JP4135952B2 - Roller cutter fixing device for tunnel excavator - Google Patents

Roller cutter fixing device for tunnel excavator Download PDF

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JP4135952B2
JP4135952B2 JP2005256405A JP2005256405A JP4135952B2 JP 4135952 B2 JP4135952 B2 JP 4135952B2 JP 2005256405 A JP2005256405 A JP 2005256405A JP 2005256405 A JP2005256405 A JP 2005256405A JP 4135952 B2 JP4135952 B2 JP 4135952B2
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pair
fixing member
fixing
cutter
roller cutter
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保徳 近藤
和典 山中
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Kawasaki Motors Ltd
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Kawasaki Jukogyo KK
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本発明は、トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定する装置に関するものである。   The present invention relates to a device for removably fixing a roller cutter mounted on a front surface of a cutter head of a tunnel excavator from the rear side of the cutter head.

従来、トンネル掘削機においては、胴体の前側にカッターヘッドが装備され、胴体と共にカッターヘッドが前進駆動され、カッターヘッドが回動されて、前方の地山を掘削してトンネルを掘削していく。固い地盤を掘削するトンネル掘削機では、複数のローラカッターを前面部に装備したカッターヘッドが適用され、トンネルの掘削途中に、ローラカッターが摩耗して掘削能力が低下した場合、その摩耗したローラカッターを新しいローラカッターに交換する必要が生じ、特に、長距離のトンネルを連続的に掘削するトンネル掘削機では、ローラカッターを交換する頻度が多くなる。   Conventionally, in a tunnel excavator, a cutter head is provided on the front side of the fuselage, the cutter head is driven forward together with the fuselage, the cutter head is rotated, and the tunnel is excavated by excavating the front ground. In tunnel excavators that excavate hard ground, a cutter head equipped with a plurality of roller cutters on the front is applied. Need to be replaced with a new roller cutter, especially in a tunnel excavator that continuously excavates a long distance tunnel, the frequency of replacing the roller cutter increases.

ここで、カッターヘッドの前側からローラカッターを着脱可能に固定したものでは、ローラカッターを交換する場合に、カッターヘッドとその前方の地山(切羽)との間にカッター交換間隙を形成し、そのカッター交換間隙に作業者が入って交換作業を行う必要がある。しかし、こうしたローラカッターの交換作業の負荷は非常に大きく時間も長くなり、また、カッター交換間隙に作業者が入ることになるため危険を伴う虞がある。そこで、カッターヘッドの後側からローラカッターを交換する技術が実用に供されている。   Here, in the case where the roller cutter is detachably fixed from the front side of the cutter head, when replacing the roller cutter, a cutter replacement gap is formed between the cutter head and the ground (front face) in front of the cutter head. It is necessary for the operator to enter the cutter replacement gap and perform the replacement work. However, the load of the roller cutter replacement work is very large and takes a long time, and there is a risk that an operator may enter the cutter replacement gap. Therefore, a technique for exchanging the roller cutter from the rear side of the cutter head has been put into practical use.

例えば、特許文献1の技術では、カッターヘッドに各ローラカッターに対応する1対の取付座が対向状に固定され、各取付座に前側から形成された半円弧部にロータディスクが係合されている。取付座の前端部に半円弧状の押え部材の両端部がボルトで固定され、この押え部材にロータディスクが係合されて、ロータディスクが回動可能に支持されている。ロータディスクには中心部から外周端まで延びる切欠部が形成され、この切欠部にローラカッターの支軸端部が係脱可能に係合される。   For example, in the technique of Patent Document 1, a pair of mounting seats corresponding to each roller cutter is fixed to the cutter head so as to face each other, and a rotor disk is engaged with a semicircular arc portion formed from the front side of each mounting seat. Yes. Both end portions of a semicircular arc-shaped pressing member are fixed to the front end portion of the mounting seat with bolts, and the rotor disk is engaged with the pressing member to rotatably support the rotor disk. The rotor disk is formed with a notch portion extending from the center portion to the outer peripheral end, and the support shaft end portion of the roller cutter is detachably engaged with the notch portion.

トンネルを掘削可能な状態では、切欠部の内端部にローラカッターの支軸端部が係合され、切欠部の内端部以外の部分にスペーサが挿入され、切欠部の開放端をカッターヘッドの前側に向けて、前記ボルトを締めることで、ロータディスクが押え部材により押えられてローラカッターの支軸端部が固定される。ローラカッターの掘削反力はロータディスクを介して取付座の半円弧部で受け止められる。ローラカッターを交換する場合には、前記ボルトを弛めてロータディスクを180度回動させ、切欠部の開放端をカッターヘッドの後側に向け、切欠部を取付座に形成された挿入溝と連通させ、ローラカッターを後方へ移動させて取り外す。ローラカッターを取り付ける場合は、前記と逆の手順で作業を行う。   In a state where the tunnel can be excavated, the support shaft end portion of the roller cutter is engaged with the inner end portion of the notch portion, a spacer is inserted in a portion other than the inner end portion of the notch portion, and the open end of the notch portion is connected to the cutter head. By tightening the bolt toward the front side, the rotor disk is pressed by the pressing member, and the support shaft end of the roller cutter is fixed. The excavation reaction force of the roller cutter is received by the semicircular arc portion of the mounting seat via the rotor disk. When replacing the roller cutter, the bolt is loosened, the rotor disk is rotated 180 degrees, the open end of the notch is directed to the rear side of the cutter head, and the notch is formed in an insertion groove formed in the mounting seat. Connect and remove the roller cutter by moving it backwards. When attaching the roller cutter, the work is performed in the reverse order.

