JP4178066B2 - Architectural plate with solar cell and solar cell device - Google Patents

Architectural plate with solar cell and solar cell device Download PDF

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Publication number
JP4178066B2
JP4178066B2 JP2003097493A JP2003097493A JP4178066B2 JP 4178066 B2 JP4178066 B2 JP 4178066B2 JP 2003097493 A JP2003097493 A JP 2003097493A JP 2003097493 A JP2003097493 A JP 2003097493A JP 4178066 B2 JP4178066 B2 JP 4178066B2
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Prior art keywords
frame
solar cell
building
plate
main plate
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JP2004300865A (en
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正実 中島
靖之 中島
正 福原
茂生 南
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SANKOKINZOKUKOUGYOUKABUSHIKIKAISYA
Kyocera Corp
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SANKOKINZOKUKOUGYOUKABUSHIKIKAISYA
Kyocera Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Photovoltaic Devices (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、屋根,壁等の外囲体を構成する建築用板において、建築用板が長手方向に長尺で、且つ長手方向に沿って直線状又は湾曲状にすることができ、建築用板に平坦板状で硬質な太陽電池が装着され、大型屋根,壁等を施工することができる太陽電池付き建築用板に関する。
【0002】
【従来の技術】
従来より太陽電池を装着した屋根板等の建築用板が存在している。これらの多くは、建築用板の主板等の最も装着し易く且つ太陽光が効率的に当たりやすい箇所に装着されている。また、太陽電池は、種々の手段により建築用板に装着されている。また、建築用板は、金属材がロール成形機により、成形されるものがあり、この種の製造手段による建築用板は、極めて長尺なものが成形可能となっている。このような長尺な建築用板によって、屋根又は壁等が施工される大型の建築物も増えている。
【0003】
このように、極めて長尺な建築用板は、その長手方向に沿って極めて大きな曲率半径を有する湾曲状建築用板とし、この建築用板にてアーチ状の屋根,壁等の施工を行うこともできる。このような長尺或いはアーチ状の建築用板に太陽電池が装着されるものとして、その建築用板の湾曲形状面に対して、同様の曲率となるように湾曲状に変形可能とし、対応しうるものが存在しており長尺な建築用板に使用されている。この種の建築用板に装着される太陽電池としては、厚さが薄く、可撓性を有し、建築用板の変形とともに変形するものがほとんどである。
【0004】
ところで、下記特許文献1等に示すように、太陽電池には、フロントカバーとして強化ガラスが使用されているものが存在する。これはガラス基板太陽電池と言われるものであり、強化ガラスにより、太陽電池部が保護され、また強化ガラスの透光性により、太陽光を十分に吸収することができる。ところで、その強化ガラスは板厚であるため、当然のことながらその形状が平坦板状で全く変形することができない硬質部材である。そのために、長尺な建築用板に上記のような強化ガラスが使用された硬質な太陽電池が装着されたものはいままでに存在していない。
【0005】
【特許文献1】
特開2000−145073号公報
【0006】
【発明が解決しようとする課題】
上記特許文献1のように、強化ガラスを使用した太陽電池は、耐久性に優れるのみならず、太陽光の吸収性も極めて良好である。しかしこの種の太陽電池は、平坦面を有する建築用板に使用するものであり、アーチ状の屋根等に使用するには、強化ガラスが平板状で変形不可能であるために装着することができない。そのために、従来では、比較的短尺で具体的には長手方向の長さ寸法が約2メートル以下の建築用板に硬質な太陽電池が装着されているものが存在しているのみである。
【0007】
このような、短尺な建築用板は長手方向に連結して大型の屋根や壁等を施工しなくてはならないため、長手方向における建築用板同士の接続箇所が増大し、その施工が面倒であるのみならず、前記接続箇所が増大するゆえに、その接続箇所からの雨水の漏れが生じるおそれも増加する。本発明の目的は、長尺な建築用板に強化ガラスが組み込まれた硬質平坦板面状の太陽電池を複数装着し、必要に応じて建築用板を長手方向に無理なく湾曲状にすることができ、大型の屋根,壁等の外囲体が効率良く施工できる太陽電池付き建築用板を提供することにある。
【0008】
【課題を解決するための手段】
そこで、発明者は上記課題を解決すべく、鋭意,研究を重ねた結果、本発明を、主板の幅方向両側に連結用屈曲部が形成された建築用板と、硬質平板状とした太陽電池と、該太陽電池の周囲を支持する枠体からなり、該枠体は前記太陽電池とともに前記主板に固着され、前記枠体の裏面側にはシール材挿入用凹部が形成され、該シール材挿入用凹部と前記主板との間に枠シール材が装着されてなる太陽電池付き建築用板、及び硬質平板状あり、幅方向両側に連結用屈曲部が形成された主板を有する建築用板に固着される太陽電池と、該太陽電池の周囲を支持し、前記主板に固着される枠体とを備え、前記枠体の裏面側にはシール材挿入用凹部が形成され、該シール材挿入用凹部と前記主板との間に枠シール材が装着されてなる太陽電池装置としたことにより、長尺な建築用板に強化ガラスが組み込まれた硬質平坦板面状の複数の太陽電池を所定間隔をおいて装着し、必要に応じて建築用板を長手方向に無理なく湾曲状にすることができ、大型の屋根,壁等の外囲体が効率良く施工でき、上記課題を解決したものである。
【0009】
【発明の実施の形態】
以下、本発明の実施形態を図面に基づいて説明する。建築用板Aは、種々のタイプが存在し、その第1タイプとして、図2(A),図3(A)に示すように、長手方向に長尺又は適宜の長さを有した金属製のフラット状建築用板であって、主板1は、幅方向においてほぼ平坦状に形成されており、該主板1の幅方向両側より下方に連結用屈曲部2,2が形成されている。具体的には、図2(C),図3(A),(B)等に示すように、主板1の幅方向の両側にて段差面部1a,1aが形成され、幅方向両側箇所が僅かに一段低くなるように形成されている。その段差面部1a,1aの外端から連結用屈曲部2,2が形成されている。該連結用屈曲部2,2は、前記段差面部1a,1aの外端より下方に適宜に屈曲されたもので、下向き傾斜状に屈曲側片2a,2aが形成され、該屈曲側片2a,2aの下端に嵌合用屈曲片2b,2bが形成されている。
【0010】
さらに、その嵌合用屈曲片2b,2bの端部より下方に端縁2b1 ,2b1 が形成されている。その屈曲側片2a,2aは、図2(C)に示すように、主板1に対して外方下向きの傾斜状に形成されているが、垂下状に形成されることもある。その嵌合用屈曲片2b,2bは、屈曲側片2a,2aの下端より主板1側に略水平状に折曲げ形成されている。前記端縁2b1 ,2b1 は、嵌合用屈曲片2b,2bと同様に主板1の外方下向きに傾斜状に形成されているものである。
【0011】
前記建築用板Aは、前述したように、その長手方向に沿って直線状にして使用し、平坦状の屋根,壁を施工したり、或いは長手方向に沿って湾曲状とし、図1(A)に示すように、アーチ状の屋根やドームを構成するものである。そして、図1(B)に示すように、その下地として、湾曲状にした建築用板Aを支持することができる下地部24が構成される。その湾曲状態も真円弧であったり、或いは真円弧以外の曲線であり、その曲率も極めて大きいものであり、前記主板1は長手方向に沿って弧状の面となっている。
【0012】
前記建築用板Aを下地部24に装着するための支持部材5は、図3(C),図5に示すように、樋状をなしており、断面ほぼ凹形状とした樋状部5aの上端より内方に被嵌合部5b,5bが形成されている。その支持部材5は、形鋼材として形成されたものであって、長手方向に沿って直線状として使用したり、或いは図3(C)に示すように、長手方向に沿って湾曲状とし、アーチ状の屋根,壁等を構成する部材としている。
【0013】
該被嵌合部5b,5bは、図5(B)に示すように、前記樋状部5aの幅方向両上端から内方に水平状片5b1 ,5b1 が形成され、該水平状片5b1 ,5b1 の内端より樋状部5a内へ被嵌合屈曲片5b2 ,5b2 が形成されている。さらに前記樋状部5aの外部両下端から外方に向かって水平状の固定片5c,5cが形成されている。該固定片5c,5cは、支持部材5を下地部24上に固定する部位であり、ビス等の固着具を介して固着されるものである。
【0014】
前記建築用板Aの連結用屈曲部2は、支持部材5の樋状部5a内に挿入され、被嵌合部5bと前記連結用屈曲部2とが嵌合状態となり、建築用板Aが固定される。そして、支持部材5の樋状部5aには隣接する建築用板A,Aの連結用屈曲部2も被嵌合部5bと嵌合され、両建築用板A,Aは、連結用屈曲部2,2が適宜の間隔をおいて対向する状態となり、両連結用屈曲部2,2間にキャップ材4が嵌合固着される。該キャップ材4は、上部4aの幅方向両側から内方に向かって折返し状の屈曲片4b,4bが形成され、該屈曲片4b,4bの内端より前述した樋状部5a内で対向する両連結用屈曲部2,2に嵌合する嵌合脚部4c,4cが形成され、該嵌合脚部4c,4cと前記両連結用屈曲部2,2とが嵌合して、キャップ材4が隣接する建築用板A,Aに装着される。
【0015】
上記支持部材5の別のタイプとして、図21(A),(B)に示すように、断面ほぼ凹形状とした樋状部5aと前記固定片5cとが別部材としたものである。その樋状部5aの幅方向の上端には屈曲片5b3 ,5b3 が形成されている。そして別部材とした二つの固定片5c,5cが前記両屈曲片5b3 ,5b3 上に配置され、樋状部5aを下地部24上に押さえて固定するものである。また、固定片5c,5cには、被嵌合屈曲片5b2 ,5b2 に相当する被嵌合端縁5c1 ,5c1 が形成され、隣接する建築用板A,Aの連結用屈曲部2,2がそれぞれ被嵌合端縁5c1 ,5c1 と嵌合するものである。
【0016】
次に、建築用板Aの第2タイプとしては、図16(A),(B)に示すように、折板タイプの建築用板Aとしたものである。このタイプは連結用キャップ材6を使用するものであって、主板1の幅方向両側に形成された連結用屈曲部2,2であり、立上り側部2c,2cが形成され、該立上り側部2c,2cの上端に嵌合屈曲片2d,2dが形成される。そして、隣接する建築用板A,Aの対向する嵌合屈曲片2d,2dに連結用キャップ材6が装着されるものである。
