JP4175448B2 - Cooking potatoes with free skin, methods for making cooked potatoes with free skin and methods for releasing peels of cut potatoes with skin - Google Patents

Cooking potatoes with free skin, methods for making cooked potatoes with free skin and methods for releasing peels of cut potatoes with skin Download PDF

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JP4175448B2
JP4175448B2 JP2000098859A JP2000098859A JP4175448B2 JP 4175448 B2 JP4175448 B2 JP 4175448B2 JP 2000098859 A JP2000098859 A JP 2000098859A JP 2000098859 A JP2000098859 A JP 2000098859A JP 4175448 B2 JP4175448 B2 JP 4175448B2
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potatoes
skin
cut
potato
drying
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JP2001275558A (en
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裕巳 川本
健治 峯
健司 伊藤
知子 原田
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Kracie Foods Ltd
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Kracie Foods Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、加熱調理したいも類を手に持っても、べたつかず、手を汚さずに簡便に喫食することができる遊離皮付き調理いも、遊離皮付き調理いも類の製法、及び皮付きのいも類の果肉から剥皮工程を経ることなく皮部分を遊離させることができ、喫食者が片手で軽く皮部分を剥くだけで容易に皮部分を除去することができる、皮付きいも類切断片の皮遊離方法に関し、更には、皮離させているにもかかわらず、皮付きいも特有の香ばしい風味や外観を保持することができる、容器入り皮付きいも類切断片の皮遊離方法に関する。
【0002】
【従来の技術】
従来、常温で長期流通保存可能な焼きいもの加工方法としては、例えば、特開平7−95849号公報に記載のような焼きいも製造方法がある。この方法は、サツマイモを焼成後、冷却し、酸素透過性の少ない包装資材を用いて包装内の気相が窒素置換された状態で包装密封し、中心温度が105℃以上で10分以上加熱殺菌する方法である。この方法によれば、皮の濡れがなく、3ヶ月保存しても焼きいも色が変色しない製品となる。
しかしながら、この方法では、保存性に優れるが、皮が果肉部分に密着した部分と、皮が遊離した部分が混在し、喫食する際に完全に皮を取りのぞいて食することが難しい。
【0003】
また、他の方法としては、特開昭61−135562号公報に記載の焼きいもの製法がある。
この方法は、皮付きさつまいもを焼成した後、皮を剥いて包装用フィルムにて密封包装し、熱湯ボイルなどによって滅菌するものである。
この方法では、皮を剥いてあるので、喫食時の皮を剥く手間ははぶかれるものの、さつまいも特有の皮由来の香ばしさがなく、蒸しいものような風味となってしまう。また、剥皮してからボイルされたさつまいもは、さつまいも表面に澱粉が表出してさつまいも同士が付着しやすく、また、形も崩れやすいという欠点がある。更に、皮を剥いた調理いも類は、表面が水分、糖分、澱粉質などでべたつきやすく、喫食する際に手が汚れるという欠点もある。この欠点は、いも類を一口大などに切断すると、表面積が増える分更に顕著となる。また、加熱殺菌すると、いも細胞内からの離水が生じ易く食感が悪くなる。
【0004】
また、焼きいもの場合、長時間低温(150〜160℃1時間程度)焼成すると、香ばしさと甘味が増し、食感も良くなるが、長時間焼くほど、いも果肉部に「鬆」(「す」=亀裂部)が生じ易く、外観が悪くなる。逆に、高温短時間焼成すると、「鬆」は入らないが、焼成不充分で風味、食感が悪くなり、皮も果肉部に密着して剥がしにくくなる。
【0005】
【発明が解決しようとする課題】
本発明は、このような事情に鑑みなされたものであって、その目的とするところは、加熱調理したいも類を手に持っても、べたつかず、手を汚さずに簡便に喫食することができる遊離皮付き調理いも、加熱殺菌後も離水が無く、食感が良好な遊離皮付き調理いも類の製法、及び、皮付きのいも類の果肉から剥皮工程を経ることなく皮部分を遊離させることができ、喫食者が片手で軽く皮部分を剥くだけで容易に皮部分を除去することができ、果肉部に鬆の入らない外観の良い皮付きいも類切断片の皮遊離方法、更には、皮の遊離をさせているにもかかわらず、焼きいも特有の香ばしい風味を保持することができ、皮がちぎれたりして外観を損なうことがない、風味、外観、携帯性に優れた遊離皮付き調理いも、その製法及び皮付きいも類切断片の皮遊離方法を提供するにある。
【0006】
【課題を解決するための手段】
上記の目的は、皮付き原料いもを加熱し、耐熱性容器に収容し、加熱殺菌されてなる皮付き調理いもであって、該調理いもが、表面積比で皮部:切断面部=1:1.0〜2.0となっていることを特徴とする遊離皮付き調理いもによって達成される。
【0007】
また、上記の目的は、下記工程を順次行うことを特徴とする請求項1記載の遊離皮付き調理いも類の製法によって達成される。
(1)いも類を加熱する工程。
(2)上記加熱いも類に対して、1〜45℃の流体乾燥、真空凍結乾燥及び天日乾燥の中から選択される乾燥を施す工程。
【0008】
上記の目的は、下記工程を順次行うことを特徴とする請求項1記載の遊離皮付き調理いも類の製法によって達成される。
(1)いも類を加熱する工程。
(2)上記加熱いも類に対して、1〜45℃の流体乾燥、真空凍結乾燥及び天日乾燥の中から選択される乾燥を施す工程。
(3)上記乾燥いも類を加熱殺菌する工程。
【0009】
また、上記の目的は、下記工程を順次行うことを特徴とする皮付きいも類切断片の皮遊離方法によって達成される。
(1)いも類を皮付きのまま、加熱する工程。
(2)上記加熱いも類に対して、1〜45℃の流体乾燥、真空凍結乾燥及び天日乾燥の中から選択される乾燥を施す工程。
(3)上記乾燥いも類を、引き続き加熱殺菌し、該いも類の皮を遊離させる工程。
【0010】
また、上記の目的は、下記工程を順次行うことを特徴とする容器入り皮付きいも類切断片の皮遊離方法によって達成される。
(1)いも類を皮付きのまま、加熱する工程。
(2)上記加熱いも類を、切断片の少なくとも1面に皮が付着している状態に切断する工程。
(3)上記切断加熱いも類に対して、1〜45℃の流体乾燥、真空凍結乾燥及び天日乾燥の中から選択される乾燥を施す工程。
(4)上記乾燥いも類を、引き続き耐熱性容器に収容密封する工程。
(5)上記密封容器入りいも類を、引き続き加熱殺菌し、該いも類の皮を遊離させる工程。
