備える。
弾性体222内部には圧力流体である圧縮空気が送り込まれており、内部の空気の圧力を調整することにより、眼鏡レンズ(レンズ基材)33にかかる負荷を調整することができる。なお、この弾性体222の表面には、図示しない研磨パッドが貼り付けられる。
FIG. 1 is a view showing a polishing apparatus 2 of the present invention. The polishing apparatus 2 is an apparatus for polishing a surface to be polished of a spectacle lens (lens base material) 33, and is a target that rotatably holds the spectacle lens 33 attached to a block jig 40 (see FIG. 2). Polishing tool holding unit 21, polishing tool 22 for polishing spectacle lens (lens base material) 33 held by workpiece holding unit 21, polishing tool driving unit 23 for driving polishing tool 22, polishing liquid for supplying polishing liquid A polishing apparatus main body 20 including a supply unit 24 (see FIG. 2) and a polishing jig 1 attached to a chuck 212C of an object holding unit 21 are provided.
As shown in FIG. 2, the polishing tool 22 of the polishing apparatus main body 20 is rotationally driven by a polishing tool drive unit 23, and a cylindrical part 221 in which a flow path of compressed air is formed, and the cylindrical part 221. And a hollow dome-shaped elastic body 222 provided at the tip of each.
Compressed air, which is a pressure fluid, is sent into the elastic body 222, and the load applied to the spectacle lens (lens substrate) 33 can be adjusted by adjusting the pressure of the internal air. Note that a polishing pad (not shown) is attached to the surface of the elastic body 222.

研磨工具駆動部23は、図示しないモータ等により鉛直方向の軸を中心として回転駆動される回転台231を有している。この回転台231には、研磨工具22の筒状部221の下端が着脱自在に取り付けられる。回転台231に研磨工具22を装着することにより、研磨工具22は、筒状部221の中心軸を回転中心として、すなわち、弾性体222のドーム状の部分の曲率中心C1と、ドーム状の部分の頂点とを結ぶ線を回転軸として所定回転数で回転することとなる。なお、回転台231には、図示しない圧縮空気の配管が設けられており、研磨工具22の筒状部221の圧縮空気の流路と連通している。   The polishing tool drive unit 23 has a turntable 231 that is driven to rotate about a vertical axis by a motor (not shown) or the like. The lower end of the cylindrical portion 221 of the polishing tool 22 is detachably attached to the turntable 231. By attaching the polishing tool 22 to the turntable 231, the polishing tool 22 has the center axis of the cylindrical portion 221 as the rotation center, that is, the center of curvature C1 of the dome-shaped portion of the elastic body 222 and the dome-shaped portion. Rotating at a predetermined number of rotations with the line connecting the vertices as the rotation axis. The rotary table 231 is provided with a compressed air pipe (not shown) and communicates with the compressed air flow path of the cylindrical portion 221 of the polishing tool 22.

被研磨物保持部21は、揺動駆動装置211と、揺動駆動装置211によって駆動される被研磨物保持装置212とを有する。
揺動駆動装置211はモータ211Aによってベルト伝動で回転されるクランク211Bを駆動し、クランク211Bと連接棒211Cで連結されている被研磨物保持装置212を揺動する。
被研磨物保持装置212は、揺動軸212Eを中心として鉛直方向と後方の傾斜角度との間で前後方向に揺動可能になっている。被研磨物保持装置212は、上部に垂直方向の下向きのエアーシリンダ212Aが配設され、このエアーシリンダ212Aのピストンロッド212Bの先端に研磨治具1が取り付けられるチャック212Cが設けられている。このチャック212Cはモータ212Dによって揺動軸212Eと研磨工具22の筒状部221の中心軸とが交わる点を通る軸を回転軸として回転駆動される。
図2にも示すように、このような被研磨物保持装置212、すなわち、眼鏡レンズ(レンズ基材)33の揺動中心C2と、研磨工具22の弾性体222の曲率中心C1とは略一致している。このようにすることで、眼鏡レンズ33の被研磨面と弾性体222の表面との密着性を一定に維持することができ、均一な研磨を行うことができる。
The workpiece holding unit 21 includes a swing driving device 211 and a workpiece holding device 212 driven by the swing driving device 211.
The swing driving device 211 drives a crank 211B rotated by belt transmission by a motor 211A, and swings an object holding device 212 connected to the crank 211B by a connecting rod 211C.
The to-be-polished object holding device 212 can swing in the front-rear direction between the vertical direction and the rearward tilt angle with the swing shaft 212E as the center. The workpiece holding device 212 is provided with a vertically downward air cylinder 212A at the upper portion, and a chuck 212C to which the polishing jig 1 is attached is provided at the tip of the piston rod 212B of the air cylinder 212A. The chuck 212C is rotationally driven by a motor 212D about a shaft passing through a point where the swing shaft 212E and the central axis of the cylindrical portion 221 of the polishing tool 22 intersect with each other.
As shown also in FIG. 2, such a workpiece holding device 212, that is, the swing center C <b> 2 of the spectacle lens (lens base material) 33 and the curvature center C <b> 1 of the elastic body 222 of the polishing tool 22 are approximately one. I'm doing it. By doing in this way, the adhesiveness of the to-be-polished surface of the spectacle lens 33 and the surface of the elastic body 222 can be maintained constant, and uniform polishing can be performed.

