JP4140841B2 - Rubber roller polishing apparatus and rubber roller polishing method using the polishing apparatus - Google Patents

Rubber roller polishing apparatus and rubber roller polishing method using the polishing apparatus Download PDF

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JP4140841B2
JP4140841B2 JP2003402221A JP2003402221A JP4140841B2 JP 4140841 B2 JP4140841 B2 JP 4140841B2 JP 2003402221 A JP2003402221 A JP 2003402221A JP 2003402221 A JP2003402221 A JP 2003402221A JP 4140841 B2 JP4140841 B2 JP 4140841B2
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grindstone
molded body
rubber roller
polishing
outer peripheral
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JP2005161445A (en
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良成 河合
義之 大城戸
俊一 籔下
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Sumitomo Rubber Industries Ltd
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Description

本発明は、ゴムローラの研磨装置及び該研磨装置を用いたゴムローラの研磨方法に関し、詳しくは、ローラ状の成形体の外周面を研磨してOA機器等に使用される所定外径のゴムローラとするものである。   The present invention relates to a rubber roller polishing apparatus and a rubber roller polishing method using the polishing apparatus, and more specifically, a rubber roller having a predetermined outer diameter used for OA equipment or the like by polishing an outer peripheral surface of a roller-shaped molded body. Is.

レーザープリンター、静電式複写機、普通紙ファクシミリ、ATM等の各種OA機器には、給紙、転写、駆動、定着、排紙の各種ゴムローラが用いられている。これら各種ゴムローラは、通常、EPDM、NBR、天然ゴム、ウレタンゴム、クロロプレンゴム、エピクロロヒドリンゴム等のゴム材料で製造されている。   Various OA devices such as laser printers, electrostatic copying machines, plain paper facsimiles, ATMs, and the like use various rubber rollers for feeding, transferring, driving, fixing, and discharging. These various rubber rollers are usually manufactured from rubber materials such as EPDM, NBR, natural rubber, urethane rubber, chloroprene rubber, epichlorohydrin rubber and the like.

この種のゴムローラを押出成形する場合、押出成形機によりゴム原料をチューブ状に押し出し、その後、加硫させた後に、成形体を形成し、中空部にシャフトを圧入し、その外周面を研磨している。   When extruding this type of rubber roller, the rubber raw material is extruded into a tube shape by an extruder and then vulcanized, then a molded body is formed, the shaft is press-fitted into the hollow portion, and the outer peripheral surface is polished. ing.

上記成形体の外周面を研磨して所定外径のゴムローラとする装置として、特開2001−322055号において、図6に示すゴムローラの研磨装置1が提供されている。該研磨装置1による研磨は、先ず、成形体2の芯金3の両端を主軸4の主軸センタ4aと芯押軸5の芯押軸5aにより圧接挟持し、モータ6、7を駆動させて成形体2を図示矢印A方向に回転させ、次いで、モータ8を駆動させて砥石9を図示矢印B方向に高速回転させると共に、砥石9を成形体2側へ移動させて砥石9の研磨面を成形体2に当接させ、当接させながら成形体2の軸方向に沿って砥石9を移動させることにより行っている。   As an apparatus for polishing an outer peripheral surface of the molded body to obtain a rubber roller having a predetermined outer diameter, Japanese Patent Application Laid-Open No. 2001-322055 provides a rubber roller polishing apparatus 1 shown in FIG. In the polishing by the polishing apparatus 1, first, both ends of the core metal 3 of the molded body 2 are pressed and clamped by the spindle center 4 a of the spindle 4 and the core pressing shaft 5 a of the core pressing shaft 5, and the motors 6 and 7 are driven to form. The body 2 is rotated in the direction indicated by the arrow A, and then the motor 8 is driven to rotate the grindstone 9 at a high speed in the direction indicated by the arrow B. The grindstone 9 is moved along the axial direction of the molded body 2 while being brought into contact with the body 2 and in contact with the body 2.

しかしながら、上記研磨装置1の砥石9であると、砥石9の前端から後端にかけて外径を同一としているため、一度の研磨作業で成形体2を所要量研磨すると、砥石9による成形体2への圧力が大きくなり、成形体2が凹んでしまう問題がある。また、研磨粉が糸状になり集塵機等が詰まる問題もある。   However, since the grindstone 9 of the polishing apparatus 1 has the same outer diameter from the front end to the rear end of the grindstone 9, when the required amount of the molded body 2 is polished by a single polishing operation, the molded body 2 by the grindstone 9 is changed to the molded body 2. There is a problem that the molded body 2 is recessed due to an increase in pressure. In addition, there is a problem that the abrasive powder becomes thread and the dust collector and the like are clogged.

また、一度の研磨作業で成形体2を少しずつ研磨すると、成形体2を所要量研磨するのに砥石9を成形体2の軸方向に複数回往復させなければならず作業効率が悪くなる問題がある。
特開2001−322055号公報
Further, if the molded body 2 is polished little by little by one polishing operation, the grinding stone 9 must be reciprocated in the axial direction of the molded body 2 a plurality of times in order to polish the required amount of the molded body 2 and the work efficiency is deteriorated. There is.
JP 2001-322055 A

本発明は上記問題に鑑みてなされたものであり、ゴムローラに凹みを生じさせることなく、精度良く、かつ、効率良く成形体を研磨して所定外径のゴムローラとすることを課題としている。   The present invention has been made in view of the above problems, and it is an object of the present invention to polish a molded body accurately and efficiently to a rubber roller having a predetermined outer diameter without causing dents in the rubber roller.