【0011】
すなわち、本発明者らは、加熱調理したいも類を手に持っても、べたつかず、手を汚さずに簡便に喫食することができる携帯性に優れた遊離皮付き調理いも、遊離皮付き調理いも類の製法及び皮付きいも類切断片の皮遊離方法について検討を行った。その結果、皮付き原料いもを皮部:切断面部=1:1.0〜2.0となるように、いもを皮付きのまま切断し、加熱殺菌すると、好結果が得られることを見出した。
【0012】
また、加熱した原料いも類を、冷風に当てる等して、表皮水分と果肉部水分との分布を異なるように乾燥すると、小口大に切って調理しても、表面のべたつきが解消され、更に乾燥後のいもを加熱殺菌しても、離水が生じ難く、食感も良好であることを見出した。
【0013】
更には、このように乾燥した皮付きの調理いもを加熱殺菌処理すると、比較的高温短時間の焼成であっても、いもの皮が果肉部分から遊離し、簡単に手で剥皮でき、且ついも類の皮由来の香ばしい風味を付与できること、更に、いも果肉に鬆のない外観良好な調理いもとすることができることを見出した。
【0014】
更には、加熱したさつまいもを、切断片の少なくとも一面に皮がついている状態になるよう切断した後、乾燥して加熱殺菌すると、切断した部分の一部の皮が完全剥離し、一部が弱く果肉部分に付着した遊離状態となり、剥離部分を手でつまんでめくるだけで簡単に皮全体を取り除くことができることを見出した。また、このように処理した切断いも類は、皮が喫食前に剥がれ落ちて他の切断いも片に付着するなどの外観上の問題を生じず、また、切断いも片同士が付着したり、喫食時に手がべたつくなどの問題を生じず、外観上、形態上良好な、一口ずつ食べやすい形態とすることができることを見出し本発明に到達した。
【0015】
【発明の実施の形態】
次に、本発明を詳しく説明する。
まず、本発明の遊離皮付き調理いもは、表面積比で、皮部:切断面部=1:1.0〜2.0となっている。
【0016】
原料となるいも類は、特に品種や大きさを限定するものではなく、一般に用いられているものから適宜選択して用いればよい。
一般に知られているいも類の例としては、例えば、さつまいも、ジャガイモ、さといも科(えびいも、八つ頭、セレベス、ハスイモ等)、やまのいも科(長芋、むかご、大和いも、いちょういも等)、クワイ、キクイモ、キャッサバ、タロイモ等が挙げられる。
【0017】
また、本発明の遊離皮付き調理いもは、皮:切断面の表面積比が1:1.0〜2.0となるよう皮付きのまま切断されている。すなわち、表面積比で皮1に対し、切断面が1.0未満の場合、皮部分が多すぎて皮が剥きづらく、喫食時の食感も悪くなる。また、逆に、2.0を超えると、べたついて、手に持ちづらくなる。
【0018】
次に、本発明の遊離皮付き調理いも類の製法は、いも類を加熱する工程、及び上記加熱いも類を乾燥する工程を順次行う。
【0019】
本発明の上記遊離皮付き調理いも類の製法は、例えば、次のようにして行われる。
まず、生のいも類を水洗し、異物等を除く。なお、いも類は、皮付きのままで、適宜切断して用いてもよい。
【0020】
次いで、上記いも類を加熱する。
加熱方法としては、蒸す、茹でる、フライする、焼成するなどの各種調理方法があり、所望の最終調理形態に合わせ適宜加熱方法、装置を選択して用いればよい。また、加熱に際しては、皮付きのまま丸ごとするか、もしくは、なるべく果肉の露出が少ないように切断することが、香ばしさ、ほどよい食感に仕上げる点で望ましい。上記方法の中でも、特に、焼きいも特有の香ばしい風味、食感が好適に得られる点で焼成方法が好適に用いられる。
【0021】
例えば、蒸す場合には、蒸煮装置、スチームオーブン等が挙げられ、茹でる場合には、水煮、容器内でのボイル処理等が挙げられ、フライの場合には、フライヤーを用いて油や糖質甘味料(糖アルコール、トレハロース等)でフライする方法等が挙げられる。
【0022】
また、焼成の場合には、オーブン加熱、石焼き、遠赤外線加熱等、従来用いられている方法を適宜用いればよい。例えば、甘味を増強させる点では、石焼きが好適であり、迅速かつ均一大量処理の場合には、熱風ロースト等のような、流体加熱する方法が好適である。
【0023】
また、加熱条件は、いも類の種類、大きさ、焼成装置、処理量等に合わせ、適宜設定すればよい。
例えば、焼成の場合には、内部まで均一に澱粉のα化が生じるようにしてもよいが、後述するレトルト殺菌によってもα化が促進されるので、いも類全体の50重量%以上の澱粉がα化するように適宜焼成条件を設定すればよい。但し、糖化を促進させる点で、60℃に内部温度を到達させることが好適である。また、更に好ましくは、中心温度が80℃到達となるよう焼成し、酵素(アミラーゼ)を失活させることが色調(褐変防止)の点で望ましい。
【0024】
次に、上記加熱したいも類を乾燥する。
乾燥方法としては、流体乾燥、真空凍結乾燥、天日乾燥が挙げられる。これらの中でも、流体乾燥は、いも類の品質に影響が少なく、効率的に乾燥ができる点で好適である。
【0025】
流体乾燥とは、流体(好ましくは空気などの気体)が流動し、いも類の水分を除去することにより乾燥するものである。
流体乾燥の具体的な方法としては、流体をいも類表面に強制的に接触させ、いも類表面の水分を蒸発させる方法等が挙げられる。また、具体的な装置としては、扇風機、乾燥機、温風機、エアーコンディショナー等の送風装置等が挙げられる。
【0026】
乾燥の条件は、原料いも類の収穫期(水分、糖化度等)、品種、いも類の処理量、いも類の形状、装置能力等によって適宜設定すればよい。
例えば、流体乾燥の場合、30kgのいも類ならば、風速1.5〜6m/秒(28℃湿度60%)で2時間程度である。
また、流体の温度は、1〜45℃であり、更に好ましくは、低温(1〜25℃)が望ましい。すなわち、45℃を超えると、いも類の表面が白く変色(粉ふき)しやすくなるため、外観、舌触りが悪くなる。
この時、いも類の品質を変化させない程度に、冷媒や熱源を併用するようにしてもよい。
【0027】
上記のようにして乾燥されたいも類は、表皮部分と、中心部分との水分格差を生じている。
具体的には、表皮から5mmの厚さ部分の水分Aと、中心部から5mm半径部分の水分Bの格差が、B−A=2〜5%となっていることが望ましい。すなわち、水分格差が上記範囲内であると、べたつきが解消され、手を汚さずに喫食することができる点で好適である。また、皮付きのいも類の場合、後述する加熱殺菌後、いも類の皮は遊離し、手で簡単に、完全に剥離することができる傾向にある。
一方、水分格差が上記範囲よりも下回ると、手で持ったときにべたつきを感じ、また皮が剥きづらくなる傾向にある。また、逆に水分格差が上記範囲を超えると、いも類の食感、風味、外観が悪くなったり、皮が剥がれ落ちる傾向にある。
【0028】
次に、上記乾燥したいも類は、そのまま、あるいは適宜切断、剥皮、二次調理(味付け等)して喫食、流通(数日程度)可能であるが、更に常温もしくは長期間流通する場合には、加熱殺菌することが好適である。
また、皮付きいも類の場合、皮を遊離させることができる点で、加熱殺菌することは好適である。
【0029】
加熱殺菌方法としては、例えばボイル殺菌、レトルト殺菌等が挙げられる。
また、加熱殺菌条件は、いもの種類、大きさ、数量、殺菌方法等によって適宜設定すればよい。例えば、丸ごとのいも類においては、3ヶ月程度の常温流通ならば、特開平7−95849号に記載のように中心温度を105℃10分間保持する。また、常温で10ヶ月流通させる場合、特開平8−214769号公報に記載のように100〜105℃20〜40分、123〜130℃15〜40分行う等の方法が挙げられる。