一方、特許文献2のカッターヘッドでは、カッタースポークに各ローラカッターに対応する1対のサドルが対向状に固定され、各サドルには、略中心部に半円弧部が形成され、この半円弧部に連通する矩形切欠部が形成され、この矩形切欠部に連通し且つ後方へ開放されたテーパ切欠部が形成されている。トンネルを掘削可能な状態では、矩形切欠部に軸受金具が係合され、この軸受金具に形成された半円弧部とサドルの半円弧部からなる穴にローラカッターの支軸端部が内嵌される。   On the other hand, in the cutter head of Patent Document 2, a pair of saddles corresponding to the roller cutters are fixed to the cutter spokes so as to face each other, and each saddle is formed with a semicircular arc portion at a substantially central portion. A rectangular cutout portion communicating with the rectangular cutout portion is formed, and a tapered cutout portion communicating with the rectangular cutout portion and opened rearward is formed. In a state where the tunnel can be excavated, the bearing bracket is engaged with the rectangular cutout portion, and the end of the support shaft of the roller cutter is fitted into the hole formed by the semicircular arc portion and the saddle semicircular arc portion formed in the bearing bracket. The

また、テーパ切欠部に1対の軸受固定金具が挿入され、これら軸受固定金具のテーパ部がテーパ切欠部の1対のテーパ部に夫々係合され、1対の軸受固定金具の対向する内端部の間に凸形の押えフランジの凸部が挿入され、この押えフランジの両端部がサドルの後端部にボルトで締結されて、ローラカッターの支軸端部が固定される。ローラカッターの掘削反力は軸受金具と軸受固定金具を介してサドルのテーパ部と押えフランジの凸部で受け止められる。ローラカッターを交換する場合には、前記ボルトを弛めて、押えフランジ、1対の軸受固定金具、軸受金具を取り外してから、ローラカッターを後側へ取り外し、ローラカッターを取り付ける場合は、前記と逆の手順で作業を行う。   Further, a pair of bearing fixing brackets are inserted into the tapered notches, and the tapered portions of these bearing fixing brackets are respectively engaged with the pair of tapered portions of the tapered notches, and the inner ends of the pair of bearing fixing brackets facing each other. The convex part of the convex presser flange is inserted between the two parts, and both end parts of the presser flange are fastened with bolts to the rear end part of the saddle, and the support shaft end part of the roller cutter is fixed. The excavation reaction force of the roller cutter is received by the tapered portion of the saddle and the convex portion of the presser flange via the bearing fitting and the bearing fixing fitting. When replacing the roller cutter, loosen the bolt, remove the presser flange, the pair of bearing fixing brackets, and the bearing bracket, then remove the roller cutter to the rear, and when installing the roller cutter, Work in reverse order.

特開昭58−189497号公報JP 58-189497 A 特許第3649536号公報Japanese Patent No. 3649536

特許文献1の技術では、ローラカッターを交換するために、作業者が工具等を使用して、ローラカッターと共に1対のロータディスクを180度回動させ、また、ローラカッターの交換後も、ローラカッターと共に1対のロータディスクを180度回動させなければならい。ローラカッターは非常に重く(例えば、約200kg)、また、ローラカッターを支持するロータディスクも重い(例えば、1個あたり約20kg)ため、ローラカッターと1対のロータディスクの回動作業が非常に時間のかかる大変な作業となり、その際、ローラカッターとロータディスクの軸心がずれると、この問題はより顕著になる。また、ロータディスクを回動させる機構や回り止めする機構が必要となり構造も複雑化する。 In the technique of Patent Document 1, in order to replace the roller cutter, an operator uses a tool or the like to rotate a pair of rotor disks together with the roller cutter by 180 degrees. It shall be allowed to 180 degrees rotation of the pair of rotor disk with cutters. Since the roller cutter is very heavy (for example, about 200 kg) and the rotor disk supporting the roller cutter is also heavy (for example, about 20 kg per piece), the rotation work of the roller cutter and the pair of rotor disks is very large. This is a time-consuming and laborious task, and the problem becomes more pronounced if the roller cutter and rotor disk are misaligned. Further, a mechanism for rotating the rotor disk and a mechanism for preventing the rotation are necessary, and the structure is complicated.

一方、特許文献2の技術では、ローラカッターを交換するために、ローラカッターと共にロータディスクを回動させるという作業は不要である。しかし、サドルに装着された1対の軸受固定金具の対向する内端部は平行となり、それらの間に押えフランジの凸部が挿入され、この凸部に掘削反力を受けた1対の軸受固定金具が強力に係合して食い込み、ローラカッターを交換する場合、この押えフランジの凸部を1対の軸受固定金具の間から引き抜くことが困難になるという虞がある。   On the other hand, in the technique of Patent Document 2, it is not necessary to rotate the rotor disk together with the roller cutter in order to replace the roller cutter. However, the opposing inner end portions of the pair of bearing fixing brackets mounted on the saddle are parallel to each other, and the convex portion of the presser flange is inserted between them, and the pair of bearings receiving the excavation reaction force on the convex portion When the fixing bracket is strongly engaged and bites and the roller cutter is replaced, it may be difficult to pull out the convex portion of the presser flange from between the pair of bearing fixing brackets.