研磨治具1は、光学レンズである眼鏡レンズ(レンズ基材)33が固定されたブロック治具40を研磨装置本体20のチャック212Cに取り付けるためのものであり、図2及び図3に示すように、装着部11と固定部13とを備える。また、図面上で装着部11に設けられた装着面12は、研磨装置2のチャック212Cへ研磨治具1を装着する際に、研磨治具1の傾きを規定する面である。
この装着部11は、略円錐台形状となっており、その上面に切り欠き111が形成されている。この装着部11の形状は、後述するブロック治具40の形状と同形状となっている。すなわち、研磨治具1は従来からブロック治具40が直接取り付けられている研磨装置本体20のチャック212Cに装着可能となっているのである。
The polishing jig 1 is for attaching a block jig 40 to which a spectacle lens (lens base material) 33, which is an optical lens, is fixed to a chuck 212C of the polishing apparatus body 20, as shown in FIGS. In addition, a mounting part 11 and a fixing part 13 are provided. In addition, the mounting surface 12 provided in the mounting portion 11 in the drawing is a surface that defines the inclination of the polishing jig 1 when the polishing jig 1 is mounted on the chuck 212C of the polishing apparatus 2.
The mounting portion 11 has a substantially truncated cone shape, and a notch 111 is formed on the upper surface thereof. The shape of the mounting portion 11 is the same as the shape of the block jig 40 described later. That is, the polishing jig 1 can be mounted on the chuck 212C of the polishing apparatus main body 20 to which the block jig 40 is conventionally attached.

固定部13は、略円柱形状となっており、内部には、後述するブロック治具40を収容するための凹部131が形成されている。そして、この固定部13には、ブロック治具40を固定部13に固定するための固定ねじ15が取り付けられている。固定ねじ15は、ブロック治具40の挿入方向と直交する方向から凹部131に挿入され、ブロック治具40を凹部131内面に押し付けることにより、凹部131内にブロック治具40を固定する。
なお、ここでは、固定ねじ15を1本設けたが、これに限らず、2本以上設けてもよい。このようにすることで、装着部11の凹部131の中心部分と、ブロック治具40の中心部分、すなわち、レンズ基材33の中心とを確実に一致させることが可能となる。さらに、ブロック治具40を固定部13に固定できるようなものであれば、固定ねじに限らず、任意である。例えば、真空吸着を利用した方法が提案できる。
The fixing portion 13 has a substantially cylindrical shape, and a recess 131 for accommodating a block jig 40 described later is formed therein. A fixing screw 15 for fixing the block jig 40 to the fixing part 13 is attached to the fixing part 13. The fixing screw 15 is inserted into the recess 131 from a direction orthogonal to the insertion direction of the block jig 40, and presses the block jig 40 against the inner surface of the recess 131 to fix the block jig 40 in the recess 131.
Here, one fixing screw 15 is provided. However, the present invention is not limited to this, and two or more fixing screws 15 may be provided. By doing in this way, it becomes possible to match | combine reliably the center part of the recessed part 131 of the mounting part 11, and the center part of the block jig 40, ie, the center of the lens base material 33. FIG. Furthermore, as long as the block jig 40 can be fixed to the fixing portion 13, it is not limited to the fixing screw and is arbitrary. For example, a method using vacuum adsorption can be proposed.