特に、1年間安定して常温流通するための好適な条件は、いも類の中心温度が121℃4分以上となるレトルト殺菌条件等が挙げられる。
【0030】
上記のようにして得られた遊離皮付き調理いも類は、乾燥工程を経ることによって、従来のように加熱殺菌による離水が生じず、表面にベタツキがなく、手を汚さずに喫食できる外観、携帯性、食感、風味の良好な調理いも類である。
また、皮付きのいも類の場合には、いも全体に亘って均一に皮が遊離しており、手に持って皮を軽くめくるだけで、簡単に、また、完全に皮を取り除くことができる。
また、レトルト殺菌のような、過酷な加熱殺菌工程を経た場合でも、殺菌前のいもの形状を保持している。
【0031】
なお、上記遊離皮付き調理いも類は、そのまま、あるいは適宜切断、剥皮や二次調理して喫食することができるが、流通安定性(保存性、衛生面等)、並びに消費者の携帯簡便性の点で、容器入り遊離皮付き調理いもとすることが更に好適である。
【0032】
上記容器入り遊離皮付き調理いも類は、例えば、次のようにして製造される。
まず、上述したように、生いも類を加熱した後、乾燥する。次いで、該乾燥いもを、上記容器に収容し、必要に応じて窒素ガスやこれらを含む混合ガスで酸素低減した後、容器開口部を密封し(缶の場合には巻き締め、袋の場合にはヒートシール等)、加熱殺菌をして得られる。
なお、容器にいも類を収容する際には、乾燥前後に、調味料、色素、香料、乳化剤、ゲル化剤、ビタミン類等の副原料を添加するようにしてもよい。あるいは、予めいも類にこれらの副原料を施与(まぶす、水溶液化して浸漬する、噴霧する等)して容器に収容するようにしてもよい。この時、副原料が高水分(水溶液等)の場合には、乾燥前の施与が、乾燥の効果を発揮する上で好ましいが、低水分(粉体等)の場合には、特に乾燥の前後の時を限定することなく、適宜施与すればよい。
このようにして得られた容器入り遊離皮付き調理いも類は、加熱殺菌工程後も離水が生じず、食感的にも良好である。
また、レトルト殺菌する際には、窒素ガスなどを充填して容器内の残存酸素を置換することが、遊離皮付き調理いも類の品質保持、形状保持及び遊離皮付き調理いも類の香気保持効果の点で特に好適である。
【0033】
あるいは、より喫食者が簡便に喫食できる形態として、次のようにすると、更に好適である。すなわち、本発明の容器入り皮付きいも類切断片の皮遊離方法は、例えば、次のようにして行われ、遊離した皮が簡単に剥離するようになる。
まず、上述したように、生いも類を加熱する。
次いで、これを切断片とする。切断片は、少なくとも一面に皮がついている状態とすることが風味、外観の点で望ましい。切断方法、切断の形態は、適宜選択すれば良いが、切断方向がいも類の繊維の方向と垂直方向になるように輪切りなどにすると、皮が遊離後も付着した状態を保ちやすく、外観的にも好適である。
また、一口大の大きさにしたい場合は、4〜10g/個となるように切断するとよい。
【0034】
次いで、得られた切断いも類を、上述した水分格差となるように乾燥し、引き続き、適宜の数量のいも類を容器に収容し、上述した殺菌条件で加熱殺菌する。
【0035】
本発明に用いる容器は、耐熱性容器が好適であり、その形態は、例えば缶、袋等が挙げられる。袋を用いる場合、その材質としては、例えば耐熱性フィルム、ガスバリア性フィルムなどが挙げられ、殺菌方法などに併せて適宜選択して用いればよい。
【0036】
また、特に、加熱殺菌としてレトルト殺菌を行う時に用いる容器の形態は、例えば、缶、ビン、パウチのような合成樹脂製袋などの、耐熱性のある密封可能な包装容器が好適である。
【0037】
上記のようにして得られた容器入りいも類切断片は、切断によって表面積が大きくなっているにもかかわらず、乾燥工程を経ることによって、べた付きがなく、手を汚さずに喫食することができる。
また、上記の切断工程を経ることによって、加熱殺菌後、皮が完全に果肉部分から剥離した端部と、残余の皮が果肉部から遊離はしているものの果肉に付着している部分を形成する。従って、完全に剥離した皮の部分をもって手で軽くめくるだけで、きれいに皮を剥離することができる。
また、もし皮付きのまま喫食する場合も、皮の一部が果肉に付着しているので、喫食中に皮が剥がれることがなく、皮付きのままの風味を味わうことができる。
【0038】
このように、切断後、乾燥したいも類は、皮付きいもの外観を有するが、簡単に皮を剥離でき、また手にべとつかない食べやすい一口サイズの調理いもとすることができる。
なお、このようにして得られた一口いも類は、密封容器に収容された状態で、自然志向の菓子として製品化することもできるし、あるいは、いも類加工品の原料とすることもできる。
【0039】
なお、上記の遊離皮付き調理いも類、容器入り遊離皮付きいも類の製法、及び容器入り皮付きいも類切断片の皮遊離方法は、連続的に行ってもよいが、例えば、いも類を加熱する工程の後、一旦冷凍して、乾燥する前に、都度冷凍したいも類を解凍して乾燥するようにしてもよい。すなわち、いも類を加熱後、冷凍し、解凍すると、糖度が高まって風味が良くなり、また、しまりのある食感となる点で特に好適である。
【0040】
しかしながら、乾燥までの前行程は分断可能であるが、乾燥後殺菌する場合は、いも類の表面と内部とに水分格差を生じさせた状態を維持して引き続き加熱殺菌することが好ましい。
【0041】
また、加熱殺菌する際に、野菜、果物、種実類などの食品材料と共に収容密封するようにしてもよい。
【0042】
【発明の効果】
以上のように、本発明の遊離皮付き調理いもは、皮と切断面とを特定比となるよう切断しているので、手への付着がなく、皮が剥がしやすく、食感、風味及び外観も良好である。
また、本発明の上記遊離皮付き調理いも類の製法は、加熱調理後乾燥しているので、表面にベタツキがなく、手を汚さずに喫食できる調理いも類を得ることができるものである。また、更に好適には、乾燥後、加熱殺菌することにより、加熱殺菌に由来する離水がなく、べたつきも生じないので、いも類の食感、携帯性も良好となる。
また、遊離皮付きいも類の場合、いも類の焼成が高温短時間であっても、皮が遊離はしているものの果肉部に付着した状態となっており、低温長時間焼成した時のように「鬆」が入ることがなく、皮の遊離が行われ、手で軽くむくだけで、簡単に完全に皮を剥離することができる。また、手でむく操作を加えるまでは、果肉部に皮が付着した状態を保っているので、皮付きいも類の風味、外観を維持している。従って、皮が付いたいもと、付いていないいもとが混在するといったことがなく、品質の安定した調理いもを提供できる。
また、更に好適には、遊離皮付き調理いも類を容器に収容後、密封することにより、携帯性を更に向上させることができる。
また、更に好適には、皮付きいも類を予め切断してから乾燥するようにした場合には、皮の一部が完全剥離し残余の皮が遊離した状態で果肉部分に付着しているので、完全剥離した部分から簡単に剥すことも、皮付きのまま喫食することもでき、消費者の好みに応じて食べ分けることができる。
また、皮は遊離しているものの、流通工程で剥がれ落ちたり、皮が他のいも片に付着することがないので、外観も良好である。
また、上記のようにして得られた遊離皮付き調理いも類は、長期保存中もいも本来の甘味、風味、食感、色調、外観が維持されているものである。この遊離皮付き調理いも類は、包装容器を開封して、そのまま食してもよく、あるいはいもごはん、いもきんとん、いもの甘露煮、いもグラッセなど各種のいも加工食品に利用することができる、汎用性の高い遊離皮付き調理いも類である。
【0043】
【実施例】
次に、実施例を挙げて具体的に説明する。
〈実施例1〉
