JP4178238B2 - Highly dispersible layered double hydroxide - Google Patents

Highly dispersible layered double hydroxide Download PDF

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JP4178238B2
JP4178238B2 JP2003327210A JP2003327210A JP4178238B2 JP 4178238 B2 JP4178238 B2 JP 4178238B2 JP 2003327210 A JP2003327210 A JP 2003327210A JP 2003327210 A JP2003327210 A JP 2003327210A JP 4178238 B2 JP4178238 B2 JP 4178238B2
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layered double
double hydroxide
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serine
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俊行 日比野
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National Institute of Advanced Industrial Science and Technology AIST
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本発明は、樹脂用配合剤として分散性が好適な層状複水酸化物に関するものである。   The present invention relates to a layered double hydroxide having suitable dispersibility as a compounding agent for a resin.

層状複水酸化物またはハイドロタルサイトと呼ばれる化合物は、以下の一般式で表される層状化合物である。
[M2+ 1-xM3+ x(OH)2][An- x/n・mH2O]
ここで M2+ は2価金属、 M3+ は3価金属、 An- は層間陰イオンで、mは適当な有理数、nは整数、xは1を超えない有理数である。一般式において前半部の[M2+ 1-xM3+ x(OH)2]は、層状複水酸化物の基本層またはホスト層と呼ばれる金属水酸化物層であり、この基本層が一般式後半部の陰イオンと水分子から成る中間層またはゲスト層と呼ばれる層と交互に積み重なっている。
層状複水酸化物は、難燃化剤、安定剤、成型改質剤および保温性改良剤などとして樹脂に添加され利用されてきた。特に、環境への配慮から毒性のない金属より構成されているMg-Al系層状複水酸化物は、層状複水酸化物のなかでも最もよく利用されている。しかし、樹脂練り込み時の分散性は悪く、このための様々な検討がなされてきた(特許文献1〜3参照)。 過去のこうした検討は、ある程度の分散性向上を達成してはいるが、技術の進歩に伴い、分散性への要求はさらに厳しくなることは必至である。一方、最近になり、2つの論文において、ナノスケールで樹脂と層状複水酸化物が混合できる可能性が示唆された。両者とも層状複水酸化物を有機溶媒中で、基本層単層にまで剥離させて分散させる技術を報告している。この技術を利用すれば、溶媒中で層状複水酸化物を基本層単層まで剥離・分散し、溶媒に溶かした樹脂と溶液中で分子レベルまたは分子レベルに近い状態で混合可能である。剥離・分散に要する条件は、前者(非特許文献1参照)は溶媒としてホルムアミドを用いて室温で即時反応、後者(非特許文献2参照)では、ブタノールを用いて120℃−16時間還流を必要とする。前者はMg-Al-系層状複水酸化物において、層間陰イオンとしてグリシンを用い、後者は、Zn-Al系層状複水酸化物においてドデシル硫酸を用いている。
A compound called layered double hydroxide or hydrotalcite is a layered compound represented by the following general formula.
[M 2+ 1-x M 3+ x (OH) 2 ] [A n- x / n・ mH 2 O]
Here, M 2+ is a divalent metal, M 3+ is a trivalent metal, An n− is an interlayer anion, m is an appropriate rational number, n is an integer, and x is a rational number not exceeding 1. In the general formula, [M 2+ 1-x M 3+ x (OH) 2 ] in the first half is a metal hydroxide layer called a layered double hydroxide base layer or host layer, and this base layer is generally In the latter half of the formula, the layers are alternately stacked with an intermediate layer or guest layer composed of anions and water molecules.
Layered double hydroxides have been added to resins and used as flame retardants, stabilizers, molding modifiers, and heat retention improvers. In particular, Mg—Al-based layered double hydroxides composed of non-toxic metals from the viewpoint of the environment are most often used among layered double hydroxides. However, the dispersibility at the time of resin kneading is poor, and various studies for this purpose have been made (see Patent Documents 1 to 3). These past studies have achieved some degree of improvement in dispersibility, but with the advancement of technology, the demand for dispersibility will inevitably become stricter. Recently, on the other hand, two papers suggested the possibility of mixing resin and layered double hydroxides at the nanoscale. Both have reported a technique for separating and dispersing a layered double hydroxide in an organic solvent to a single basic layer. If this technology is used, the layered double hydroxide can be peeled and dispersed in a solvent to a single basic layer, and can be mixed with a resin dissolved in the solvent at a molecular level or close to the molecular level. The conditions required for peeling and dispersion are the former (see Non-Patent Document 1) using formamide as a solvent and an immediate reaction at room temperature, and the latter (see Non-Patent Document 2) using butanol and refluxing at 120 ° C. for 16 hours. And The former uses glycine as an interlayer anion in the Mg—Al— layered double hydroxide, and the latter uses dodecyl sulfate in the Zn—Al layered double hydroxide.

