JP4143997B2 - Steel pipe inner wall jig that can be inserted from a small diameter - Google Patents

Steel pipe inner wall jig that can be inserted from a small diameter Download PDF

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Publication number
JP4143997B2
JP4143997B2 JP2002004024A JP2002004024A JP4143997B2 JP 4143997 B2 JP4143997 B2 JP 4143997B2 JP 2002004024 A JP2002004024 A JP 2002004024A JP 2002004024 A JP2002004024 A JP 2002004024A JP 4143997 B2 JP4143997 B2 JP 4143997B2
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Japan
Prior art keywords
steel pipe
wall
jig
leaf spring
tube
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JP2002004024A
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JP2003200124A (en
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合田幸二
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株式会社デンロコーポレーション
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Description

【0001】
【産業上の利用分野】
本発明は、主柱材を鋼管類で構成された鉄塔において、基礎部鋼管内部に溜まった土砂や昆虫の巣およびごみ等の異物や鋼管内面壁の錆を取り除くために、主柱材の基礎位置に取り付けられた遮水板の細長い排水溝から容易に挿入でき、効率よく鋼管内部壁のケレン作業ができる、小径から挿入できる鋼管内壁のケレン用治具に関する。
【0002】
【従来の技術】
送電用や無線用のなどの塔状鋼構造物(以降、鉄塔と呼称)の主柱材に鋼管が用いられる場合、鋼管同士はフランジで隙間がないようにボルト接合され、主柱材頂部は遮水板を、主柱材の最下部は排水用の溝を備えた遮水板を取り付けられており、雨水やごみ等が入り込まないようにされている。ところが、鋼管鉄塔を長年使用すると、遮水板に備えてある排水溝から昆虫等が進入して巣を作ったり、土砂やごみが入りこんで固まってこびりついたりすることがある。これらの堆積物は鋼管内部壁の腐食の原因になっている。
【0003】
これらの堆積物に対して、従来は基礎最下位置に設置された遮水板にある排水溝より、針金や棒等を差し込み、人手によりはつり落とす方法が取られてきた。また、実用新案第3056395号の『鋼管鉄塔の主柱材に取り付けられた基礎遮水板より挿入できる鋼管内異物粉砕機』のような治具を用いて、鋼管内部にこびりついた異物を粉砕する方法が取られてきた。
【0004】
しかし、針金や棒等の先端が細い道具で鋼管内部を掃除しても、偏った部分しか掃除できない問題があった。そのため、鋼管内部全面を掃除するには、多くの労力と時間を費やす必要があったが、何百基何千基と点在して建設されている鉄塔すべての鋼管内部清掃には莫大な時間と労力が必要であった。そのため、実用新案第3056395号の『鋼管鉄塔の主柱材に取り付けられた基礎遮水板より挿入できる鋼管内異物粉砕機』が開発されたが、管内全体の異物と管内壁の錆をきれいに取り除くための効率性に改善の余地があった。
【0005】
【発明が解決しようとする課題】
本発明は、このような問題点に鑑みてなされたものであり、鉄塔主柱材に鋼管が使用された場合に、主柱材最下位置に備えられた遮水板の細長い排水溝より容易に挿入でき、鋼管内部の遮水板付近で固まった土砂や昆虫の巣およびごみ等堆積物を粉砕して取り除き、かつ鋼管内部壁の錆をきれいにかつ容易にムラ無くケレンできる、鋼管内部のケレン用治具を提供しようとするものである。
【0006】
【課題を解決するための手段】