茨城県産の皮付きさつまいも(ベニアズマ)(直径4cm程度)を、電気オーブンを用いて、いもの中心温度が80℃に到達するよう160℃で100分焼成した。次いで、このさつまいもを、5〜7g/個となるように輪切りにして風速3m/秒、80分間、扇風機で送風(20℃)して流体乾燥した。また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:1.2であった。なお、どのさつまいもも皮:切断面の表面積比が1:1.0〜2.0の範疇であった。
このとき、さつまいもの表皮部分(5mm厚さ)の水分は43%、さつまいも中心部分5mm半径の水分は47%であった。
このようにして得られたさつまいもを5個レトルトパウチに充填し、ヒートシール後、121℃で40分間熱水レトルトにて加熱処理し、ひとくち調理さつまいもを得た。
【0044】
〈実施例2〉
茨城県産の皮付きさつまいも(ベニアズマ)(直径4cm程度)を、電気オーブンを用いて、いもの中心温度が80℃に到達するよう160℃で100分焼成した。次いで、このさつまいもを放冷後、−30℃で急速凍結した。そして、室温で解凍後、5〜7g/個となるように輪切りにして風速3m/秒、80分間、扇風機で送風(20℃)して流体乾燥した。また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:1.2であった。なお、最大でも、1:2.0であった。
このとき、さつまいもの表皮部分(5mm厚さ)の水分は43%、さつまいも中心部分5mm半径の水分は47%であった。
このようにして得られたさつまいもを5個レトルトパウチに充填し、ヒートシール後、121℃で40分間熱水レトルトにて加熱処理し、ひとくち調理さつまいもを得た。
【0045】
〈実施例3〉
茨城県産の皮付きさつまいも(ベニアズマ)(直径4cm程度)を、電気オーブンを用いて、いもの中心温度が80℃に到達するよう160℃で100分焼成した。次いで、このさつまいもを、5〜7g/個となるように輪切りにして風速3m/秒、40分間、温風機で送風(45℃)して流体乾燥した。また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:1.2であった。なお、最大でも、1:2.0であった。
このとき、さつまいもの表皮部分(5mm厚さ)の水分は41%、さつまいも中心部分5mm半径の水分は46%であった。
このようにして得られたさつまいもを5個レトルトパウチに充填し、ヒートシール後、121℃で40分間熱水レトルトにて加熱処理し、ひとくち調理さつまいもを得た。
【0046】
〈実施例4〉
流体乾燥の条件を、風速3m/秒、5分間、扇風機で送風(20℃)とする他は、実施例1と同様に行った。また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:1.2であった。なお、最大でも、1:2.0であった。
また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:1.2であった。なお、最大でも、1:2.0であった。
このとき、さつまいもの表皮部分(5mm厚さ)の水分は46%、さつまいも中心部分5mm半径の水分は47%であった。
【0047】
〈実施例5〉
流体乾燥の条件を、風速3m/秒、200分、扇風機で送風(20℃)とする他は、実施例1と同様に行った。また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:1.2であった。なお、最大でも、1:2.0であった。
このとき、さつまいもの表皮部分(5mm厚さ)の水分は35%、さつまいも中心部分5mm半径の水分は46%であった。
【0049】
〈比較例1〉
乾燥を行わない他は実施例1と同様にした。
【0050】
〈比較例2〉
さつまいもを、10〜15g/個となるように輪切りにする他は実施例1と同様に行った。また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:0.5であった。
【0051】
〈比較例3〉
さつまいもを、2〜3g/個となるように扇形に4分割する他は実施例1と同様に行った。また、さつまいもの皮:切断面の表面積比は、1個当たり平均1:2.2であった。
【0052】
上記のようにして得られた密封容器入り調理いもを、開封して皮の遊離状態、外観、手へのべたつき、風味を専門パネラー20名で評価した。
【0053】
その結果、実施例1はどのさつまいも片も皮が遊離しており、また、皮の端部が完全に剥離しているので、剥離部分を手で持って軽くめくるだけで、皮全体を取り除くことができた。また、外観は、皮が一見切断した時の状態のまま維持されているように見えた。また、風味も皮由来の香ばしさが残っており、良好であった。また、喫食時手に持ってもベタツキが少なかった。
また、実施例2は、冷凍、解凍処理を行っているので、更に糖度が増し、しまりのある食感となり、風味、食感ともに良好であった。
また、実施例3は、流体乾燥の温度が高めであるので、いも類の表面が白く粉ふきした状態となり、ぱさつきとざらつきがやや感じられた。
また、実施例4は、乾燥後のさつまいもの表面部分と、中心部分との水分格差が2〜5%より小さかったので、表面がべたついており、食感もしまりが弱く、皮の遊離はしているものと、していないものとが混在していた。
また、実施例5は、乾燥後のさつまいもの表面部分と、中心部分との水分格差が2〜5%より大きかったので、表面にぱさつきとざらつきが感じられ、しわの寄っているものが多かった。また、皮が剥がれ落ちているものが多かった
【0054】
これに対し、比較例1は、皮が完全に剥がれていたり、皮が強固に果肉部分に付着していたりして剥き難かったりし、外観的に好ましくなかった。また、皮の付着しているものもしていないものも手にべとつきやすく、食感的にもしまりがなく、好ましくなかった。
また、比較例2は、皮部分が多く、食感的にごわごわしたものになり、皮も剥がしにくかった。また、大きさが大きく、ひとくち調理いもとしては好ましくなかった。
また、比較例3は、皮部分が少なく、手に持つとべたつき易く、好ましくなかった。
[0001]
BACKGROUND OF THE INVENTION
  The present invention can be eaten easily without having stickiness and getting hands dirty even if it holds a potato to be cooked in its hand.LiberationCooked potatoes with skin,With free skinIt is possible to release the skin from the cooked potatoes and the peeled potato pulp without going through the skinning process, and the user can easily remove the skin by simply peeling the skin with one hand. A method for releasing a peeled potato cut piece,ThePlaySeparatedThe present invention relates to a method for releasing a cut piece of peeled potatoes in a container, which can retain the characteristic flavor and appearance peculiar to peeled potatoes.