しかし、前者においては、グリシン以外のアミノ酸、すなわち、セリン及びアスパラギン酸を使用した場合には、層剥離が起こらないことが明らかにされている。また、後者においては、Mg-Al-ドデシル硫酸系およびNi-Al-ドデシル硫酸系層状複水酸化物は合成できなかったと述べられている(非特許文献3参照)。グリシンは、ドデシル硫酸や他のアミノ酸と比較してかなり安価であるが、樹脂との親和性はドデシル硫酸及び他のアミノ酸と比較して弱い。また前述のようにドデシル硫酸系層状複水酸化物は、単層剥離の操作に還流を必要として煩雑である上、Zn-Al系以外は合成に成功していない。このような経緯から分子レベルで樹脂に分散可能な樹脂配合剤として満足できる性能を有する層状複水酸化物は得られてはいなかった。これに対し、本発明者は、高分散性な層状複水酸化物として、アスパラギン、グルタミンおよびアルギニンを層間イオンとして含有せしめた層状複水酸化物を作製し、これらが極性溶媒であるホルムアミド中で単層まで剥離する高分散性を示すことを見いだし先に出願している(特願2002−022771号)。しかし、これらアミノ酸の使用によって、グリシンに比較して樹脂への親和性はかなり改善されるが、溶媒に対する分散性においては未だ十分ではない。   However, in the former, it has been clarified that delamination does not occur when amino acids other than glycine, that is, serine and aspartic acid are used. In the latter case, it is stated that Mg-Al-dodecyl sulfate and Ni-Al-dodecyl sulfate layered double hydroxides could not be synthesized (see Non-Patent Document 3). Glycine is considerably cheaper than dodecyl sulfate and other amino acids, but its affinity with the resin is weaker than dodecyl sulfate and other amino acids. In addition, as described above, dodecyl sulfate-based layered double hydroxides are complicated because they require reflux for the operation of exfoliating the single layer, and have not been successfully synthesized except for Zn-Al. From such circumstances, a layered double hydroxide having satisfactory performance as a resin compounding agent that can be dispersed in a resin at a molecular level has not been obtained. In contrast, the present inventor prepared a layered double hydroxide containing asparagine, glutamine and arginine as interlayer ions as a highly dispersible layered double hydroxide, and in formamide, which is a polar solvent. It has been found that it exhibits high dispersibility to peel to a single layer and has been filed earlier (Japanese Patent Application No. 2002-022771). However, the use of these amino acids significantly improves the affinity for the resin compared to glycine, but is still not sufficient in dispersibility in solvents.

特開2000-290451号公報JP 2000-290451 A 特開2000-290452号公報JP 2000-290452 A 特開2001-164042号公報JP 2001-164042 T. Hibino and W. Jones (2000年、Journal of Materials Chemistry、第11巻、1321-1323頁)T. Hibino and W. Jones (2000, Journal of Materials Chemistry, Vol. 11, pp. 1321-1323) F. Leroux and J.-P. Besse (2001年、Chemistry of Materials、第13巻、3507-3515頁)F. Leroux and J.-P. Besse (2001, Chemistry of Materials, Vol. 13, pp. 3507-3515) F. Lerouxら(2001年、Journal of Materials Chemistry、第11巻、105-112頁)F. Leroux et al. (2001, Journal of Materials Chemistry, Vol. 11, pp. 105-112)

本発明の課題は、上記従来の層状複水酸化物の問題点を解消することにあり、具体的には、樹脂との親和性が良好であるとともに、その基本層単層まで剥離・分散可能で、これにより分子レベルまたは分子レベルに近い状態で樹脂と混合しうる、優れた層状複水酸化物を提供することにある。   The object of the present invention is to eliminate the problems of the above conventional layered double hydroxides. Specifically, it has good affinity with the resin and can be peeled and dispersed up to its basic layer. Thus, an object of the present invention is to provide an excellent layered double hydroxide that can be mixed with a resin at a molecular level or close to a molecular level.

本発明者等は、上記従来技術の問題点を解消するため、層状複水酸化物の層間イオンとして、種々の物質を検討試験した結果、アラニン、ロイシン、リシンおよびヒスチジンからなる群から選ばれた1種または2種以上のアミノ酸を含有せしめることにより、得られた層状複水酸化物が、樹脂配合剤として極めて優れた性能を有し、かつ溶媒分散性においても良好な性質を示し、これにより上記従来技術の問題点を解消しうることを見いだすとともに、従来、上記したように単層剥離しないと報告したセリンについても、再度検討を加えた結果、意外にも、層状複水酸化物の合成時においてセリン濃度を特定範囲に調整するとことにより、単層剥離する高分散性の層状複水酸化物となることを見出し、本発明を完成させるに至ったものである。   As a result of examining various substances as interlayer ions of the layered double hydroxide, the present inventors have been selected from the group consisting of alanine, leucine, lysine and histidine in order to eliminate the above-mentioned problems of the prior art. By containing one or two or more amino acids, the obtained layered double hydroxide has excellent performance as a resin compounding agent, and also exhibits good properties in solvent dispersibility. Surprisingly, as a result of re-examination of serine, which has been found to be able to eliminate the above-mentioned problems of the prior art, and has been reported that the conventional monolayer does not exfoliate as described above, surprisingly, synthesis of layered double hydroxides By adjusting the serine concentration to a specific range at the time, it was found that it becomes a highly dispersible layered double hydroxide that peels a single layer, and the present invention has been completed.