【0017】
次に、建築用板Aの第3タイプとしては、縦馳タイプとしたものである。このタイプは、図17(A),(B)に示すように、前記連結用屈曲部2,2の一方を下縦馳部2eとし、他方側を上縦馳部2fとしたものである。その隣接する建築用板A,Aの下縦馳部2eに上縦馳部2fを被せるように重合させて接合するものである。
【0018】
次に、建築用板Aの第4タイプとしては、横葺きタイプとしたものである。このタイプの建築用板Aは、図18(B)に示すように、前記主板1の幅方向両側に連結用屈曲部2,2が形成されたものである。そして、その一方を水上側係止部2gとし、他方側を水下側係止部2hとしたものであり、複数の建築用板A,A,…が幅方向端部同士で連結されてゆくものである。
【0019】
この横葺きタイプの建築用板Aは、図18(A)に示すように、傾斜した下地部24の傾斜方向に建築用板Aの幅方向を一致させて載置し、吊子を介して下地部24上に固着される。そして、前記水上側係止部2gが傾斜上方に位置し、水下側係止部2hが傾斜下方に位置し、隣接する他の横葺きタイプの建築用板Aと係止接合する。その隣接する建築用板A,Aの水上側係止部2gに水下側係止部2hとを重合して接合するものである。この第4タイプの建築用板Aも、図18(C)に示すように、その主板1が長手方向に沿って湾曲変形可能である。
【0020】
なお、上述した種々のタイプの建築用板Aは、合成樹脂にて形成されることもある。その建築用板Aが合成樹脂製として形成される場合には、透明板,或いは乳白色等の透光性のある屋根,壁を構成することできる。また、金属材よりも軟質であため、金属製の建築用板よりも加工性にすぐれ、ビス等の固着具用の穿孔作業も簡単にでき、後述する枠体Cを装着する場合等に極めて有利である。また、金属製の建築用板Aと併用することで、部分的に採光可能な屋根,壁を構成する採光屋根,壁とすることができる。
【0021】
次に、太陽電池Bは、薄板状をなしており、図2(A),(B)及び図3(B)等に示すように、平面的に見て長方形の板状に形成されたもので、硬質であり、変形することができないものである。太陽電池Bの主なる構成は、具体的には図6(A)に示すように、長方形又は正方形等の方形状に形成されており、太陽電池部8と強化ガラス9とが2層構造として形成され、前記太陽電池部8は強化ガラス9により保護される。
【0022】
すなわち、強化ガラス9によって太陽電池Bは、硬質材となっており、且つ太陽電池部8は強化ガラス9の下面側に貼着されることになる。前記強化ガラス9は、網入りとすることもある。さらに、太陽電池部8は、セル又は電池素子等ので電池材8aが合成樹脂材等の被覆部8bにより被覆され、シート状に形成されたものである。該被覆部8bは、EVA等である。その太陽電池部8のほぼ中央箇所裏面側にはジャンクションボックス8cが設けられている。なお、太陽電池Bは、上述したように、平面的に見て長方形状であるとしたが、必要に応じて正方形状としてもよい。
【0023】
次に、枠体Cは、図2(B),図3(B)に示すように、ほぼ長方形等の方形状をなしており、これには正方形も含まれる。枠体Cは、アルミニウム,ステンレス等の金属材や、合成樹脂材等から形成される。その枠体Cは、図2(B),図7乃至図10等に示すように、横枠材C1 及び縦枠材C2 から構成される。そして、二つの横枠材C1 ,C1 と,二つの縦枠材C2 ,C2 がそれぞれ対をなし、長方形(或いは正方形状)の枠体Cを構成する。また、前記横枠材C1 と縦枠材C2 との長さを同一とすれば、正方形等の枠体Cを構成することができる。
【0024】
その枠体Cについて、主に横枠材C1 を基にして説明するが、縦枠材C2 も横枠材C1 とほぼ同等形状であり、各部位は横枠材C1 と縦枠材C2 共に共通するものとした。その横枠材C1 は、図6,図7,図9等に示すように、表側部10,外側部11,内側部12及び裏側部13から構成されている。そして、前記表側部10は、横枠材C1 と前記縦枠材C2 とともに枠体Cを構成したときの表面箇所を構成する部位であり、外側部11は、枠体Cの外周側面を構成する部位である。
【0025】
また内側部12は、図9に示すように、枠体Cの内周側面を構成する部位である。その内側部12箇所には、支持溝14が形成されており、該支持溝14には、図6(A),図7等に示すように前記太陽電池Bの外周箇所が挿入され、太陽電池Bを支持する役目をなすものである。その断面形状は、ほぼ「コ」字形状或いは「C」字形状に形成されたものであり、前記太陽電池Bの外周箇所が挿入されるのに好適な形状となっている。前記表側部10及び外側部11は、平坦状に形成されている。
【0026】
前記横枠材C1 の裏側部13には、図6(B),図9に示すように、シール材挿入用凹部15が形成されている。該シール材挿入用凹部15は、比較的浅い溝であって、その断面形状がほぼ扁平状凹形状であり、後述する帯状の枠シール材18が装着される部位である。このシール材挿入用凹部15は、前記横枠材C1 (縦枠材C2 の場合も同様)の長手方向に沿って形成されており、該横枠材C1 と前記縦枠材C2 とで枠体Cを構成した状態のときに、該枠体Cを裏面側から見ると前記シール材挿入用凹部15は、枠体Cと同様に方形閉ループ状の溝路を構成することになる。
【0027】
また、横枠材C1 及び縦枠材C2 の長手方向両端部には、図8,図9等に示すように、連結用突出部16,16が形成されており、隣り合う横枠材C1 と縦枠材C2 とを連結させる役目をなすものである。前記連結用突出部16は、横枠材C1 及び縦枠材C2 のそれぞれの幅方向において、ほぼ中央箇所から内側部12部分が切除される形状となっている。或いは、換言すると前記横枠材C1 及び縦枠材C2 のそれぞれの長手方向両端より外側部11箇所のみが突出する状態となっている。そして、その横枠材C1 及び縦枠材C2 の長手方向端箇所は、平面的に見てほぼ「L」字形状となるようにしたものである。
【0028】
前記横枠材C1 と隣合う縦枠材C2 との両連結用突出部16,16がそれぞれ他方の内側部12,12側の長手方向端部に当接し、いずれか一方側の連結用突出部16から他方側の連結用突出部16に向けてビス等の組立用固着具17にて連結固着されるものである(図7,図8等参照)。このようにして、横枠材C1 と縦枠材C2 とが連結され、枠体Cを構成するものである。上記は主に横枠材C1 について説明したものであるが、縦枠材C2 の構造も横枠材C1 と同様であり、その長手方向における長さが異なる。
【0029】
次に、太陽電池Bを枠体Cとともに建築用板Aに装着される構造について説明する。まずその第1タイプの構造としては、図6(A),(B)及び図7等に示すように、前記枠体Cを構成する横枠材C1 及び縦枠材C2 が建築用板Aの主板1上に配置されるが、このとき横枠材C1 及び縦枠材C2 に形成されている前記シール材挿入用凹部15と主板1との間に枠シール材18が配置される。該枠シール材18の厚さは、前記シール材挿入用凹部15の深さよりも大きな寸法である。
【0030】
そして、図4(A),(B),図6(A),(B)に示すように、前記主板1の裏面側から、前記枠シール材18を貫通させて、シール材挿入用凹部15に枠体装着用固着具19にて前記主板1に固着するものである。これによって前記枠シール材18は、図6(A)に示すように、厚さ方向に圧縮され、枠体Cのシール材挿入用凹部15と主板1の両面に適正な圧力を有して当接することができるものである。また、図11に示すように、前記枠体装着用固着具19は、前記枠シール材18よりも前記枠体Cの内方側に位置させて、前記枠体装着用固着具19が枠シール材18を貫通しないようにすることもある。
【0031】
前記枠体装着用固着具19は、前記横枠材C1 及び縦枠材C2 の長手方向に沿って複数本が等間隔でねじ込まれるようにすることが好適であり、そのために、前記横枠材C1 及び縦枠材C2 には、予め前記枠体装着用固着具19用の螺子孔を形成しておくことが好適である。また、前記枠体装着用固着具19としたビスの頭部19aと主板1の裏面側との間に、図12,図13に示すように、座金状のパッキン材20が装着されることもある。このパッキン材20と前記枠シール材18とにより、極めて強固な水密構造にすることができる。
【0032】
次に、枠体Cの装着構造の第2タイプとして、図13に示すように、前記枠体Cと太陽電池Bの外周箇所に充填シール材21が充填されるものである。該充填シール材21は、弾性接着剤等が使用され、具体的にはシリコーン系接着材等である。そして、初期にはジェリー状であり、時間の経過に伴ってゴム状に固化するものが使用される。図の実施例では、横枠材C1 及び縦枠材C2 のそれぞれの内側部12と、前記太陽電池Bの裏面側外周箇所に前記充填シール材21が充填されている。その充填シール材21は、太陽電池Bの裏面側にて盛り上がるようにして充填され、前記枠体Cが主板1に配置されたときには、充填シール材21部分が主板1側にも適宜の圧力を持って当接するようにすることで、より一層、水密性が良好になる。なお、この第2タイプでは、前記横枠材C1 及び縦枠材C2 と主板1との間に、枠シール材18が配置されないこともある。
【0033】
第3タイプの枠体Cの装着構造は、図14に示すように、前記枠体装着用固着具19を使用しない構成のものであって、前記横枠材C1 及び縦枠材C2 の裏側部13と建築用板Aの主板1とを接着手段にて固着するものである。これには枠体用接着剤22が使用される。該枠体用接着剤22は、極めて強固なる接着力を有するものであり、前記横枠材C1 及び縦枠材C2 の裏側部13に全面的に枠体用接着剤22が塗布され、前記主板1上に固着される。なお、この第3タイプにおいて横枠材C1 及び縦枠材C2 には、前記シール材挿入用凹部15が形成されていない。
【0034】
また、以上第1乃至第3タイプの枠体Cの装着構造は、工場で予め枠体Cが建築用板Aに装着されるものとした。次の第4タイプでは、建設現場にて枠体Cを建築用板Aに装着するものである。この場合には、図15に示すように、前記枠体装着用固着具19は、枠体Cの横枠材C1 及び縦枠材C2 の表側部10側からねじ込むものであり、前記横枠材C1 及び縦枠材C2 の裏側部13にはそれぞれ、枠シール材18が敷設され、横枠材C1 及び縦枠材C2 を枠体装着用固着具19により締めつけることで、枠シール材18は、圧着状態となる。この第4タイプの装着構造における枠体装着用固着具19は、ドリルビス等のように、それ自体で穿孔及び螺子加工ができるものが好適である。なお、第1乃至第4タイプにおける前記枠体Cにおいて、横枠材C1 及び縦枠材C2 の支持溝14と、該支持溝14内に挿入される太陽電池Bの外周箇所との間にはガスケット,シーリング剤等の密封材23が装着されている。
【0035】
図19は、本発明において、建築用板Aの長手方向を比較的短くし、この一枚の建築用板Aに対して太陽電池B及びその枠体Cは一つのみ装着された実施形態である。具体的には、図19(A),(B)に示すように、建築用板Aの長手方向の寸法が2メートル内外とした比較的短尺のものであり、その主板1のほぼ全面に太陽電池Bが枠体Cを介して装着されている。この建築用板Aの主板1の長手方向の両側端には、図19(C)に示すように、接続用突出部1b,1cが形成され、長手方向に隣接する建築用板A,Aの接続用突出部1bが他方の接続用突出部1c上に重合され、連結されるようになっている。
【0036】
また、枠体Cにおいて、横枠材C1 及び縦枠材C2 の接合箇所は、図20(A),(B)に示すように、接合面同士が直角となるように傾斜面として形成されることもある。この場合においても、枠シール材18が装着され、枠体装着用固着具19にて固着されるものである。