このような固定部13に設けられた固定面14は、レンズ基材33を固定したブロック治具40を固定する際に、ブロック治具40の傾きを規定する面である。この固定面14と装着面12とが、眼鏡レンズ(レンズ基材)33の被研磨面の傾きや厚みの差を相殺するように所定の傾きをもって形成されている。この傾きとしては、眼鏡レンズのプリズム量、加入度数、乱視軸の角度に合わせて形成・選択することが望ましい。例えば、70°以上、110°以下の乱視軸の角度にあわせて傾きを決定することが好ましい。また、3.00ディオプター以下の加入度数にあわせて傾きを決定することが好ましい。
屈折力が1.60の素材でプリズム量が1プリズムの球面眼鏡レンズの場合を例示すれば、凹面は凸面に対して0.95度の傾きを有していることから、同じ傾きを有する研磨治具を使用する。同様の考え方で10プリズムまでの傾き毎に研磨治具を用意しておくことで、プリズム眼鏡処方レンズの研磨にほぼ対応できる。また、研磨治具の選択については、一定の眼鏡処方範囲について1つの研磨治具で汎用的に使用することも可能である。屈折力が1.60のレンズにおいて、2プリズムから5プリズムの眼鏡処方について一つの研磨治具で対応する場合を例示すれば、2プリズムの傾きは1.91度、5プリズムの傾きは4.77度であるため、この中間である3.34度の傾きに形成された研磨治具を用いることで、2プリズムから5プリズムの眼鏡処方にほぼ対応できる。
The fixing surface 14 provided in the fixing portion 13 is a surface that defines the inclination of the block jig 40 when the block jig 40 to which the lens base material 33 is fixed is fixed. The fixed surface 14 and the mounting surface 12 are formed with a predetermined inclination so as to offset the difference in inclination and thickness of the surface to be polished of the spectacle lens (lens base material) 33. The inclination is preferably formed and selected according to the prism amount of the spectacle lens, the addition power, and the angle of the astigmatism axis. For example, it is preferable to determine the inclination according to the angle of the astigmatism axis of 70 ° or more and 110 ° or less. Further, it is preferable to determine the slope according to the addition power of 3.00 diopters or less.
For example, in the case of a spherical spectacle lens having a refractive power of 1.60 and a prism amount of 1 prism, the concave surface has an inclination of 0.95 degrees with respect to the convex surface. Use a jig. By preparing a polishing jig for every tilt up to 10 prisms in the same way, it is possible to substantially cope with the polishing of prism spectacle prescription lenses. In addition, regarding the selection of the polishing jig, it is also possible to use a general purpose with one polishing jig for a certain spectacle prescription range. For example, in the case of a lens having a refractive power of 1.60, the prescription for spectacles of 2 prisms to 5 prisms is handled by one polishing jig. For example, the inclination of 2 prisms is 1.91 degrees and the inclination of 5 prisms is 4. Since it is 77 degrees, by using a polishing jig formed at an intermediate inclination of 3.34 degrees, it is possible to substantially cope with spectacle prescriptions of 2 prisms to 5 prisms.

ここからは、本発明による研磨治具1を用いた研磨工程に至るまでの流れを順を追って説明する。図4に研磨工程に至るまでの流れを開示したフローチャートを示す。
まず、セミフィニッシュレンズ31をブロック治具40に固定する(ブロッキング工程、処理S1)。
From here, the flow up to the polishing step using the polishing jig 1 according to the present invention will be described in order. FIG. 4 shows a flowchart disclosing the flow up to the polishing step.
First, the semi-finished lens 31 is fixed to the block jig 40 (blocking process, process S1).

図5は、セミフィニッシュレンズ31を形状創成装置や研磨装置2などの加工機に装着するためのブロック治具40へ固定する工程であり、ブロック治具40の上に、セミフィニッシュレンズ31を位置決めして保持し、これらの位置を保ったまま、例えば溶融した低融点合金41をこれらの間に流し込んで固め、ブロック治具40にセミフィニッシュレンズ31を固定する。ブロック治具40とセミフィニッシュレンズ31を固定する方法としては、低融点合金の他、ワックス、真空吸着などの方法が例示できる。   FIG. 5 is a process of fixing the semi-finished lens 31 to a block jig 40 for mounting on a processing machine such as a shape creation device or a polishing device 2. The semi-finished lens 31 is positioned on the block jig 40. While maintaining these positions, for example, a molten low-melting-point alloy 41 is poured between them and hardened, and the semi-finished lens 31 is fixed to the block jig 40. Examples of a method for fixing the block jig 40 and the semi-finished lens 31 include a low melting point alloy, a wax method, and a vacuum suction method.