すなわち、本発明は次のとおりである。
(1)層状複水酸化物を、ホルムアミド中で基本層である金属水酸化物層に剥離、分散された形態で含有する液状物であって、上記層状複水酸化物が、1種または2種以上の2価金属塩、及び/または1種または2種以上の3価金属塩と、アラニン、ロイシン、セリン、リシンおよびヒスチジンからなる群から選ばれる1種または2種以上のアミノ酸とをアルカリ条件下、アミノ酸濃度が、金属塩中の陰イオン濃度に対して1〜2倍(モル濃度)になるようにして、溶液状態で混合することにより共沈殿させて得られたものであり、金属水酸化物からなる基本層と、陰イオン及び水分子とからなる中間層が交互に積層した層状複水酸化物において、中間層を構成する層間イオンとして、アラニン、ロイシン、セリン、リシンおよびヒスチジンからなる群から選ばれる1種または2種以上のアミノ酸を含有することを特徴とする、上記液状物
(2)上記(1)に記載の層状複水酸化物の液状物を含有する樹脂配合剤。
That is, the present invention is as follows.
The (1) layer Jofuku hydroxides, peeling the metal hydroxide layer is the base layer in formamide, a liquid containing at dispersed form, the layered double hydroxide, one or Two or more divalent metal salts and / or one or two or more trivalent metal salts and one or more amino acids selected from the group consisting of alanine, leucine, serine, lysine and histidine under alkaline conditions, the amino acid concentration, 1 to 2 times with respect to the anion concentration in the metal salt is such that the (molar) state, and are not obtained coprecipitated by mixing in a solution state In the layered double hydroxide in which the basic layer made of metal hydroxide and the intermediate layer made of anion and water molecule are alternately laminated, as the interlayer ions constituting the intermediate layer, alanine, leucine, serine, lysine and Histidine Characterized in that it contains one or more amino acid selected from the group consisting of said liquid.
(2) A resin compounding agent containing the liquid material of the layered double hydroxide as described in (1) above.

本発明に係る層状複水酸化物は、溶媒に対して基本層単層までに容易に剥離・分散し、樹溶媒分散性が優れているばかりでなく、樹脂との親和性がグリシン含有層状複水酸化物や従来の無機陰イオン含有層状複水酸化物と比較して高い。したがって、本発明の層状複水酸化物は、樹脂に対する配合剤として極めて有用な効果を有するものである。   The layered double hydroxide according to the present invention easily peels and disperses up to a single layer of a basic layer with respect to a solvent and has excellent resin solvent dispersibility, and also has an affinity for resin with a glycine-containing layered double hydroxide. Higher than hydroxide and conventional inorganic anion-containing layered double hydroxide. Therefore, the layered double hydroxide of the present invention has a very useful effect as a compounding agent for the resin.

本発明の層状複水酸化物は、1種または2種以上の2価金属塩、及び/または1種または2種以上の3価金属塩と、アラニン、ロイシン、セリン、リシンおよびヒスチジンからなる群から選ばれる1種または2種以上のアミノ酸とをアルカリ条件下、溶液状態で混合することにより共沈殿させることにより得られる。この層状複水酸化物は、金属水酸化物からなる基本層と、陰イオン及び水分子とからなる中間層が交互に積層した層状複水酸化物において、中間層を構成する層間イオンとして、アラニン、ロイシン、セリン、リシンおよびヒスチジンからなる群から選ばれる1種または2種以上のアミノ酸を含有するものである。  The layered double hydroxide of the present invention comprises one or more divalent metal salts and / or one or more trivalent metal salts and a group consisting of alanine, leucine, serine, lysine and histidine. It can be obtained by co-precipitation by mixing in solution with one or more amino acids selected from This layered double hydroxide is composed of an alanine as an interlayer ion constituting an intermediate layer in a layered double hydroxide in which a basic layer made of a metal hydroxide and an intermediate layer made of an anion and a water molecule are alternately laminated. , One or more amino acids selected from the group consisting of leucine, serine, lysine and histidine.

本発明の層状複水酸化物を一般式で表すと、以下のとおりである。
[M2+ 1-xM3+ x(OH)2][ΣAn− ・mH2O]
式中、M2+ は、使用した金属塩由来の2価金属イオン、 M3+ は、使用した金属塩由来の3価金属イオンであり、 一般式において前半部の[M2+ 1-xM3+ x(OH)2]は、層状複水酸化物の基本層またはホスト層と呼ばれる金属水酸化物層である。同後半部の[ΣAn− ・mH2O]は、は陰イオン群と水分子からなる中間層であり、An−は、アラニン、ロイシン、セリン、リシンおよびヒスチジンから選ばれるいずれか1種または2種以上のアミノ酸、金属塩由来の陰イオン、及びその他上記共沈殿溶液中に含まれる水酸化物イオン等の各陰イオンを表し、yは各陰イオンの上記一般式における組成比、nはイオン価数を示す。したがって、ΣAn− 、は各陰イオンを合わせたイオン群の総体を示し、各陰イオンにおけるyに価数nを掛けたものは全陰イオンに対する各陰イオンの電荷量としての割合(電荷占有率)を意味し、合計した数(Σy×n)はxに一致する。また、xは1を越えない有理数であり、mは、不定な有理数を示す。
The layered double hydroxide of the present invention is represented by the following general formula.
[M 2+ 1-x M 3+ x (OH) 2] [ΣA n- y · mH 2 O]
In the formula, M 2+ is a divalent metal ion derived from the used metal salt, and M 3+ is a trivalent metal ion derived from the used metal salt. In the general formula, [M 2+ 1-x M 3+ x (OH) 2 ] is a metal hydroxide layer called a layered double hydroxide base layer or host layer. [ΣA n- y · mH 2 O ] of the second half section, is an intermediate layer consisting of an anion group and water molecules, A n-include alanine, leucine, serine, any one selected from lysine and histidine 1 Each anion such as a species or two or more amino acids, an anion derived from a metal salt, and other hydroxide ions contained in the coprecipitation solution, y is a composition ratio in the above general formula of each anion, n represents an ionic valence. Therefore, ΣA n− y represents the total of the ion group in which each anion is combined, and the value obtained by multiplying y in each anion by the valence n is the ratio (charge) of each anion to the total anion. The total number (Σy × n) matches x. X is a rational number not exceeding 1, and m is an indefinite rational number.