【0037】
前記建築用板Aは、図2(A),図3(A)等に示すように、主板1の幅方向両側に連結用屈曲部2,2が形成されたもので、その長手方向に沿って湾曲状に変形可能なとしたものである。建築用板Aの主板1には、長手方向に沿って、複数の太陽電池Bが枠体Cによって、所定間隔をおいて配置固着される。その建築用板Aは、長手方向に沿って直線状に使用して屋根,壁等の外囲体を施工する。或いは、図1(A)に示すように、建築用板Aを長手方向に沿って湾曲状に変形させることにより、アーチ状の屋根,壁等を施工することができる。建築用板Aは、図1(B)に示すように、長手方向に沿って湾曲状とする場合には、主板1上において隣接する枠体C,C間の部分が少しずつ湾曲して、建築用板Aが全体として長手方向に沿った湾曲状をなすものである。
【0038】
【発明の効果】
請求項1の発明は、主板1の幅方向両側に連結用屈曲部2,2が形成された建築用板Aと、硬質平板状とした太陽電池Bと、該太陽電池Bの周囲を支持する枠体Cからなり、該枠体Cは前記太陽電池Bとともに前記主板1に固着され、前記枠体Cの裏面側にはシール材挿入用凹部15が形成され、該シール材挿入用凹部15と前記主板1との間に枠シール材18が装着されてなる太陽電池付き建築用板としたことにより、太陽電池Bは強化ガラス9等のガラス板にてセル,電池素子等の電池材8aを保護するので、耐久性に優れたものにできる。これによって、本発明の太陽電池付き建築用板にて、屋根,壁等を施工するときに、枠体Cによって固定された太陽電池Bは風雨,強風に対する耐久力を有し、ひいては、屋根,壁等の外囲体としたときの耐久性も向上させることができる。
【0039】
請求項2の発明は、主板1の幅方向両側に連結用屈曲部2,2が形成され且つ長手方向に長尺とした建築用板Aと、前記主板1の長手方向に対して複数が所定間隔をおいて一列状に配置され且つ硬質平板状とした太陽電池Bと、該太陽電池Bの周囲を支持する枠体Cからなり、該枠体Cは前記太陽電池Bとともに前記主板1に固着され、前記枠体Cの裏面側にはシール材挿入用凹部15が形成され、該シール材挿入用凹部15と前記主板1との間に枠シール材18が装着されてなる太陽電池付き建築用板としたことにより、太陽電池付きの大型の屋根,壁等の施工を極めて効率的に行うことができる。さらに、請求項1及び請求項2の発明では、前記枠体Cの裏面側にはシール材挿入用凹部15が形成され、該シール材挿入用凹部15と前記主板1との間に枠シール材18が装着されたことにより、建築用板Aと枠体Cとの装着箇所が枠シール材18により水密状となり、枠体C内に雨水等が極めて入りにくい状態となる。
【0040】
上記効果を詳述すると、前記建築用板Aは長手方向に長尺としたものであり、該建築用板Aの主板1の長手方向に沿って複数の太陽電池B,B,…を枠体C,C,…によって固着したものである。さらに、枠体Cにより太陽電池Bを主板1に固着するので、太陽電池Bは強化ガラス9等のガラス板にてセル,電池素子等の電池材8aを保護するので、耐久性に優れたものにできる。よって、本発明の太陽電池付き建築用板にて、大型の屋根,壁等を施工するときに、建築用板Aの長手方向に沿って接続する箇所は少なくなり、よって接続箇所のいずれからかの雨漏りの可能性も極めて低くなるものである。
【0041】
また、複数の太陽電池B,B,…が主板1の長手方向に対して所定間隔をおいて一列状に配置される構造としているので、建築用板Aを長手方向に沿って湾曲状にして使用する場合には、主板1の長手方向に隣接する枠体C,C間における主板1部分を少しずつ撓ませることができ、これによって、建築用板Aは長手方向全体的に緩やかに湾曲する形状にすることができる。
【0042】
請求項3は、請求項2において、前記建築用板Aは長手方向に沿って円弧状に湾曲してなる太陽電池付き建築用板としたことにより、硬質平板状とした太陽電池Bを複数備えたアーチ状の屋根,壁等を施工することができ、且つそれぞれの太陽電池Bは、強化ガラス9等を備え且つ枠体Cにより支持されているので、極めて強固な構造にすることができる。
【0043】
請求項4は、請求項1,2又は3において、前記建築用板Aは金属製としてなる太陽電池付き建築用板としたことにより、極めて強固で、耐久性のある金属製の建築用板Aから施工される外囲体の特性を有しつつ、硬質平板状とした太陽電池Bと、該太陽電池Bの周囲を支持する枠体Cによる強固なる太陽電池装置を有したものであり、より一層耐久性のある外囲体とすることができる。
【0044】
請求項5は、請求項1,2又は3において、前記建築用板Aは合成樹脂製としてなる太陽電池付き建築用板としたことにより、建築用板Aは透明板,或いは乳白色等の透光性のある屋根,壁を構成することできる。また、金属材よりも軟質であため、金属製の建築用板よりも加工性にすぐれ、たとえば屋根,壁等を施工するための下地部の形状に対して、作業員の手で押さえつけるだけで容易に馴染むように変形させることができ作業効率を向上させることができる。また、ビス等の固着具用の穿孔作業も簡単にでき、後述する枠体Cを装着する場合等に極めて有利である。また、金属製の建築用板Aと併用することで、部分的に採光可能な屋根,壁を構成する採光屋根,壁とすることができる。
【0045】
請求項6は、請求項1,2,3,4又は5において、前記枠体Cは、ほぼ長方形状の枠体とし、横枠材C1 及び縦枠材C2 とから構成され、且つ前記横枠材C1 及び縦枠材C2 は前記主板1に水密状に固着されてなる太陽電池付き建築用板としたことにより、太陽電池Bの裏面側が雨水等によって濡れることが防止され、たとえば、太陽電池Bの裏面側にジャンクションボックス8c等の装置が設けられている場合には、そのような装置が雨水から保護される。
【0046】
請求項7の発明は、請求項1,2,3,4,5又は6において、前記太陽電池Bの裏面外周箇所と枠体Cとの間には充填シール材21が装着されてなる太陽電池付き建築用板としたことにより、枠体Cと太陽電池Bとの間における水密性を確保することができる。
【0047】
請求項8の発明は、請求項1,2,3,4,5,6又は7において、前記枠体Cは前記主板1の裏面側よりビス等の枠体装着用固着具19にて固着されてなる太陽電池付き建築用板としたことにより、枠体Cは建築用板Aに対して極めて強固なる固着状態にすることができる。
【0048】
請求項9の発明は、請求項8において、前記枠体装着用固着具19は、前記枠シール材18に貫通させてなる太陽電池付き建築用板としたことにより、枠体Cを主板1に固着する際に、枠体装着用固着具19は、前記枠シール材18を貫通するので、枠体装着用固着具19の螺子周囲の水密性が確保されることになり、枠体装着用固着具19の周辺に新たな密封材やシール材を備える必要がなく、効率のよい組立作業とすることができる。
【0049】
請求項10の発明は、請求項8において、前記枠体装着用固着具19は、前記枠シール材18よりも前記枠体Cの内方側に位置させてなる太陽電池付き建築用板としたことにより、枠シール材18の位置を避けて枠体装着用固着具19にて枠体Cを建築用板Aに固着するので、枠シール材18にはなんら貫通孔が形成されることなく、枠シール材18が良好な状態で装着されることになる。
【0050】
請求項11の発明は、請求項8,9又は10において、前記主板1の裏面側と前記枠体装着用固着具19との間には座金状のパッキン材20が装着されてなる太陽電池付き建築用板としたことにより、主板1の裏面側に枠体装着用固着具19の穿孔箇所がパッキン材20にて水密状態にすることができ、水密性を確保することができる。
【0051】
請求項12の発明は、請求項1,2,3,4,5,6又は7において、前記枠体Cは前記主板1に枠体用接着剤22を介して固着されてなる太陽電池付き建築用板としたことにより、枠体Cの横枠材C1 及び縦枠材C2 を極めて簡単に主板1上に固着することができるものである。
【0052】
請求項13の発明は、請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記建築用板Aの連結用屈曲部2,2は前記主板1の幅方向両側より下方に向かって屈曲形成されるものとし、且つ該連結用屈曲部2,2と嵌合する樋状部5aを有する支持部材5が具備され、隣接する建築用板A,Aの連結用屈曲部2,2が前記支持部材5の樋状部5aに嵌合固着されてなる太陽電池付き建築用板としたことにより、ソーラ建築用板としては極めて好適なものとすることができる。上記効果は、建築用板Aは、主板1が幅広としたものにでき、且つ両連結用屈曲部2,2は主板1の下方に向かって形成されたものである。したがって、主板1に装着される太陽電池Bは、太陽光を無駄なく受けることができ、極めて効率的な屋根,壁等のソーラ外囲体を施工できる。
【0053】
請求項14の発明は、請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記連結用屈曲部2,2は、前記主板1の幅方向両側より上方に向かって屈曲形成されるものとし、且つ隣接する建築用板A,Aの対向する連結用屈曲部2,2と嵌合固定されるキャップ材4が具備されてなる太陽電池付き建築用板としたことにより、施工性に優れたソーラ外囲体とすることができる。すなわち、隣接する建築用板A,Aに対してキャップ材4を嵌合状態で固着するものであり、極めて施工が簡単で、且つ迅速にできるものである。
【0054】
請求項15は、請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記建築用板Aの連結用屈曲部2,2は一方は下縦馳部2eとし,他方は上縦馳部2fとして形成されるものとし、且つ隣接する建築用板A,Aの対向する連結用屈曲部2,2が馳締されてなる太陽電池付き建築用板としたことにより、隣接する建築用板A,Aの連結箇所をコンパクトサイズにすることができ、そのために主板1に装着された太陽電池Bには、太陽光が十分に当たりやすい状態にすることができ、極めて効率的なソーラ外囲体とすることができる。
【0055】
請求項16の発明は、請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記連結用屈曲部2,2は前記主板1の幅方向の両側に形成されるものとし、その一方の連結用屈曲部2は水下側係止部2hとし,他方は水上側係止部2gとしてなる太陽電池付き建築用板としたことにより、横葺タイプの建築用板Aであっても、前記硬質な太陽電池Bの装着が容易にできるものである。
【0056】
請求項17の発明は、硬質平板状であり、幅方向両側に連結用屈曲部2,2が形成された主板1を有する建築用板Aに固着される太陽電池Bと、該太陽電池Bの周囲を支持し、前記主板1に固着される枠体Cとを備え、前記枠体Cの裏面側にはシール材挿入用凹部15が形成され、該シール材挿入用凹部15と前記主板1との間に枠シール材18が装着されてなる太陽電池装置としたことにより、請求項1と略同等の効果を奏する。また、請求項18の発明は、幅方向両側に連結用屈曲部2,2が形成された主板1を有し長手方向に長尺とした建築用板Aに固着され、前記長手方向に対して複数が所定間隔をおいて一列状に配置され且つ硬質平板状とした太陽電池Bと、該太陽電池Bの周囲を支持し、前記主板1に固着される枠体Cとを備え、前記枠体Cの裏面側にはシール材挿入用凹部15が形成され、該シール材挿入用凹部15と前記主板1との間に枠シール材18が装着されてなる太陽電池装置としたことにより、請求項2と略同等の効果を奏する。
【図面の簡単な説明】