上記課題を解決するため、本発明は、ゴムローラの製造工程に配置され、ローラ状の成形体の外周面を研磨して所定外径のゴムローラとする研磨装置であって、
上記成形体を回転させながら支持する支持手段と、該成形体の外周面を研磨する砥石と、該砥石を上記成形体の軸方向に沿って移動させる移動手段を備え、
上記砥石は上記成形体側への移動方向の前端側に、前端面に向けて径が次第に縮小する複数の段差部を間隔をあけて周設する一方、最大径部分は後端側まで同一径で連続させてフラット部とし、
上記段差部の数を3段以上20段以下とし、各段差部の軸線方向の長さは1.5mm以上3.0mm以下、高さは0.1mm以上0.3mm以下、上記フラット部の軸方向の長さを20mm以上100mm以下とし、かつ、上記フラット部に連続する最大径の後端側の段差部の高さは0.1mm以上0.15mm以下としており、
上記砥石の上記前端面と上記段差部による上記成形体の研磨代を(a)mm、上記各段差部の高さの合計を(b)mmとした時、a−b=c、c≦0.3mm以下とし、該(c)mmの研磨を上記砥石の上記端面で行われるように上記ゴムローラと砥石とが位置決めされ、
さらに、上記成形体を一回転させる時間と、上記砥石の各段差部の長さをトラバースする時間とを略同一に設定していることを特徴とするゴムローラの研磨装置を提供している。
In order to solve the above-mentioned problems, the present invention is a polishing apparatus that is disposed in a rubber roller manufacturing process and polishes the outer peripheral surface of a roller-shaped molded body to a rubber roller having a predetermined outer diameter,
A support means for supporting the molded body while rotating, a grindstone for polishing the outer peripheral surface of the molded body, and a moving means for moving the grindstone along the axial direction of the molded body,
The front end side of the moving direction to the grinding wheel is the green body-side, a plurality of stepped portions which gradually decreases the diameter toward the front end surface while circumferentially provided at intervals, maximum diameter portion identical diameter to the rear side Make it a flat part,
The number of the stepped portions is 3 to 20 steps, the axial length of each stepped portion is 1.5 mm to 3.0 mm, the height is 0.1 mm to 0.3 mm, and the axis of the flat portion The length in the linear direction is 20 mm or more and 100 mm or less, and the height of the stepped portion on the rear end side of the maximum diameter continuous to the flat portion is 0.1 mm or more and 0.15 mm or less,
When the grinding allowance of the molded body by the front end surface of the grindstone and the stepped portion is (a) mm, and the total height of the stepped portions is (b) mm, a−b = c, c ≦ 0 and .3mm or less, the polishing of the (c) mm and a the rubber roller and the grindstone as is done in the front end face of the grinding wheel is positioned,
Further, the present invention provides a polishing apparatus for a rubber roller, characterized in that the time for rotating the formed body once and the time for traversing the length of each step portion of the grindstone are set to be substantially the same.

上記構成とすると、ローラ状の成形体を研磨する砥石に複数の段差部を周設して、成形体の外周面を少しずつ研磨していくため、研磨時に成形体に負荷される圧力を低減して、研磨されたゴムローラの曲がりを防止することができ、かつ、精度良く成形体を研磨することができる。   With the above configuration, a plurality of step portions are provided around the grindstone for polishing the roller-shaped molded body, and the outer peripheral surface of the molded body is polished little by little, reducing the pressure applied to the molded body during polishing. Thus, it is possible to prevent the polished rubber roller from being bent and to polish the molded body with high accuracy.

上記各段差部の径方向の高さを0.1mm以上0.3mm以下、好ましくは、0.15mm以上0.3mm以下としているのは、0.1mmより小さいと1つの段差部による成形体の研磨量が少なすぎて所要量を研磨するのに非常に多くの段差部を設けなければならないからであり、0.3mmより大きいと研磨時に成形体にかかる圧力が大きくなりゴムローラに凹みが生じ、かつ、研磨によって生じる研磨粉が糸状になり集塵機の詰まりの原因となるからである。   The height in the radial direction of each stepped portion is 0.1 mm or more and 0.3 mm or less, preferably 0.15 mm or more and 0.3 mm or less. This is because the amount of polishing is too small and it is necessary to provide a very large number of steps to polish the required amount. If it is larger than 0.3 mm, the pressure applied to the molded body at the time of polishing will increase, and the rubber roller will be dented. In addition, the polishing powder generated by polishing becomes a thread and causes clogging of the dust collector.

上記フラット部の軸方向長さを20〜100mm、好ましくは20〜50mmとしているのは、20mmより短いとゴムローラの外周面に周方向に入る螺旋状の筋であるツールマークが残るからであり、100mmより長いと砥石の軸方向長さが長尺になり、研磨装置が大型化すると共に研磨作業の効率が悪くなるからである。   The reason why the flat portion has an axial length of 20 to 100 mm, preferably 20 to 50 mm is that if it is shorter than 20 mm, a tool mark that is a spiral streak entering the circumferential direction on the outer peripheral surface of the rubber roller remains, This is because if the length is longer than 100 mm, the length of the grinding wheel in the axial direction becomes long, the polishing apparatus becomes larger, and the efficiency of the polishing operation becomes worse.

上記成形体が上記砥石の前端面と段差部により研磨される研磨代を(a)mm、上記砥石の段差部の同一径方向における合計高さを(b)mmとしたときのa−b=cの値を0.3mm以下、好ましくは0.15mm以下となるように上記成形体と砥石を位置決めしている。cの値が0.3mmより大きいと、砥石の前端面とゴムローラの端面との当接量が大きくなり、研磨時に生じる研磨粉が糸状になり集塵機の詰まりの原因となるからである。   When the grinding allowance for polishing the molded body by the front end face and the step portion of the grindstone is (a) mm, and the total height in the same radial direction of the step portion of the grindstone is (b) mm, a−b = The molded body and the grindstone are positioned so that the value of c is 0.3 mm or less, preferably 0.15 mm or less. This is because if the value of c is larger than 0.3 mm, the amount of contact between the front end face of the grindstone and the end face of the rubber roller becomes large, and the polishing powder generated at the time of polishing becomes thread and causes clogging of the dust collector.