上記目的を達成するために、本発明における小径から挿入できる鋼管内壁のケレン用治具は、自由に弾性変形しかつ丈夫で直径が30mm以下のチューブ先端に、幅が3〜30mmで容易に弾性変形しY字状や傘状に湾曲させた複数の板バネを対称もしくは円周方向に均等間隔で取り付け、チューブをチューブ径よりも若干太い内径を持ちかつ遮水板の幅よりも直径が細いガイドパイプに通した後、回転力を与える駆動部と連結する。前記ガイドパイプはガイドパイプの途中を略直角に曲げ可能に形成されている。
【0007】
さらに、小径から挿入できる鋼管内壁のケレン用治具の板バネ部は、縁を鋸刃状に加工する。
【発明の実施の形態】
以下、発明の実施の形態を実施例にもとづき図面を参照して説明する。
【0008】
図1は、小径から挿入できる鋼管内壁のケレン用治具の一例である。小径から挿入できる鋼管内壁のケレン用治具は、湾曲させた板バネの端部1と、自由に弾性変形しかつ丈夫であるチューブ2が接合され、板バネ1はチューブ2を中心として複数枚が対称に接合されている。チューブ2は、チューブ径より若干内径が太く、途中を略直角に曲げ可能に形成されているガイドパイプ3に通された後、回転力を与えられる駆動部4へ接合される。前記ガイドパイプ3の先端付近にはワイヤー8が取付けられており、ワイヤー8はガイドパイプ後端付近に取付けられているワイヤー固定金具9を介して駆動部4方向に延びている。
【0009】
図2は小径から挿入できる鋼管内壁のケレン用治具先端の上面図の一例である。湾曲させた板バネ1の縁に鋸刃状5の加工を施すことで、板バネ部の鋸刃が管内に溜まった土砂や蜂の巣を容易に砕き、かつ管内部壁Eに発生した錆等を容易に削ることができる。
【0010】
図3は鋼管鉄塔の主柱材最下部の鋼管Aに設けられた遮水板Bの排水溝Cの概要図である。小径から挿入できる鋼管内壁のケレン用治具に用いられるガイドパイプ3は、径が遮水板Bの排水溝Cの幅よりも細いものを用い、ガイドパイプ3の途中を略直角に曲げ可能に形成されている。小径から挿入できる鋼管内壁のケレン用治具は、先端にある板バネ1が容易に変形するため、板バネの幅が遮水板に備えられた排水溝Cの幅よりも細いものを選択することで、鋼管鉄塔の主柱材最下部の鋼管Aに設けられた遮水板の排水溝Cより、板バネ部1を変形させて容易に管内へ挿入できる。
【0011】
図4は小径から挿入できる鋼管内壁のケレン用治具を、遮水板Bの排水溝Cから挿入し、ガイドパイプ3の途中を略直角に曲げ、鋼管鉄塔主柱材の鋼管Aの脚部鋼管内部Dへ設置した様子である。ケレン用治具先端に配置された板バネ1は、鋼管内壁Eの直径に応じて変形し、板バネの一部は鋼管内壁Eに密接している。板バネ1と鋼管内部壁Eが密接する長さは、板バネの弾性力と鋼管直径に対する板バネの長さや形状により容易に調節できる。また、チューブ先端に板バネを対称または等分布間隔に配置することで、ケレン用治具を管内に挿入すれば、チューブは鋼管中心部に自然と配置されるようになる。
【0012】
ケレン用治具は、板バネ1と連結された自由に変形しかつ丈夫なチューブ2をガイドパイプ3に通過させておくことで、チューブ2が主柱材最下部の遮水板の排水溝Cでよじれるのを防げるため、ケレン用治具先端の板バネ部1は鋼管内部Dで長手方向の移動が容易かつ自由にできる。
【0013】
ケレン用治具の板バネ1を鋼管内部Dへ挿入して、鋼管内部壁Eに密接させた状態で、鋼管外部の駆動部4からチューブの長手方向軸回りの回転力を与えてやると、チューブ先端に取り付けられた板バネ1は鋼管内部壁Eと密着した部分を削りながら回転し、鋼管内部壁Eのケレンができる。なお、チューブ1はガイドパイプ内で回転するため、チューブが鉄塔主柱材鋼管Aや遮水板Bに接することなく、安全に作業できる。
【0014】
そして、作業内容や鋼管径により、ケレン治具に取り付ける板バネ1の形状や長さを変えてやることで、ケレン作業の効果を変えることができる。
【0015】
例えば図5に示すように、ケレン用治具の板バネを上に凸の傘状に湾曲させた形状6であれば、板バネ先端部分が鋼管内部壁Eと密接し、範囲は狭いながらも板バネの弾性回復力と駆動部4から与えられる回転の遠心力により集中的に鋼管内部壁Eのケレンができる。また、鋼管Aの径の細いものから太いものまでに対応できる。
【0016】
逆に、例えば図6に示すように、ケレン用治具の板バネを下に凸のY字状に湾曲させた形状7であれば、板バネは広い範囲で交換内部壁に密接するため、駆動部4から与えられる回転力による遠心力で1度に広い範囲の鋼管内部壁Eのケレンができる。
【0017】
さらに、板バネ部1の縁に鋸刃5状の加工を施しておけば、板バネ部の鋸刃が管内に溜まった土砂や蜂の巣を容易に砕き、かつ管内部壁に発生した錆等を容易に削ることができる。
【0018】
【発明の効果】
本発明は、以上に説明した手順で行うことにより、以下に記載するような効果を奏する。
【0019】