次の形状創成工程では、図6に示すように、セミフィニッシュレンズ31を貼り付けたブロック治具40を図示しない形状創成装置のチャック42に取り付け、セミフィニッシュレンズ31の凹面311を切削または研削して所望の屈折面に創成した光学レンズ(眼鏡レンズ)であるレンズ基材33を製造する(処理S2)。   In the next shape creation process, as shown in FIG. 6, the block jig 40 with the semifinished lens 31 attached is attached to a chuck 42 of a shape creation device (not shown), and the concave surface 311 of the semifinished lens 31 is cut or ground. Thus, the lens base 33, which is an optical lens (glasses lens) created on a desired refractive surface, is manufactured (processing S2).

図7は、レンズ基材33を研磨する工程(処理S3)の一例を示す図であり、レンズ基材33を固定したブロック治具40を研磨治具1に固定し、さらにその研磨治具1を研磨装置2のチャック212Cに装着した状態で研磨工具22へ被研磨面を押し当てている図である。   FIG. 7 is a diagram illustrating an example of a step (processing S3) of polishing the lens base material 33. The block jig 40 to which the lens base material 33 is fixed is fixed to the polishing jig 1, and the polishing jig 1 is further fixed. 5 is a view of pressing the surface to be polished against the polishing tool 22 in a state in which is mounted on the chuck 212C of the polishing apparatus 2. FIG.

切削または研削により創成された被研磨面は、装用者の眼鏡処方によってレンズ基材33のようにブロック治具40に対して傾きを有している。この傾きを補正するため、研磨治具1を使用する。まず、研磨治具1の固定部13にブロック治具40をはめ込み、固定ねじ15でブロック治具40を固定する。このとき装着面12と固定面14が傾きをもっているので、レンズ基材33の被研磨面の傾きを固定面14の傾きと相殺する向きで固定する。累進焦点レンズにおける研磨治具の固定方法を例示すれば、近用側と遠用側の厚みの差が大きい場合、レンズの主子午線方向に研磨治具を合わせて固定することでレンズの厚みの差が相殺できる。この他、乱視面、プリズムが組み合わされた眼鏡処方においては、乱視軸の角度、プリズム方向を考慮して固定方向を決定する必要がある。次に装着部11を研磨装置2のチャック212Cに装着することにより、眼鏡レンズ(レンズ基材)33を研磨装置2の被研磨物保持装置212に装着する。装着された眼鏡レンズ(レンズ基材)33は、エアーシリンダ212Aによって研磨工具22の弾性体222に離間接近可能であり、更に所定の研磨圧力で弾性体222に押圧されるようになっている。
表面に研磨パッドが貼り付けられた弾性体222を圧縮空気の圧力調節で所定の内圧で張りを与えながら回転台231で所定の回転数で自転させる。そして、眼鏡レンズ(レンズ基材)33を所定の回転数で自転させながらエアーシリンダ212Aの所定の研磨圧力で弾性体222に押し付け、さらに、眼鏡レンズ(レンズ基材)33に揺動駆動装置211で揺動運動を与え、研磨液供給部24から研磨液を弾性体222表面に供給しながら研磨を行う。これにより、レンズ基材33の被研磨面を所望の面状態に仕上げる。
The surface to be polished created by cutting or grinding is inclined with respect to the block jig 40 like the lens substrate 33 according to the spectacle prescription of the wearer. In order to correct this inclination, the polishing jig 1 is used. First, the block jig 40 is fitted into the fixing portion 13 of the polishing jig 1, and the block jig 40 is fixed with the fixing screw 15. At this time, since the mounting surface 12 and the fixed surface 14 have an inclination, the lens surface 33 is fixed in a direction that cancels the inclination of the surface to be polished of the lens base material 33 with the inclination of the fixed surface 14. For example, how to fix the polishing jig in a progressive focus lens, if the difference in thickness between the near side and the far side is large, the polishing jig is aligned and fixed in the main meridian direction of the lens to fix the thickness of the lens. The difference can be offset. In addition, in the spectacle prescription in which the astigmatic surface and the prism are combined, it is necessary to determine the fixed direction in consideration of the angle of the astigmatic axis and the prism direction. Next, the spectacle lens (lens substrate) 33 is mounted on the workpiece holding device 212 of the polishing apparatus 2 by mounting the mounting portion 11 on the chuck 212 </ b> C of the polishing apparatus 2. The mounted spectacle lens (lens base material) 33 can be separated and approached to the elastic body 222 of the polishing tool 22 by the air cylinder 212A, and is further pressed against the elastic body 222 with a predetermined polishing pressure.
The elastic body 222 having a polishing pad attached to the surface is rotated at a predetermined number of rotations on the turntable 231 while applying tension with a predetermined internal pressure by adjusting the pressure of the compressed air. Then, the spectacle lens (lens base material) 33 is pressed against the elastic body 222 with a predetermined polishing pressure of the air cylinder 212A while rotating at a predetermined rotation speed, and further, the swinging driving device 211 is applied to the spectacle lens (lens base material) 33. The polishing is performed while supplying a swinging motion to the surface of the elastic body 222 from the polishing fluid supply unit 24. Thereby, the to-be-polished surface of the lens base material 33 is finished in a desired surface state.