上記成形体を一回転させる時間と、上記砥石の各段差部の長さをトラバースする時間とを略同一に設定しているのは、成形体を一回転させる時間と、上記砥石の各段差部の長さをトラバースする時間に大きな差が生じると、砥石の所定の1段の段差以上に研磨され、成形体にかかる圧力が大きくなり、ゴムローラの外周面に軸方向に入る線であるビビリが生じるからである。
また、ゴムローラの回転速度は100〜600rpm、より好ましくは250〜450rpmとしている。100rpmより小さいとゴムローラの回転速度が遅く、これに伴って砥石の移動速度も遅くすると、研磨作業に時間がかかるからであり、600rpmより大きいとゴムローラの回転速度が早くなると共に、これに伴って砥石の移動速度が速くなり、ゴムローラの外周面に軸方向に入る線であるビビリが発生するからである。
The time for rotating the molded body once and the time for traversing the length of each stepped portion of the grindstone are set to be substantially the same as the time for rotating the molded body once and the stepped portions of the grindstone. If there is a large difference in the time for traversing the length of the grinding wheel, it will be polished to more than a predetermined step of the grindstone, the pressure applied to the molded body will increase, and the chatter that is the line entering the outer peripheral surface of the rubber roller in the axial direction will be Because it occurs.
The rotation speed of the rubber roller is 100 to 600 rpm, more preferably 250 to 450 rpm. If the rotation speed is less than 100 rpm, the rotation speed of the rubber roller is slow, and if the movement speed of the grindstone is also slowed accordingly, the polishing operation takes time. If the rotation speed is more than 600 rpm, the rotation speed of the rubber roller is increased. This is because the moving speed of the grindstone is increased, and chatter that is a line entering the axial direction on the outer peripheral surface of the rubber roller is generated.

上記フラット部に連続する最大径の後端側段差部の高さを0.1mm以上0.15mm以下とし、かつ、該段差部の外周面を面取りして円弧面としていることが好ましい。
上記構成とすると、最も後端側の段差部の外周縁を面取りして円弧面としているため、研磨後に段差部の外周縁によってゴムローラの外周面に筋が残ることがない。
上記フラット部に連続する最大径の後端側段差部の高さを0.1mm以上0.15mm以下としているのは、0.1mmより小さいと研磨量が十分でなく前方の段差部の研磨によって生じた成形体外周面の筋が残るおそれがあるからであり、0.15mmより大きいと後端側段差部による研磨によって成形体外周面に筋が生じるおそれがあるからである。
It is preferable that the height of the rear end side step portion having the maximum diameter continuous with the flat portion is 0.1 mm or more and 0.15 mm or less, and the outer peripheral surface of the step portion is chamfered to form an arc surface.
With the above configuration, since the outer peripheral edge of the step portion on the most rear end side is chamfered to form an arc surface, no streaks are left on the outer peripheral surface of the rubber roller by the outer peripheral edge of the step portion after polishing.
The height of the step portion on the rear end side with the maximum diameter continuous with the flat portion is set to 0.1 mm or more and 0.15 mm or less. If the height is smaller than 0.1 mm, the polishing amount is not sufficient, and the front step portion is polished. This is because the generated streaks on the outer peripheral surface of the molded body may remain, and if it is larger than 0.15 mm, streaks may occur on the outer peripheral surface of the molded body due to polishing by the rear end side stepped portion.

上記段差部の数を3段以上20段以下、各段差部の軸線方向の長さを1.5mm以上3.0mm以下としている。上記砥石の軸線方向へのトラバース速度500mm/min以上1500mm/min以下としていることが好ましい。
上記段差部の数を3段以上20段以下としているのは、3段より少ないと成形体の外周面を所要量研磨するために各段差部が高くなりすぎるからであり、20段より多いと各段差部が小さくなりすぎて砥石の製造コストが高くなるからである。
各段差部の軸線方向の長さを1.5mm以上3.0mm以下としているのは、1.5mmより小さいと、上記成形体を一回転させる時間と、上記砥石の各段差部の長さをトラバースする時間とを略同一に設定するのが困難となるからであり、3.0mmより大きいと、砥石が長尺となりすぎるからである。
上記砥石の軸線方向へのトラバース速度を500mm/min以上1500mm/min以下としているのは、500mm/minより遅いと研磨作業に時間がかかり効率が悪くなるからであり、1500mm/minより速いと研磨の精度が悪くなるからである。
The number of the step portions is 3 to 20 steps, and the length of each step portion in the axial direction is 1.5 mm to 3.0 mm . Traverse speed in the axial direction of the grinding wheel it is preferred that the less 500 mm / min or more 1500 mm / min.
The reason why the number of the stepped portions is 3 or more and 20 or less is that if the number is less than 3 steps, each stepped portion becomes too high to polish the outer peripheral surface of the molded body by a required amount. This is because each step portion becomes too small and the manufacturing cost of the grindstone increases.
The length of each step portion in the axial direction is 1.5 mm or more and 3.0 mm or less. When the length is less than 1.5 mm, the time for rotating the molded body once and the length of each step portion of the grindstone are set. This is because it is difficult to set the time for traversing substantially the same, and when it is larger than 3.0 mm, the grindstone becomes too long.
The reason why the traverse speed in the axial direction of the grindstone is set to 500 mm / min or more and 1500 mm / min or less is that if it is slower than 500 mm / min, the polishing work takes time and the efficiency is deteriorated. This is because the accuracy of is worsened.

また、本発明は、上記ゴムローラの研磨装置を用いたゴムローラの研磨方法であって、
上記支持手段により上記成形体を支持して回転させると共に、上記砥石を回転させながら上記移動手段により上記成形体の軸方向に沿って移動させ、上記砥石の前端面で成形体の外周面を研磨した後、上記各段差部で順次研磨していくゴムローラの研磨方法を提供している。
上記研磨方法であると、成形体を研磨する砥石に複数の段差部を周設して、成形体の外周面を少しずつ研磨していくため、研磨時に成形体に負荷される圧力を低減して、ゴムローラの曲がりを防止することができ、かつ、精度良く成形体を研磨して所要外径のゴムローラとすることができる。
Further, the present invention is a method for polishing a rubber roller using the rubber roller polishing apparatus,
The molded body is supported and rotated by the support means, and the grindstone is rotated and moved along the axial direction of the molded body by the moving means, and the outer peripheral surface of the molded body is polished by the front end surface of the grindstone. After that, a method of polishing a rubber roller is provided in which the steps are sequentially polished at each step.
With the above polishing method, a plurality of step portions are provided around the grindstone for polishing the molded body, and the outer peripheral surface of the molded body is polished little by little, so the pressure applied to the molded body during polishing is reduced. Thus, the rubber roller can be prevented from being bent, and the molded body can be accurately polished to obtain a rubber roller having a required outer diameter.