【図1】(A)は太陽電池付き建築用板により施工された建築構造物の略示図
(B)は建築構造物の太陽電池付き建築用板により施工した屋根の略示図
【図2】(A)は太陽電池付き建築用板の一部平面図
(B)は(A)の要部拡大平面図
(C)は(B)のX1 −X1 矢視拡大断面図
【図3】(A)は湾曲状の太陽電池付き建築用板の斜視図
(B)は(A)の要部拡大斜視図
(C)は支持部材の斜視図
【図4】(A)は本発明の太陽電池付き建築用板の要部縦断側面図
(B)は建築用板と太陽電池とが分離した状態の要部縦断側面図
【図5】(A)は本発明において第1タイプの建築用板を使用した外囲体の要部縦断正面図
(B)は(A)の要部拡大図
【図6】(A)は建築用板と枠体との装着構造の第1タイプを示す要部拡大断面図
(B)は(A)の建築用板と枠体とを分解した状態図
【図7】太陽電池と枠体の要部断面斜視図
【図8】太陽電池と枠体の一部省略した縦断平面図
【図9】横枠材と縦枠材を一部切除及び断面として裏面側から見た斜視図
【図10】枠体の横枠材と縦枠材との連結箇所を裏面側から見た要部拡大斜視図
【図11】本発明における建築用板と枠体との第1タイプの装着構造の変形例を示す要部拡大断面図
【図12】本発明における建築用板と枠体との第1タイプの装着構造の別の変形例を示す要部拡大断面図
【図13】本発明における建築用板と枠体との第2タイプの装着構造を示す要部拡大断面図
【図14】本発明における建築用板と枠体との第3タイプの装着構造を示す要部拡大断面図
【図15】本発明における建築用板と枠体との第4タイプの装着構造を示す要部拡大断面図
【図16】(A)は本発明における第2タイプの建築用板を使用した外囲体の略示図
(B)は(A)において要部のキャップ材が外された状態の拡大断面図
【図17】(A)は本発明における第3タイプの建築用板を使用した外囲体の略示図
(B)は(A)において建築用板同士が分離した状態の拡大断面図
【図18】(A)は本発明における第4タイプの建築用板を使用した外囲体の略示図
(B)は(A)において建築用板同士が分離した状態の拡大断面図
(C)は(B)のX2 −X2 矢視図
【図19】(A)は建築用板を短尺とした実施形態の平面図
(B)は(A)の縦断側面図
(C)は(B)の隣接する建築用板の連結構造を示す状態図
【図20】(A)は太陽電池と枠体の別のタイプにおける要部断面斜視図
(B)は(A)の一部断面とした要部平面図
【図21】(A)は太陽電池と枠体の別のタイプにおける要部拡大断面図
(B)は(A)の要部斜視図
【符号の説明】
A…建築用板
B…太陽電池
C…枠体
1 …横枠材
2 …縦枠材
1…主板
2…連結用屈曲部
2e…下縦馳部
2f…上縦馳部
2g…水上側係止部
2h…水下側係止部
5…支持部材
5a…樋状部
6…連結用キャップ材
15…シール材挿入用凹部
18…枠シール材
19…枠体装着用固着具
20…パッキン材
21…充填シール材
22…枠体用接着剤
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a building board constituting an enclosure such as a roof or a wall, wherein the building board is long in the longitudinal direction and can be linear or curved along the longitudinal direction. The present invention relates to a building plate with a solar cell in which a flat plate-like hard solar cell is mounted on a plate, and a large roof, a wall and the like can be constructed.
[0002]
[Prior art]
Conventionally, there are architectural boards such as roof boards equipped with solar cells. Many of these are mounted on places such as a main plate of a building board that are most easily mounted and where sunlight is likely to hit efficiently. Moreover, the solar cell is mounted on the building board by various means. In addition, some of the building boards are formed of a metal material by a roll forming machine, and an extremely long board can be formed by this type of manufacturing means. Due to such long building boards, large-scale buildings on which roofs or walls are constructed are also increasing.
[0003]
Thus, an extremely long building board shall be a curved building board having a very large radius of curvature along its longitudinal direction, and construction of arched roofs, walls, etc. shall be performed with this building board. You can also. Assuming that a solar cell is mounted on such a long or arched building board, the curved surface of the building board can be deformed into a curved shape so as to have the same curvature. There is something that can be used, and it is used for long building boards. Most solar cells mounted on this type of building board are thin, flexible and deform with the deformation of the building board.
[0004]
By the way, as shown in the following patent document 1 or the like, some solar cells use tempered glass as a front cover. This is called a glass substrate solar cell, and the solar cell part is protected by the tempered glass, and sunlight can be sufficiently absorbed by the translucency of the tempered glass. By the way, since the tempered glass has a plate thickness, it is a hard member that is naturally flat and cannot be deformed at all. For this reason, there has been no long-standing building board equipped with a hard solar cell using the tempered glass as described above.
[0005]
[Patent Document 1]
Japanese Patent Laid-Open No. 2000-145073
[0006]
[Problems to be solved by the invention]
As in Patent Document 1, a solar cell using tempered glass has not only excellent durability but also extremely good sunlight absorption. However, this type of solar cell is used for a building plate having a flat surface, and to be used for an arched roof or the like, the tempered glass is flat and cannot be deformed. Can not. Therefore, conventionally, there is only a structure in which a rigid solar cell is mounted on a building plate that is relatively short and specifically has a length in the longitudinal direction of about 2 meters or less.
[0007]
Such short building boards must be connected in the longitudinal direction to construct large roofs and walls, etc., so the number of connection points between the building boards in the longitudinal direction increases, and the construction is troublesome. Not only that, but because the number of connection points increases, the risk of leakage of rainwater from the connection points also increases. The object of the present invention is to install a plurality of hard flat plate-like solar cells in which tempered glass is incorporated into a long building board, and to make the building board curved in the longitudinal direction as necessary. An object of the present invention is to provide a building board with a solar cell, which can efficiently construct an enclosure such as a large roof or wall.