本発明の層状複酸化物をさらに具体的に説明すると、上記2価金属イオンは、具体的には、Mg2+、Zn2+、Co2+、Ni2+及びCu2+等であり、同3価金属イオンは、Al3+、Fe3+、Cr3+及びCo3+等である。また、上記金属塩由来の陰イオンには、Cl、NO3 及びSO4 2−等が挙げられる。 本発明の層状酸化物としては、Mg-Al系層状複酸化物、Ni-Al系層状複酸化物、Co-Al系層状複酸化物あるいはZn-Al系層状複酸化物が挙げられるが、特にこれらに限定されるものではない。また、上記構造式中xは0.167〜0.250が好ましい。また上記アミノ酸の電荷占有率y×nは、高々20%でも単層剥離を起こすのに十分である。 The layered double oxide of the present invention will be described more specifically. Specifically, the divalent metal ions are Mg 2+ , Zn 2+ , Co 2+ , Ni 2+, Cu 2+ and the like, and the trivalent metal ions are the same. Are Al 3+ , Fe 3+ , Cr 3+ and Co 3+ . In addition, examples of the anion derived from the metal salt include Cl , NO 3 and SO 4 2− . Examples of the layered oxide of the present invention include Mg-Al-based layered double oxide, Ni-Al-based layered double oxide, Co-Al-based layered double oxide, or Zn-Al-based layered double oxide. It is not limited to these. In the above structural formula, x is preferably 0.167 to 0.250. Further, even if the charge occupancy y × n of the amino acid is at most 20%, it is sufficient to cause single layer peeling.

本発明に用いる層状複水酸化物の製造手段は、すでに公知となっている他の層状複水酸化物の共沈殿による合成法、例えばS. Miyata (1980年、Clays and Clay Minerals、第28巻、50-56頁)などに報告されている方法と類似するが、空気中に存在する二酸化炭素由来の炭酸イオンが生産物に混入すると、基本層単相への剥離現象が起きにくくなるので、合成およびその後の洗浄・乾燥は工程は、二酸化炭素及び/または炭酸イオンの非存在下、例えば窒素気流中で行うことがよく、また、使用する水は、予め炭酸イオンを除去しておくことが好ましい。    The production method of the layered double hydroxide used in the present invention is a known synthesis method by coprecipitation of other layered double hydroxides, for example, S. Miyata (1980, Clays and Clay Minerals, Vol. 28). , P. 50-56) etc., but when carbon dioxide-derived carbonate ions present in the air are mixed into the product, the phenomenon of exfoliation to the single layer of the basic layer is less likely to occur. The synthesis and subsequent washing / drying may be performed in the absence of carbon dioxide and / or carbonate ions, for example, in a nitrogen stream, and the carbonate ions may be removed in advance from the water used. preferable.

本発明における共沈殿による合成法は、例えば、マグネシウム、亜鉛、コバルト、ニッケル等の2価金属、及び/またはアルミニウム、鉄、クロム等の3価金属の硝酸塩、塩化物あるいは硫酸塩を溶かした水溶液と、アラニン、ロイシン、セリン、リシンおよびヒスチジンから選ばれるいずれか1種または2種以上のアミノ酸を溶かした水溶液を調整し、この2つの水溶液をゆっくりと混合する方法が好適である。   The synthesis method by coprecipitation in the present invention is, for example, an aqueous solution in which a divalent metal such as magnesium, zinc, cobalt, nickel, and / or a trivalent metal such as aluminum, iron, chromium, nitrate, chloride or sulfate is dissolved. And a method in which an aqueous solution in which any one or two or more amino acids selected from alanine, leucine, serine, lysine and histidine are dissolved is prepared, and the two aqueous solutions are slowly mixed.

この場合、混合するときは、NaOH水溶液等を適宜加えて常にpHがアルカリ性側にあるようにする。これにより、上記アミノ酸は、水溶液中では一価の陰イオンとして存在し、合成される層状複水酸化物の層間陰イオン成分の一部として中間層を形成する。
一方、層間陰イオン成分として、本発明のアラニン、ロイシン、セリン、リシンおよびヒスチジンから選ばれるいずれか1種または2種以上のアミノ酸を使用する場合、Mg-Al系層状複水酸化物の剥離・分散は非常に効果的であるが、Mg系では塩基性が強すぎるため、樹脂の種類によっては、樹脂の安定化剤として使用する場合、十分な特性が得られないことがある。すなわち、理由は明らかではないが、例えば、特開平11−255973号公報においては、ポリオレフィン樹脂の耐熱劣化性と成形加工機の発錆防止性を向上させるには層状複水酸化物を添加物とした場合、Mg系層状複酸化物からZn系層状複水酸化物に切り替えると良好な結果が得られる旨の記載がある。しかし、Mg以外の2価金属で同様な層状複水酸化物を作製しようとした場合アミノ酸類はキレート効果があり、Mg以外の2価金属はMgよりもキレート化され易いため、水酸化物合成時のアミノ酸と金属イオンとの一部キレート化により可溶化してしまい、Mg以外の金属系層状複水酸化物を効率的に得るのが難しくなることがある。これに対しては、アミノ酸投入量を減らすことで問題は解決される。
In this case, when mixing, an aqueous NaOH solution or the like is added as appropriate so that the pH is always on the alkaline side. Thus, the amino acid is present as a monovalent anion in the aqueous solution, and forms an intermediate layer as a part of the interlayer anion component of the layered double hydroxide to be synthesized.
On the other hand, when any one or two or more amino acids selected from alanine, leucine, serine, lysine and histidine of the present invention are used as the interlayer anion component, the Mg-Al layered double hydroxide is peeled off. Dispersion is very effective, but the basicity is too strong in the Mg system, so that depending on the type of resin, sufficient characteristics may not be obtained when used as a resin stabilizer. That is, although the reason is not clear, for example, in Japanese Patent Application Laid-Open No. 11-255933, a layered double hydroxide is used as an additive to improve the heat resistance deterioration property of the polyolefin resin and the rust prevention property of the molding machine. In this case, there is a description that good results can be obtained by switching from the Mg-based layered double oxide to the Zn-based layered double hydroxide. However, when a similar layered double hydroxide is made with a divalent metal other than Mg, amino acids have a chelating effect, and divalent metals other than Mg are easier to chelate than Mg. It is sometimes solubilized by partial chelation of amino acids and metal ions, and it is difficult to efficiently obtain metal-based layered double hydroxides other than Mg. On the other hand, the problem can be solved by reducing the amount of amino acid input.