上記砥石の前端面および各段差部により上記成形体の外周面を粗研磨した後、上記砥石の移動方向と逆方向とし、上記砥石のフラット部の後端面の外周端縁で上記成形体の外周面を0.3mm以下の研磨代となるように仕上げ研磨していることが好ましい。
上記構成とすると、段差部による研磨によって生じたゴムローラ外周面上の筋を仕上げ研磨により確実に消して、より精度良く研磨することができる。
After roughly grinding the outer peripheral surface of the molded body by the front end surface of the grindstone and each stepped portion, the outer periphery of the molded body is set at the outer peripheral edge of the rear end surface of the flat portion of the grindstone in the direction opposite to the moving direction of the grindstone. The surface is preferably finish-polished so as to have a polishing allowance of 0.3 mm or less .
With the above configuration, the streaks on the outer peripheral surface of the rubber roller generated by the polishing by the stepped portion can be reliably erased by the finish polishing, and the polishing can be performed with higher accuracy.

以上の説明より明らかなように、本発明によれば、成形体を研磨する砥石に複数の段差部を周設して、成形体の外周面を少しずつ研磨していくため、研磨時に成形体に負荷される圧力を低減して、ゴムローラの曲がりを防止することができ、かつ、精度良く成形体を研磨して所要外径のゴムローラとすることができる。   As is clear from the above description, according to the present invention, a plurality of step portions are provided around the grindstone for polishing the molded body, and the outer peripheral surface of the molded body is polished little by little. Therefore, the rubber roller can be prevented from bending, and the molded body can be polished with high accuracy to obtain a rubber roller having a required outer diameter.

本発明の実施形態を図面を参照して説明する。
図1乃至図5は、本発明の実施形態を示し、図1はゴムローラの研磨装置10を示し、図2は該ゴムローラの研磨装置10に使用する砥石11を示す。
Embodiments of the present invention will be described with reference to the drawings.
1 to 5 show an embodiment of the present invention, FIG. 1 shows a polishing apparatus 10 for a rubber roller, and FIG. 2 shows a grindstone 11 used in the polishing apparatus 10 for the rubber roller.

砥石11は略円柱形状とし、その前端側の外周面に11段の段差部12を前端側に向けて縮径するように、かつ、砥石11の軸方向に同一ピッチで周設して縮径部13を設けている。11段の段差部12のうち前端側の6段の段差部12Aは径方向の高さH1を0.3mmとする一方、後端側の5段の段差部12Bは径方向の高さH2を0.15mmとしている。また、砥石11の前端面16と最も前端側の段差部12A−1の軸方向の間隔L1及び隣接する段差部12間の軸方向の間隔L2を2.4mmとしている。   The grindstone 11 has a substantially cylindrical shape, and the diameter of the stepped portion 12 on the outer peripheral surface on the front end side thereof is reduced toward the front end side. A portion 13 is provided. Among the 11 steps 12, the six steps 12A on the front end side have a radial height H1 of 0.3 mm, while the five steps 12B on the rear end have a radial height H2. It is 0.15 mm. Further, an axial interval L1 between the front end surface 16 of the grindstone 11 and the step portion 12A-1 on the most front end side and an axial interval L2 between adjacent step portions 12 are set to 2.4 mm.

砥石11の後端側は縮径部13に連続するフラット部14とし、縮径部13とフラット部14の境界位置から砥石11の後端までを同一径としている。縮径部13とフラット部14の境界位置、即ち、最も後端側の段差部12B−1の外周面12B−2は面取りして、R=45mmの円弧面としている。フラット部14の軸方向の長さL2を23.6mmとし、砥石11の全長を50mmとしている。また、砥石11の後端面17の中心からは、研磨装置10の砥石軸受け40によって支持される支持軸15を突出させている。該支持軸15は縮径部13、フラット部14と同軸としている。   The rear end side of the grindstone 11 is a flat portion 14 continuous to the reduced diameter portion 13, and the same diameter is provided from the boundary position between the reduced diameter portion 13 and the flat portion 14 to the rear end of the grindstone 11. The boundary position between the reduced diameter portion 13 and the flat portion 14, that is, the outer peripheral surface 12B-2 of the step portion 12B-1 on the most rear end side is chamfered to form an arc surface of R = 45 mm. The axial length L2 of the flat portion 14 is 23.6 mm, and the overall length of the grindstone 11 is 50 mm. A support shaft 15 supported by the grindstone bearing 40 of the polishing apparatus 10 is projected from the center of the rear end surface 17 of the grindstone 11. The support shaft 15 is coaxial with the reduced diameter portion 13 and the flat portion 14.

上記砥石11を備えたゴムローラの研磨装置10は、図1に示すように、同一軸線上に回転可能な第1軸受け20と第2軸受け30とを有し、第1軸受け20は成形体50のシャフト51の一端51aを保持する保持部21を備える一方、第2軸受け30は成形体50のシャフト51の他端51bを保持する保持部31を備えている。これら支持部材としての保持部21、31は、第1軸受け20および第2軸受け30の先端にそれぞれ固定されており、第1軸受け20が回転するとそれに伴って回転する。   As shown in FIG. 1, the rubber roller polishing apparatus 10 provided with the grindstone 11 includes a first bearing 20 and a second bearing 30 that are rotatable on the same axis, and the first bearing 20 is formed of a molded body 50. The second bearing 30 includes a holding portion 31 that holds the other end 51 b of the shaft 51 of the molded body 50, while the holding portion 21 that holds the one end 51 a of the shaft 51 is provided. The holding portions 21 and 31 as support members are fixed to the distal ends of the first bearing 20 and the second bearing 30, respectively, and rotate with the rotation of the first bearing 20.

第1軸受け20は、プーリ22、23およびベルト24を介してモータ25によって駆動回転される。また、第2軸受け30は、第1軸受け20に対向配置されており、成形体50のシャフト51の軸方向に進退移動が可能となっている。   The first bearing 20 is driven and rotated by a motor 25 via pulleys 22 and 23 and a belt 24. Further, the second bearing 30 is disposed to face the first bearing 20 and can be moved back and forth in the axial direction of the shaft 51 of the molded body 50.