[0008]
[Means for Solving the Problems]
Therefore, as a result of intensive studies and researches by the inventors to solve the above-mentioned problems, the present invention is a building plate in which connecting bent portions are formed on both sides in the width direction of the main plate, and a solar cell having a hard flat plate shape. And a frame that supports the periphery of the solar cell, the frame is fixed to the main plate together with the solar cell, a recess for inserting a seal material is formed on the back side of the frame, and the seal material is inserted. Plate for solar cell construction in which a frame seal material is mounted between the main recess and the main plate, and a hard plate shape so A solar cell that is fixed to a building plate having a main plate having connecting bending portions formed on both sides in the width direction, and a frame that supports the periphery of the solar cell and is fixed to the main plate, By forming a recess for sealing material insertion on the back side of the frame, and a solar cell device in which the frame sealing material is mounted between the recess for inserting sealing material and the main plate, for long construction A plurality of hard flat plate-like solar cells with tempered glass incorporated into the plate are attached at predetermined intervals, and the building plate can be bent in the longitudinal direction without difficulty, as required. Enclosures such as roofs and walls can be constructed efficiently and solve the above problems.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. There are various types of building boards A. As the first type, as shown in FIGS. 2 (A) and 3 (A), a metal plate having a long or appropriate length in the longitudinal direction is used. The main plate 1 is formed in a substantially flat shape in the width direction, and connecting bent portions 2 and 2 are formed below both sides of the main plate 1 in the width direction. Specifically, as shown in FIGS. 2 (C), 3 (A), 3 (B), etc., stepped surface portions 1a, 1a are formed on both sides in the width direction of the main plate 1, and the portions on both sides in the width direction are slightly located. It is formed to be one step lower. Bending portions 2 and 2 for connection are formed from the outer ends of the stepped surface portions 1a and 1a. The connecting bent portions 2 and 2 are appropriately bent below the outer ends of the stepped surface portions 1a and 1a, and bent side pieces 2a and 2a are formed in a downwardly inclined shape. Bending pieces 2b and 2b for fitting are formed at the lower end of 2a.
[0010]
Further, the end edge 2b below the end of the fitting bent pieces 2b, 2b. 1 , 2b 1 Is formed. As shown in FIG. 2C, the bent side pieces 2a and 2a are formed in an outwardly inclined shape with respect to the main plate 1, but may be formed in a hanging shape. The fitting bent pieces 2b, 2b are formed to be bent substantially horizontally on the main plate 1 side from the lower ends of the bent side pieces 2a, 2a. The edge 2b 1 , 2b 1 Is formed in a slanted shape outwardly downward of the main plate 1 in the same manner as the fitting bent pieces 2b, 2b.
[0011]
As described above, the building board A is used in a straight line shape along the longitudinal direction thereof, and a flat roof or wall is constructed or curved along the longitudinal direction. As shown in Fig. 2), it constitutes an arched roof or dome. And as shown in FIG.1 (B), the base | substrate part 24 which can support the board A made into a curve as the base | substrate is comprised. The curved state is also a true arc or a curve other than a true arc, and its curvature is extremely large, and the main plate 1 has an arcuate surface along the longitudinal direction.
[0012]
As shown in FIGS. 3C and 5, the support member 5 for mounting the building board A on the base 24 has a bowl shape, and has a bowl-like section 5 a having a substantially concave shape in cross section. The fitted portions 5b and 5b are formed inward from the upper end. The support member 5 is formed as a shaped steel material, and can be used as a straight line along the longitudinal direction, or, as shown in FIG. It is a member that constitutes a roof, wall, etc.
[0013]
As shown in FIG. 5 (B), the fitted portions 5b and 5b are formed in a horizontal piece 5b inward from both upper ends in the width direction of the flange-shaped portion 5a. 1 , 5b 1 Is formed, and the horizontal piece 5b 1 , 5b 1 Bending piece 5b to be fitted into the flange 5a from the inner end of 2 , 5b 2 Is formed. Further, horizontal fixing pieces 5c, 5c are formed outwardly from both outer lower ends of the bowl-shaped portion 5a. The fixing pieces 5c and 5c are portions for fixing the support member 5 on the base portion 24, and are fixed via fixing tools such as screws.
[0014]
The connecting bent portion 2 of the building board A is inserted into the hook-shaped portion 5a of the support member 5, the fitted portion 5b and the connecting bent portion 2 are in a fitted state, and the building board A is Fixed. And the bending part 2 for connection of the board A and A for construction which adjoins to the bowl-shaped part 5a of the supporting member 5 is also fitted with the to-be-fitted part 5b, and both board A and A for construction are the bending part for connection. The cap members 4 are fitted and fixed between the connecting bent portions 2 and 2. The cap member 4 is formed with bent pieces 4b and 4b which are folded back inward from both sides in the width direction of the upper portion 4a, and are opposed to each other in the aforementioned hook-like portion 5a from the inner ends of the bent pieces 4b and 4b. Fitting legs 4c and 4c are formed to be fitted to both the connecting bent portions 2 and 2, and the fitting leg portions 4c and 4c are fitted to the both connecting bent portions 2 and 2, so that the cap material 4 is formed. Mounted on adjacent building boards A, A.
[0015]
As another type of the support member 5, as shown in FIGS. 21A and 21B, a hook-shaped portion 5a having a substantially concave cross section and the fixing piece 5c are separate members. At the upper end in the width direction of the flange 5a, a bent piece 5b Three , 5b Three Is formed. The two fixed pieces 5c, 5c as separate members are the bent pieces 5b. Three , 5b Three It is arrange | positioned above and presses and fixes the hook-shaped part 5a on the base | substrate part 24. FIG. Further, the fixed pieces 5c and 5c include the fitted bent pieces 5b. 2 , 5b 2 Fit edge 5c corresponding to 1 , 5c 1 Are formed, and the connecting bent portions 2 and 2 of the adjacent building plates A and A are respectively fitted edges 5c. 1 , 5c 1 And is to be fitted.
[0016]
Next, as a 2nd type of building board A, as shown to FIG. 16 (A), (B), it is set as the board A for folding plate type. This type uses a connecting cap material 6 and includes connecting bent portions 2 and 2 formed on both sides of the main plate 1 in the width direction. The rising side portions 2c and 2c are formed on the rising side portion. Fitting bent pieces 2d and 2d are formed at the upper ends of 2c and 2c. Then, the coupling cap material 6 is attached to the mating bent pieces 2d, 2d of the adjacent building plates A, A facing each other.
[0017]
Next, as the third type of building board A, the vertical type is used. In this type, as shown in FIGS. 17A and 17B, one of the connecting bent portions 2 and 2 is a lower vertical flange 2e, and the other side is an upper vertical flange 2f. It superposes | polymerizes so that the upper vertical hook part 2f may cover the lower vertical hook part 2e of the board | plates A and A which adjoins, and it joins.
[0018]
Next, as the fourth type of building board A, a horizontal type is used. In this type of building board A, as shown in FIG. 18 (B), connecting bending portions 2 and 2 are formed on both sides of the main board 1 in the width direction. And one of them is a water-side locking part 2g and the other side is a water-side locking part 2h, and a plurality of building plates A, A,... Is.
[0019]
As shown in FIG. 18 (A), this horizontal-type building board A is placed with the width direction of the building board A aligned with the inclined direction of the inclined base portion 24, and the suspension board is interposed therebetween. It is fixed on the base portion 24. Then, the water-side locking portion 2g is positioned above the inclination, and the water-side locking portion 2h is positioned below the inclination, and is locked and joined to another adjacent side-by-side construction board A. The water-side locking portion 2h is superposed on and joined to the water-side locking portion 2g of the adjacent building plates A and A. As shown in FIG. 18C, this fourth type of building board A is also capable of bending and deforming its main plate 1 along the longitudinal direction.
[0020]
In addition, the various types of building boards A described above may be formed of a synthetic resin. When the building board A is formed of a synthetic resin, a transparent board or a translucent roof or wall such as milky white can be formed. In addition, since it is softer than a metal material, it is more workable than a metal building board, and can be easily drilled for a fixing tool such as a screw. It is advantageous. Moreover, it can be set as the lighting roof and wall which comprise the roof and wall which can be partly daylighted by using together with the board | plate A made from metal.
[0021]
Next, the solar cell B has a thin plate shape, and is formed in a rectangular plate shape when viewed in plan, as shown in FIGS. 2 (A), 2 (B), 3 (B), and the like. It is hard and cannot be deformed. Specifically, the main configuration of the solar cell B is formed in a rectangular shape such as a rectangle or a square as shown in FIG. 6 (A), and the solar cell portion 8 and the tempered glass 9 have a two-layer structure. The solar cell portion 8 is protected by the tempered glass 9.
[0022]
That is, the solar cell B is a hard material by the tempered glass 9, and the solar cell unit 8 is stuck to the lower surface side of the tempered glass 9. The tempered glass 9 may be netted. Further, the solar cell portion 8 is formed in a sheet shape by covering a battery material 8a with a covering portion 8b such as a synthetic resin material, such as a cell or a battery element. The covering portion 8b is EVA or the like. A junction box 8c is provided on the back side of the substantially central portion of the solar cell portion 8. Note that, as described above, the solar cell B is rectangular when viewed in plan, but may be square when necessary.
[0023]
Next, as shown in FIGS. 2B and 3B, the frame C has a substantially rectangular shape such as a rectangle, which includes a square. The frame C is made of a metal material such as aluminum or stainless steel, a synthetic resin material, or the like. As shown in FIG. 2 (B), FIGS. 1 And vertical frame material C 2 Consists of And two horizontal frame materials C 1 , C 1 And two vertical frame members C 2 , C 2 Are paired to form a rectangular (or square) frame C. The horizontal frame material C 1 And vertical frame material C 2 If the length is the same, a frame C such as a square can be formed.
[0024]
For the frame C, mainly the horizontal frame material C 1 The vertical frame material C 2 Horizontal frame material C 1 And each part is a horizontal frame material C 1 And vertical frame material C 2 Both were common. The horizontal frame material C 1 As shown in FIG. 6, FIG. 7, FIG. And the said front side part 10 is the horizontal frame material C. 1 And the vertical frame material C 2 The outer part 11 is a part that constitutes the outer peripheral side surface of the frame C.
[0025]
Moreover, the inner side part 12 is a site | part which comprises the inner peripheral side surface of the frame C, as shown in FIG. Support grooves 14 are formed at 12 locations on the inner side, and the outer periphery of the solar cell B is inserted into the support grooves 14 as shown in FIG. 6A, FIG. It plays the role of supporting B. The cross-sectional shape is substantially “C” -shaped or “C” -shaped, and is suitable for insertion of the outer peripheral portion of the solar cell B. The front side portion 10 and the outer side portion 11 are formed in a flat shape.