本発明における層状複水酸化物の合成時に使用するアミノ酸濃度には、剥離現象を顕著に起こす層状複水酸化物を得るための上限値が存在する。合成時のアミノ酸濃度上限値は、アミノ酸及び用いる金属塩にも影響されるため、範囲を明確に決めることが難しいが、合成に用いる金属塩由来の他の陰イオン、例えば塩素イオンや硝酸イオン濃度の2倍(モル濃度)以上になると、得られた層状複水酸化物が剥離現象を起こさなくなる場合がある。特に、セリンの場合には、金属塩として硝酸マグネシウムと硝酸アルミニウムを用いると、金属塩に由来する硝酸イオンの2倍(モル濃度)以上のセリンを投入した場合、得られた層状複水酸化物は剥離現象を示さない。これらアミノ酸濃度は、金属塩中の陰イオン濃度に対して1倍〜2倍(モル濃度)に調整するのが、実用上好ましい。
本発明により得られた層状複水酸化物は、適当な溶媒、例えばホルムアミドを用いることにより、極めて容易に各基本層が剥離し、溶媒中に分散する。本発明による層状複水酸化物は、ホルムアミドに投入すれば、室温において単に攪拌するだけで剥離現象が発現する。
したがって、本発明の層状複水酸化物を上記ホルムアミド等の適当な溶媒に分散した液状物は、樹脂配合剤として、分子レベルまたは分子レベルに近い状態で樹脂と混合することができる。
In the amino acid concentration used in the synthesis of the layered double hydroxide in the present invention, there is an upper limit value for obtaining the layered double hydroxide that causes the exfoliation phenomenon. The upper limit of amino acid concentration at the time of synthesis is also affected by amino acid and the metal salt used, so it is difficult to determine the range clearly, but other anions derived from the metal salt used for synthesis, such as chloride ion and nitrate ion concentration If it becomes 2 times (molar concentration) or more, the obtained layered double hydroxide may not cause the peeling phenomenon. In particular, in the case of serine, when magnesium nitrate and aluminum nitrate are used as the metal salt, the layered double hydroxide obtained when serine more than twice (molar concentration) of nitrate ion derived from the metal salt is added. Does not show a peeling phenomenon. It is practically preferable to adjust these amino acid concentrations to 1 to 2 times (molar concentration) with respect to the anion concentration in the metal salt.
In the layered double hydroxide obtained by the present invention, by using an appropriate solvent, for example, formamide, each basic layer is peeled off very easily and dispersed in the solvent. When the layered double hydroxide according to the present invention is put into formamide, a peeling phenomenon appears only by stirring at room temperature.
Therefore, the liquid substance in which the layered double hydroxide of the present invention is dispersed in an appropriate solvent such as formamide can be mixed with the resin as a resin compounding agent at a molecular level or close to the molecular level.

本発明の層状複水酸化物が配合される樹脂としては、水溶性ポリマーや極性基を適当に導入して変性したポリエチレン、ポリプロピレン、ポリスチレン、ポリ塩化ビニル及びそれらのポリマーアロイなどが挙げられる。
また、本発明の層状複水酸化物は、樹脂との親和性に優れている。例えば、従来のMg-Al−グリシン系層状複水酸化物は、層間陰イオンとして、グリシンを使用するものであり、グリシンはアミノ酸類のなかで、最も簡単な構造を有し、炭素原子は2つしかなく、またアルキル基がないため、樹脂との親和性は劣る。これに対して、本発明において使用するアラニン、ロイシン、セリン、リシンおよびヒスチジンは、側鎖にアルキル基を有するため、グリシンと比較して樹脂に対しはるかに高い親和性を有する。
Examples of the resin in which the layered double hydroxide of the present invention is blended include water-soluble polymers and polyethylene, polypropylene, polystyrene, polyvinyl chloride and polymer alloys thereof modified by appropriately introducing a polar group.
Moreover, the layered double hydroxide of the present invention is excellent in affinity with the resin. For example, the conventional Mg-Al-glycine-based layered double hydroxide uses glycine as an interlayer anion, and glycine has the simplest structure among amino acids and has 2 carbon atoms. However, since there is no alkyl group, the affinity with the resin is poor. In contrast, alanine, leucine, serine, lysine and histidine used in the present invention have an alkyl group in the side chain, and thus have a much higher affinity for the resin than glycine.