成形体50の軸方向に対して直交する方向には、砥石軸受け40に固定された砥石11が成形体50に対して対向配置されている。砥石軸受け40は、プーリ41、42およびベルト43を介してモータ44によって駆動回転され、これによって砥石11が高速回転する。砥石軸受け40およびモータ44は、成形体50の軸方向に対して直交する方向および成形体50の軸方向と平行に移動可能な砥石台45の上に固定されている。   In a direction orthogonal to the axial direction of the molded body 50, the grindstone 11 fixed to the grindstone bearing 40 is disposed to face the molded body 50. The grindstone bearing 40 is driven and rotated by a motor 44 via pulleys 41 and 42 and a belt 43, whereby the grindstone 11 rotates at high speed. The grindstone bearing 40 and the motor 44 are fixed on a grindstone table 45 that is movable in a direction orthogonal to the axial direction of the molded body 50 and parallel to the axial direction of the molded body 50.

モータ44を駆動させて砥石11を高速回転させた状態で、砥石台45を成形体50に近付けて砥石11を成形体50に押し付け、さらに、砥石11を成形体50に押し付けた状態で砥石台45を成形体50の軸方向に移動させることにより、成形体50の外周面を研磨することができる。   In a state where the motor 44 is driven and the grindstone 11 is rotated at a high speed, the grindstone base 45 is brought close to the molded body 50 to press the grindstone 11 against the molded body 50, and further the grindstone 11 is pressed against the molded body 50. By moving 45 in the axial direction of the molded body 50, the outer peripheral surface of the molded body 50 can be polished.

上記研磨装置10により研磨される成形体(転写ローラ)50は、従来と同様の方法により、EPDM、NBR、天然ゴム、ウレタンゴム、クロロプレンゴム、エピクロロヒドリンゴム等のゴム材料を混練した後、押出成形機によりゴム原料をチューブ状に押し出し、その後、加硫させ、中空部にシャフト51を圧入している。本実施形態においては、ゴム材料をエピクロロヒドリン発泡体とし、未研磨の状態で、その外径を17.7mmとしている。   The molded body (transfer roller) 50 to be polished by the polishing apparatus 10 is kneaded with a rubber material such as EPDM, NBR, natural rubber, urethane rubber, chloroprene rubber, epichlorohydrin rubber, and the like by a conventional method. The rubber raw material is extruded into a tube shape by an extruder, and then vulcanized, and the shaft 51 is press-fitted into the hollow portion. In this embodiment, the rubber material is an epichlorohydrin foam, and its outer diameter is 17.7 mm in an unpolished state.

次に、研磨装置10による成形体50の研磨方法について説明する。
先ず、成形体50を第1軸受け20と第2軸受け30との間に同軸上に配置し、第2軸受け30を第1軸受け20側に前進させることにより、成形体50のシャフト51の両端部51a、51bを両保持部21、31で軸方向に圧接挟持させる。次いで、モータ25を駆動させて保持部21を回転させ、これにより成形体50をシャフト51を中心軸として回転させる。本実施形態では、成形体50をA方向に422rpmで回転させ、0.14秒で成形体50が1回転するようにしている。
Next, a method for polishing the molded body 50 by the polishing apparatus 10 will be described.
First, the molded body 50 is coaxially disposed between the first bearing 20 and the second bearing 30, and the second bearing 30 is advanced toward the first bearing 20, whereby both end portions of the shaft 51 of the molded body 50 are provided. 51a and 51b are press-clamped by the holding parts 21 and 31 in the axial direction. Next, the motor 25 is driven to rotate the holding portion 21, thereby rotating the molded body 50 around the shaft 51 as the central axis. In the present embodiment, the molded body 50 is rotated at 422 rpm in the A direction so that the molded body 50 rotates once in 0.14 seconds.

次に、モータ44を駆動させて砥石11を図示矢印B方向に高速回転させ、その状態で砥石台45を成形体50に近づく方向に移動させて、図3(A)に示すように、砥石11の前端面16を成形体50の一方の端面に当接させる。この砥石11の前端面16と成形体50の端面との当接は、図3(B)に示すように、径方向の長さH3だけ当接させており、本実施形態ではH3を0.15mmとしている。続けて、砥石11を成形体50に沿って移動させ、図4に示すように、各段差部12をそれぞれ成形体50の一方の端面に当接させて成形体50の外周面を粗研磨する。本実施形態では、砥石11を1000mm/minで移動させており、0.14秒で約2.4mm移動させている。即ち、成形体50が1回転する間に、砥石11が段差部の間隔分移動するようにしている。   Next, the motor 44 is driven to rotate the grindstone 11 at a high speed in the direction indicated by the arrow B, and in this state, the grindstone base 45 is moved in a direction approaching the compact 50, and as shown in FIG. 11 front end surfaces 16 are brought into contact with one end surface of the molded body 50. As shown in FIG. 3B, the front end surface 16 of the grindstone 11 and the end surface of the molded body 50 are in contact with each other by a length H3 in the radial direction. 15 mm. Subsequently, the grindstone 11 is moved along the molded body 50, and as shown in FIG. 4, each stepped portion 12 is brought into contact with one end surface of the molded body 50 to roughly polish the outer peripheral surface of the molded body 50. . In this embodiment, the grindstone 11 is moved at 1000 mm / min, and is moved about 2.4 mm in 0.14 seconds. That is, the grindstone 11 is moved by the interval of the stepped portion while the formed body 50 makes one rotation.

砥石台45を成形体50の他方の端部に至るまで成形体50の軸方向に沿って移動させ、図5(A)に示すように、砥石11の後端面17を成形体50の他方の端部を通過させた後、砥石11を成形体50の径方向に0.15mmだけ近づけて、上記移動方向と逆方向の戻り方向に移動させる。これにより、図5(B)に示すように、砥石11の後端面17が成形体50の他方の端面にH4=0.15mmだけ当接し、成形体50の全長に亙って仕上げ研磨する。   The grindstone platform 45 is moved along the axial direction of the compact 50 until reaching the other end of the compact 50, and the rear end surface 17 of the grindstone 11 is moved to the other end of the compact 50 as shown in FIG. After passing the end portion, the grindstone 11 is moved closer to the radial direction of the molded body 50 by 0.15 mm and moved in the return direction opposite to the moving direction. As a result, as shown in FIG. 5B, the rear end surface 17 of the grindstone 11 contacts the other end surface of the molded body 50 by H4 = 0.15 mm, and finish polishing is performed over the entire length of the molded body 50.