以上に示した通り、「請求項1」の小径から挿入できる鋼管内壁のケレン用治具は、鋼管鉄塔の遮水板に備えられた排水溝より容易に管内部へ挿入でき、挿入後はケレン治具の先端に供えられた板バネが弾性変形して鋼管内部壁と密接し、その状態で鋼管円周方向に回転力を与えるため、板バネと鋼管内壁面がこすれて、鋼管内部に有る堆積物の粉砕や、鋼管内部壁のケレンができる。また、板バネのわん曲形状や長さの調節により、鋼管内部壁の密接面積や遠心力の効果を変えることができるため、鋼管径やケレン範囲に合わせて適用可能である。
【0020】
また、小径から挿入できる鋼管内壁ケレン用治具の板バネの縁を鋸刃状に加工することで、鋼管内部に溜まっている土砂やゴミが取り除きやすくなり、鋼管内部壁のケレン作業の効率は上がる。また、ケレン用治具の板バネを下に凸のY字状に湾曲させた形状の場合、板バネの回復弾性力はほとんど期待できないが、板バネの縁を鋸刃状にしたことで、回転力のみでも、管内を効果的にケレンができる。
【図面の簡単な説明】
【図1】 小径から挿入できる鋼管内壁のケレン用治具の全体図。
【図2】 小径から挿入できる鋼管内壁のケレン用治具の平面図。
【図3】 鋼管鉄塔に使用される遮水板の概要図。
【図4】 小径から挿入できる鋼管内壁のケレン用治具を、遮水板の排水溝から挿入し、鋼管鉄塔主柱材の脚部鋼管内へ設置した状態図。
【図5】 上に凸の傘状に湾曲させた板バネを取り付けた鋼管内壁のケレン用治具の部分図。
【図6】 下に凸のY字状に湾曲させた板バネを取り付けた鋼管内壁のケレン用治具の部分図。
【符号の説明】
A 鋼管部材
B 遮水板
C 排水溝
D 鋼管内部
E 鋼管内部壁
1 板バネ
2 チューブ
3 ガイドパイプ
4 駆動部
5 鋸刃
6 上に凸の傘状に湾曲させた板
7 下に凸のY字状に湾曲させた板バネ
8 ワイヤー
9 ワイヤー固定金具
[0001]
[Industrial application fields]
The present invention relates to a main pillar material foundation for removing foreign matter such as earth and sand, insect nests and dust and rust on the inner wall of a steel pipe in a steel tower composed of steel pipes. The present invention relates to a jig for a steel tube inner wall which can be inserted from a small diameter, which can be easily inserted from a long and narrow drainage groove of a water shielding plate attached at a position, and can efficiently perform a work on a steel pipe inner wall.
[0002]
[Prior art]
When steel pipes are used for the main pillars of tower-like steel structures for power transmission and radio (hereinafter referred to as steel towers), the steel pipes are bolted together so that there is no gap between the flanges. The water shielding plate is provided with a water shielding plate having a drainage groove at the lowermost part of the main pillar material, so that rainwater, garbage and the like cannot enter. However, when steel pipe towers are used for many years, insects or the like may enter through a drainage ditch provided in the water shielding plate to form a nest, or earth and sand or dust may enter and solidify. These deposits cause corrosion of the inner wall of the steel pipe.
