JP4154257B2 - Vehicle drive system component testing equipment - Google Patents

Vehicle drive system component testing equipment Download PDF

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Publication number
JP4154257B2
JP4154257B2 JP2003053247A JP2003053247A JP4154257B2 JP 4154257 B2 JP4154257 B2 JP 4154257B2 JP 2003053247 A JP2003053247 A JP 2003053247A JP 2003053247 A JP2003053247 A JP 2003053247A JP 4154257 B2 JP4154257 B2 JP 4154257B2
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JP
Japan
Prior art keywords
vehicle
drive system
mist
airflow
cooled
Prior art date
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Expired - Lifetime
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JP2003053247A
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Japanese (ja)
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JP2004264103A (en
Inventor
陽一 舟橋
達也 鷺山
克彦 渡部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Espec Corp
Original Assignee
Toyota Motor Corp
Espec Corp
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Filing date
Publication date
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Priority to JP2003053247A priority Critical patent/JP4154257B2/en
Publication of JP2004264103A publication Critical patent/JP2004264103A/en
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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Testing Of Engines (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、試験装置に設置された、車両のエンジン、クラッチ、変速機、推進軸、最終減速機などの車両駆動系の性能試験をするにあたっての、試験対象となる車両駆動系の構成部品の冷却に関する。
【0002】
【従来の技術】
車両の駆動系の試験には、駆動系の構成部品が冷えた状態でエンジンを始動し、そのときの始動性、駆動系の挙動、排気ガスの清浄性などを検査する試験がある。このような試験においては、試験対象となる構成部品を常温、または所定の温度まで冷却する必要がある。従来は、駆動系を静止させ自然冷却するか、またはファンにより風を当てて冷却していた。また、冷凍装置により冷やされた空気により車両及びエンジンを冷却する試験装置もある(例えば特許文献1)。
【0003】
【特許文献1】
登録実用新案第3014252号
【0004】
【発明が解決しようとする課題】
従来の方法では、冷却に半日以上を要する場合があり、試験に要する時間が長く、また設備を占有している期間も長くなり、効率が悪いという問題があった。
【0005】
本発明は、定置状態での試験に際して、車両の駆動系の冷却を効率よく行い、短時間で冷却を完了することを目的とする。
【0006】
【課題を解決するための手段】
本発明は、冷却用媒体のミスト、すなわち空気中に漂っている液体の媒体の微小な粒子を試験対象となる車両駆動系の構成部品に気流に乗せて送り、その媒体の気化熱を利用して構成部品を冷却する。気化熱を利用することにより、空気のみを用いた場合に比して約100倍程度の熱交換率を達成することができ、より早く冷却を完了することができる。
【0007】
前記ミストを送る気流を形成するには、気流を送り込む送風ファンと、気流を吸込む吸込ファンを設け、これらのファンの制御により、流れの向き、経路を制御することができる。実車の下の床下に、車両の長手方向に延びて配置され、その延びる方向に、前記複数の吸込ファンが配置される床下ダクトが設けられ、前記吸込ファンは制御部により別個に制御される。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態(以下実施形態という)を、図面に従って説明する。図1は、本実施形態である、車両10の試験を行う実車試験装置12の概略構成が示されている。車両10は試験室14の床上に固定設置され、その駆動輪が不図示のローラ上に置かれている。ローラには、ダイナモが結合されており、駆動輪よりローラに伝わった動力をこのダイナモにより吸収可能となっている。
【0009】
実車試験装置12は、走行時に車両が受ける風に相当する気流を発生させる車風速ファン16を備えている。車風速ファン16が作り出した気流は、前方ダクト18を通って、車両10の前方から車両に向けて送り出される。さらに、試験室の床下には、床下ダクト20が車両の長手軸の方向に延びて配置され、その延びる方向に複数の、本実施形態においては6個の吸込ファン22が、配置されている。これらの吸込ファン22は、車両10の下に位置するように配置され、車両10と試験室14の床との間の空気を吸い込んで、適正な気流の形成に寄与する。複数の吸込ファン22を別個に制御することにより、より効率よく冷却することができる気流を形成することができる。試験室14の天井には、天井付近にたまった暖かい空気を排気する排気ファン24が配置されている。
【0010】
前方ダクト18の下流には、液体の冷却媒体、好適には水、のミストを形成するミスト発生器26が配置されている。ミスト発生器26には、水供給部28とエア供給部30から、水と空気が送られて、ここで水が空気中に漂う程度の微粒子とされ、気流に乗って車両10に向けて送り出される。水供給部28は、水タンク32と、水タンク32内の水の温度を、水温センサ34の検出値に基づき適正値に制御する温調ユニット36とを有している。温調ユニット36は、冷却効果が十分に得られるような、あらかじめ求められた水温に水タンク32内の水温を調節する。エア供給部30は、コンプレッサ38により圧縮された空気を蓄えるエアタンク40と、圧縮空気の送出を制御するバルブ42を有している。バルブ42が開くと、圧縮空気がミスト発生器26に送られ、圧縮空気が水を吹き飛ばすようにして微粒子とし、ミストが形成される。
【0011】
車両10は、エンジン44、自動変速機46を含む駆動系を有し、駆動系の所定の位置には、その位置の温度を検出する駆動系温度センサ48が少なくとも一つ配置されている。
【0012】
車風速ファン16、吸込ファン22、バルブ42の動作は、制御部50により制御される。制御部50は、あらかじめ定められた制御に従い、または、所定の制御を駆動系温度センサ48の検出温度に基づき修正して、車風速ファン16、吸込ファン22、バルブ42の動作を制御して駆動系の冷却を行う。制御部50による制御内容は、あらかじめ冷却効果が十分に得られるように実験などにより求めておくことができる。また、駆動系の構成などの相異する車種の違いによって異なる制御を記憶させ、実行することもできる。ミスト発生器26により噴霧されたミストが車両10の駆動系の表面に付着すると、気化し、駆動系を構成する部品を冷却する。気化熱を利用することにより、空気のみの場合にして約100倍の熱交換率を得ることができ、駆動系を短時間で冷却することができる。
【0013】
この実施の形態において、ミスト発生器26は、常圧の水を圧縮空気で噴霧する構成としたが、常圧の水を常圧の気流で噴霧する、また加圧水を常圧の気流で噴霧する、さらに加圧水を圧縮空気により噴霧するなどの方法で、ミストの形成を行うことも可能である。
【0014】
また、吸込ファン22を逆転させ、さらにここにミスト発生器を設置することにより、ミストを車両の下面側から送ることができ、車両床下の冷却をより効率よく行うこともできる。このとき排気ファン24により、暖められた空気およびミストが蒸発した水蒸気を排気し、冷却の促進を図ることができる。
【0015】
また、本実施形態は、車両に搭載された状態の駆動系の冷却を行う装置に関して説明したが、車両から降ろされ、ベンチにセットされた駆動系の冷却、またエンジン、変速機などの構成部品ごとにベンチにセットされた場合の冷却についても同様にミストによる冷却を行うことができる。