また、ローラカッターを交換した後も、対向する内端部が平行となる1対の軸受固定金具の間に押えフランジの凸部を挿入しなければならないし、そのために、1対の軸受固定金具を相離隔状態で保持する構造となっていないため、1対の軸受固定金具の間に押えフランジの凸部を挿入することが困難になるという虞があり、結局、ローラカッターの交換作業が時間のかかる大変な作業になる。   In addition, after replacing the roller cutter, the convex portion of the presser flange must be inserted between a pair of bearing fixing brackets whose inner end portions that face each other are parallel to each other. Is not structured in a phase-separated state, it may be difficult to insert the convex portion of the presser flange between the pair of bearing fixing brackets. It takes a lot of work.

つまり、複数のローラカッターを交換するために長時間要するため、トンネル掘削工期が長くなり、特に、非常に固い地盤(硬岩部)掘削する場合、また、長距離のトンネルを連続的に掘削する場合には、ローラカッターを交換する頻度が高くなるため、こうした問題はより顕著になる。
本発明の目的は、ローラカッターの交換作業を簡単化し、交換作業の時間を短縮することができる、トンネル掘削機のローラカッター固定装置を提供することである。
In other words, since it takes a long time to replace multiple roller cutters, the tunnel excavation period becomes longer, especially when excavating very hard ground (hard rock), or when continuously excavating long distance tunnels However, since the frequency of replacing the roller cutter becomes high, such a problem becomes more remarkable.
An object of the present invention is to provide a roller cutter fixing device for a tunnel excavator that can simplify the replacement work of the roller cutter and reduce the time of the replacement work.

請求項1のトンネル掘削機のローラカッター固定装置は、トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定するローラカッター固定装置において、カッターヘッドに固定され、且つローラカッターの支軸端部が後側から係脱可能な軸受凹部が形成されたカッター取付部材と、カッター取付部材に形成された、軸受凹部の後端に連なり後方開放状の固定部材収容凹部および固定部材収容凹部の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部と、固定部材収容凹部のうちの軸受凹部側端部に後側から着脱可能に装着されて軸受凹部にローラカッターの支軸端部を保持する第1固定部材と、第1固定部材が装着された固定部材収容凹部に後側から着脱可能に且つ相離隔状に装着されて第1固定部材を後側から支持する1対の第2固定部材であって、1対の係合凹部に後方移動不能に夫々係合される1対の係合部を備えた1対の第2固定部材と、固定部材収容凹部のうちの1対の第2固定部材の間に後側から着脱可能に装着されて、締結部材により第1固定部材に締結される第3固定部材とを備え、1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し、1対の第2固定部材のボルト挿通穴に後側から挿通され第1固定部材に螺合されて1対の第2固定部材を第1固定部材に固定する1対のボルト部材を設け、ボルト挿通穴をボルト部材よりも大径に形成し、第1,第2固定部材を固定部材収容凹部に装着した状態で、締結部材により第3固定部材を第1固定部材に締結すると共にボルト部材により第1,第2固定部材を締結することで弛み防止を可能に構成したことを特徴とする。 The roller cutter fixing device for a tunnel excavator according to claim 1 is a roller cutter fixing device for removably fixing a roller cutter mounted on the front surface of the cutter head of the tunnel excavator from the rear side of the cutter head. And a cutter mounting member formed with a bearing recess in which the support shaft end of the roller cutter can be engaged and disengaged from the rear side, and a rear opening of the bearing recess formed on the cutter mounting member. A pair of square groove-shaped engaging recesses formed in a phase-separating manner on opposite sides of the fixing member receiving recess and the side of the fixing member receiving recess, and the bearing recess side end of the fixing member receiving recess A first fixing member that is detachably mounted from the side and holds the end of the support shaft of the roller cutter in the bearing recess, and is detachable from the rear side in the fixing member receiving recess in which the first fixing member is mounted; A pair of second fixing members that are mounted in a spaced manner to support the first fixing member from the rear side, and are each engaged with a pair of engaging recesses so as not to move backward. The first fixing member is detachably mounted from the rear side between the pair of second fixing members provided and the pair of second fixing members of the fixing member receiving recess, and is fastened to the first fixing member by the fastening member. And a pair of taper surfaces that extend rearward on opposite surfaces of the pair of second fixing members, and the third fixing member engages with the pair of tapered surfaces. The pair of second fixing members is fixed to the first fixing member by being inserted into the bolt insertion holes of the pair of second fixing members from the rear side and screwed into the first fixing member. The bolt member is provided with a bolt insertion hole having a diameter larger than that of the bolt member, and the first and second fixing members are fixed member receiving recesses. In mounted state, characterized in that the third fixing member by fastening members first by a bolt member as well as fastening the first fixing member, and configured to be able to slack prevented by fastening the second fixing member.