さらに、本発明の層状水酸化物は、特に従来のアスパラギン、グルタミン、アルギニンを層間イオンとする場合に比べ、溶媒分散性において優れる。
すなわち、アスパラギンはホルムアミドに分散してコロイド溶液になるが、わずかながら分散せずに沈殿している量があり、グルタミンの場合には分散性を良好にするために、層状複水酸化物合成時に多量のグルタミンを必要とする。またアルギニンの場合には、ホルムアミドに分散させるのに長時間を要する。これに対して、本発明の層間イオンを使用した層状複水酸化物は、このような溶媒分散性の問題がない。
したがって、本発明の層状複水酸化物は、樹脂に対する難燃化剤、安定剤、成型改質剤、透明性および保温性改良剤等の配合剤として極めて有用なものである。

以下に、本発明の実施例を示すが、本発明は特にこれにより限定されるものではない。
Furthermore, the layered hydroxide of the present invention is superior in solvent dispersibility, particularly in comparison with the conventional case where asparagine, glutamine and arginine are used as interlayer ions.
In other words, asparagine is dispersed in formamide to form a colloidal solution, but there is a slight amount that is precipitated without being dispersed. In the case of glutamine, in order to improve the dispersibility, the layered double hydroxide is synthesized. Requires a large amount of glutamine. In the case of arginine, it takes a long time to disperse in formamide. On the other hand, the layered double hydroxide using the interlayer ions of the present invention does not have such a solvent dispersibility problem.
Therefore, the layered double hydroxide of the present invention is extremely useful as a compounding agent such as a flame retardant, a stabilizer, a molding modifier, a transparency and a heat retention improver for the resin.

Examples of the present invention are shown below, but the present invention is not particularly limited thereby.

L-アラニン5.01gを、水に溶かした後、2N-NaOH水溶液を適量加えてpHを10に調整した。これとは別に、硝酸マグネシウム6水和物4.81gと硝酸アルミニウム6水和物2.34gを溶かした水溶液を用意し、上述のL-アラニン水溶液に50ml/hの速度で加えた。このとき、混合溶液は常にpHが10となるように、2N-NaOH水溶液を適宜加えた。以上により得られた共沈殿物を、水洗・風乾後、メノウ乳鉢により摩砕して粉末試料を得た。これら一連の実験は、空気中からの炭酸イオンの混入を避けるため、合成および洗浄・乾燥は、すべて窒素気流中で行い、使用する水も脱イオン・蒸留処理の後、JIS K 0102に従って炭酸を除去した。得られた粉末試料はX線回折装置によって測定され、層状複水酸化物単相であることが確認された。この層状複水酸化物に適量のホルムアミドを加えたところ、基本層の剥離により、容器下部に沈殿してくる固相のない半透明な液状物が得られた。   After dissolving 5.01 g of L-alanine in water, an appropriate amount of 2N-NaOH aqueous solution was added to adjust the pH to 10. Separately, an aqueous solution in which 4.81 g of magnesium nitrate hexahydrate and 2.34 g of aluminum nitrate hexahydrate were dissolved was prepared and added to the above L-alanine aqueous solution at a rate of 50 ml / h. At this time, 2N-NaOH aqueous solution was appropriately added so that the mixed solution always had a pH of 10. The coprecipitate obtained above was washed with water and air-dried, and then ground with an agate mortar to obtain a powder sample. In these series of experiments, in order to avoid contamination of carbonate ions from the air, synthesis, washing and drying are all performed in a nitrogen stream, and the water used is also deionized and distilled, and then carbonated according to JIS K 0102. Removed. The obtained powder sample was measured by an X-ray diffractometer and confirmed to be a layered double hydroxide single phase. When an appropriate amount of formamide was added to the layered double hydroxide, a translucent liquid substance having no solid phase precipitated at the bottom of the container was obtained by peeling off the basic layer.

L-ロイシン7.38gを、水に溶かした後、2N-NaOH水溶液を適量加えてpHを10に調整した。これとは別に、硝酸マグネシウム6水和物4.81gと硝酸アルミニウム6水和物2.34gを溶かした水溶液を用意し、上述のL-ロイシン水溶液に50ml/hの速度で加えた。このとき、混合溶液は常にpHが10となるように、2N-NaOH水溶液を適宜加えた。以上により得られた共沈殿物を、水洗・風乾後、メノウ乳鉢により摩砕して粉末試料を得た。これら一連の実験は、空気中からの炭酸イオンの混入を避けるため、合成および洗浄・乾燥は、すべて窒素気流中で行い、使用する水も脱イオン・蒸留処理の後、JIS K 0102に従って炭酸を除去した。得られた粉末試料はX線回折装置によって測定され、層状複水酸化物単相であることが確認された。この層状複水酸化物に適量のホルムアミドを加えたところ、基本層の剥離により、容器下部に沈殿してくる固相のない半透明な液状物が得られた。   After dissolving 7.38 g of L-leucine in water, an appropriate amount of 2N-NaOH aqueous solution was added to adjust the pH to 10. Separately, an aqueous solution in which 4.81 g of magnesium nitrate hexahydrate and 2.34 g of aluminum nitrate hexahydrate were dissolved was prepared and added to the above-mentioned L-leucine aqueous solution at a rate of 50 ml / h. At this time, 2N-NaOH aqueous solution was appropriately added so that the mixed solution always had a pH of 10. The coprecipitate obtained above was washed with water and air-dried, and then ground with an agate mortar to obtain a powder sample. In these series of experiments, in order to avoid contamination of carbonate ions from the air, synthesis, washing and drying are all performed in a nitrogen stream, and the water used is also deionized and distilled, and then carbonated according to JIS K 0102. Removed. The obtained powder sample was measured by an X-ray diffractometer and confirmed to be a layered double hydroxide single phase. When an appropriate amount of formamide was added to the layered double hydroxide, a translucent liquid substance having no solid phase precipitated at the bottom of the container was obtained by peeling off the basic layer.

