JP4148492B2 - Boiler with heat storage - Google Patents

Boiler with heat storage Download PDF

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Publication number
JP4148492B2
JP4148492B2 JP2000060649A JP2000060649A JP4148492B2 JP 4148492 B2 JP4148492 B2 JP 4148492B2 JP 2000060649 A JP2000060649 A JP 2000060649A JP 2000060649 A JP2000060649 A JP 2000060649A JP 4148492 B2 JP4148492 B2 JP 4148492B2
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Prior art keywords
combustion gas
combustion
heat
heat storage
boiler
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JP2001248831A5 (en
JP2001248831A (en
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則俊 安藤
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株式会社サムソン
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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Description

【0001】
【産業上の利用分野】
本発明は、蓄熱体付ボイラに関するものである。
【0002】
【従来の技術】
小型のボイラにおける燃焼制御は、蒸気圧力(蒸気温度)の値に応じて制御しており、蒸気圧力値が下限値を下回ると燃焼を行い、上限値を上回ると燃焼を停止する制御を行っている。ボイラの燃焼を行うと、高温の燃焼ガスが水管を加熱し、水管内の缶水が蒸発して蒸気を発生する。燃焼を行い、蒸気を供給することによって蒸気圧力が上昇し、蒸気圧力値が上限値まで上昇すると燃焼を停止する。燃焼を停止している間は、蒸気供給が行われないために蒸気圧力は低下し、蒸気圧力値が下限値まで低下すると燃焼を再開し、その後も蒸気圧力値に応じて燃焼を発停することを繰り返す。ボイラの燃焼を開始する場合、着火前に炉内から可燃成分をなくしておく必要があるため、燃焼開始前に送風機を稼働して炉内へプレパージエアーを供給し、炉内を換気するプレパージを行った後で燃焼を開始する。
【0003】
ボイラが燃焼を行っている場合、燃焼量の増減は燃料供給量及び燃焼用空気供給量を増減するだけで行えるため、蒸気要求量に合わせて燃焼量を増減することができる。しかし、ボイラの燃焼を停止した場合、蒸気圧力値が低下して蒸気供給の再開が必要となっても、すぐに蒸気を発生することはできず、追随性が悪くなる。ボイラの燃焼開始時にはプレパージが必要であり、プレパージを行っている間は蒸気の供給を行うことができないため、その間は蒸気圧力が低下する。しかも、プレパージエアーは室温の空気であるため、プレパージを実施することによって水管及び水管内の缶水が冷却され、缶水温度が低い場合には燃焼開始後も缶水温度が上昇するまで蒸気を供給することができない。
【0004】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、燃焼を停止したボイラであっても、蒸気要求に対する追随性を良くすることにある。
【0005】
【課題を解決するための手段】
バーナと送風機を作動することによって発生させた燃焼ガスにより水管を加熱し、水管内の缶水を加熱して蒸気を発生させるボイラであって、ボイラの運転は、蒸気の圧力値に応じて発停しており、蒸気圧力値が低下して燃焼を行う場合、燃焼開始前に送風機を作動してプレパージエアーを炉内へ送り、炉内を換気するプレパージを行っているボイラにおいて、燃焼を行い燃焼ガスを発生する燃焼室と、燃焼室から送られてきた燃焼ガスを通して水管を加熱する燃焼ガス通路を設け、燃焼ガスは燃焼室から燃焼ガス通路へ移動させるようにしておき、燃焼ガス通路内の燃焼ガスが流動する部分であって燃焼ガス流にとって上流側の部分に蓄熱体を設置し、バーナ燃焼時にはバーナと送風機を作動して発生させた燃焼ガスを蓄熱体に接触させることで、燃焼ガスの熱を蓄熱体に伝えて蓄熱体に熱を蓄え、プレパージ時にはプレパージエアーを蓄熱体に接触させ、蓄熱体に蓄えていた熱によってプレーパージエアーを加熱し、加熱したプレパージエアーによって水管を加熱する
【0006】
【発明の実施の形態】
本発明の一実施例を図面を用いて説明する。図1は本発明を実施しているボイラの概要を示した断面図、図2は図1のA−A断面図である。缶体の上部には環状の上部管寄せ1、下部にも環状の下部管寄せ2を設け、上下の管寄せの間は環状に並べた多数の内側水管3及び外側水管4で連結している。内側水管3の下部と外側水管4の上部以外の部分は、それぞれの隣接する水管の間を管軸方向に平行な閉そく用フィン8で閉そくしており、内側水管3と外側水管4の間に燃焼ガス通路7を設ける。内側水管3で囲んだボイラ中心部分は燃焼室9であり、燃焼室9上部にバーナ10を設ける。
【0007】
燃焼ガス通路7と燃焼室9は、内側水管下部の閉そく用フィン8を設けていない部分で接続し、燃焼室9で発生した燃焼ガスは内側水管下部から燃焼ガス通路7へ入り、燃焼ガス通路7を上向きに流れる。外側水管4の燃焼ガス通路7に面した側には熱吸収用フィン11を設けており、燃焼ガスは熱吸収用フィン11を加熱しながら流れる。燃焼ガス通路7の上部に達した燃焼排ガスは、外側水管上部の閉そく用フィン8を設けていない部分を通して取り出し、排気する。
【0008】
燃焼ガス通路7の下部であって、燃焼ガス流にとっては上流側の部分に、耐熱性があり熱を蓄えることのできる蓄熱体12を設ける。蓄熱体12の材質は、空気の流動がない場合には熱の放出が少なく、蓄熱体の内部では熱を伝えやすいものがよく、アルミナ等のセラミックスが適している。蓄熱体12には多数の穴を開けており、燃焼ガスの流動には抵抗とならないようにし、燃焼ガスの熱を蓄熱体12に伝えやすく、逆に蓄熱体12の熱をプレパージエアーに伝えやすい構造とする。
【0009】
バーナ10に空気の供給を行う送風機13と、バーナ10への燃料供給を制御する燃料供給制御装置14を設け、送風機13と燃料供給制御装置14は、ボイラの運転を制御する運転制御装置6と接続する。また、運転制御装置6は、ボイラの蒸気圧力値を検出する圧力検出装置5と接続しており、圧力検出装置5で検出した蒸気圧力値に基づいてボイラの運転を制御する。
【0010】