トンネルを掘削可能な状態では、ローラカッターの支軸端部がカッター取付部材の軸受凹部に係合され、第1固定部材がカッター取付部材の固定部材収容凹部のうちの軸受凹部側端部に装着され、1対の第2固定部材が固定部材収容凹部に相離隔状に装着され、1対の第2固定部材の係合部が固定部材収容凹部の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部に夫々係合される。また、第3固定部材が固定部材収容凹部のうちの1対の第2固定部材の間に装着されて、1対の第2固定部材の相対向する面に形成された後方広がりの1対のテーパ面に、第3固定部材に形成された1対のテーパ部が係合され、第3固定部材が締結部材により第1固定部材に締結される。   In a state where the tunnel can be excavated, the support shaft end portion of the roller cutter is engaged with the bearing recess portion of the cutter mounting member, and the first fixing member is mounted on the bearing recess side end portion of the fixing member receiving recess portion of the cutter mounting member. And the pair of second fixing members are mounted in the fixing member receiving recesses in a phase-separated manner, and the engaging portions of the pair of second fixing members are phase-separated in a mutually opposing manner on the sides of the fixing member receiving recesses. Each is engaged with the formed pair of square groove-shaped engaging recesses. Further, the third fixing member is mounted between the pair of second fixing members of the fixing member receiving recesses, and a pair of rearward spreads formed on the opposing surfaces of the pair of second fixing members. A pair of taper portions formed on the third fixing member is engaged with the tapered surface, and the third fixing member is fastened to the first fixing member by the fastening member.

1対の第2固定部材の係合部が固定部材収容凹部の1対の係合凹部に夫々係合されるので、1対の第2固定部材の前後方向の移動が規制され、第3固定部材が締結部材により第1固定部材に前後方向に締結されることで、1対の第2固定部材のテーパ面と第3固定部材の1対のテーパ部との楔作用により、1対の第2固定部材が固定部材収容凹部の側部に押圧されて一体化し、これら第2固定部材により第1固定部材が後側から支持され、この第1固定部材によりローラカッターの支軸端部が軸受凹部に保持される。ローラカッターの掘削反力は、第1固定部材と1対の第2固定部材を介してカッター取付部材で受け止められる。1対の第2固定部材は、弛み防止のために1対のボルト部材で第1固定部材に締結されている。 Since the engaging portions of the pair of second fixing members are respectively engaged with the pair of engaging recesses of the fixing member receiving recess, the movement of the pair of second fixing members in the front-rear direction is restricted, and the third fixing is performed. When the member is fastened to the first fixing member by the fastening member in the front-rear direction, the pair of second fixing members and the pair of tapered portions of the third fixing member perform a wedge action between the pair of first fixing members. The two fixing members are pressed and integrated with the side portions of the fixing member receiving recesses, and the first fixing member is supported from the rear side by these second fixing members, and the support shaft end portion of the roller cutter is a bearing by the first fixing member. It is held in the recess. The excavation reaction force of the roller cutter is received by the cutter mounting member via the first fixing member and the pair of second fixing members. A pair of second fixing member, that is fastened to the first fixing member by a bolt member of a pair for loosening prevention.

ローラカッターを交換する場合には、先ず、(ボルト部材、)締結部材を弛めて、第3固定部材、1対の第2固定部材、第1固定部材を固定部材収容凹部から後側へ順次取り外す。この場合、固定部材収容凹部は後方開放状に形成されているため、第1〜第3固定部材を、ローラカッターと干渉することなく後側へ取り外しでき、また、1対の第2固定部材の後方広がりのテーパ面に第3固定部材の1対のテーパ部を係合させてあるため、1対の第2固定部材の間から第3固定部材を後側へ容易に取り外しできる。ここで、前記楔作用により第3固定部材の取り外しが容易でない場合には、第3固定部材にネジ穴を形成しておくことで、そのネジ穴に引抜部材を螺合させ第3固定部材を引抜部材を用いて引き抜くことが可能である。第1〜第3固定部材を取り外すと、ローラカッターの支軸端部を固定部材収容凹部を通過させて、ローラカッターを後側へ移動させ取り外しできる。   When replacing the roller cutter, first, the (bolt member) fastening member is loosened, and the third fixing member, the pair of second fixing members, and the first fixing member are sequentially moved from the fixing member receiving recess to the rear side. Remove. In this case, since the fixing member receiving recess is formed to be open rearward, the first to third fixing members can be removed rearward without interfering with the roller cutter, and the pair of second fixing members Since the pair of taper portions of the third fixing member are engaged with the taper surface that extends rearward, the third fixing member can be easily removed rearward from between the pair of second fixing members. Here, when it is not easy to remove the third fixing member due to the wedge action, by forming a screw hole in the third fixing member, the extraction member is screwed into the screw hole, and the third fixing member is It is possible to pull out using a pulling member. When the first to third fixing members are removed, the end of the support shaft of the roller cutter can be passed through the fixing member receiving recess, and the roller cutter can be moved rearward to be removed.