このような本発明によれば、以下の効果を奏することができる。
(1)従来のように、本発明の研磨治具1を用いない場合には、眼鏡レンズの眼鏡処方によっては、一部が研磨されずに、形状創成工程の装置で使用される工具の軌跡であるツールマークが残る現象や、研磨工具とのあたりが弱い部分が鏡面に仕上がらず、白っぽく残ってしまう現象が生じる。また、眼鏡レンズを鏡面に仕上げようとして無理に研磨を行うと、研磨が過剰に進行してダレと呼ばれる形状変化が発生したり、レンズの度数、プリズム量を狙いとする眼鏡処方とずれてしまったりすることがある。また、仮に良好な面が得られたとしても、その面が得られるまでの研磨時間が長くなってしまう。
これに対し、研磨治具1は、レンズ基材33を固定したブロック治具40を固定する固定部13と、研磨治具1を研磨装置2のチャック212Cに装着する装着部11とを有し、固定部13の傾きを規定する面14と装着部11の傾きを規定する面12が所定の角度をもっている。レンズ基材33を固定したブロック治具40を研磨治具1へ固定する際に研磨治具1の固定面14とレンズ基材33の被研磨面の傾きを互いに相殺する方向に固定すると、被研磨面は研磨工具22への当たりが改善し、被研磨面全体がより均一に研磨可能となり、ツールマークや白っぽく研磨残りが生じてしまうことを防止できる。また、均一に研磨できるので、ダレと呼ばれる形状変化の発生や、眼鏡処方とのずれも防止できる。さらに、被研磨面全体が所望の面に仕上がるまでの時間を短縮することができる。
According to the present invention as described above, the following effects can be obtained.
(1) When the polishing jig 1 of the present invention is not used as in the prior art, depending on the spectacle prescription of the spectacle lens, part of the spectacle lens is not polished and the tool trajectory used in the device for the shape creation process The phenomenon that the tool mark is left or the portion where the contact with the polishing tool is weak does not finish on the mirror surface and remains whitish. In addition, if polishing is performed forcibly to finish the spectacle lens to a mirror surface, the polishing progresses excessively, resulting in a shape change called sagging, or a deviation from the spectacle prescription aimed at the lens power and prism amount. May be frustrated. Further, even if a good surface is obtained, the polishing time until the surface is obtained becomes long.
On the other hand, the polishing jig 1 has a fixing portion 13 for fixing the block jig 40 to which the lens base material 33 is fixed, and a mounting portion 11 for mounting the polishing jig 1 on the chuck 212C of the polishing apparatus 2. The surface 14 that defines the inclination of the fixing portion 13 and the surface 12 that defines the inclination of the mounting portion 11 have a predetermined angle. When the block jig 40 to which the lens base material 33 is fixed is fixed to the polishing jig 1, if the fixing surface 14 of the polishing jig 1 and the surface to be polished of the lens base material 33 are fixed in a direction that cancels each other, The contact of the polishing surface with the polishing tool 22 is improved, the entire surface to be polished can be more uniformly polished, and a tool mark or whitish polishing residue can be prevented. Moreover, since it can grind | polish uniformly, generation | occurrence | production of the shape change called sagging and the shift | offset | difference with spectacle prescription can also be prevented. Furthermore, the time until the entire surface to be polished is finished to a desired surface can be shortened.