圧力検出装置5にて検出した蒸気圧力値が、あらかじめ定めておいた下限値を下回ると、運転制御装置6はボイラの燃焼を開始する。運転制御装置6は、まず送風機13を稼働させて燃焼室9内へプレパージエアーを供給し、燃焼室9内を換気するプレパージを行う。運転制御装置6は、一定時間のプレパージを終了後、着火装置(図示せず)を作動し、燃料供給制御装置14を開くことで、バーナ10の燃焼を行う。
【0011】
バーナ10を燃焼させると、燃焼室9内で高温の燃焼ガスが発生する。燃焼ガスは、内側水管3の下部から燃焼ガス通路7内へ入り、燃焼ガス通路7内を上方向へ向けて流れる。燃焼ガス流の上流側である燃焼ガス通路の下部には、蓄熱体12を設けているため、蓄熱体12に達した燃焼ガスは蓄熱体12と熱交換を行い、蓄熱体12を加熱する。蓄熱体12部分を通過した燃焼ガスは、内側水管3及び外側水管4の表面と、熱吸収用フィン11を加熱しながら流れる。水管を加熱すると水管内の缶水温度が上昇し、缶水は沸騰して蒸気を発生する。
【0012】
蒸気発生によって蒸気圧力が上昇し、圧力検出装置5にて検出している蒸気圧力値があらかじめ定めておいた上限値まで上昇すると、運転制御装置6は燃料供給制御装置14を閉じ、送風機13を停止してボイラの運転を停止する。燃焼を停止すると蒸気の供給がなくなるため、蒸気圧力値は低下していく。蒸気圧力値が下限値まで低下すると、運転制御装置6はボイラの燃焼を再開する。
【0013】
燃焼を開始する際にはプレパージが必要であり、蓄熱体12が熱を蓄えている状態で送風機13を作動し、プレパージを行った場合、プレパージエアーと蓄熱体12の間で熱交換が起こる。プレパージエアーと蓄熱体12が接触すると、蓄熱体12に蓄えていた熱がプレパージエアーに伝わり、蓄熱体12がプレパージエアーを加熱することとなる。蓄熱体12によって加熱されたプレパージエアーは、燃焼ガス通路7を通過する際に、内側水管3及び外側水管4の表面と熱吸収用フィン11を加熱する。外側水管4は熱吸収用フィン11を設けているために特に多くの熱が伝わり、外側水管4内の缶水が加熱されて沸騰すると蒸気が発生する。内側水管3の燃焼ガス通路7側の面には熱吸収用フィン11を設けていないために、内側水管3は外側水管4ほどは加熱されないが、高温のプレパージエアーによって加熱するものであるため、少なくともプレパージによって冷却はされるということはない。
【0014】
プレパージエアーによって水管を加熱することによって、プレパージの間にも蒸気を発生することができ、またプレパージエアーによって水管及び水管内の缶水が冷却されるということがないため、蒸気供給が遅れて蒸気圧力値が低下するということを防ぐことができる。
【0015】
なお、火炎が蓄熱体12に直接触れると、燃焼が不完全となる可能性があるため、蓄熱体12は燃焼ガス通路7に設け、燃焼の終わった燃焼ガスによって蓄熱体12を加熱する方がよい。
【0016】
【発明の効果】
本発明を実施することにより、燃焼を開始する前から蒸気を供給することができるため、蒸気負荷要求に強いボイラとすることができる。
【図面の簡単な説明】
【図1】 本発明を実施しているボイラの概要を示した断面図
【図2】 図1のA−A断面図
【符号の説明】
1 上部管寄せ
2 下部管寄せ
3 内側水管
4 外側水管
5 圧力検出装置
6 運転制御装置
7 燃焼ガス通路
8 閉そく用フィン
9 燃焼室
10 バーナ
11 熱吸収用フィン
12 蓄熱体
13 送風機
14 燃料供給制御装置
[0001]
[Industrial application fields]
The present invention relates to a boiler with a heat-storage material.
[0002]
[Prior art]
Combustion control in a small boiler is controlled according to the value of the steam pressure (steam temperature). When the steam pressure value falls below the lower limit value, combustion is performed, and when it exceeds the upper limit value, combustion is stopped. Yes. When the boiler is burned, high-temperature combustion gas heats the water pipe, and the can water in the water pipe evaporates to generate steam. By performing combustion and supplying steam, the steam pressure rises, and when the steam pressure value rises to the upper limit value, the combustion is stopped. While the combustion is stopped, the steam supply is not performed, so the steam pressure decreases. When the steam pressure value drops to the lower limit value, the combustion is resumed, and then combustion is started and stopped according to the steam pressure value. Repeat that. When starting the combustion of the boiler, it is necessary to remove the combustible components from the furnace before ignition. Therefore, before starting the combustion, pre-purge to ventilate the furnace by operating the blower and supplying pre-purge air to the furnace. After doing so, start burning.
[0003]