[0026]
Horizontal frame material C 1 As shown in FIGS. 6B and 9, a sealing material insertion recess 15 is formed in the back side portion 13 of the sealing member. The recess 15 for inserting the sealing material is a relatively shallow groove, and the cross-sectional shape thereof is a substantially flat concave shape, and is a portion where a belt-like frame sealing material 18 described later is mounted. The recess 15 for inserting the sealing material is formed by the horizontal frame material C. 1 (Vertical frame material C 2 The same applies to the case of the horizontal frame material C). 1 And the vertical frame material C 2 When the frame body C is configured in the state where the frame body C is viewed from the back surface side, the sealing material insertion recess 15 forms a rectangular closed loop groove like the frame body C. .
[0027]
Horizontal frame material C 1 And vertical frame material C 2 As shown in FIGS. 8 and 9, etc., connecting protrusions 16 and 16 are formed at both ends in the longitudinal direction, and adjacent horizontal frame members C are formed. 1 And vertical frame material C 2 It serves to connect and. The connecting projection 16 is a horizontal frame material C. 1 And vertical frame material C 2 In each of the width directions, the inner portion 12 is cut from the substantially central portion. Or, in other words, the horizontal frame material C 1 And vertical frame material C 2 Only 11 portions on the outer side protrude from both ends in the longitudinal direction. And the lateral frame material C 1 And vertical frame material C 2 The end portion in the longitudinal direction has a substantially “L” shape when seen in a plan view.
[0028]
Horizontal frame material C 1 Vertical frame material C adjacent to 2 The connecting projections 16, 16 are in contact with the longitudinal ends on the other inner side 12, 12 side, respectively, and the connecting projection 16 on one side faces the connecting projection 16 on the other side. It is connected and fixed by an assembly fixing tool 17 such as a screw (see FIGS. 7 and 8). In this way, the lateral frame material C 1 And vertical frame material C 2 Are connected to form a frame C. The above is mainly horizontal frame material C 1 The vertical frame material C 2 The structure of the horizontal frame material C 1 The length in the longitudinal direction is different.
[0029]
Next, a structure in which the solar battery B is mounted on the building board A together with the frame C will be described. First, as the structure of the first type, as shown in FIGS. 6 (A), 6 (B), 7 and the like, the lateral frame material C constituting the frame C is used. 1 And vertical frame material C 2 Is arranged on the main plate 1 of the building board A, but at this time the horizontal frame material C 1 And vertical frame material C 2 A frame sealing material 18 is disposed between the sealing material insertion recess 15 formed on the main plate 1 and the main plate 1. The thickness of the frame seal material 18 is larger than the depth of the seal material insertion recess 15.
[0030]
Then, as shown in FIGS. 4A, 4B, 6A, and 6B, the frame seal material 18 is penetrated from the back surface side of the main plate 1, and the seal material insertion recess 15 is inserted. Further, it is fixed to the main plate 1 by a frame mounting fixture 19. As a result, the frame sealing material 18 is compressed in the thickness direction, as shown in FIG. 6A, and has an appropriate pressure applied to both sides of the sealing material insertion recess 15 of the frame C and the main plate 1. It can be touched. Further, as shown in FIG. 11, the frame mounting fixture 19 is positioned on the inner side of the frame C with respect to the frame seal member 18 so that the frame mounting fixture 19 is a frame seal. The material 18 may not be penetrated.
[0031]
The frame mounting fixture 19 includes the horizontal frame material C. 1 And vertical frame material C 2 It is preferable that a plurality of screws are screwed at equal intervals along the longitudinal direction of the horizontal frame material C. 1 And vertical frame material C 2 It is preferable that a screw hole for the frame mounting fixture 19 is formed in advance. Further, as shown in FIGS. 12 and 13, a washer-like packing material 20 may be mounted between the screw head 19a serving as the frame mounting fixture 19 and the back side of the main plate 1. FIG. is there. The packing material 20 and the frame seal material 18 can provide a very strong watertight structure.
[0032]
Next, as a second type of the mounting structure of the frame body C, as shown in FIG. 13, a filling sealing material 21 is filled in the outer peripheral portions of the frame body C and the solar battery B. The filling sealing material 21 is made of an elastic adhesive or the like, and specifically is a silicone-based adhesive or the like. And what is jelly at the beginning and solidifies in rubber shape with progress of time is used. In the illustrated embodiment, the horizontal frame material C 1 And vertical frame material C 2 Each of the inner portions 12 and the outer peripheral portion of the back surface side of the solar cell B are filled with the filling sealing material 21. The filling sealing material 21 is filled so as to rise on the back surface side of the solar battery B, and when the frame C is disposed on the main plate 1, the filling sealing material 21 portion also applies an appropriate pressure to the main plate 1 side. By holding it in contact, the water tightness is further improved. In this second type, the horizontal frame material C 1 And vertical frame material C 2 The frame seal material 18 may not be disposed between the main plate 1 and the main plate 1.
[0033]
As shown in FIG. 14, the mounting structure of the third type frame C is such that the frame mounting fixture 19 is not used, and the horizontal frame C 1 And vertical frame material C 2 The back side portion 13 and the main plate 1 of the building board A are fixed by an adhesive means. For this, the frame adhesive 22 is used. The frame adhesive 22 has extremely strong adhesive strength, and the horizontal frame material C 1 And vertical frame material C 2 An adhesive 22 for the frame body is applied to the entire back side portion 13 of the main body 1 and fixed onto the main plate 1. In this third type, the horizontal frame material C 1 And vertical frame material C 2 The recess 15 for inserting the sealing material is not formed.
[0034]
Further, the mounting structure of the first to third types of the frame C is assumed to be previously mounted on the building board A at the factory. In the next fourth type, the frame C is attached to the building board A at the construction site. In this case, as shown in FIG. 15, the frame mounting fixture 19 is made of the horizontal frame material C of the frame C. 1 And vertical frame material C 2 Screwed from the front side portion 10 side of the horizontal frame material C 1 And vertical frame material C 2 A frame seal material 18 is laid on each of the back side portions 13 of the horizontal frame material C. 1 And vertical frame material C 2 The frame sealing material 18 is brought into a pressure-bonded state by fastening the frame with the frame mounting fixture 19. The frame mounting fixture 19 in this fourth type mounting structure is preferably a drilling screw or the like that can be perforated and threaded by itself. In addition, in the said frame C in 1st thru | or 4th type, horizontal frame material C 1 And vertical frame material C 2 A sealing material 23 such as a gasket and a sealing agent is attached between the support groove 14 and the outer peripheral portion of the solar cell B inserted into the support groove 14.
[0035]
FIG. 19 shows an embodiment in which, in the present invention, the longitudinal direction of the building board A is made relatively short, and only one solar cell B and its frame C are attached to the single building board A. is there. Specifically, as shown in FIGS. 19 (A) and 19 (B), the building board A has a relatively short length in the longitudinal direction of 2 meters inside and outside, and the main board 1 has a sun on almost the entire surface. A battery B is mounted via a frame C. As shown in FIG. 19 (C), connecting projections 1b and 1c are formed at both longitudinal ends of the main plate 1 of the building board A, and the building boards A and A adjacent in the longitudinal direction are formed. The connection protrusion 1b is superposed on and connected to the other connection protrusion 1c.
[0036]
Further, in the frame C, the horizontal frame material C 1 And vertical frame material C 2 As shown in FIGS. 20A and 20B, the joint portions may be formed as inclined surfaces so that the joint surfaces are perpendicular to each other. Also in this case, the frame sealing material 18 is mounted and fixed by the frame mounting fixture 19.
[0037]
As shown in FIG. 2 (A), FIG. 3 (A), etc., the building board A has connecting bent portions 2 and 2 formed on both sides in the width direction of the main board 1, and extends along its longitudinal direction. It can be deformed into a curved shape. On the main plate 1 of the building board A, a plurality of solar cells B are arranged and fixed at predetermined intervals by a frame body C along the longitudinal direction. The building board A is used linearly along the longitudinal direction to construct an enclosure such as a roof or a wall. Or as shown to FIG. 1 (A), an arch-shaped roof, a wall, etc. can be constructed by deform | transforming the board A for construction in a curved shape along the longitudinal direction. As shown in FIG. 1 (B), when the building board A is curved along the longitudinal direction, the portion between the adjacent frames C and C on the main board 1 is gradually bent. The building board A has a curved shape along the longitudinal direction as a whole.
[0038]
【The invention's effect】
The invention of claim 1 supports a building plate A in which bending portions 2 and 2 for connection are formed on both sides in the width direction of the main plate 1, a solar cell B having a hard plate shape, and the periphery of the solar cell B. The frame C is fixed to the main plate 1 together with the solar cell B, and a seal material insertion recess 15 is formed on the back side of the frame C. The solar cell B is made of a glass plate such as a tempered glass 9 and the like, and the battery material 8a such as a cell or a battery element is made of a glass plate such as a tempered glass 9 with a frame sealing material 18 mounted between the main plate 1 and the frame. Because it protects, it can be made durable. Thus, when a roof, a wall or the like is constructed in the building board with solar cell of the present invention, the solar cell B fixed by the frame body C has durability against wind and rain, and strong wind. Durability when an enclosure such as a wall can be improved.
[0039]
The invention according to claim 2 is the construction plate A in which the connecting bent portions 2 and 2 are formed on both sides in the width direction of the main plate 1 and elongated in the longitudinal direction, and a plurality of the predetermined lengths in the longitudinal direction of the main plate 1 are predetermined. The solar cell B is arranged in a line at intervals and is formed into a hard flat plate shape, and a frame body C that supports the periphery of the solar cell B. The frame body C is fixed to the main plate 1 together with the solar cell B. A sealing material insertion recess 15 is formed on the back side of the frame C, and a frame sealing material 18 is mounted between the sealing material insertion recess 15 and the main plate 1. By using a plate, construction of large roofs and walls with solar cells can be performed very efficiently. Further, in the first and second aspects of the present invention, a sealing material insertion recess 15 is formed on the back side of the frame C, and the frame sealing material is interposed between the sealing material insertion recess 15 and the main plate 1. By mounting 18, the mounting location of the building board A and the frame C becomes watertight due to the frame sealing material 18, and rainwater or the like is not likely to enter the frame C.