【図面の簡単な説明】
【図1】 本発明の実施形態の実車試験装置の概略構成を示す図である。
【符号の説明】
10 車両、12 実車試験装置、16 車風速ファン、22 吸込ファン、26 ミスト発生器、44 エンジン、46 自動変速機、50 制御部。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to components of a vehicle drive system to be tested when performing a performance test of a vehicle drive system such as a vehicle engine, a clutch, a transmission, a propulsion shaft, and a final reducer installed in a test apparatus. Regarding cooling.
[0002]
[Prior art]
The vehicle drive system test includes a test in which the engine is started in a state where the components of the drive system are cooled, and the startability, behavior of the drive system, cleanliness of exhaust gas, etc. are inspected. In such a test, it is necessary to cool the component to be tested to room temperature or a predetermined temperature. Conventionally, the drive system is stationary and naturally cooled, or the fan is blown and cooled. There is also a test apparatus that cools a vehicle and an engine with air cooled by a refrigeration apparatus (for example, Patent Document 1).
[0003]
[Patent Document 1]
Registered Utility Model No. 3014252 [0004]
[Problems to be solved by the invention]
In the conventional method, cooling may take half a day or more, and the time required for the test is long, and the period of occupying the equipment is also long, resulting in poor efficiency.
[0005]
An object of the present invention is to efficiently cool a drive system of a vehicle during a test in a stationary state and complete the cooling in a short time.
[0006]
[Means for Solving the Problems]
In the present invention, a mist of a cooling medium, that is, fine particles of a liquid medium drifting in the air, is sent on a component of a vehicle drive system to be tested in an air stream, and the heat of vaporization of the medium is used. To cool the components. By using the heat of vaporization, it is possible to achieve a heat exchange rate of about 100 times that when only air is used, and cooling can be completed more quickly.
[0007]
In order to form the airflow for sending the mist, a blower fan for sending the airflow and a suction fan for sucking the airflow are provided, and the direction and path of the flow can be controlled by controlling these fans. Under the floor under the actual vehicle, it is arranged extending in the longitudinal direction of the vehicle, and an underfloor duct in which the plurality of suction fans are arranged is provided in the extending direction, and the suction fans are separately controlled by the control unit.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention (hereinafter referred to as embodiments) will be described with reference to the drawings. FIG. 1 shows a schematic configuration of an actual vehicle test apparatus 12 for testing a vehicle 10 according to the present embodiment. The vehicle 10 is fixedly installed on the floor of the test chamber 14, and its driving wheels are placed on rollers (not shown). A dynamo is coupled to the roller, and the power transmitted from the drive wheel to the roller can be absorbed by this dynamo.
[0009]
The actual vehicle test apparatus 12 includes a vehicle wind speed fan 16 that generates an airflow corresponding to the wind received by the vehicle during traveling. The airflow created by the vehicle wind speed fan 16 passes through the front duct 18 and is sent from the front of the vehicle 10 toward the vehicle. Further, under the floor of the test room, an underfloor duct 20 is arranged extending in the direction of the longitudinal axis of the vehicle, and a plurality of, in this embodiment, six suction fans 22 are arranged in the extending direction. These suction fans 22 are arranged so as to be located under the vehicle 10 and suck in the air between the vehicle 10 and the floor of the test chamber 14 and contribute to the formation of an appropriate air flow. By separately controlling the plurality of suction fans 22, it is possible to form an airflow that can be cooled more efficiently. On the ceiling of the test chamber 14, an exhaust fan 24 that exhausts warm air accumulated near the ceiling is disposed.