次に、新たなローラカッターの支軸端部を固定部材収容凹部を通過させて、ローラカッターを前側へ移動させ、ローラカッターの支軸端部を軸受凹部に係合させる。その後、前記と逆の手順で、第1固定部材を固定部材収容凹部のうちの軸受凹部側端部に後側から装着し、1対の第2固定部材を第1固定部材が装着された固定部材収容凹部に後側から相離隔状に装着して、1対の第2固定部材の係合部を1対の係合凹部に夫々係合させ、第3固定部材を固定部材収容凹部のうちの1対の第2固定部材の間に後側から装着する。この場合、前記テーパ面とテーパ部により第3固定部材を1対の第2固定部材の間に簡単に挿入することができる。そして、締結部材により第3固定部材を第1固定部材に締結し、その後、ボルト部材により第1,第2固定部材を弛み防止のために締結して、ローラカッターの交換作業が完了する。 Next, the support shaft end of the new roller cutter is passed through the fixing member housing recess, the roller cutter is moved forward, and the support shaft end of the roller cutter is engaged with the bearing recess. Thereafter, the first fixing member is attached to the bearing recess side end of the fixing member receiving recess from the rear side in the reverse procedure to the above, and the pair of second fixing members are fixed to which the first fixing member is attached. The member receiving recess is mounted in a phase-separated manner from the rear side, and the engaging portions of the pair of second fixing members are engaged with the pair of engaging recesses, respectively, and the third fixing member is included in the fixing member receiving recess. A pair of second fixing members are mounted from the rear side. In this case, the third fixing member can be easily inserted between the pair of second fixing members by the tapered surface and the tapered portion. Then, the third fixing member is fastened to the first fixing member by a fastening member, then, first the bolt member and the second fixing member is fastened to the slack prevention, replacement of the roller cutter is completed.

請求項2のトンネル掘削機のローターカッター固定装置は、請求項1と同様に、カッター取付部材と、1対の角溝状の係合凹部と、第1固定部材と、1対の第2固定部材と、第3固定部材とを備え、1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し、第3固定部材に、第3固定部材を引っ張って1対の第2固定部材の間から引き抜く為の引抜部材が螺合し且つ前記締結部材が挿通可能に締結部材よりも大径のネジ穴を形成したことを特徴とする。ローラカッターを交換する場合、引抜部材を第3固定部材のネジ穴に螺合させて引っ張ることで、第3固定部材を1対の第2固定部材の間から後側へ容易に取り外すことができる。
請求項3のトンネル掘削機のローターカッター固定装置は、請求項1と同様に、カッター取付部材と、1対の角溝状の係合凹部と、第1固定部材と、1対の第2固定部材と、第3固定部材とを備え、1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し、前記固定部材収容凹部のうちの軸受凹部側端部の相対向する1対の面を後方広がりのテーパ面に形成し、前記第1固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成したことを特徴とする。第1固定部材を固定部材収容凹部から容易に後側へ取り外すことができ、第1固定部材を固定部材収容凹部に装着した状態で一体化させることができる。
請求項1〜3の発明においては、前記ローラカッターの支軸端部が前記軸受凹部に係合されて前後方向におけるローラカッターのハブの位置と前記係合凹部の位置とがラップした状態で、前記固定部材の固定部材収容凹部への着脱を可能に構成する(請求項)、前記ローラカッターの1対の支軸端部に対応させて前記カッター取付部材と前記固定部材を夫々2組設ける(請求項6)、前記カッター取付部材の前部に着脱可能なサドルを設け、このサドルに前記軸受凹部を形成する(請求項8)、前記サドルの前面部分に複数の超硬チップを取付ける(請求項9)等の構成を採用してもよい。
A rotor cutter fixing device for a tunnel excavator according to a second aspect is the same as in the first aspect, wherein the cutter mounting member, the pair of square groove-shaped engaging recesses, the first fixing member, and the pair of second fixings. A pair of second fixing members, and a pair of taper surfaces extending rearward on opposite surfaces of the pair of second fixing members, and the third fixing member being engaged with the pair of tapered surfaces. A pair of tapered portions are formed, and a pulling member for pulling the third fixing member from the pair of second fixing members by screwing is engaged with the third fixing member, and the fastening member can be inserted. A screw hole having a diameter larger than that of the fastening member is formed. When exchanging the roller cutter, the third fixing member can be easily removed from between the pair of second fixing members to the rear side by screwing the pulling member into the screw hole of the third fixing member and pulling it. .
A rotor cutter fixing device for a tunnel excavator according to a third aspect is the same as in the first aspect, wherein the cutter mounting member, the pair of square groove-shaped engaging recesses, the first fixing member, and the pair of second fixings. A pair of second fixing members, and a pair of taper surfaces extending rearward on opposite surfaces of the pair of second fixing members, and the third fixing member being engaged with the pair of tapered surfaces. A pair of tapered portions to be joined is formed, and a pair of opposing surfaces of the bearing recess side end portions of the fixing member receiving recesses are formed as taper surfaces spreading backward, and the first fixing member has the 1 A pair of tapered portions that engage with the pair of tapered surfaces are formed. The first fixing member can be easily detached rearward from the fixing member housing recess, and can be integrated with the first fixing member mounted in the fixing member housing recess.
In the invention of claim 1 to 3, in a state where the shaft end portion is positioned with the lap of the engagement recess and a position of the hub of the roller cutter in the longitudinal direction it is engaged in the bearing recess of the roller cutter, The fixing member is configured to be attachable to and detachable from the fixing member receiving recess (Claim 4 ), and two sets of the cutter mounting member and the fixing member are provided in correspondence with a pair of support shaft end portions of the roller cutter. (Claim 6), a detachable saddle is provided at the front of the cutter mounting member, and the bearing recess is formed in the saddle (Claim 8), and a plurality of cemented carbide chips are attached to the front portion of the saddle ( You may employ | adopt the structure of Claim 9) .