L-セリン5.91gを、水に溶かした後、2N-NaOH水溶液を適量加えてpHを10に調整した。これとは別に、硝酸マグネシウム6水和物4.81gと硝酸アルミニウム6水和物2.34gを溶かした水溶液を用意し、上述のL-セリン水溶液に50ml/hの速度で加えた。このとき、混合溶液は常にpHが10となるように、2N-NaOH水溶液を適宜加えた。以上により得られた共沈殿物を、水洗・風乾後、メノウ乳鉢により摩砕して粉末試料を得た。これら一連の実験は、空気中からの炭酸イオンの混入を避けるため、合成および洗浄・乾燥は、すべて窒素気流中で行い、使用する水も脱イオン・蒸留処理の後、JIS K 0102に従って炭酸を除去した。得られた粉末試料はX線回折装置によって測定され、層状複水酸化物単相であることが確認された。この層状複水酸化物に適量のホルムアミドを加えたところ、基本層の剥離により、容器下部に沈殿してくる固相のない半透明な液状物が得られた。   After 5.91 g of L-serine was dissolved in water, an appropriate amount of 2N-NaOH aqueous solution was added to adjust the pH to 10. Separately, an aqueous solution in which 4.81 g of magnesium nitrate hexahydrate and 2.34 g of aluminum nitrate hexahydrate were dissolved was prepared and added to the above L-serine aqueous solution at a rate of 50 ml / h. At this time, 2N-NaOH aqueous solution was appropriately added so that the mixed solution always had a pH of 10. The coprecipitate obtained above was washed with water and air-dried, and then ground with an agate mortar to obtain a powder sample. In these series of experiments, in order to avoid contamination of carbonate ions from the air, synthesis, washing and drying are all performed in a nitrogen stream, and the water used is also deionized and distilled, and then carbonated according to JIS K 0102. Removed. The obtained powder sample was measured by an X-ray diffractometer and confirmed to be a layered double hydroxide single phase. When an appropriate amount of formamide was added to the layered double hydroxide, a translucent liquid substance having no solid phase precipitated at the bottom of the container was obtained by peeling off the basic layer.

L-リシン8.22gを、水に溶かした後、2N-NaOH水溶液を適量加えてpHを10.5に調整した。これとは別に、硝酸マグネシウム6水和物4.81gと硝酸アルミニウム6水和物2.34gを溶かした水溶液を用意し、上述のL-リシン水溶液に50ml/hの速度で加えた。このとき、混合溶液は常にpHが10.5となるように、2N-NaOH水溶液を適宜加えた。以上により得られた共沈殿物を、水洗・風乾後、メノウ乳鉢により摩砕して粉末試料を得た。これら一連の実験は、空気中からの炭酸イオンの混入を避けるため、合成および洗浄・乾燥は、すべて窒素気流中で行い、使用する水も脱イオン・蒸留処理の後、JIS K 0102に従って炭酸を除去した。得られた粉末試料はX線回折装置によって測定され、層状複水酸化物単相であることが確認された。この層状複水酸化物に適量のホルムアミドを加えたところ、基本層の剥離により、容器下部に沈殿してくる固相のない半透明な液状物が得られた。   After 8.22 g of L-lysine was dissolved in water, an appropriate amount of 2N-NaOH aqueous solution was added to adjust the pH to 10.5. Separately, an aqueous solution in which 4.81 g of magnesium nitrate hexahydrate and 2.34 g of aluminum nitrate hexahydrate were dissolved was prepared and added to the above L-lysine aqueous solution at a rate of 50 ml / h. At this time, a 2N-NaOH aqueous solution was appropriately added so that the mixed solution always had a pH of 10.5. The coprecipitate obtained above was washed with water and air-dried, and then ground with an agate mortar to obtain a powder sample. In these series of experiments, in order to avoid contamination of carbonate ions from the air, synthesis, washing and drying are all performed in a nitrogen stream, and the water used is also deionized and distilled, and then carbonated according to JIS K 0102. Removed. The obtained powder sample was measured by an X-ray diffractometer and confirmed to be a layered double hydroxide single phase. When an appropriate amount of formamide was added to the layered double hydroxide, a translucent liquid substance having no solid phase precipitated at the bottom of the container was obtained by peeling off the basic layer.

L-ヒスチジン8.73gを、水に溶かした後、2N-NaOH水溶液を適量加えてpHを10に調整した。これとは別に、硝酸マグネシウム6水和物4.81gと硝酸アルミニウム6水和物2.34gを溶かした水溶液を用意し、上述のL-ヒスチジン水溶液に50ml/hの速度で加えた。このとき、混合溶液は常にpHが10となるように、2N-NaOH水溶液を適宜加えた。以上により得られた共沈殿物を、水洗・風乾後、メノウ乳鉢により摩砕して粉末試料を得た。これら一連の実験は、空気中からの炭酸イオンの混入を避けるため、合成および洗浄・乾燥は、すべて窒素気流中で行い、使用する水も脱イオン・蒸留処理の後、JIS K 0102に従って炭酸を除去した。得られた粉末試料はX線回折装置によって測定され、層状複水酸化物単相であることが確認された。この層状複水酸化物に適量のホルムアミドを加えたところ、基本層の剥離により、容器下部に沈殿してくる固相のない半透明な液状物が得られた。
(比較例1)
After 8.73 g of L-histidine was dissolved in water, an appropriate amount of 2N-NaOH aqueous solution was added to adjust the pH to 10. Separately, an aqueous solution in which 4.81 g of magnesium nitrate hexahydrate and 2.34 g of aluminum nitrate hexahydrate were dissolved was prepared and added to the above-mentioned L-histidine aqueous solution at a rate of 50 ml / h. At this time, 2N-NaOH aqueous solution was appropriately added so that the mixed solution always had a pH of 10. The coprecipitate obtained above was washed with water and air-dried, and then ground with an agate mortar to obtain a powder sample. In these series of experiments, in order to avoid contamination of carbonate ions from the air, synthesis, washing and drying are all performed in a nitrogen stream, and the water used is also deionized and distilled, and then carbonated according to JIS K 0102. Removed. The obtained powder sample was measured by an X-ray diffractometer and confirmed to be a layered double hydroxide single phase. When an appropriate amount of formamide was added to the layered double hydroxide, a translucent liquid substance having no solid phase precipitated at the bottom of the container was obtained by peeling off the basic layer.
(Comparative Example 1)