When the boiler is combusting, the amount of combustion can be increased or decreased simply by increasing or decreasing the fuel supply amount and the combustion air supply amount, so that the combustion amount can be increased or decreased in accordance with the required steam amount. However, when the combustion of the boiler is stopped, even if the steam pressure value decreases and the steam supply needs to be restarted, steam cannot be generated immediately, and the followability becomes worse. Pre-purge is required at the start of boiler combustion, and steam cannot be supplied while pre-purge is being performed, so the steam pressure decreases during that time. Moreover, since the pre-purge air is room temperature air, the pre-purge is performed to cool the water pipe and the can water in the water pipe. When the can water temperature is low, steam is still generated until the can water temperature rises after the start of combustion. It cannot be supplied.
[0004]
[Problems to be solved by the invention]
The problem to be solved by the present invention is to improve the followability to the steam demand even in a boiler that stops combustion.
[0005]
[Means for Solving the Problems]
A boiler that heats a water pipe with combustion gas generated by operating a burner and a blower and heats can water in the water pipe to generate steam, and the operation of the boiler is performed according to the pressure value of the steam. If the steam pressure is lowered and combustion is performed, combustion is performed in a boiler that performs pre-purge to ventilate the furnace by operating the blower and sending pre-purge air into the furnace before starting combustion. A combustion chamber for generating combustion gas and a combustion gas passage for heating the water pipe through the combustion gas sent from the combustion chamber are provided, and the combustion gas is moved from the combustion chamber to the combustion gas passage. combustion gas is installed regenerator to the portion of the upstream side to the combustion gas stream to a portion of the flow of, at the time of burner combustion Ru contacting a combustion gas generated by operating the burner and blower in regenerator And, the stored heat in the heat storage body to convey the heat of the combustion gas to the regenerator, during the pre-purge contacting the pre-purge air to the regenerator, the play purge air heated by the heat that has been accumulated in the regenerator, heated pre-purge air To heat the water tube .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a cross-sectional view showing an outline of a boiler embodying the present invention, and FIG. 2 is a cross-sectional view taken along line AA of FIG. An annular upper header 1 is provided at the upper portion of the can body, and an annular lower header 2 is provided at the lower portion, and the upper and lower headers are connected by a large number of inner water tubes 3 and outer water tubes 4 arranged in a ring shape. . Portions other than the lower part of the inner water pipe 3 and the upper part of the outer water pipe 4 are closed between the adjacent water pipes by the closing fins 8 parallel to the pipe axis direction, and between the inner water pipe 3 and the outer water pipe 4. A combustion gas passage 7 is provided. A boiler central portion surrounded by the inner water pipe 3 is a combustion chamber 9, and a burner 10 is provided above the combustion chamber 9.