請求項5のトンネル掘削機のローラカッター固定装置は、トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定するローラカッター固定装置において、前記カッターヘッドに固定され、且つローラカッターの支軸端部が後側から係脱可能な軸受凹部が形成されたカッター取付部材と、前記カッター取付部材に形成された、前記軸受凹部の後端に連なる固定部材収容凹部および固定部材収容凹部の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部と、前記固定部材収容凹部のうちの軸受凹部側端部に後側から着脱可能に装着されて前記軸受凹部にローラカッターの支軸端部を保持する第1固定部材と、前記第1固定部材が装着された固定部材収容凹部にローラカッター側から着脱可能に装着されて締結部材により第1固定部材に締結され第1固定部材を後側から支持する第2固定部材であって、1対の係合凹部に後方移動不能に夫々係合される1対の係合部を備えた第2固定部材とを備え、前記ローラカッターの支軸端部が前記軸受凹部に係合された状態で、前後方向におけるローラカッターのハブの位置が前記係合凹部の位置よりも前側に位置することを特徴とする。   The roller cutter fixing device for a tunnel excavator according to claim 5 is a roller cutter fixing device for fixing a roller cutter mounted on the front surface of the cutter head of the tunnel excavator so as to be detachable from the rear side of the cutter head. A cutter mounting member that is fixed to the head and in which a bearing concave portion in which a support shaft end portion of the roller cutter can be engaged and disengaged from the rear side, and a fixing that is formed in the cutter mounting member and that is continuous with the rear end of the bearing concave portion. A pair of square groove-shaped engaging recesses formed in a phase-separating manner on opposite sides of the member receiving recess and the fixed member receiving recess, and a bearing recess side end of the fixing member receiving recess A first fixing member that is detachably mounted from the side and holds the shaft end of the roller cutter in the bearing recess, and a roller cutter in the fixing member receiving recess in which the first fixing member is mounted. A second fixing member that is detachably mounted from the first side and is fastened to the first fixing member by a fastening member to support the first fixing member from the rear side, and is engaged with a pair of engaging recesses so as not to move backward. A second fixing member having a pair of engaging portions to be joined, and in a state in which the support shaft end portion of the roller cutter is engaged with the bearing concave portion, the position of the hub of the roller cutter in the front-rear direction is It is located in front of the position of the engaging recess.

請求項5の発明においては、前記ローラカッターの1対の支軸端部に対応させて前記カッター取付部材と前記固定部材を夫々2組設ける(請求項6)、前記固定部材収容凹部のうちの軸受凹部側端部の相対向する1対の面を後方広がりのテーパ面に形成し、前記第1固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成する(請求項7)、前記カッター取付部材の前部に着脱可能なサドルを設け、このサドルに前記軸受凹部を形成する(請求項8)、前記サドルの前面部分に複数の超硬チップを取付ける(請求項9)、等の構成を採用してもよい。 According to a fifth aspect of the present invention, two sets of the cutter mounting member and the fixing member are provided corresponding to the pair of spindle end portions of the roller cutter, respectively (invention 6). A pair of opposing surfaces of the bearing recess side end portions are formed in a taper surface spreading backward, and a pair of taper portions that engage with the pair of taper surfaces is formed in the first fixing member. 7) A detachable saddle is provided at the front portion of the cutter mounting member, and the bearing recess is formed in the saddle (Claim 8), and a plurality of cemented carbide chips are attached to the front portion of the saddle (Claim 9). ), Etc. may be adopted.

請求項1の発明によれば、トンネルを掘削可能な状態では、1対の第2固定部材の係合部が固定部材収容凹部の1対の係合凹部に夫々係合されるので、1対の第2固定部材の前後方向の移動が規制され、第3固定部材が締結部材により第1固定部材に前後方向に締結されることで、1対の第2固定部材のテーパ面と第3固定部材の1対のテーパ部との楔作用により、1対の第2固定部材を固定部材収容凹部の側部に押圧して確実に一体化し、これら第2固定部材により第1固定部材を後側から確実に支持し、この第1固定部材によりローラカッターの支軸端部を軸受凹部に確実に保持して、ローラカッターを固定することができ、ローラカッターの掘削反力を、第1固定部材と1対の第2固定部材を介してカッター取付部材で受け止めることができる。   According to the first aspect of the present invention, in a state where the tunnel can be excavated, the engaging portions of the pair of second fixing members are respectively engaged with the pair of engaging concave portions of the fixing member receiving concave portion. The movement of the second fixing member in the front-rear direction is restricted, and the third fixing member is fastened to the first fixing member by the fastening member in the front-rear direction, so that the tapered surface of the pair of second fixing members and the third fixing member are fixed. By wedge action with the pair of tapered portions of the member, the pair of second fixing members are pressed against the side portions of the fixing member receiving recesses to be surely integrated, and the first fixing member is moved to the rear side by these second fixing members. It is possible to reliably support the roller cutter, and to securely hold the roller cutter support shaft end portion in the bearing recess by the first fixing member, thereby fixing the roller cutter. And receiving with a cutter mounting member via a pair of second fixing members It can be.