[0010]
Located downstream of the front duct 18 is a mist generator 26 which forms a mist of a liquid cooling medium, preferably water. Water and air are sent from the water supply unit 28 and the air supply unit 30 to the mist generator 26, where the water is made into fine particles that float in the air, and is sent out toward the vehicle 10 in the airflow. It is. The water supply unit 28 includes a water tank 32 and a temperature adjustment unit 36 that controls the temperature of the water in the water tank 32 to an appropriate value based on the detection value of the water temperature sensor 34. The temperature control unit 36 adjusts the water temperature in the water tank 32 to a previously obtained water temperature so that a sufficient cooling effect can be obtained. The air supply unit 30 includes an air tank 40 that stores the air compressed by the compressor 38 and a valve 42 that controls the delivery of the compressed air. When the valve 42 is opened, compressed air is sent to the mist generator 26, and the compressed air blows off water to form fine particles to form mist.
[0011]
The vehicle 10 has a drive system including an engine 44 and an automatic transmission 46. At a predetermined position of the drive system, at least one drive system temperature sensor 48 for detecting the temperature at the position is arranged.
[0012]
Operations of the vehicle wind speed fan 16, the suction fan 22, and the valve 42 are controlled by the control unit 50. The control unit 50 controls the operation of the vehicle wind speed fan 16, the suction fan 22, and the valve 42 by controlling the operations of the vehicle wind speed fan 16, the suction fan 22, and the valve 42 in accordance with predetermined control or by correcting predetermined control based on the detected temperature of the drive system temperature sensor 48. Cool the system. The contents of control by the control unit 50 can be obtained in advance by experiments or the like so that a sufficient cooling effect can be obtained. Also, different controls can be stored and executed depending on different vehicle types such as the configuration of the drive system. When the mist sprayed by the mist generator 26 adheres to the surface of the drive system of the vehicle 10, it vaporizes and cools the components constituting the drive system. By utilizing the heat of vaporization, a heat exchange rate of about 100 times can be obtained in the case of air alone, and the drive system can be cooled in a short time.
[0013]
In this embodiment, the mist generator 26 is configured to spray normal pressure water with compressed air. However, the mist generator 26 sprays normal pressure water with a normal pressure air flow, and sprays pressurized water with a normal pressure air flow. Further, it is possible to form mist by a method such as spraying pressurized water with compressed air.
[0014]
Further, by reversing the suction fan 22 and further installing a mist generator here, the mist can be sent from the lower surface side of the vehicle, and cooling under the vehicle floor can be performed more efficiently. At this time, the exhaust fan 24 can exhaust the warmed air and water vapor from which the mist has evaporated, thereby promoting cooling.
[0015]
Moreover, although this embodiment demonstrated regarding the apparatus which cools the drive system in the state mounted in the vehicle, it cools the drive system which was taken down from the vehicle and set to the bench, and components, such as an engine and a transmission, etc. Similarly, cooling by mist can be performed when cooling is set on each bench.
[Brief description of the drawings]
FIG. 1 is a diagram showing a schematic configuration of an actual vehicle test apparatus according to an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Vehicle, 12 Actual vehicle test apparatus, 16 Car wind speed fan, 22 Suction fan, 26 Mist generator, 44 Engine, 46 Automatic transmission, 50 Control part.