(2)また、レンズ基材33の被研磨面と研磨工具22とが無理なく接触するため、レンズ基材33が研磨装置2から外れて損傷を受けることや、研磨工具22が損傷して工具寿命が短縮するといった問題が改善する。
(3)さらに、研磨治具1の装着部11の装着面12と、固定部13の固定面14との傾きは眼鏡レンズのプリズム量、加入度数、乱視軸の角度に合わせて形成されており、眼鏡レンズの被研磨面の傾きに対応したものとなっているので、被研磨面の研磨工具22へのあたりをより確実に改善でき、被研磨面全体がより均一に研磨することができる。
(2) Further, since the surface to be polished of the lens base material 33 and the polishing tool 22 come into contact with each other without difficulty, the lens base material 33 is detached from the polishing apparatus 2 and damaged, or the polishing tool 22 is damaged and the tool is damaged. The problem of shortening the service life is improved.
(3) Furthermore, the inclination of the mounting surface 12 of the mounting portion 11 of the polishing jig 1 and the fixing surface 14 of the fixing portion 13 is formed in accordance with the prism amount of the spectacle lens, the addition power, and the angle of the astigmatism axis. Since it corresponds to the inclination of the surface to be polished of the spectacle lens, the contact of the surface to be polished with the polishing tool 22 can be more reliably improved, and the entire surface to be polished can be polished more uniformly.

(4)また、研磨治具1の装着部11の形状は、ブロック治具40の形状と同じであるため、従来からある研磨装置本体の構造を変更することなく、本発明による研磨治具1を装着できる。従って、従来からある研磨装置本体を使用して、レンズ基材33と研磨工具22との当たりをほぼ均一にして研磨できる。
なお、被研磨面の傾きが小さい眼鏡レンズや厚みの差が小さい眼鏡レンズについては、本発明による研磨治具1を用いず、眼鏡レンズを固定したブロック治具を直接研磨装置2へ装着すればよく、共通の研磨装置2で加工が可能である。
(4) Since the shape of the mounting portion 11 of the polishing jig 1 is the same as the shape of the block jig 40, the polishing jig 1 according to the present invention can be used without changing the structure of the conventional polishing apparatus body. Can be installed. Therefore, using a conventional polishing apparatus main body, the contact between the lens base material 33 and the polishing tool 22 can be made almost uniform.
For spectacle lenses having a small inclination of the surface to be polished or a spectacle lens having a small difference in thickness, the polishing jig 1 according to the present invention is not used, but a block jig to which the spectacle lens is fixed is directly attached to the polishing apparatus 2. It can be processed with the common polishing apparatus 2 well.

なお、本発明は前述の実施形態に限定されるものではなく、本発明の目的を達成できる範囲での変形、改良等は本発明に含まれるものである。
例えば、本発明は、凸面に成形される屈折面が、球面、回転対称非球面、多重焦点面、自由曲面のいずれか、凹面に形状創成される屈折面が、球面、回転対称非球面、トーリック面、非球面乱視面、自由曲面のいずれかである眼鏡レンズに適用することができる。また、これ以外にも、凸面あるいは凸面凹面両面を前記形状に形状創成する場合にも適用することができる。
また、前記実施形態では、揺動駆動装置211により眼鏡レンズ(レンズ基材)33に揺動を与えて研磨を行っていたが、これに限らず、図8に示すように、研磨工具22に揺動を与えて研磨を行ってもよい。この場合においても、眼鏡レンズ33を揺動する場合と同様に研磨を行うことができる。
It should be noted that the present invention is not limited to the above-described embodiment, and modifications, improvements, and the like within the scope that can achieve the object of the present invention are included in the present invention.
For example, according to the present invention, the refracting surface formed into a convex surface is either a spherical surface, a rotationally symmetric aspherical surface, a multifocal surface, or a free-form surface. The present invention can be applied to spectacle lenses that are any one of a surface, an aspheric astigmatism surface, and a free-form surface. In addition to this, the present invention can also be applied to the case where a convex surface or both convex and concave surfaces are formed in the shape.
Further, in the above-described embodiment, the spectacle lens (lens base material) 33 is rocked by the rocking drive device 211 to perform polishing. However, the present invention is not limited to this, and as shown in FIG. Polishing may be performed with rocking. Even in this case, polishing can be performed in the same manner as when the spectacle lens 33 is swung.