ローラカッターを交換する場合には、締結部材を弛めて、第3固定部材、1対の第2固定部材、第1固定部材を、固定部材収容凹部からローラカッターと干渉することなく後側へ順次取り外しでき、この場合、1対の第2固定部材の後方広がりのテーパ面に第3固定部材の1対のテーパ部を係合させてあるため、1対の第2固定部材の間から第3固定部材を後側へ容易に取り外しでき、その後、ローラカッターの支軸端部を固定部材収容凹部を通過させて、ローラカッターを後側へ移動させて取り外しできる。その後、新たなローラカッターの支軸端部を固定部材収容凹部を通過させて、ローラカッターを前側へ移動させ、ローラカッターの支軸端部を軸受凹部に係合させてから、第1固定部材、1対の第2固定部材、第3固定部材を、固定部材収容凹部にローラカッターと干渉することなく後側から順次装着でき、この場合、前記テーパ面とテーパ部により第3固定部材を1対の第2固定部材の間に簡単に挿入することができる。そして、締結部材により第3固定部材を第1固定部材に締結して、ローラカッターの交換作業が完了し、その結果、ローラカッターの交換作業を簡単化し、交換作業の時間を著しく短縮することができ、トンネル掘削工期を短縮することが可能になる。また、従来のようにロータディスクを回動させる機構等や回り止めする機構が不要になるため、構造を簡単化することもできる。
また、1対の第2固定部材のボルト挿通穴に後側から挿通され第1固定部材に螺合されて1対の第2固定部材を第1固定部材に固定する1対のボルト部材を設け、ボルト挿通穴をボルト部材よりも大径に形成し、第1,第2固定部材を固定部材収容凹部に装着した状態で、締結部材により第3固定部材を第1固定部材に締結すると共にボルト部材により第1,第2固定部材を締結することで弛み防止を可能に構成した。つまり、締結部材により第3固定部材を第1固定部材に締結し、ボルト部材により第1,第2固定部材を締結することで確実に保持して弛み防止ができる。また、締結部材による第3固定部材の第1固定部材への締結・締結解除により、1対の第2固定部材は相接近・離隔する方向へ多少移動するが、その際、ボルト部材よりも大径に形成されたボルト挿通穴により、前記移動を許容して第2固定部材を第1固定部材に固定した状態を維持できる。
When replacing the roller cutter, the fastening member is loosened, and the third fixing member, the pair of second fixing members, and the first fixing member are moved rearward from the fixing member receiving recess without interfering with the roller cutter. In this case, since the pair of taper portions of the third fixing member are engaged with the taper surfaces of the pair of second fixing members extending rearward, the second fixing member is inserted between the pair of second fixing members. 3 The fixing member can be easily removed to the rear side, and then the end of the support shaft of the roller cutter can be passed through the fixing member receiving recess, and the roller cutter can be moved to the rear side to be removed. Thereafter, the support shaft end portion of the new roller cutter is passed through the fixing member receiving recess, the roller cutter is moved to the front side, the support shaft end portion of the roller cutter is engaged with the bearing recess, and then the first fixing member. A pair of second fixing members and third fixing members can be sequentially attached to the fixing member receiving recesses from the rear side without interfering with the roller cutter. In this case, the third fixing member is 1 by the tapered surface and the tapered portion. It can be easily inserted between the pair of second fixing members. Then, the third fixing member is fastened to the first fixing member by the fastening member, and the roller cutter replacement operation is completed. As a result, the roller cutter replacement operation can be simplified and the replacement operation time can be significantly shortened. It is possible to shorten the tunnel excavation work period. Further, since the mechanism for rotating the rotor disk and the like and the mechanism for preventing the rotation are not required as in the prior art, the structure can be simplified.
In addition, a pair of bolt members that are inserted from the rear side into the bolt insertion holes of the pair of second fixing members and screwed to the first fixing member to fix the pair of second fixing members to the first fixing member are provided. The bolt insertion hole is formed with a diameter larger than that of the bolt member, and the third fixing member is fastened to the first fixing member by the fastening member while the first and second fixing members are mounted in the fixing member receiving recess, and the bolt The first and second fixing members are fastened by the members to prevent loosening. In other words, the third fixing member is fastened to the first fixing member by the fastening member, and the first and second fixing members are fastened by the bolt member, so that it can be securely held and slack can be prevented. In addition, when the third fixing member is fastened / unfastened to / from the first fixing member by the fastening member, the pair of second fixing members move somewhat toward and away from each other, but at this time, the pair of second fixing members is larger than the bolt member. By the bolt insertion hole formed in the diameter, the movement can be allowed and the state where the second fixing member is fixed to the first fixing member can be maintained.