[0002]
[Prior art]
Conventionally, as a method for processing baked goods that can be stored for a long time at room temperature, there is a method for manufacturing baked goods as described in JP-A-7-95849, for example. In this method, sweet potatoes are baked, cooled, and sealed using a packaging material with low oxygen permeability in a state where the gas phase in the package is replaced with nitrogen, and the heat treatment is performed at a center temperature of 105 ° C or higher for 10 minutes or longer. It is a method to do. According to this method, there is no wetness of the skin, and the product does not change its color even when stored for 3 months.
However, this method is excellent in storage stability, but a portion where the skin is in close contact with the pulp portion and a portion where the skin is released are mixed, and it is difficult to completely remove the skin when eating.
[0003]
Further, as another method, there is a method for producing a grilled product described in JP-A-61-135562.
In this method, after baking sweet potatoes, the skin is peeled off, hermetically sealed with a packaging film, and sterilized with hot water boiling or the like.
In this method, since the skin is peeled off, the trouble of peeling the skin at the time of eating can be avoided, but the sweet potato does not have a peculiar scent derived from the skin, and has a savory flavor. In addition, sweet potatoes that have been boiled after being peeled have the disadvantages that starch appears on the surface of sweet potatoes, and the sweet potatoes tend to adhere to each other, and the shape tends to collapse. Furthermore, the cooked potatoes with the skin peeled off are easily sticky due to moisture, sugar, starch, etc., and have the disadvantage that their hands get dirty when eating. This defect becomes more noticeable as the surface area increases when potatoes are cut into bite-sized pieces. In addition, when sterilized by heating, water separation from the cells tends to occur and the texture becomes worse.
[0004]
In the case of grilled foods, baking at low temperature (150 to 160 ° C. for about 1 hour) for a long time increases the aroma and sweetness and improves the texture, but the longer the baking, the more “pox” (“su”) = Cracked portion) easily occurs, and the appearance deteriorates. On the contrary, when the baking is performed at a high temperature for a short time, “po” does not enter, but the baking is insufficient and the flavor and texture are deteriorated, and the skin is also in close contact with the pulp part and is difficult to peel off.
[0005]
[Problems to be solved by the invention]
  The present invention has been made in view of such circumstances, and the object of the present invention is to easily eat without holding it sticky and dirtying hands even if it has a potato to be cooked in its hand. it canLiberationCooking with skin, no water separation after heat sterilization, good textureWith free skinThe skin part can be released from the cooked potatoes and the peeled potato pulp without going through the peeling process, and the user can easily remove the skin part by simply peeling the skin part with one hand. It can be used to release skinned potato cut pieces with a good appearance that does not contain voids in the flesh, and it can maintain the unique flavor of baked potatoes despite the release of the skin. It can be peeled off without damaging its appearance, and it has excellent flavor, appearance and portability.With free skinIt is in providing the manufacturing method of cooking potatoes, and the peeling method of peeled pieces of peeled potatoes.
[0006]
[Means for Solving the Problems]
  The above-mentioned object is a cooked rice cooked by heating a raw material rice with a skin, storing it in a heat-resistant container, and sterilized by heating, and the cooked rice has a skin portion: cutting surface portion = 1: 1 in terms of surface area ratio. .0 to 2.0LiberationAchieved with peeled potatoes.
[0007]
  Further, the object is to sequentially perform the following steps.With free skinThis is achieved through the production of cooked potatoes.
(1) A step of heating potatoes.
(2) Heated potatoesIs selected from fluid drying at 1 to 45 ° C., vacuum freeze drying and sun dryingDryApplyProcess.
[0008]
  The above object is achieved by sequentially performing the following steps.With free skinThis is achieved through the production of cooked potatoes.
(1) A step of heating potatoes.
(2) Heated potatoesIs selected from fluid drying at 1 to 45 ° C., vacuum freeze drying and sun dryingDryApplyProcess.
(3) A step of heat sterilizing the dried potatoes.
[0009]
  Moreover, said objective is achieved by the peel release method of the cut piece with a skin characterized by performing the following process one by one.
(1) A step of heating potatoes with skin.
(2) Heated potatoesIs selected from fluid drying at 1 to 45 ° C., vacuum freeze drying and sun dryingDryApplyProcess.
(3) A step of continuously sterilizing the dried potatoes by heating to release the peels of the potatoes.
[0010]
  Moreover, said objective is achieved by the peeling method of the peeled piece with a container | shell type | kind shelly shell characterized by performing the following process one by one.
(1) A step of heating potatoes with skin.
(2) A step of cutting the heated potatoes so that the skin is attached to at least one surface of the cut piece.
(3) Cutting and heating potatoesIs selected from fluid drying at 1 to 45 ° C., vacuum freeze drying and sun dryingDryApplyProcess.
(4) A step of subsequently housing and sealing the dried potatoes in a heat-resistant container.
(5) A step of continuously sterilizing the potatoes in the sealed container to release the skin of the potatoes.
[0011]
  In other words, the present inventors have excellent portability that can be eaten easily without getting sticky and soiling hands even if holding the potatoes to be cooked in their hands.LiberationCooked potatoes with skin,With free skinRecipe for cooked potatoes and peeled potatoesCutting pieceThe skin release method was investigated. As a result, it was found that the raw material potato with skin was cut with the skin so that the skin portion: cutting surface portion = 1: 1.0 to 2.0, and good results were obtained by heat sterilization. .
[0012]
  Also,If the raw material potatoes are dried so as to have different distributions of skin moisture and pulp moisture, such as by applying to cold air,smallIt has been found that even when cooked in a large size, the stickiness of the surface is eliminated, and even when the dried potatoes are sterilized by heating, water separation hardly occurs and the texture is good.
[0013]
Further, when the dried cooked rice with heat is sterilized by heating, the potato skin is released from the flesh part and can be easily peeled by hand, even when baked at a relatively high temperature for a short time. The present inventors have found that a savory flavor derived from a kind of skin can be imparted, and that the potato pulp can be made into a cooked potato having a good appearance free from a void.
[0014]
Furthermore, after cutting the heated sweet potatoes so that at least one surface of the cut piece has a skin, and then drying and heat sterilizing, the peeled part of the peeled part is completely peeled off and the part is weakened. It has been found that the whole skin can be easily removed simply by pinching the peeled portion by hand and turning it to the free state attached to the pulp portion. In addition, the cut potatoes treated in this manner do not cause appearance problems such as the skin peeling off before being eaten and adhering to other cut pieces. The present invention has been found out that it can be made into a form that is easy to eat bite by mouth without causing problems such as stickiness of the hand at times and having a good appearance and form.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
  Next, the present invention will be described in detail.
  First, the present inventionLiberationThe cooked potatoes with skin are in a surface area ratio, and skin part: cutting surface part = 1: 1.0 to 2.0.
[0016]
The potatoes used as the raw material are not particularly limited in variety or size, and may be appropriately selected from those generally used.
Examples of commonly known potatoes include, for example, sweet potatoes, potatoes, sweet potato family (shrimp potato, eight heads, celebes, jade potato, etc.), Yamano potato family (long rice cake, mukago, Yamato potato, ginkgo potato, etc.) , Kwai, Jerusalem artichoke, cassava, taro and the like.