Claims (2)

車両駆動系の構成部品に関する試験を実車にて行う試験装置において、
冷却用媒体のミストを発生させるミスト発生手段と、
前記ミストを試験対象の部品の表面に送る気流を発生させる気流発生手段と、
を有し、
前記気流発生手段は、冷却対象の構成部品に対し前記気流を送り込む送風ファンと、冷却対象の構成部品周辺の気流を吸い込む吸込ファンとを含み
さらに、当該試験装置は、
前記実車の下の床下に、車両の長手軸の方向に延びて配置され、その延びる方向に、前記複数の吸込ファンが配置される、床下ダクトと、
前記吸込ファンを別個に制御し、流れの向き、経路を制御可能な制御部と、
を有し、
前記ミストの気化熱により前記構成部品を冷却する、車両駆動系構成部品の試験装置。
In a test apparatus that conducts tests on vehicle drive system components in an actual vehicle ,
Mist generating means for generating mist of the cooling medium;
An airflow generating means for generating an airflow for sending the mist to the surface of the part under test;
Have
The airflow generation means includes a blower fan that sends the airflow to a component to be cooled, and a suction fan that sucks an airflow around the component to be cooled ,
Furthermore, the test apparatus
An underfloor duct disposed under the floor under the actual vehicle so as to extend in the direction of the longitudinal axis of the vehicle, and in which the plurality of suction fans are disposed;
A control unit that controls the suction fan separately and can control the flow direction and path;
Have
A test apparatus for vehicle drive system components, wherein the components are cooled by heat of vaporization of the mist.
請求項1に記載の車両駆動系構成部品の試験装置において、さらに床下ダクト内にミスト発生器を設置し、前記制御部により吸込ファンを逆転させて、車両下面より冷却可能とした、試験装置。2. The test apparatus for vehicle drive system components according to claim 1, wherein a mist generator is further installed in the underfloor duct, and the suction fan is reversed by the control unit so as to be cooled from the lower surface of the vehicle.
JP2003053247A 2003-02-28 2003-02-28 Vehicle drive system component testing equipment Expired - Lifetime JP4154257B2 (en)

Priority Applications (1)

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* Cited by examiner, † Cited by third party
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JP2007108038A (en) * 2005-10-14 2007-04-26 Espec Corp Vehicle test device
JP5203000B2 (en) * 2008-03-14 2013-06-05 三機工業株式会社 Low temperature vehicle test room
CN102607854A (en) * 2012-03-16 2012-07-25 宁波市龙嘉摩托车有限公司 Running-in method of motorcycle engine and running-in device
CN104155132B (en) * 2014-07-30 2016-09-07 天津大学 A kind of gaseous organic pollutant generator for air filter test system
CN104697801B (en) * 2015-02-16 2018-01-09 北京新能源汽车股份有限公司 Electric automobile wading working condition simulation system
CN209063910U (en) 2017-01-16 2019-07-05 株式会社Lg化学 Batter-charghing system for electric vehicle charging station
CN109632218B (en) * 2018-12-17 2020-11-20 清华大学深圳研究生院 Main shaft radial force non-contact loader and loading system under machine tool running state

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