次に、本発明の実施例について説明する。
(実施例)
乱視度数がマイナス表記で−4.00ディオプター、乱視軸の角度が90°、加入度数が4.00ディオプターの眼鏡処方である内面累進焦点レンズのレンズ基材を前記実施形態の研磨治具1を用いて研磨した。
研磨治具1は、レンズ基材の主子午線方向の面の傾きを相殺する方向で研磨装置本体20に固定した。
この場合には、9分で研磨が完了し、所望の鏡面に仕上がった。
(比較例)
実施例と同様の眼鏡処方の内面累進焦点レンズを研磨治具1を使用しないで研磨した。
20分以上研磨を行っても、主子午線方向の近用側に研磨が十分に行われず、所望の鏡面に仕上がらなかった。
以上より、レンズ基材の被研磨面と研磨工具の当たりをほぼ均一とするとともに、研磨時間を短縮できるという本発明の効果を確認することができた。
Next, examples of the present invention will be described.
(Example)
The polishing jig 1 of the above embodiment is used as a lens base material of an inner progressive lens having an astigmatic power minus notation of −4.00 diopter, an astigmatic axis angle of 90 °, and an addition power of 4.00 diopter. Used and polished.
The polishing jig 1 was fixed to the polishing apparatus body 20 in a direction that offsets the inclination of the surface of the lens substrate in the main meridian direction.
In this case, the polishing was completed in 9 minutes and finished to the desired mirror surface.
(Comparative example)
An inner surface progressive focus lens of the same spectacle prescription as in the example was polished without using the polishing jig 1.
Even when polishing was performed for 20 minutes or more, the polishing was not sufficiently performed on the near side in the main meridian direction, and the desired mirror surface was not finished.
From the above, it was possible to confirm the effect of the present invention that the contact between the surface to be polished of the lens substrate and the polishing tool was made substantially uniform and the polishing time could be shortened.

本発明は、光学レンズ、例えば眼鏡レンズの研磨に利用することができる。   The present invention can be used for polishing optical lenses such as spectacle lenses.

本発明の研磨装置を示す模式図。The schematic diagram which shows the grinding | polishing apparatus of this invention. 前記研磨装置の研磨工具を示す模式図。The schematic diagram which shows the grinding | polishing tool of the said grinding | polishing apparatus. 本発明による研磨治具の一例を示す概略図。Schematic which shows an example of the grinding | polishing jig | tool by this invention. 本発明のレンズの製造工程を示すフローチャート。The flowchart which shows the manufacturing process of the lens of this invention. セミフィニッシュレンズとブロック治具を固定する工程を示す概略図。Schematic which shows the process of fixing a semi finish lens and a block jig. セミフィニッシュレンズの凹面を削り、レンズ基材を形状創成する工程を示す概略図。Schematic which shows the process of shaving the concave surface of a semi-finished lens and creating a lens base material. 本発明の研磨治具を用いたレンズの研磨工程を示す模式図。The schematic diagram which shows the grinding | polishing process of the lens using the grinding | polishing jig | tool of this invention. 本発明の研磨装置の変形例の要部を示す模式図。The schematic diagram which shows the principal part of the modification of the grinding | polishing apparatus of this invention. 眼鏡レンズの研磨工程を示すもので、(a)は硬質の研磨工具を用いた研磨工程を示す概略図、(b)は弾性体でできた研磨工具を用いた研磨工程を示す概略図、(c)は弾性体でできた研磨工具を用いて、被研磨面の傾きが大きいレンズ又はレンズの厚みの差が大きいレンズを研磨する従来の研磨工程を示す概略図。1 shows a polishing process of a spectacle lens, (a) is a schematic diagram showing a polishing process using a hard polishing tool, (b) is a schematic diagram showing a polishing process using a polishing tool made of an elastic body, FIG. 3C is a schematic diagram showing a conventional polishing process for polishing a lens having a large inclination of a surface to be polished or a lens having a large difference in lens thickness using a polishing tool made of an elastic body.