[0017]
  In addition, the present inventionLiberationThe cooked rice with skin is cut with the skin so that the surface area ratio of the skin to the cut surface is 1: 1.0 to 2.0. That is, when the cut surface is less than 1.0 with respect to the skin 1 in the surface area ratio, there are too many skin portions and the skin is difficult to peel off, and the texture at the time of eating also deteriorates. Conversely, if it exceeds 2.0, it will be sticky and difficult to hold.
[0018]
  Next, the present inventionWith free skinIn the method for producing cooking potatoes, a step of heating potatoes and a step of drying the heated potatoes are sequentially performed.
[0019]
  The above of the present inventionWith free skinThe method for producing cooked potatoes is performed, for example, as follows.
  First, raw potatoes are washed with water to remove foreign substances. In addition, you may cut | disconnect a potato and cut | disconnect suitably, with a skin.
[0020]
The potatoes are then heated.
As the heating method, there are various cooking methods such as steaming, boiling, frying, baking, etc., and a heating method and apparatus may be appropriately selected and used according to a desired final cooking form. In addition, when heating, it is desirable that the whole is peeled or cut so that the exposed flesh is as small as possible in terms of aroma and a moderate texture. Among the above-mentioned methods, the baking method is particularly preferably used in that a savory flavor and texture specific to grilled potato are suitably obtained.
[0021]
For example, in the case of steaming, mention may be made of a steaming device, a steam oven, etc., in the case of boiling, boiling in water, boil treatment in a container, etc., in the case of frying, oil or sugar using a fryer The method etc. which fry with a sweetener (sugar alcohol, trehalose, etc.) are mentioned.
[0022]
In the case of firing, a conventionally used method such as oven heating, stone baking, or far infrared heating may be used as appropriate. For example, stone baking is preferable in terms of enhancing sweetness, and fluid heating such as hot air roasting is preferable for rapid and uniform mass processing.
[0023]
Moreover, what is necessary is just to set a heating condition suitably according to the kind, magnitude | size, baking apparatus, processing amount, etc. of potatoes.
For example, in the case of baking, the starch may be uniformly gelatinized to the inside, but since the gelatinization is also promoted by retort sterilization described later, starch of 50% by weight or more of the whole potato What is necessary is just to set baking conditions suitably so that it may be alpha-ized. However, it is preferable to reach the internal temperature at 60 ° C. in terms of promoting saccharification. More preferably, firing is performed so that the center temperature reaches 80 ° C. to deactivate the enzyme (amylase) in terms of color tone (preventing browning).
[0024]
  Next, the potatoes to be heated are dried.
  As a drying method, fluid drying,trueAir freeze-drying, sun-dryingDryCan be mentioned. Among these, fluid drying is preferable because it has little influence on the quality of potatoes and can be dried efficiently.
[0025]
In the fluid drying, a fluid (preferably a gas such as air) flows and is dried by removing moisture from potatoes.
Specific examples of the fluid drying include a method in which a fluid is forcibly brought into contact with the surface of the potato and the moisture on the surface of the potato is evaporated. Moreover, as a specific apparatus, air blowers, such as a fan, a dryer, a warm air machine, and an air conditioner, etc. are mentioned.
[0026]
  The drying conditions may be appropriately set depending on the harvest season (moisture, degree of saccharification, etc.) of the raw potatoes, the variety, the processing amount of the potatoes, the shape of the potatoes, the apparatus capacity, and the like.
  For example, in the case of fluid drying, a 30 kg potato is about 2 hours at a wind speed of 1.5 to 6 m / sec (28 ° C., humidity 60%).
  The temperature of the fluid is1~ 45 ℃AndMore preferably, a low temperature (1 to 25 ° C.) is desirable. That is, when the temperature exceeds 45 ° C., the surface of the potatoes becomes white and easily discolors (powder), so the appearance and the touch are not good.The
  At this time, a refrigerant or a heat source may be used in combination so as not to change the quality of the potatoes.
[0027]
The potatoes to be dried as described above have a moisture difference between the epidermis part and the central part.
Specifically, it is desirable that the difference between the moisture A having a thickness of 5 mm from the skin and the moisture B having a radius of 5 mm from the center is B−A = 2 to 5%. That is, when the water disparity is within the above range, stickiness is eliminated, and it is preferable in that it is possible to eat without getting hands dirty. In the case of potatoes with a skin, the potato skins are released after heat sterilization, which will be described later, and tend to be easily and completely peeled off by hand.
On the other hand, when the water disparity is lower than the above range, it tends to feel sticky when it is held by hand, and the skin tends to be difficult to peel. On the other hand, if the water disparity exceeds the above range, the texture, flavor and appearance of potatoes tend to deteriorate, and the skin tends to peel off.
[0028]
Next, the above desiccated potatoes can be eaten and distributed (several days) as they are, or appropriately cut, peeled, secondary cooked (seasoned, etc.). It is preferable to sterilize by heating.
In the case of potatoes with skin, it is preferable to sterilize by heating because the skin can be released.
[0029]
Examples of the heat sterilization method include boil sterilization and retort sterilization.
Moreover, what is necessary is just to set heat sterilization conditions suitably with a thing kind, magnitude | size, quantity, a sterilization method, etc. For example, if the whole potatoes are distributed at room temperature for about 3 months, the central temperature is maintained at 105 ° C. for 10 minutes as described in JP-A-7-95849. Moreover, when it distribute | circulates for 10 months at normal temperature, the method of performing 100-105 degreeC 20-40 minutes, 123-130 degreeC 15-40 minutes, etc. as described in Unexamined-Japanese-Patent No. 8-214769 is mentioned.
Particularly suitable conditions for stable normal temperature distribution for one year include retort sterilization conditions in which the central temperature of potatoes is 121 ° C. for 4 minutes or more.
[0030]
  Obtained as aboveWith free skinCooked potatoes are processed with a good appearance, portability, texture, and flavor by passing through the drying process so that water separation due to heat sterilization does not occur as before, there is no stickiness on the surface, and you can eat without getting your hands dirty. It is a potato.
  In addition, in the case of potatoes with skin, the skin is evenly released throughout the potato, and it can be easily and completely removed by simply turning it with your hand. .
  Moreover, even if it passes through a severe heat sterilization process like retort sterilization, the shape of the thing before sterilization is maintained.
[0031]
  The aboveWith free skinCooked potatoes can be eaten as they are or after being cut, peeled, or secondary cooked, but in a container in terms of distribution stability (preservability, hygiene, etc.) and convenience for consumers.With free skinIt is more preferable to use cooking potatoes.
[0032]
  In the above containerCooking with free skinPotatoes are produced, for example, as follows.
  First, as described above, the potatoes are heated and then dried. Next, the dried rice is stored in the container, and after reducing the oxygen with nitrogen gas or a mixed gas containing these, if necessary, the container opening is sealed (in the case of a can, it is tightened, in the case of a bag). Can be obtained by heat sterilization.
  In addition, when accommodating potatoes in a container, you may make it add auxiliary materials, such as a seasoning, a pigment | dye, a fragrance | flavor, an emulsifier, a gelling agent, vitamins, before and after drying. Alternatively, these auxiliary materials may be preliminarily applied to the potatoes (spreading, immersing in an aqueous solution, spraying, etc.) and accommodated in a container. At this time, when the auxiliary material has a high moisture content (aqueous solution or the like), the application before drying is preferable in order to exert the effect of drying. What is necessary is just to give suitably, without limiting the time before and behind.