上記のようにして、成形体50の外周面を径方向に砥石11の前端面16により0.15mm、段差部12により0.3×6+0.15×5=2.55mm、砥石11の後端面17により0.15mm研磨して、未研磨状態で外径17.7mmの成形体50を外径12.0mmの研磨済みのゴムローラとしている。   As described above, the outer peripheral surface of the compact 50 is 0.15 mm in the radial direction by the front end surface 16 of the grindstone 11, 0.3 × 6 + 0.15 × 5 = 2.55 mm by the stepped portion 12, and the rear end surface of the grindstone 11. The molded body 50 having an outer diameter of 17.7 mm is used as a polished rubber roller having an outer diameter of 12.0 mm.

上記構成とすると、砥石11に複数の段差部を周設して、成形体50の外周面を少しずつ研磨していくため、研磨時に成形体50に負荷される圧力を低減して、成形体50の曲がりを防止することができ、かつ、精度良く成形体50を研磨することができる。   With the above configuration, a plurality of step portions are provided around the grindstone 11, and the outer peripheral surface of the molded body 50 is polished little by little. Therefore, the pressure applied to the molded body 50 during polishing is reduced, and the molded body is reduced. 50 bending can be prevented, and the molded body 50 can be polished with high accuracy.

また、段差部12を設けた縮径部13のうち、前端側の段差部12Aの径方向の高さを0.3mmとして大とし、後端側の段差部12Bの径方向の高さを0.15mmとして小としているため、始めは大きな段差部12Aにより効率良く成形体50を研磨する一方、後半は小さな段差部12Bにより精度良く研磨することができる。   Of the reduced diameter portion 13 provided with the stepped portion 12, the height in the radial direction of the stepped portion 12A on the front end side is increased to 0.3 mm, and the height in the radial direction of the stepped portion 12B on the rear end side is set to 0. Since the size is as small as .15 mm, the molded body 50 is efficiently polished by the large stepped portion 12A at the beginning, and can be polished accurately by the small stepped portion 12B in the second half.

さらに、フラット部14を軸方向に23.6mmとして長尺としているため、フラット部14による仕上げ研磨により、成形体50の外周面に周方向に入る螺旋状の筋であるツールマークを防止することができる。   Further, since the flat portion 14 is elongated to 23.6 mm in the axial direction, tool marks that are spiral streaks entering the outer peripheral surface of the molded body 50 in the circumferential direction are prevented by finish polishing by the flat portion 14. Can do.

さらにまた、成形体50が1回転する所要時間を0.14秒としているためゴムローラの外周面に軸方向に入る線であるビビリが生じるのを防止することができる。
なお、本実施形態では砥石11の前端面と全ての段差部12を成形体50に当接させて研磨しているが、段差部12でのみ成形体を研磨してもよいし、研磨量が少ないときには一部の段差部12でのみ成形体を研磨してもよい。
Furthermore, since the time required for one rotation of the molded body 50 is 0.14 seconds, it is possible to prevent chatter that is a line entering the axial direction on the outer peripheral surface of the rubber roller.
In this embodiment, the front end surface of the grindstone 11 and all the stepped portions 12 are abutted against the molded body 50 and polished. However, the molded body may be polished only at the stepped portions 12, and the amount of polishing is small. When the amount is small, the molded body may be polished only at some of the stepped portions 12.

次に、実施例1及び比較例1〜5の研磨装置及び該研磨装置を用いたゴムローラの研磨方法について説明する。実施例1、比較例1〜5はそれぞれゴムローラを研磨する砥石の形状を変えた。
実施例1及び比較例1〜5の研磨装置に用いた砥石の形状及び該研磨装置により研磨したゴムローラの凹み、ビビリ、ツールマーク、糸状の研磨粉の有無を下記の表1に示す。
Next, the polishing apparatus of Example 1 and Comparative Examples 1 to 5 and the rubber roller polishing method using the polishing apparatus will be described. In Example 1 and Comparative Examples 1 to 5, the shape of the grindstone for polishing the rubber roller was changed.
Table 1 below shows the shape of the grindstone used in the polishing apparatus of Example 1 and Comparative Examples 1 to 5 and the presence or absence of dents, chatter, tool marks, and thread-like polishing powder of the rubber roller polished by the polishing apparatus.

Figure 0004140841
Figure 0004140841

(実施例1)
上記実施形態と同様の研磨装置を用いて、同様の方法によりゴムローラを研磨した。
(Example 1)
The rubber roller was polished by the same method using the same polishing apparatus as in the above embodiment.

(比較例1)
砥石に段差部を18段設け、段差部の径方向の高さを全て0.15mmとした。各段差部間の軸方向の長さを上記実施形態と同様2.4mmとし、フラット部の軸方向の長さを6.8mmとした。該砥石により研磨される成形体は、未研磨状態で外径を18.0mmとし、上記砥石により成形体を径方向に3.0mm研磨し、研磨済みのゴムローラの外径を12.0mmとした。
なお、他の構成は実施例1と同様とした。
(Comparative Example 1)
18 steps were provided on the grindstone, and the height in the radial direction of the steps was all 0.15 mm. The axial length between the step portions was 2.4 mm as in the above embodiment, and the axial length of the flat portion was 6.8 mm. The molded body polished by the grindstone has an outer diameter of 18.0 mm in an unpolished state, the molded body is polished by 3.0 mm in the radial direction with the grindstone, and the outer diameter of the polished rubber roller is 12.0 mm. .
Other configurations were the same as those in Example 1.

(比較例2)
砥石に段差部を5段設け、段差部の径方向の高さを前端側の3段を0.5mm、続く1段を0.4mm、後端側の1段を0.1mmとした。各段差部間の軸方向の長さを2.0mmとし、フラット部の軸方向の長さを40.0mmとした。該砥石により研磨される成形体は、未研磨状態で外径を17.3mmとし、上記砥石により成形体を径方向に2.65mm研磨し、研磨済みのゴムローラの外径を12.0mmとした。即ち、砥石の前端面により成形体の径方向に0.5mm研磨した。また、研磨時の成形体の回転数は650rpmとした。
なお、他の構成は実施例1と同様とした。
(Comparative Example 2)
Five steps were provided on the grindstone, and the height in the radial direction of the step was set to 0.5 mm on the front end side, 0.4 mm on the subsequent stage, and 0.1 mm on the rear stage side. The axial length between the step portions was 2.0 mm, and the axial length of the flat portion was 40.0 mm. The molded body polished by the grindstone is 17.3 mm in outer diameter in an unpolished state, and 2.65 mm in the radial direction is polished by the grindstone, and the outer diameter of the polished rubber roller is 12.0 mm. . That is, the front end face of the grindstone was polished 0.5 mm in the radial direction of the compact. The number of rotations of the compact during polishing was 650 rpm.
Other configurations were the same as those in Example 1.