[0040]
If the said effect is explained in full detail, the said board A for construction will be elongate in the longitudinal direction, and a plurality of solar cells B, B, ... will be framed along the longitudinal direction of the main board 1 of this board A for construction. It is fixed by C, C,. Further, since the solar battery B is fixed to the main plate 1 by the frame body C, the solar battery B protects the battery material 8a such as cells and battery elements with a glass plate such as tempered glass 9, so that it has excellent durability. Can be. Therefore, when building a large roof, wall, etc. in the building board with solar cells of the present invention, the number of places to be connected along the longitudinal direction of the building board A is reduced. The possibility of rain leakage is extremely low.
[0041]
Further, since the plurality of solar cells B, B,... Are arranged in a line at a predetermined interval with respect to the longitudinal direction of the main plate 1, the building board A is curved along the longitudinal direction. When used, the main plate 1 portion between the frames C, C adjacent to each other in the longitudinal direction of the main plate 1 can be bent little by little, whereby the building plate A is gently curved in the entire longitudinal direction. It can be shaped.
[0042]
A third aspect of the present invention includes a plurality of solar cells B each having a hard flat plate shape, as the building plate A is a building plate with solar cells that is curved in an arc along the longitudinal direction. In addition, since each solar cell B includes the tempered glass 9 and is supported by the frame body C, an extremely strong structure can be obtained.
[0043]
A fourth aspect of the present invention is the construction board A made of metal, which is extremely strong and durable, as the construction board A is a construction board with solar cells made of metal in the first, second or third aspect. The solar cell B having a hard flat plate-like shape and the frame C that supports the periphery of the solar cell B, while having the characteristics of the envelope constructed from A more durable envelope can be obtained.
[0044]
A fifth aspect of the present invention is the construction board A according to the first, second or third aspect, wherein the construction board A is a construction board with a solar cell made of a synthetic resin. It is possible to construct a roof and a wall with a characteristic. In addition, because it is softer than metal materials, it is more workable than metal construction boards. For example, it can be pressed by the operator's hand against the shape of the foundation for constructing roofs, walls, etc. It can be easily deformed so that the working efficiency can be improved. In addition, the drilling operation for a fixing tool such as a screw can be easily performed, which is extremely advantageous when a frame C to be described later is mounted. Moreover, it can be set as the lighting roof and wall which comprise the roof and wall which can be partly daylighted by using together with the board | plate A made from metal.
[0045]
A sixth aspect of the present invention relates to the first, second, third, fourth, or fifth aspect, wherein the frame body C is a substantially rectangular frame body, 1 And vertical frame material C 2 And the horizontal frame material C. 1 And vertical frame material C 2 Is a building plate with a solar cell fixed to the main plate 1 in a watertight manner, so that the back side of the solar cell B is prevented from getting wet by rainwater or the like. For example, a junction box 8c is provided on the back side of the solar cell B. And so on, such devices are protected from rain water.
[0046]
A seventh aspect of the present invention is the solar cell according to any one of the first, second, third, fourth, fifth, or sixth aspect, wherein a filling sealing material 21 is mounted between the back surface outer peripheral portion of the solar cell B and the frame C By using a plate for a building, watertightness between the frame C and the solar cell B can be ensured.
[0047]
According to an eighth aspect of the present invention, in the first, second, third, fourth, fifth, sixth or seventh aspect, the frame body C is fixed by a frame mounting fixture 19 such as a screw from the back side of the main plate 1. Thus, the frame C can be in an extremely strong fixed state with respect to the building board A.
[0048]
The invention of claim 9 is that in claim 8, the frame mounting fixture 19 is a building plate with solar cells that penetrates the frame seal material 18 so that the frame C is the main plate 1. At the time of fixing, the frame mounting fixture 19 penetrates the frame sealing material 18, so that watertightness around the screw of the frame mounting fixture 19 is secured, and the frame mounting fixture is secured. It is not necessary to provide a new sealant or sealant around the tool 19, and an efficient assembly operation can be achieved.
[0049]
The invention of claim 10 is the building board with solar cell according to claim 8, wherein the frame mounting fixture 19 is located on the inner side of the frame C with respect to the frame sealing material 18. By this, the frame C is fixed to the building board A by the frame mounting fixture 19 while avoiding the position of the frame seal 18, so that no through-hole is formed in the frame seal 18. The frame sealing material 18 is mounted in a good state.
[0050]
The invention of claim 11 is the solar battery with solar cell according to claim 8, 9 or 10, wherein a washer-like packing material 20 is mounted between the back surface side of the main plate 1 and the frame mounting fixture 19. By using the building plate, the perforated portion of the frame mounting fixture 19 can be made watertight with the packing material 20 on the back side of the main plate 1, and watertightness can be secured.
[0051]
The invention of claim 12 is the construction with solar cell according to claim 1, 2, 3, 4, 5, 6 or 7, wherein the frame body C is fixed to the main plate 1 via an adhesive 22 for the frame body. The horizontal frame material C of the frame C is obtained by using the plate. 1 And vertical frame material C 2 Can be fixed on the main plate 1 very easily.
[0052]
The invention according to claim 13 is the invention according to claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12, wherein the connecting bent portion 2, 2 of the building board A is the main plate. 1 is provided with a support member 5 that is bent downward from both sides in the width direction 1 and has a hook-shaped portion 5a that fits with the connecting bent portions 2 and 2; By making the bent plate for connection 2, 2 into the building plate with solar cell formed by fitting and fixing to the bowl-shaped portion 5 a of the support member 5, it is extremely suitable as a plate for solar building. Can do. The above-described effect is that the building board A can have the main plate 1 widened, and the connecting bent portions 2 and 2 are formed downward of the main plate 1. Therefore, the solar battery B mounted on the main plate 1 can receive sunlight without waste, and can construct a solar enclosure such as a roof and a wall that is extremely efficient.
[0053]
According to a fourteenth aspect of the present invention, in the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh or twelfth, the connecting bent portions 2 and 2 are arranged in the width direction of the main plate 1. A solar cell-equipped building comprising a cap member 4 that is bent upward from both sides and is fitted and fixed to the opposing connecting bent portions 2 and 2 of the adjacent building plates A and A. By using the plate, it is possible to obtain a solar envelope excellent in workability. That is, the cap material 4 is fixed to the adjacent building boards A and A in a fitted state, and the construction is extremely simple and quick.
[0054]
A fifteenth aspect is the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh or twelfth, wherein one of the connecting bent portions 2 and 2 of the building board A is vertically downward. A building plate with solar cells, which is formed as a flange portion 2e, and the other is formed as an upper vertical flange portion 2f, and the adjacent connecting bending portions 2, 2 of the building plates A, A are clamped. By doing so, the connection location of the adjacent building boards A and A can be made compact, and therefore the solar cell B mounted on the main plate 1 can be made to be in a state where it can be easily exposed to sunlight. And an extremely efficient solar enclosure.
[0055]
According to a sixteenth aspect of the present invention, in the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh or twelfth, the connecting bent portions 2 and 2 are arranged in the width direction of the main plate 1. It is formed on both sides, and one of the connecting bent portions 2 is a water-side locking portion 2h, and the other is a building plate with solar cells that is a water-side locking portion 2g. Even the construction board A can be easily mounted with the hard solar cell B.
[0056]
The invention according to claim 17 is a solar cell B fixed to a building plate A having a main plate 1 which is a hard flat plate and has connecting bent portions 2 and 2 formed on both sides in the width direction. A frame C that supports the periphery and is fixed to the main plate 1, and a seal material insertion recess 15 is formed on the back side of the frame C. The seal material insertion recess 15 and the main plate 1 By using the solar cell device in which the frame sealing material 18 is mounted between the two, the effect substantially equivalent to that of the first aspect can be obtained. Further, the invention of claim 18 is fixed to a building board A having a main plate 1 having connecting bent portions 2 and 2 formed on both sides in the width direction and elongated in the longitudinal direction, with respect to the longitudinal direction. A plurality of solar cells B arranged in a row at predetermined intervals and having a hard flat plate shape; and a frame C that supports the periphery of the solar cells B and is fixed to the main plate 1, A sealing material insertion recess 15 is formed on the back surface side of C, and a frame sealing material 18 is mounted between the sealing material insertion recess 15 and the main plate 1. Has the same effect as 2.
[Brief description of the drawings]
FIG. 1 (A) is a schematic diagram of a building structure constructed with a building plate with solar cells.
(B) is a schematic diagram of a roof constructed with a building plate with solar cells of a building structure
FIG. 2 (A) is a partial plan view of a building board with solar cells.
(B) is an enlarged plan view of the main part of (A).
(C) is the X of (B) 1 -X 1 Expanded cross-sectional view
FIG. 3A is a perspective view of a curved building board with solar cells.
(B) is an enlarged perspective view of the main part of (A).
(C) is a perspective view of the support member
FIG. 4 (A) is a longitudinal sectional side view of an essential part of a building board with solar cells of the present invention.
(B) is a vertical cross-sectional side view of the main part in a state where the building plate and the solar cell are separated.
FIG. 5 (A) is a front elevational view of the main part of the envelope using the first type of building board in the present invention.
(B) is an enlarged view of the main part of (A).
FIG. 6A is an enlarged cross-sectional view of a main part showing a first type of mounting structure of a building board and a frame.
(B) is the state figure which decomposed | disassembled the building board and frame of (A).
FIG. 7 is a cross-sectional perspective view of main parts of a solar cell and a frame.
FIG. 8 is a plan view of a vertical section with a part of a solar cell and a frame omitted.
FIG. 9 is a perspective view of the horizontal frame member and the vertical frame member partially cut and viewed from the back side as a cross section.
FIG. 10 is an enlarged perspective view of a main part of a connection portion between a horizontal frame member and a vertical frame member of the frame body as viewed from the back side
FIG. 11 is an enlarged cross-sectional view of a main part showing a modification of the first type mounting structure of the building board and the frame in the present invention.
FIG. 12 is an enlarged cross-sectional view of the main part showing another modification of the first type mounting structure of the building board and the frame in the present invention.
FIG. 13 is an enlarged cross-sectional view of a main part showing a second type mounting structure of a building board and a frame in the present invention.
FIG. 14 is an enlarged cross-sectional view of a main part showing a third type mounting structure of a building board and a frame in the present invention.
FIG. 15 is an enlarged cross-sectional view of a main part showing a fourth type mounting structure of a building board and a frame in the present invention.