  In the container thus obtainedWith free skinCooked potatoes do not cause water separation even after the heat sterilization step, and are excellent in texture.
  In addition, when retort sterilizing, it is possible to replace the residual oxygen in the container by filling with nitrogen gas,With free skinMaintaining quality and shape of cooked potatoesWith free skinIt is particularly suitable in terms of the aroma retention effect of cooked potatoes.
[0033]
  Or it is more suitable if it is as follows as a form which a eater can eat easily. That is, the present inventionIn a containerSkinned potatoesHow to peel off the cut piecesFor example, it is performed as follows, and the released skin is easily peeled off.
  First, as described above, the potatoes are heated.
  Then, this is made into a cut piece. It is desirable in terms of flavor and appearance that the cut piece is in a state in which at least one surface is skinned. The cutting method and the form of cutting may be selected as appropriate, but if the cutting direction is perpendicular to the direction of the fiber of the potato, it will be easy to keep the skin attached even after it has been released. Also suitable.
  Moreover, when you want to make a bite-sized size, it is good to cut | disconnect so that it may become 4-10g / piece.
[0034]
Next, the obtained cut potatoes are dried so as to have the above-mentioned moisture disparity, and subsequently, an appropriate quantity of potatoes is accommodated in a container and sterilized by heating under the sterilization conditions described above.
[0035]
The container used in the present invention is preferably a heat-resistant container, and examples thereof include cans and bags. In the case of using a bag, examples of the material thereof include a heat resistant film and a gas barrier film, and may be appropriately selected and used in accordance with a sterilization method or the like.
[0036]
In particular, the form of the container used when performing retort sterilization as heat sterilization is preferably a heat-resistant and sealable packaging container such as a synthetic resin bag such as a can, a bottle, or a pouch.
[0037]
  Potatoes in containers obtained as described aboveCutting pieceAlthough the surface area is increased by cutting, it is not sticky and can be eaten without dirtying hands by passing through a drying process.
  Also, through the above cutting step, after heat sterilization, the end where the skin is completely peeled from the pulp part and the part where the remaining skin is released from the pulp part but attached to the pulp are formed. To do. Therefore, the skin can be peeled cleanly by simply turning the peeled skin part with a hand.
  In addition, even when eating with skin, since a part of the skin is attached to the flesh, the skin is not peeled off during eating, and the flavor with skin can be tasted.
[0038]
As described above, the potatoes to be dried after cutting have a skin-like appearance, but can be easily peeled off and can be made into a bite-sized cooking potato that is not sticky to the hand.
In addition, the bite potato obtained in this way can be commercialized as a natural-oriented confectionery in a state of being contained in a sealed container, or can be used as a raw material for processed potatoes.
[0039]
  Note that the aboveWith free skinCooking potatoes,Free in containerSkinned potatoesManufacturing methodAnd in containersWith skinPotatoesHow to peel off the cut piecesMay be performed continuously. For example, after the step of heating the potatoes, the potatoes that are to be frozen may be thawed and dried before being frozen and dried. That is, when potatoes are heated, frozen, and thawed, the sugar content increases, the flavor is improved, and the texture is particularly suitable.
[0040]
However, it is possible to divide the process before drying, but when sterilizing after drying, it is preferable to continue sterilization by heating while maintaining a state in which a moisture disparity is generated between the surface and the interior of the potato.
[0041]
Moreover, when heat-sterilizing, you may make it contain and seal with food materials, such as vegetables, fruits, and seeds.
[0042]
【The invention's effect】
  As described above, the present inventionLiberationThe cooked rice with skin is cut so that the skin and the cut surface have a specific ratio, so that it does not adhere to the hand, the skin is easy to peel off, and the texture, flavor and appearance are also good.
  In addition, the above of the present inventionWith free skinThe method for producing cooked potatoes is dried after heat cooking, so that it is possible to obtain cooked potatoes that have no stickiness on the surface and can be eaten without dirtying hands. More preferably, after drying, heat sterilization eliminates water separation resulting from heat sterilization, and stickiness does not occur, so that the texture and portability of potatoes are improved.
  Also,LiberationWith skinKiIn the case of potatoes, even when potatoes are baked for a short period of time at high temperature, the peels are released, but they are still attached to the flesh part, and the “pox” is as if baked at low temperatures for a long time. The skin is released without entering, and the skin can be easily and completely peeled off simply by lightly peeling it by hand. Moreover, since the state which the skin adhered to the flesh part is kept until the operation to peel it off by hand, the flavor and appearance of the potatoes with skin are maintained. Therefore, it is possible to provide cooked foods with stable quality without the presence or absence of skin.
  More preferably,With free skinBy storing the cooked potatoes in a container and then sealing them, the portability can be further improved.
  Furthermore, more preferably, when the peeled potatoes are cut in advance and dried, the skin part is completely peeled off and the remaining skin is detached and attached to the pulp part. It can be easily peeled off from a completely peeled portion or can be eaten with skin, and can be eaten separately according to consumer preference.
  In addition, although the skin is free, it does not peel off in the distribution process, and the skin does not adhere to other potato pieces, so the appearance is also good.
  Also obtained as aboveWith free skinCooked potatoes maintain their original sweetness, flavor, texture, color and appearance during long-term storage. thisWith free skinCooked potatoes can be eaten as they are after opening the packaging container, or they can be used for various kinds of processed potato foods such as potato rice, potato kinton, potato sweet potato stew, potato glasse, etc.With free skinCooking potatoes.
[0043]
【Example】
Next, an example is given and it demonstrates concretely.
<Example 1>
Peeled sweet potatoes (Venezumas) (diameter about 4 cm) from Ibaraki Prefecture were baked at 160 ° C. for 100 minutes using an electric oven so that the center temperature of the potato reached 80 ° C. Next, this sweet potato was cut into rings of 5 to 7 g / unit, and air-dried (20 ° C.) for 80 minutes at a wind speed of 3 m / second, and fluid dried. Moreover, the average surface area ratio of sweet potato peel: cut surface was 1: 1.2 per piece. In addition, all sweet potatoes were in the range of the skin: cut surface area ratio of 1: 1.0 to 2.0.
At this time, the moisture content of the skin portion (5 mm thickness) of the sweet potato was 43%, and the moisture content of the sweet potato center portion 5 mm radius was 47%.
Five sweet potatoes obtained in this way were filled in a retort pouch, heat-sealed, and then heat-treated at 121 ° C. for 40 minutes with a hot water retort to obtain a sweet potato.
[0044]
<Example 2>
Peeled sweet potatoes (Venezumas) (diameter about 4 cm) from Ibaraki Prefecture were baked at 160 ° C. for 100 minutes using an electric oven so that the center temperature of the potato reached 80 ° C. Next, the sweet potato was allowed to cool and then snap frozen at -30 ° C. Then, after thawing at room temperature, it was cut into rings of 5 to 7 g / piece, and air-dried (20 ° C.) for 80 minutes at a wind speed of 3 m / second, and fluid-dried. Moreover, the average surface area ratio of sweet potato peel: cut surface was 1: 1.2 per piece. The maximum was 1: 2.0.