(比較例3)
砥石の形状は比較例2と同様とし、研磨時の成形体の回転数を422rpmとして、成形体の回転数のみ比較例2と相違させた。
なお、他の構成は実施例1と同様とした。
(Comparative Example 3)
The shape of the grindstone was the same as in Comparative Example 2, and the number of rotations of the molded body during polishing was set to 422 rpm, and only the number of rotations of the molded body was different from that in Comparative Example 2.
Other configurations were the same as those in Example 1.

(比較例4)
砥石の形状は比較例2と同様とし、研磨時の成形体の回転数を276rpmとして、成形体の回転数のみ比較例2と相違させた。
なお、他の構成は実施例1と同様とした。
(Comparative Example 4)
The shape of the grindstone was the same as in Comparative Example 2, and the number of rotations of the molded body during polishing was 276 rpm, and only the number of rotations of the molded body was different from that in Comparative Example 2.
Other configurations were the same as those in Example 1.

(比較例5)
砥石の形状は実施例1と同様とした。該砥石により研磨される成形体は、未研磨状態で外径を18.3mmとし、上記砥石により成形体を径方向に3.15mm研磨し、研磨済みのゴムローラの外径を12.0mmとした。即ち、砥石の前端面により成形体の径方向に0.45mm研磨した。
なお、他の構成は実施例1と同様とした。
(Comparative Example 5)
The shape of the grindstone was the same as in Example 1. The molded body polished by the grindstone is 18.3 mm in outer diameter in an unpolished state, 3.15 mm in the radial direction is polished by the grindstone, and the outer diameter of the polished rubber roller is 12.0 mm. . That is, 0.45 mm was polished in the radial direction of the molded body by the front end face of the grindstone.
Other configurations were the same as those in Example 1.

上記実施例1及び比較例1〜5の研磨装置により研磨したゴムローラの凹み、ビビリ、ツールマーク、糸状の研磨粉の有無を観察した。
ゴムローラの凹みが全くなかったものを◎、若干の凹みはあるがゴムローラの性能において問題のないものを○、凹みが生じ不良品となったものを×と評価した。
ゴムローラの外周面にビビリ、ツールマークが発生しなかったものを○、発生したものを×と評価した。
糸状の研磨粉が発生しなかったものを○、発生したものを×と評価した。
上記観察による評価結果を上記表1に示す。
The presence or absence of dents, chatter, tool marks, and thread-like polishing powder of the rubber roller polished by the polishing apparatus of Example 1 and Comparative Examples 1 to 5 were observed.
The case where there was no dent of the rubber roller was evaluated as ◎, the case where there was a slight dent but there was no problem in the performance of the rubber roller was evaluated as ◯, and the case where the dent was formed and became defective was evaluated as ×.
The case where chatter and tool marks did not occur on the outer peripheral surface of the rubber roller was evaluated as ○, and the case where it occurred was evaluated as ×.
The case where no thread-like polishing powder was generated was evaluated as ◯, and the case where it was generated was evaluated as ×.
The evaluation results based on the observation are shown in Table 1 above.

実施例1の研磨装置により研磨したゴムローラは、凹み、ビビリ、ツールマークがなく精度良く研磨することができた。また、糸状の研磨粉の発生もなかった。
比較例1は、砥石のフラット部の長さが短いため、仕上げ研磨が十分にされずツールマークが発生した。
比較例2〜4は、砥石の前端面及び段差部による研磨が成形体の径方向に0.4〜0.5mmと大きいため、ゴムローラに凹みが生じると共に、糸状の研磨粉が発生した。
また、比較例2は、成形体の回転数が速く、成形体が1回転するのにかかる時間と、砥石が1つの段差部間、即ち、2.0mmを移動するのにかかる時間とが一致せず、ゴムローラの外周面にビビリが発生した。
比較例5は、砥石の形状は実施例1と同様であるが、砥石の前端面により成形体の径方向に0.45mm研磨したため、糸状の研磨粉が発生した。
The rubber roller polished by the polishing apparatus of Example 1 had no dents, chatter and tool marks, and could be polished with high accuracy. Further, there was no generation of thread-like polishing powder.
In Comparative Example 1, since the length of the flat portion of the grindstone was short, the finish polishing was not sufficient and a tool mark was generated.
In Comparative Examples 2 to 4, since the polishing by the front end face and the step portion of the grindstone was as large as 0.4 to 0.5 mm in the radial direction of the molded body, the rubber roller was recessed and thread-like polishing powder was generated.
Further, in Comparative Example 2, the number of rotations of the molded body is high, and the time taken for the molded body to make one rotation coincides with the time taken for the grindstone to move between one stepped portion, that is, 2.0 mm. The chatter occurred on the outer peripheral surface of the rubber roller.
In Comparative Example 5, the shape of the grindstone was the same as that of Example 1, but since the front end surface of the grindstone was polished 0.45 mm in the radial direction of the molded body, thread-like polishing powder was generated.

本発明の実施形態のゴムローラの研磨装置を示す図面である。It is drawing which shows the grinding | polishing apparatus of the rubber roller of embodiment of this invention. 研磨装置に使用する砥石を示し、(A)は正面図、(B)は要部拡大断面図である。The grindstone used for a polisher is shown, (A) is a front view and (B) is an important section expanded sectional view. (A)(B)は砥石の前端面と成形体の一方の端面が当接する状態を示す図面である。(A) (B) is drawing which shows the state which the front-end surface of a grindstone and one end surface of a molded object contact | abut. 砥石により成形体を研磨している状態を示す図面である。It is drawing which shows the state which grind | polishes the molded object with a grindstone. (A)は成形体を粗研磨した状態を示す図面、(B)は砥石の後端面と成形体の他方の端面が当接する状態を示す図面である。(A) is a figure which shows the state which grind | polished the molded object, (B) is a figure which shows the state which the rear-end surface of a grindstone and the other end surface of a molded object contact | abut. 従来例を示す図面である。It is drawing which shows a prior art example.