L-アスパラギン酸7.49gを、水に溶かした後、2N-NaOH水溶液を適量加えてpHを10に調整した。これとは別に、硝酸マグネシウム6水和物4.81gと硝酸アルミニウム6水和物2.34gを溶かした水溶液を用意し、上述のL-アスパラギン酸水溶液に50ml/hの速度で加えた。このとき、混合溶液は常にpHが10となるように、2N-NaOH水溶液を適宜加えた。以上により得られた共沈殿物を、水洗・風乾後、メノウ乳鉢により摩砕して粉末試料を得た。これら一連の実験は、空気中からの炭酸イオンの混入を避けるため、合成および洗浄・乾燥は、すべて窒素気流中で行い、使用する水も脱イオン・蒸留処理の後、JIS K 0102に従って炭酸を除去した。得られた粉末試料はX線回折装置によって測定され、底面間隔が12.35と7.82Åの層状複水酸化物混合相であることが確認された。この層状複水酸化物に適量のホルムアミドを加えたが、分散は悪く、層状複水酸化物は容器下部に沈殿した。
(比較例2)
After dissolving 7.49 g of L-aspartic acid in water, an appropriate amount of 2N-NaOH aqueous solution was added to adjust the pH to 10. Separately, an aqueous solution in which 4.81 g of magnesium nitrate hexahydrate and 2.34 g of aluminum nitrate hexahydrate were dissolved was prepared and added to the above L-aspartic acid aqueous solution at a rate of 50 ml / h. At this time, 2N-NaOH aqueous solution was appropriately added so that the mixed solution always had a pH of 10. The coprecipitate obtained above was washed with water and air-dried, and then ground with an agate mortar to obtain a powder sample. In these series of experiments, in order to avoid contamination of carbonate ions from the air, synthesis, washing and drying are all performed in a nitrogen stream, and the water used is also deionized and distilled, and then carbonated according to JIS K 0102. Removed. The obtained powder sample was measured by an X-ray diffractometer and was confirmed to be a layered double hydroxide mixed phase having a bottom gap of 12.35 and 7.82 mm. Although an appropriate amount of formamide was added to the layered double hydroxide, the dispersion was poor and the layered double hydroxide precipitated at the bottom of the container.
(Comparative Example 2)

実施例1〜3および比較例1に準拠して作製した炭酸イオン型層状複水酸化物に、適量のホルムアミドを加えたが、分散は悪く、層状複水酸化物は容器下部に沈殿した。   Although an appropriate amount of formamide was added to the carbonate ion-type layered double hydroxide prepared according to Examples 1 to 3 and Comparative Example 1, the dispersion was poor and the layered double hydroxide precipitated at the bottom of the container.

本発明の層状複水酸化物は、樹脂との親和性に加え、溶媒分散性が良好である。したがって、本発明の層状複水酸化物は、難燃化剤、安定剤、成型改質剤および保温性改良剤などの樹脂配合剤として極めて好適に使用される。   The layered double hydroxide of the present invention has good solvent dispersibility in addition to the affinity with the resin. Therefore, the layered double hydroxide of the present invention is very suitably used as a resin compounding agent such as a flame retardant, a stabilizer, a molding modifier, and a heat retention improver.

Claims (2)

状複水酸化物を、ホルムアミド中で基本層である金属水酸化物層に剥離、分散された形態で含有する液状物であって、上記層状複水酸化物が、1種または2種以上の2価金属塩、及び/または1種または2種以上の3価金属塩と、アラニン、ロイシン、セリン、リシンおよびヒスチジンからなる群から選ばれる1種または2種以上のアミノ酸とをアルカリ条件下、アミノ酸濃度が、金属塩中の陰イオン濃度に対して1〜2倍(モル濃度)になるようにして、溶液状態で混合することにより共沈殿させて得られたものであり、金属水酸化物からなる基本層と、陰イオン及び水分子とからなる中間層が交互に積層した層状複水酸化物において、中間層を構成する層間イオンとして、アラニン、ロイシン、セリン、リシンおよびヒスチジンからなる群から選ばれる1種または2種以上のアミノ酸を含有することを特徴とする、上記液状物 The layers Jofuku hydroxide, peeling the metal hydroxide layer is the base layer in formamide, a liquid containing at dispersed form, the layered double hydroxide, one or more A divalent metal salt and / or one or more trivalent metal salts and one or more amino acids selected from the group consisting of alanine, leucine, serine, lysine and histidine under alkaline conditions , the amino acid concentration, 1 to 2 times with respect to the anion concentration in the metal salt is such that the (molar) state, and are not obtained coprecipitated by mixing in a solution state, a metal water In the layered double hydroxide in which the basic layer composed of oxide and the intermediate layer composed of anion and water molecule are alternately laminated, the interlayer ions constituting the intermediate layer are composed of alanine, leucine, serine, lysine and histidine. Characterized in that it contains one or more amino acid selected from the liquid. 請求項1に記載の層状複水酸化物の液状物を含有する樹脂配合剤。   The resin compounding agent containing the liquid substance of the layered double hydroxide of Claim 1.
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