[0003]
For these deposits, conventionally, a method has been adopted in which a wire, a rod, or the like is inserted from a drainage groove in a water shielding plate installed at the lowest position of the foundation and is manually removed. In addition, the foreign matter stuck to the inside of the steel pipe is pulverized by using a jig such as Utility Model No. 30563395, “a foreign matter crusher in the steel pipe that can be inserted from the basic water shielding plate attached to the main pillar material of the steel pipe tower”. The method has been taken.
[0004]
However, even if the inside of the steel pipe is cleaned with a tool having a thin tip such as a wire or a rod, there is a problem that only a biased portion can be cleaned. For this reason, it took a lot of labor and time to clean the entire surface of the steel pipe, but it took an enormous amount of time and labor to clean the steel pipe inside all the steel towers that were built with hundreds or thousands of units. Was necessary. For this reason, utility model No. 3056395, “a steel pipe foreign material crusher that can be inserted from a basic water shielding plate attached to the main column material of a steel pipe tower,” was developed, but it completely removes foreign matter inside the pipe and rust on the inner wall of the pipe. There was room for improvement in efficiency.
[0005]
[Problems to be solved by the invention]
The present invention has been made in view of such a problem, and when a steel pipe is used as a steel tower main column material, it is easier than the elongated drainage groove of the water shielding plate provided at the lowermost position of the main column material. The inside of the steel pipe can be inserted into the steel pipe, and can remove dirt, sand, insect nests and dirt deposited near the water shielding plate inside the steel pipe by crushing and removing the rust on the inner wall of the steel pipe cleanly and easily without unevenness. It is intended to provide a jig for use.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the steel pipe inner wall kelen jig that can be inserted from a small diameter according to the present invention is elastically deformed freely and is strong and easily elastic with a width of 3 to 30 mm at the tip of a tube having a diameter of 30 mm or less. A plurality of deformed and bent Y-shaped or umbrella-shaped leaf springs are attached symmetrically or evenly in the circumferential direction, and the tube has an inner diameter slightly thicker than the tube diameter and a diameter smaller than the width of the water shielding plate. After passing through the guide pipe, it is connected to a drive unit that gives a rotational force. The guide pipe is formed so that it can be bent at a substantially right angle in the middle of the guide pipe.
[0007]
Further, the edge of the leaf spring portion of the kelen jig on the inner wall of the steel pipe that can be inserted from a small diameter is processed into a saw blade shape.
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below based on examples with reference to the drawings.
[0008]
FIG. 1 is an example of a kelen jig for the inner wall of a steel pipe that can be inserted from a small diameter. The steel tube inner wall jig that can be inserted from a small diameter has a curved leaf spring end 1 and a freely elastically deformable and durable tube 2 joined together. Are joined symmetrically. The tube 2 is slightly thicker than the tube diameter and is passed through a guide pipe 3 formed so as to be bent at a right angle in the middle, and then joined to a drive unit 4 to which a rotational force is applied. A wire 8 is attached near the front end of the guide pipe 3, and the wire 8 extends in the direction of the drive unit 4 via a wire fixing bracket 9 attached near the rear end of the guide pipe.
[0009]
FIG. 2 is an example of a top view of the tip of a kelen jig on the inner wall of a steel pipe that can be inserted from a small diameter. By applying a saw blade 5 to the edge of the bent leaf spring 1, the saw blade of the leaf spring portion easily crushes earth and sand and honeycombs accumulated in the pipe, and rust generated on the inner wall E of the pipe. Can be easily shaved.