FIG. 16A is a schematic view of an enclosure using a second type of building board according to the present invention.
(B) is an enlarged cross-sectional view of the state where the main cap material is removed in (A).
FIG. 17A is a schematic view of an enclosure using a third type of building board according to the present invention.
(B) is an enlarged cross-sectional view of the state where the building boards are separated from each other in (A)
FIG. 18A is a schematic view of an enclosure using a fourth type of building board according to the present invention.
(B) is an enlarged cross-sectional view of the state where the building boards are separated from each other in (A)
(C) is the X of (B) 2 -X 2 Arrow view
FIG. 19A is a plan view of an embodiment in which a building board is shortened.
(B) is a vertical side view of (A).
(C) is a state figure which shows the connection structure of the board for an adjacent building of (B).
FIG. 20A is a cross-sectional perspective view of the main part of another type of solar cell and frame.
(B) is the principal part top view made into the partial cross section of (A).
FIG. 21A is an enlarged cross-sectional view of the main part of another type of solar cell and frame.
(B) is a perspective view of the main part of (A).
[Explanation of symbols]
A ... Architectural board
B ... Solar cell
C ... Frame
C 1 ... Horizontal frame material
C 2 ... Vertical frame material
1 ... Main plate
2. Bending part for connection
2e ... Lower vertical collar
2f… Upper vertical collar
2g ... Water side locking part
2h ... Underwater side locking part
5. Support member
5a ... bowl-shaped part
6 ... Cap material for connection
15 ... Recess for inserting sealing material
18 ... Frame sealant
19 ... Fixing tool for frame mounting
20 ... packing material
21 ... Filling sealing material
22 ... Adhesive for frame

Claims (18)

主板の幅方向両側に連結用屈曲部が形成された建築用板と、硬質平板状とした太陽電池と、該太陽電池の周囲を支持する枠体からなり、該枠体は前記太陽電池とともに前記主板に固着され、前記枠体の裏面側にはシール材挿入用凹部が形成され、該シール材挿入用凹部と前記主板との間に枠シール材が装着されてなることを特徴とする太陽電池付き建築用板。The building plate includes a building plate having connecting bent portions formed on both sides in the width direction of the main plate, a solar cell in the form of a hard plate, and a frame body that supports the periphery of the solar cell, the frame body together with the solar cell A solar cell, wherein the solar cell is fixed to a main plate, a recess for inserting a seal material is formed on the back side of the frame, and a frame seal material is mounted between the recess for inserting the seal material and the main plate. Board with building. 主板の幅方向両側に連結用屈曲部が形成され且つ長手方向に長尺とした建築用板と、前記主板の長手方向に対して複数が所定間隔をおいて一列状に配置され且つ硬質平板状とした太陽電池と、該太陽電池の周囲を支持する枠体からなり、該枠体は前記太陽電池とともに前記主板に固着され、前記枠体の裏面側にはシール材挿入用凹部が形成され、該シール材挿入用凹部と前記主板との間に枠シール材が装着されてなることを特徴とした太陽電池付き建築用板。A construction plate having connecting bending portions formed on both sides in the width direction of the main plate and elongated in the longitudinal direction, and a plurality of plates arranged in a row at predetermined intervals with respect to the longitudinal direction of the main plate, and a hard flat plate shape A solar cell and a frame that supports the periphery of the solar cell, the frame is fixed to the main plate together with the solar cell, and a seal material insertion recess is formed on the back side of the frame, A building board with solar cells , wherein a frame sealing material is mounted between the sealing material insertion recess and the main plate. 請求項2において、前記建築用板は長手方向に沿って湾曲してなることを特徴とした太陽電池付き建築用板。  The building board with solar cells according to claim 2, wherein the building board is curved along the longitudinal direction. 請求項1,2又は3において、前記建築用板は金属製としてなることを特徴とする太陽電池付き建築用板。  4. The building board with solar cell according to claim 1, wherein the building board is made of metal. 請求項1,2又は3において、前記建築用板は合成樹脂製としてなることを特徴とする太陽電池付き建築用板。  4. The building board with solar cell according to claim 1, wherein the building board is made of a synthetic resin. 請求項1,2,3,4又は5において、前記枠体は、ほぼ長方形状の枠体とし、横枠材及び縦枠材とから構成され、且つ前記横枠材及び縦枠材は前記主板に水密状に固着されてなることを特徴とする太陽電池付き建築用板。  6. The frame according to claim 1, wherein the frame is a substantially rectangular frame, and is composed of a horizontal frame member and a vertical frame member, and the horizontal frame member and the vertical frame member are the main plate. A building plate with solar cells, which is fixed in a watertight manner. 請求項1,2,3,4,5又は6において、前記太陽電池の裏面外周箇所と枠体との間には充填シール材が装着されてなることを特徴とする太陽電池付き建築用板。  7. The building plate with solar cell according to claim 1, 2, 3, 4, 5, or 6, wherein a filling sealing material is attached between the outer peripheral portion of the back surface of the solar cell and the frame. 請求項1,2,3,4,5,6又は7において、前記枠体は前記主板の裏面側よりビス等の枠体装着用固着具にて固着されてなることを特徴とする太陽電池付き建築用板。  8. The solar cell according to claim 1, wherein the frame is fixed by a frame mounting fixture such as a screw from the back side of the main plate. Architectural board. 請求項8において、前記枠体装着用固着具は、前記枠シール材に貫通させてなることを特徴とする太陽電池付き建築用板。  9. The building plate with a solar cell according to claim 8, wherein the frame mounting fixture is made to penetrate the frame seal material. 請求項8において、前記枠体装着用固着具は、前記枠シール材よりも前記枠体の内方側に位置させてなることを特徴とする太陽電池付き建築用板。  9. The building plate with a solar cell according to claim 8, wherein the frame mounting fixture is located on an inner side of the frame body than the frame sealing material. 請求項8,9又は10において、前記主板の裏面側と前記枠体装着用固着具との間には座金状のパッキン材が装着されてなることを特徴とする太陽電池付き建築用板。  11. The building board with a solar cell according to claim 8, 9 or 10, wherein a washer-like packing material is mounted between the back surface side of the main plate and the frame mounting fixture. 請求項1,2,3,4,5,6又は7において、前記枠体は前記主板に枠体用接着剤を介して固着されてなることを特徴とする太陽電池付き建築用板。  8. The building plate with solar cell according to claim 1, 2, 3, 4, 5, 6 or 7, wherein the frame is fixed to the main plate through an adhesive for the frame. 請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記建築用板の連結用屈曲部は前記主板の幅方向両側より下方に向かって屈曲形成されるものとし、且つ該連結用屈曲部と嵌合する樋状部を有する支持部材が具備され、隣接する建築用板の連結用屈曲部が前記支持部材の樋状部に嵌合固着されてなることを特徴とする太陽電池付き建築用板。  13. The connecting bent portion of the building board according to claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12, wherein the connecting bent portion of the building board is bent downward from both sides in the width direction of the main board. And a support member having a hook-shaped portion fitted to the connecting bent portion is provided, and the connecting bent portion of the adjacent building board is fitted and fixed to the hook-shaped portion of the support member. A building board with solar cells, characterized in that 請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記連結用屈曲部は、前記主板の幅方向両側より上方に向かって屈曲形成されるものとし、且つ隣接する建築用板の対向する連結用屈曲部と嵌合固定される連結用キャップ材が具備されてなることを特徴とする太陽電池付き建築用板。  13. The connecting bending portion according to claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12, wherein the connecting bent portion is bent upward from both sides in the width direction of the main plate. And a connecting cap member fitted and fixed to an opposing connecting bent portion of an adjacent building board. 請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記建築用板の連結用屈曲部は一方は下縦馳部とし,他方は上縦馳部として形成されるものとし、且つ隣接する建築用板の対向する連結用屈曲部が馳締されてなることを特徴とする太陽電池付き建築用板。  Claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, or 12 wherein one of the connecting bent portions of the building board is a lower vertical hook, and the other is an upper vertical hook. A building plate with a solar cell, characterized in that it is formed as a portion and is formed by tightening opposing connecting bent portions of adjacent building plates. 請求項1,2,3,4,5,6,7,8,9,10,11又は12において、前記連結用屈曲部は前記主板の幅方向の両側に形成されるものとし、その一方の連結用屈曲部は水下側係止部とし,他方は水上側係止部としてなることを特徴とする太陽電池付き建築用板。  In Claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12, the connecting bent portion is formed on both sides in the width direction of the main plate, The building plate with solar cell, wherein the connecting bent portion is a water-side locking portion and the other is a water-side locking portion. 硬質平板状であり、幅方向両側に連結用屈曲部が形成された主板を有する建築用板に固着される太陽電池と、該太陽電池の周囲を支持し、前記主板に固着される枠体とを備え、前記枠体の裏面側にはシール材挿入用凹部が形成され、該シール材挿入用凹部と前記主板との間に枠シール材が装着されてなることを特徴とする太陽電池装置。 A rigid flat plate, and the solar cell is fixed to the building board having a main plate connecting the bent portion is formed on both sides in the width direction, and the frame for supporting the periphery of the solar cell is fixed to the main plate And a seal material insertion recess is formed on the back side of the frame, and the frame seal material is mounted between the seal material insertion recess and the main plate. 幅方向両側に連結用屈曲部が形成された主板を有し長手方向に長尺とした建築用板に固着され、前記長手方向に対して複数が所定間隔をおいて一列状に配置され且つ硬質平板状とした太陽電池と、該太陽電池の周囲を支持し、前記主板に固着される枠体とを備え、前記枠体の裏面側にはシール材挿入用凹部が形成され、該シール材挿入用凹部と前記主板との間に枠シール材が装着されてなることを特徴とする太陽電池装置。 Is fixed to the building plate having an elongated longitudinally has a main plate connecting the bent portion is formed on both sides in the width direction, front plurality respect Sulfur butterfly side direction are arranged in a row at predetermined intervals And a hard plate-like solar cell and a frame that supports the periphery of the solar cell and is fixed to the main plate, and a seal material insertion recess is formed on the back side of the frame, and the seal A solar cell device, wherein a frame seal material is mounted between the material insertion recess and the main plate.
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