[0007]
The combustion gas passage 7 and the combustion chamber 9 are connected to each other at a portion where the closing fin 8 is not provided at the lower portion of the inner water pipe, and the combustion gas generated in the combustion chamber 9 enters the combustion gas passage 7 from the lower portion of the inner water pipe. 7 flows upward. A heat absorption fin 11 is provided on the side of the outer water pipe 4 facing the combustion gas passage 7, and the combustion gas flows while heating the heat absorption fin 11. The combustion exhaust gas that has reached the upper part of the combustion gas passage 7 is taken out and exhausted through a part of the upper part of the outer water pipe where the closing fins 8 are not provided.
[0008]
A heat storage body 12 having heat resistance and capable of storing heat is provided at a lower portion of the combustion gas passage 7 and upstream of the combustion gas flow. The material of the heat storage body 12 is preferably a material that emits less heat when there is no air flow and easily transfers heat inside the heat storage body, and ceramics such as alumina are suitable. The heat storage body 12 has a large number of holes so as not to resist the flow of the combustion gas, so that the heat of the combustion gas can be easily transmitted to the heat storage body 12, and conversely, the heat of the heat storage body 12 can be easily transmitted to the pre-purge air. Structure.
[0009]
A blower 13 that supplies air to the burner 10 and a fuel supply control device 14 that controls the fuel supply to the burner 10 are provided. The blower 13 and the fuel supply control device 14 include an operation control device 6 that controls the operation of the boiler, and Connecting. The operation control device 6 is connected to a pressure detection device 5 that detects the steam pressure value of the boiler, and controls the operation of the boiler based on the steam pressure value detected by the pressure detection device 5.
[0010]
When the steam pressure value detected by the pressure detection device 5 falls below a predetermined lower limit value, the operation control device 6 starts combustion of the boiler. The operation control device 6 first operates the blower 13 to supply pre-purge air into the combustion chamber 9 and performs pre-purge to ventilate the combustion chamber 9. The operation control device 6 burns the burner 10 by operating an ignition device (not shown) and opening the fuel supply control device 14 after completing the pre-purge for a predetermined time.
[0011]
When the burner 10 is burned, high-temperature combustion gas is generated in the combustion chamber 9. The combustion gas enters the combustion gas passage 7 from the lower part of the inner water pipe 3 and flows upward in the combustion gas passage 7. Since the heat storage body 12 is provided in the lower part of the combustion gas passage on the upstream side of the combustion gas flow, the combustion gas that has reached the heat storage body 12 exchanges heat with the heat storage body 12 and heats the heat storage body 12. The combustion gas that has passed through the heat storage body 12 flows while heating the surfaces of the inner water tube 3 and the outer water tube 4 and the heat absorbing fins 11. When the water pipe is heated, the temperature of the can water in the water pipe rises, and the can water boils and generates steam.
[0012]
When the steam pressure rises due to the generation of steam and the steam pressure value detected by the pressure detection device 5 rises to a predetermined upper limit value, the operation control device 6 closes the fuel supply control device 14 and turns the blower 13 on. Stop and stop boiler operation. When the combustion is stopped, the supply of steam is lost, so the steam pressure value decreases. When the steam pressure value decreases to the lower limit value, the operation control device 6 resumes the combustion of the boiler.