[0010]
FIG. 3 is a schematic view of the drainage groove C of the water shielding plate B provided in the steel pipe A at the lowermost part of the main pillar material of the steel pipe tower. The guide pipe 3 used for the kelen jig on the inner wall of the steel pipe, which can be inserted from a small diameter, has a diameter smaller than the width of the drainage groove C of the water shielding plate B, and can be bent in the middle of the guide pipe 3 at a substantially right angle. Is formed. The steel tube inner wall kelen jig that can be inserted from a small diameter is selected so that the leaf spring 1 at the tip is easily deformed, so that the width of the leaf spring is narrower than the width of the drainage groove C provided in the water shielding plate. Thus, the leaf spring portion 1 can be easily deformed and inserted into the pipe from the drainage groove C of the water shielding plate provided in the steel pipe A at the lowermost part of the main pillar material of the steel pipe tower.
[0011]
FIG. 4 shows a steel pipe inner wall that can be inserted from a small diameter by inserting a jig for the inner wall from the drainage groove C of the water shielding plate B, bending the guide pipe 3 at a substantially right angle, and the legs of the steel pipe A as the main pillar of the steel pipe tower. It is a state where it installed in the steel pipe inside D. The leaf spring 1 arranged at the tip of the keren jig is deformed according to the diameter of the steel pipe inner wall E, and a part of the leaf spring is in close contact with the steel pipe inner wall E. The length at which the leaf spring 1 and the steel pipe inner wall E are in close contact with each other can be easily adjusted by the elastic force of the leaf spring and the length and shape of the leaf spring with respect to the steel tube diameter. Further, by arranging the leaf springs symmetrically or at equal intervals at the tip of the tube, the tube is naturally arranged at the center of the steel pipe if the kelen jig is inserted into the pipe.
[0012]
The keren jig allows a freely deformable and strong tube 2 connected to the leaf spring 1 to pass through the guide pipe 3, so that the tube 2 is a drain groove C of the water shielding plate at the bottom of the main column material. Therefore, the leaf spring portion 1 at the tip of the keren jig can be easily and freely moved in the longitudinal direction inside the steel pipe D.
[0013]
When the plate spring 1 of the keren jig is inserted into the steel pipe inside D and in close contact with the steel pipe inner wall E, a rotational force around the longitudinal axis of the tube is applied from the drive unit 4 outside the steel pipe. The leaf spring 1 attached to the distal end of the tube rotates while scraping a portion in close contact with the steel pipe inner wall E, and the steel pipe inner wall E is made clean. In addition, since the tube 1 rotates within the guide pipe, the tube can be safely operated without contacting the steel tower main column steel pipe A or the water shielding plate B.
[0014]
And the effect of a keren work can be changed by changing the shape and length of the leaf | plate spring 1 attached to a keren jig with work content and a steel pipe diameter.
[0015]
For example, as shown in FIG. 5, if the leaf spring of the keren jig is curved in an upward convex umbrella shape, the leaf spring tip portion is in close contact with the steel pipe inner wall E, although the range is narrow. Keren on the inner wall E of the steel pipe is intensively formed by the elastic recovery force of the leaf spring and the rotational centrifugal force applied from the drive unit 4. Moreover, it can respond to the thing from the thing with a thin diameter of the steel pipe A to a thick thing.
[0016]
Conversely, for example, as shown in FIG. 6, if the leaf spring of the keren jig is curved in a convex Y shape, the leaf spring is in close contact with the exchange inner wall in a wide range. Keren of the inner wall E of the steel pipe in a wide range can be formed at a time by the centrifugal force generated by the rotational force applied from the drive unit 4.
[0017]
Furthermore, if the edge of the leaf spring portion 1 is processed into a saw blade 5 shape, the saw blade of the leaf spring portion easily crushes the earth and sand and the honeycomb that have accumulated in the tube, and the rust generated on the inner wall of the tube Can be easily shaved.
[0018]
【The invention's effect】
The present invention produces the effects as described below by performing the procedure described above.
[0019]
As described above, the steel pipe inner wall kelen jig that can be inserted from the small diameter of “Claim 1” can be easily inserted into the pipe through the drainage groove provided in the water shielding plate of the steel pipe tower. The leaf spring provided at the tip of the jig is elastically deformed and is in close contact with the inner wall of the steel pipe. In this state, a rotational force is applied in the circumferential direction of the steel pipe. Sediment can be crushed and kelen on the inner wall of the steel pipe. Moreover, since the effect of the intimate area of the inner wall of the steel pipe and the centrifugal force can be changed by adjusting the bending shape and length of the leaf spring, it can be applied in accordance with the steel pipe diameter and the kelen range.