At this time, the moisture content of the skin portion (5 mm thickness) of the sweet potato was 43%, and the moisture content of the sweet potato center portion 5 mm radius was 47%.
Five sweet potatoes obtained in this way were filled in a retort pouch, heat-sealed, and then heat-treated at 121 ° C. for 40 minutes with a hot water retort to obtain a sweet potato.
[0045]
<Example 3>
Peeled sweet potatoes (Venezumas) (diameter about 4 cm) from Ibaraki Prefecture were baked at 160 ° C. for 100 minutes using an electric oven so that the center temperature of the potato reached 80 ° C. Next, this sweet potato was cut into rings of 5 to 7 g / unit, and air-dried (45 ° C.) for 40 minutes with a wind speed of 3 m / sec. Moreover, the average surface area ratio of sweet potato peel: cut surface was 1: 1.2 per piece. The maximum was 1: 2.0.
At this time, the moisture content of the skin portion (5 mm thickness) of sweet potato was 41%, and the moisture content of the sweet potato center portion 5 mm radius was 46%.
Five sweet potatoes obtained in this way were filled in a retort pouch, heat-sealed, and then heat-treated at 121 ° C. for 40 minutes with a hot water retort to obtain a sweet potato.
[0046]
<Example 4>
The conditions of the fluid drying were the same as in Example 1 except that the air speed was 3 m / second and the air was blown (20 ° C.) for 5 minutes. Moreover, the average surface area ratio of sweet potato peel: cut surface was 1: 1.2 per piece. The maximum was 1: 2.0.
Moreover, the average surface area ratio of sweet potato peel: cut surface was 1: 1.2 per piece. The maximum was 1: 2.0.
At this time, the moisture of the skin part (5 mm thickness) of sweet potato was 46%, and the moisture of the sweet potato center part 5 mm radius was 47%.
[0047]
<Example 5>
The conditions of the fluid drying were the same as in Example 1 except that the wind speed was 3 m / second, 200 minutes, and the fan was blown (20 ° C.). Moreover, the average surface area ratio of sweet potato peel: cut surface was 1: 1.2 per piece. The maximum was 1: 2.0.
At this time, the moisture content of the skin portion (5 mm thickness) of the sweet potato was 35%, and the moisture content of the sweet potato center portion 5 mm radius was 46%.
[0049]
<Comparative example 1>
The same procedure as in Example 1 was performed except that drying was not performed.
[0050]
<Comparative example 2>
The same operation as in Example 1 was performed except that the sweet potato was cut into pieces of 10 to 15 g / piece. Further, the surface area ratio of the sweet potato peel to the cut surface was 1: 0.5 on average per piece.
[0051]
<Comparative Example 3>
The sweet potato was performed in the same manner as in Example 1 except that the sweet potato was divided into four parts in a fan shape so as to be 2 to 3 g / piece. Further, the surface area ratio of the sweet potato peel to the cut surface was 1: 2.2 on average per piece.
[0052]
The cooked potatoes in a sealed container obtained as described above were opened and evaluated by 20 specialist panelists about the peeled state, appearance, stickiness to the hands, and flavor of the skin.
[0053]
  As a result, in Example 1, all the sweet potatoes and pieces are peeled off, and the end of the skin is completely peeled off. I was able to. Also, the appearance seemed to be maintained as it was when the skin was cut. Also, the flavor was good with the fragrance derived from the skin remaining. Moreover, there was little stickiness even if it had it at the time of eating.
  Moreover, in Example 2, since the freezing and thawing processes were performed, the sugar content was further increased, and the texture was firm and the flavor and texture were both good.
  Moreover, in Example 3, since the temperature of fluid drying was high, the surface of the potato was whitely wiped, and the roughness and roughness were somewhat felt.
  Further, in Example 4, since the water disparity between the surface portion of the sweet potato after drying and the central portion was less than 2 to 5%, the surface was sticky, the texture was weak, and the skin was released. What was and what was not were mixed.
  Further, in Example 5, since the water disparity between the surface portion of the sweet potato after drying and the central portion was larger than 2 to 5%, the surface was found to be crisp and rough, and many were wrinkled. . Also, many skins were peeled off.
[0054]
On the other hand, Comparative Example 1 was unfavorable in appearance because the skin was completely peeled off or the skin was firmly attached to the pulp part and difficult to peel off. In addition, those with or without skin attached were not preferable because they were easily sticky to the hand and there was no texture.
Moreover, the comparative example 2 had many skin parts, and it was a thing which was stiff texture, and the skin was hard to peel off. Moreover, the size was large, which was not preferable as a cooked potato.
Further, Comparative Example 3 was not preferable because it had few skin parts and was easily sticky when held in the hand.

Claims (2)

皮付き原料いもを加熱し、切断し、1〜45℃の流体乾燥、真空凍結乾燥及び天日乾燥の中から選択される乾燥を施し、耐熱性容器に収容し、加熱殺菌されてなる皮付き調理いもであって、該調理いもが、表面積比で皮部:切断面部=1:1.0〜2.0となっていることを特徴とする容器入り遊離皮付き調理いも。Raw peeled potatoes are heated, cut, dried selected from fluid drying at 1 to 45 ° C, vacuum freeze-dried and sun-dried, placed in a heat-resistant container and heat-sterilized. A cooked potato with a free skin in a container , wherein the cooked potato has a skin area: cut surface area = 1: 1.0 to 2.0 in terms of surface area ratio. 下記工程を順次行うことを特徴とする容器入り皮付きいも類切断片の皮遊離方法。
(1)いも類を皮付きのまま、加熱する工程。
(2)上記加熱いも類を、切断片の少なくとも1面に皮が付着している状態であって、表面積比で皮部:切断面部=1:1.0〜2.0となるように切断する工程。
(3)上記切断加熱いも類に対して、1〜45℃の流体乾燥、真空凍結乾燥及び天日乾燥の中から選択される乾燥を施す工程。
(4)上記乾燥いも類を、引き続き耐熱性容器に収容密封する工程。
(5)上記密封容器入りいも類を、引き続き加熱殺菌し、該いも類の皮を遊離させる工程。
A method for releasing a cut piece of peeled potato with a container, characterized by sequentially performing the following steps.
(1) A step of heating potatoes with skin.
(2) Cutting the heated potatoes so that the skin adheres to at least one surface of the cut piece, and the surface area ratio is: skin portion: cut surface portion = 1: 1.0 to 2.0 Process.
(3) A step of subjecting the cut and heated potatoes to drying selected from fluid drying at 1 to 45 ° C., vacuum freeze drying, and sun drying.
(4) A step of subsequently housing and sealing the dried potatoes in a heat-resistant container.
(5) A step of continuously sterilizing the potatoes in the sealed container to release the skin of the potatoes.
JP2000098859A 2000-03-31 2000-03-31 Cooking potatoes with free skin, methods for making cooked potatoes with free skin and methods for releasing peels of cut potatoes with skin Expired - Fee Related JP4175448B2 (en)

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JP2005304419A (en) * 2004-04-23 2005-11-04 Marusei Shoji Kk Baked dried sweet potato and method for producing the same
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