[0013]
When the combustion is started, pre-purge is required, and when the blower 13 is operated and pre-purge is performed in a state where the heat storage body 12 stores heat, heat exchange occurs between the pre-purge air and the heat storage body 12. When the pre-purge air and the heat storage body 12 come into contact, the heat stored in the heat storage body 12 is transferred to the pre-purge air, and the heat storage body 12 heats the pre-purge air. The pre-purge air heated by the heat accumulator 12 heats the surfaces of the inner water pipe 3 and the outer water pipe 4 and the heat absorbing fins 11 when passing through the combustion gas passage 7. Since the outer water pipe 4 is provided with the heat-absorbing fins 11, a particularly large amount of heat is transmitted, and steam is generated when the can water in the outer water pipe 4 is heated and boiled. Since the heat absorption fins 11 are not provided on the surface of the inner water pipe 3 on the combustion gas passage 7 side, the inner water pipe 3 is not heated as much as the outer water pipe 4, but is heated by high-temperature pre-purge air. It is not cooled at least by pre-purge.
[0014]
By heating the water pipe with the pre-purge air, steam can be generated during the pre-purge, and the water pipe and the can water in the water pipe are not cooled by the pre-purge air. It can prevent that a pressure value falls.
[0015]
If the flame directly touches the heat storage body 12, combustion may be incomplete. Therefore, the heat storage body 12 is provided in the combustion gas passage 7 and the heat storage body 12 is heated by the combustion gas after combustion. Good.
[0016]
【The invention's effect】
By practicing the present invention, steam can be supplied before combustion is started, so that the boiler can withstand steam load requirements.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an outline of a boiler embodying the present invention. FIG. 2 is a cross-sectional view taken along the line AA in FIG.
DESCRIPTION OF SYMBOLS 1 Upper header 2 Lower header 3 Inner water tube 4 Outer water tube 5 Pressure detection device 6 Operation control device 7 Combustion gas passage 8 Closing fin 9 Combustion chamber 10 Burner 11 Heat absorption fin 12 Heat storage body 13 Blower 14 Fuel supply control device

Claims (2)

バーナと送風機を作動することによって発生させた燃焼ガスにより水管を加熱するボイラであって、燃焼開始前に送風機を作動してプレパージエアーを炉内へ送り、炉内を換気するプレパージを行っているボイラにおいて、燃焼を行い燃焼ガスを発生する燃焼室と、燃焼室から送られてきた燃焼ガスを通して水管を加熱する燃焼ガス通路を設け、燃焼ガスは燃焼室から燃焼ガス通路へ移動させるようにしておき、燃焼ガス通路内の燃焼ガスが流動する部分であって燃焼ガス流にとって上流側の部分に蓄熱体を設置しバーナ燃焼時には燃焼ガスを蓄熱体に接触させることで、燃焼ガスの熱を蓄熱体に伝えて蓄熱体に熱を蓄え、プレパージ時にはプレパージエアーを蓄熱体に接触させ、蓄熱体に蓄えていた熱によってプレーパージエアーを加熱することができるようにしたことを特徴とする蓄熱体付ボイラ。A boiler that heats a water pipe with combustion gas generated by operating a burner and a blower, and operates the blower before the start of combustion to send pre-purge air into the furnace and perform pre-purge to ventilate the furnace. In the boiler, a combustion chamber for generating combustion gas by combustion and a combustion gas passage for heating the water pipe through the combustion gas sent from the combustion chamber are provided, and the combustion gas is moved from the combustion chamber to the combustion gas passage. In addition, a heat accumulator is installed in the portion where the combustion gas flows in the combustion gas passage and is upstream of the combustion gas flow, and the combustion gas is brought into contact with the heat accumulator during burner combustion , thereby reducing the heat of the combustion gas. It is transmitted to the heat storage body to store heat in the heat storage body. During pre-purge, the pre-purge air is brought into contact with the heat storage body, and the pre-purge air is heated by the heat stored in the heat storage body. Regenerator with boiler being characterized in that to allow Rukoto. 請求項1に記載の蓄熱体付ボイラであって、蓄熱体は、燃焼ガスの流動に抵抗とならないように、多数の穴を開けたものであることを特徴とする蓄熱体付ボイラ。The boiler with a heat storage body according to claim 1, wherein the heat storage body has a large number of holes so as not to be resistant to the flow of combustion gas .
JP2000060649A 2000-03-06 2000-03-06 Boiler with heat storage Expired - Fee Related JP4148492B2 (en)

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JP2007155212A (en) * 2005-12-05 2007-06-21 Yasuharu Matsushita Boiler device
US11371695B2 (en) 2019-10-25 2022-06-28 Miura Co., Ltd. Boiler

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