符号の説明Explanation of symbols

10 ゴムローラの研磨装置
11 砥石
12 段差部
12A 前端側の段差部
12B 後端側の段差部
13 縮径部
14 フラット部
15 支持軸
16 前端面
17 後端面
20 第1軸受け
21、31 保持部
22、23、41、42 プーリ
24、43 ベルト
25、44 モータ
30 第2軸受け
40 砥石軸受け
45 砥石台
50 成形体
51 シャフト
DESCRIPTION OF SYMBOLS 10 Rubber roller polishing apparatus 11 Grinding stone 12 Stepped portion 12A Front end stepped portion 12B Rear end side stepped portion 13 Reduced diameter portion 14 Flat portion 15 Support shaft 16 Front end surface 17 Rear end surface 20 First bearings 21, 31 Holding portion 22, 23, 41, 42 Pulley 24, 43 Belt 25, 44 Motor 30 Second bearing 40 Grinding wheel bearing 45 Grinding wheel base 50 Molded body 51 Shaft

Claims (5)

ゴムローラの製造工程に配置され、ローラ状の成形体の外周面を研磨して所定外径のゴムローラとする研磨装置であって、
上記成形体を回転させながら支持する支持手段と、該成形体の外周面を研磨する砥石と、該砥石を上記成形体の軸方向に沿って移動させる移動手段を備え、
上記砥石は上記成形体側への移動方向の前端側に、前端面に向けて径が次第に縮小する複数の段差部を間隔をあけて周設する一方、最大径部分は後端側まで同一径で連続させてフラット部とし、
上記段差部の数を3段以上20段以下とし、各段差部の軸線方向の長さは1.5mm以上3.0mm以下、高さは0.1mm以上0.3mm以下、上記フラット部の軸方向の長さを20mm以上100mm以下とし、かつ、上記フラット部に連続する最大径の後端側の段差部の高さは0.1mm以上0.15mm以下としており、
上記砥石の上記前端面と上記段差部による上記成形体の研磨代を(a)mm、上記各段差部の高さの合計を(b)mmとした時、a−b=c、c≦0.3mm以下とし、該(c)mmの研磨を上記砥石の上記端面で行われるように上記ゴムローラと砥石とが位置決めされ、
さらに、上記成形体を一回転させる時間と、上記砥石の各段差部の長さをトラバースする時間とを略同一に設定していることを特徴とするゴムローラの研磨装置。
A polishing apparatus that is disposed in a rubber roller manufacturing process and polishes the outer peripheral surface of a roller-shaped molded body to a rubber roller having a predetermined outer diameter,
A supporting means for supporting the molded body while rotating, a grindstone for polishing the outer peripheral surface of the molded body, and a moving means for moving the grindstone along the axial direction of the molded body,
The front end side of the moving direction to the grinding wheel is the green body-side, a plurality of stepped portions which gradually decreases the diameter toward the front end surface while circumferentially provided at intervals, maximum diameter portion identical diameter to the rear side Make it a flat part,
The number of the stepped portions is 3 to 20 steps, the axial length of each stepped portion is 1.5 mm to 3.0 mm, the height is 0.1 mm to 0.3 mm, and the axis of the flat portion The length in the linear direction is 20 mm or more and 100 mm or less, and the height of the stepped portion on the rear end side of the maximum diameter continuous to the flat portion is 0.1 mm or more and 0.15 mm or less.
When the grinding allowance of the molded body by the front end surface of the grindstone and the stepped portion is (a) mm, and the total height of the stepped portions is (b) mm, a−b = c, c ≦ 0 and .3mm or less, the polishing of the (c) mm and a the rubber roller and the grindstone as is done in the front end face of the grinding wheel is positioned,
The rubber roller polishing apparatus is characterized in that the time for rotating the formed body once and the time for traversing the length of each stepped portion of the grindstone are set substantially the same.
上記フラット部に連続する最大径の後端側の段差部の外周面を面取りして円弧面としている請求項1に記載のゴムローラの研磨装置。 The rubber roller polishing apparatus according to claim 1, wherein the outer peripheral surface of the step portion on the rear end side of the maximum diameter continuous to the flat portion is chamfered to form an arc surface. 記砥石の軸線方向へのトラバース速度を500mm/min以上1500mm/min以下としている請求項1または請求項2に記載のゴムローラの研磨装置 On SL rubber roller of the polishing apparatus according to traverse speed to claim 1 or claim 2 is set to 500 mm / min or more 1500 mm / min or less in the axial direction of the grinding wheel. 請求項1乃至請求項3のいずれか1項に記載のゴムローラの研磨装置を用いたゴムローラの研磨方法であって、
上記支持手段により上記成形体を支持して回転させると共に、上記砥石を回転させながら上記移動手段により上記成形体の軸方向に沿って移動させ、上記砥石の前端面で成形体の外周面を研磨した後、上記各段差部で順次研磨していくゴムローラの研磨方法。
A method of polishing a rubber roller using the rubber roller polishing apparatus according to any one of claims 1 to 3,
The molded body is supported and rotated by the support means, and the grindstone is rotated and moved along the axial direction of the molded body by the moving means, and the outer peripheral surface of the molded body is polished by the front end surface of the grindstone. After that, a method of polishing the rubber roller, in which the steps are sequentially polished at each step.
上記砥石の前端面および各段差部により上記成形体の外周面を粗研磨した後、上記砥石の移動方向と逆方向とし、上記砥石のフラット部の後端面の外周端縁で上記成形体の外周面を0.3mm以下の研磨代となるように仕上げ研磨している請求項4に記載のゴムローラの研磨方法。 After roughly grinding the outer peripheral surface of the molded body by the front end surface of the grindstone and each stepped portion, the outer periphery of the molded body is set at the outer peripheral edge of the rear end surface of the flat portion of the grindstone in the direction opposite to the moving direction of the grindstone. The method for polishing a rubber roller according to claim 4, wherein the surface is finish-polished so as to have a polishing allowance of 0.3 mm or less .
JP2003402221A 2003-12-01 2003-12-01 Rubber roller polishing apparatus and rubber roller polishing method using the polishing apparatus Expired - Fee Related JP4140841B2 (en)

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