符号の説明Explanation of symbols

1…研磨治具、2…研磨装置、11…装着部、12…装着面、13…固定部、14…固定面、20…研磨装置本体、21…被研磨物保持部、22…研磨工具、23…研磨工具駆動部、24…研磨液供給部、212C…チャック、22…研磨工具、31…セミフィニッシュレンズ、33…レンズ基材、40…ブロック治具、41…低融点合金、42…チャック、52…研磨工具、131…凹部、211…揺動駆動装置、211A…モータ、211B…クランク、211C…連接棒、212…被研磨物保持装置、212A…エアーシリンダ、212B…ピストンロッド、212C…チャック、212D…モータ、212E…揺動軸、221…筒状部、222…弾性体、231…回転台、311…凹面、331…凹面、331A…当たりが強い部分、331B…当たりが弱い部分 DESCRIPTION OF SYMBOLS 1 ... Polishing jig, 2 ... Polishing apparatus, 11 ... Mounting part, 12 ... Mounting surface, 13 ... Fixed part, 14 ... Fixed surface, 20 ... Polishing apparatus main body, 21 ... Polishing object holding part, 22 ... Polishing tool, DESCRIPTION OF SYMBOLS 23 ... Polishing tool drive part, 24 ... Polishing liquid supply part, 212C ... Chuck, 22 ... Polishing tool, 31 ... Semi finish lens, 33 ... Lens base material, 40 ... Block jig, 41 ... Low melting-point alloy, 42 ... Chuck 52 ... Polishing tool, 131 ... Recess, 211 ... Swing drive device, 211A ... Motor, 211B ... Crank, 211C ... Connecting rod, 212 ... Polishing object holding device, 212A ... Air cylinder, 212B ... Piston rod, 212C ... Chuck, 212D ... motor, 212E ... oscillating shaft, 221 ... cylindrical part, 222 ... elastic body, 231 ... rotary table, 311 ... concave surface, 331 ... concave surface, 331A ... part with strong contact 331B ... part is weak per

Claims (1)

ドーム状の弾性体を備えた研磨工具と、光学レンズが固定されたブロック治具が取り付けられるチャックとを備える研磨装置本体に、
前記ブロック治具を、前記光学レンズの被研磨面が所定の傾きになるように、研磨治具を介して固定し、
前記ドーム状の弾性体に圧力流体により張りを与えながら、前記弾性体を光学レンズの被研磨面に押し当てて研磨する光学レンズの研磨方法であって、
前記研磨治具は、前記ブロック治具を固定する固定部と、前記ブロック治具と同じ形状を有し研磨装置本体のチャックに装着される装着部とを備え、
前記固定部においてブロック治具の傾きを規定する面と、前記装着部において前記チャックによって傾きが規定される面とが、前記光学レンズのプリズム量、加入度、および乱視軸に基づいて決められた角度になるように形成され、
前記ブロック治具は、前記固定部においてブロック治具の傾きを規定する面が、前記光学レンズの主子午線方向における近用側と遠用側との厚みの差を相殺する方向で固定されることを特徴とする光学レンズの研磨方法
In a polishing apparatus main body comprising a polishing tool having a dome-shaped elastic body and a chuck to which a block jig to which an optical lens is fixed is attached,
The block jig is fixed via a polishing jig so that the polished surface of the optical lens has a predetermined inclination,
An optical lens polishing method in which the elastic body is pressed against a surface to be polished of an optical lens while applying tension to the dome-shaped elastic body with a pressure fluid,
The polishing jig includes a fixing portion that fixes the block jig, and a mounting portion that has the same shape as the block jig and is attached to the chuck of the polishing apparatus main body .
The surface that defines the inclination of the block jig in the fixing portion and the surface that defines the inclination by the chuck in the mounting portion are determined based on the prism amount, the addition power, and the astigmatism axis of the optical lens. Formed to be an angle,
The block jig surface that defines the inclination of the block jig in the fixed portion is fixed in a direction to offset the difference in thickness between the near side and the far side in the main meridian of the optical lens A polishing method for an optical lens .
JP2003405842A 2002-12-25 2003-12-04 Optical lens polishing method Expired - Fee Related JP4186809B2 (en)

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