[0020]
In addition, by processing the edge of the leaf spring of the steel pipe inner wall kelen jig that can be inserted from a small diameter into a saw blade shape, it is easier to remove dirt and dust accumulated in the steel pipe, and the efficiency of the kelen work on the inner wall of the steel pipe is Go up. Also, in the case where the leaf spring of the keren jig is bent in a convex Y shape, the recovery elastic force of the leaf spring can hardly be expected, but by making the edge of the leaf spring a saw blade, Keren can be effectively formed in the tube even with only the rotational force.
[Brief description of the drawings]
FIG. 1 is an overall view of a kelen jig for an inner wall of a steel pipe that can be inserted from a small diameter.
FIG. 2 is a plan view of a kelen jig on the inner wall of a steel pipe that can be inserted from a small diameter.
FIG. 3 is a schematic view of a water shielding plate used in a steel pipe tower.
FIG. 4 is a state diagram in which a steel pipe inner wall jig that can be inserted from a small diameter is inserted from a drain groove of a water shielding plate and installed in a leg steel pipe of a steel pipe tower main column.
FIG. 5 is a partial view of a kelen jig on the inner wall of a steel pipe to which a leaf spring curved in a convex umbrella shape is attached.
FIG. 6 is a partial view of a kelen jig for an inner wall of a steel pipe to which a leaf spring curved in a downwardly convex Y shape is attached.
[Explanation of symbols]
A Steel pipe member B Water shielding plate C Drainage groove D Steel pipe inside E Steel pipe inner wall 1 Leaf spring 2 Tube 3 Guide pipe 4 Drive section 5 Saw blade 6 Plate 7 curved upward in a convex umbrella shape Y convex below Leaf spring curved into a wire 8 Wire 9 Wire fixing bracket

Claims (1)

自由に弾性変形しかつ丈夫で直径が30mm以下のチューブ先端に、幅が3〜30mmで容易に弾性変形し傘状やY字状に湾曲させた複数の板バネを対称もしくは円周方向に均等間隔で取り付けること、A plurality of leaf springs that are elastically deformed freely and are strong and have a diameter of 30 mm or less, and that are easily elastically deformed with a width of 3 to 30 mm and curved in an umbrella shape or Y-shape are symmetrical or even in the circumferential direction. Mounting at intervals,
前記板バネは縁を鋸刃状に加工されていること、The leaf spring is processed into a sawtooth edge,
チューブはチューブ径よりも若干太い内径を持つガイドパイプに通された後、回転力を与える駆動部と連結されていること、The tube is passed through a guide pipe having an inner diameter slightly thicker than the tube diameter, and then connected to a drive unit that gives rotational force;
前記ガイドパイプはガイドパイプの途中を略直角に曲げ可能に形成されていること、The guide pipe is formed so that it can be bent at a substantially right angle in the middle of the guide pipe,
を特徴とする小径から挿入できる鋼管内壁のケレン用治具。A steel pipe inner wall jig that can be inserted from a small diameter.
JP2002004024A 2002-01-11 2002-01-11 Steel pipe inner wall jig that can be inserted from a small diameter Expired - Fee Related JP4143997B2 (en)

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JP4885531B2 (en) * 2005-12-13 2012-02-29 株式会社四電工 Observation jig and coating method in steel pipe
US20080314413A1 (en) * 2007-06-20 2008-12-25 Exxonmobil Research And Engineering Company Cyclone cleaning device and method
JP6539103B2 (en) * 2015-04-30 2019-07-03 東京電力ホールディングス株式会社 Pipe body repair device and pipe body repair method
JP7419076B2 (en) 2020-01-15 2024-01-22 株式会社タワーライン・ソリューション Instrument for cutting foreign objects in steel pipes and cutting method using the same

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