請求項2の発明によれば、請求項1と同様のカッター取付部材と、1対の角溝状の係合凹部と、第1固定部材と、第2固定部材と、第3固定部材とを備え、1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し、第3固定部材に、第3固定部材を引っ張って1対の第2固定部材の間から引き抜く為の引抜部材が螺合し且つ前記締結部材が挿通可能に締結部材よりも大径のネジ穴を形成したので、ローラカッターを交換する場合に、引抜部材を第3固定部材のネジ穴に螺合させて引っ張ることで、第3固定部材を1対の第2固定部材の間から後側へ容易に取り外しでき、それ故、ローラカッターの交換作業の時間をより短縮することが可能になる。その他、請求項1と同様の効果を奏する。 According to the invention of claim 2, the cutter mounting member similar to that of claim 1, a pair of square groove-like engaging recesses, a first fixing member, a second fixing member, and a third fixing member. A pair of taper surfaces extending rearward are formed on opposing surfaces of the pair of second fixing members, and a pair of taper portions engaging with the pair of taper surfaces are formed on the third fixing member. Then, a pulling member for pulling the third fixing member from the pair of second fixing members to be screwed into the third fixing member, and a screw having a diameter larger than that of the fastening member so that the fastening member can be inserted therethrough. Since the hole is formed, when replacing the roller cutter, the pulling member is screwed into the screw hole of the third fixing member and pulled to pull the third fixing member from the pair of second fixing members to the rear side. Can be easily removed, and therefore the time for replacing the roller cutter can be shortened. It made. In addition, the same effects as those of the first aspect are obtained.

請求項3の発明によれば、請求項1と同様のカッター取付部材と、1対の角溝状の係合凹部と、第1固定部材と、第2固定部材と、第3固定部材とを備え、1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し、前記固定部材収容凹部のうちの軸受凹部側端部の相対向する1対の面を後方広がりのテーパ面に形成し、前記第1固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成したことを特徴とする。第1固定部材を固定部材収容凹部から容易に後側へ取り外すことができる。その他、請求項1と同様の効果を奏する。 According to invention of Claim 3, the cutter attachment member similar to Claim 1, a pair of square groove-shaped engagement recessed part, a 1st fixing member, a 2nd fixing member, and a 3rd fixing member are included. A pair of taper surfaces extending rearward are formed on opposing surfaces of the pair of second fixing members, and a pair of taper portions engaging with the pair of taper surfaces are formed on the third fixing member. Then, a pair of opposed surfaces of the bearing recess side end portions of the fixing member receiving recesses are formed in a taper surface spreading backward, and the first fixing member is engaged with the pair of tapered surfaces 1 A pair of taper portions are formed. The first fixing member can be easily removed rearward from the fixing member receiving recess. In addition, the same effects as those of the first aspect are obtained.

請求項4の発明によれば、ローラカッターの支軸端部が前記軸受凹部に係合されて前後方向におけるローラカッターのハブの位置と前記係合凹部の位置とがラップした状態で、前記固定部材の固定部材収容凹部への着脱を可能に構成した、ローラカッターを交換する際、第1〜第3固定部材を固定部材収容凹部にローラカッター側から着脱すると、ローラカッターのハブと干渉するが、本案では、ローラカッターのハブと干渉させずに、第1〜第3固定部材を固定部材収容凹部に後側から着脱できるAccording to a fourth aspect of the present invention, the fixed end of the roller cutter is engaged in a state in which the end of the support shaft of the roller cutter is engaged with the bearing recess and the position of the hub of the roller cutter and the position of the engagement recess are overlapped in the front-rear direction. When replacing the roller cutter configured to allow the member to be attached to and detached from the fixing member receiving recess, if the first to third fixing members are attached to or detached from the fixing member receiving recess from the roller cutter side, it interferes with the hub of the roller cutter. In the present plan, the first to third fixing members can be attached to and detached from the fixing member receiving concave portion from the rear side without interfering with the hub of the roller cutter .

請求項5の発明によれば、トンネルを掘削可能な状態では、第2固定部材の1対の係合部が固定部材収容凹部の1対の係合凹部に夫々係合されるので、第2固定部材の前後方向の移動が規制され、この第2固定部材により第1固定部材を後側から確実に支持し、この第1固定部材によりローラカッターの支軸端部を軸受凹部に確実に保持して、ローラカッターを固定することができ、ローラカッターの掘削反力を、締結部材に作用させずに、第1固定部材と第2固定部材を介してカッター取付部材で受け止めることができる。   According to the fifth aspect of the present invention, in a state where the tunnel can be excavated, the pair of engaging portions of the second fixing member are engaged with the pair of engaging recesses of the fixing member receiving recess, respectively. The movement of the fixing member in the front-rear direction is restricted, and the second fixing member reliably supports the first fixing member from the rear side, and the first fixing member securely holds the shaft end of the roller cutter in the bearing recess. Thus, the roller cutter can be fixed, and the excavation reaction force of the roller cutter can be received by the cutter mounting member via the first fixing member and the second fixing member without acting on the fastening member.

ローラカッターを交換する場合には、締結部材を弛めて、第2固定部材、第1固定部材を、固定部材収容凹部から順次取り外し、この場合、ローラカッターの支軸端部が軸受凹部に係合された状態で、前後方向におけるローラカッターのハブの位置が係合凹部の位置よりも前側に位置するので、固定部材収容凹部に第2固定部材をローラカッター側から着脱できる。第1,第2固定部材を取り外した後、ローラカッターの支軸端部を固定部材収容凹部を通過させて、ローラカッターを交換することができる。その結果、ローラカッターの交換作業を簡単化し、交換作業の時間を著しく短縮することができ、トンネル掘削工期を短縮することが可能になる。また、部材数を低減でき、従来のようにロータディスクを回動させる機構等や回り止めする機構が不要になるため、構造を簡単化できる。   When replacing the roller cutter, the fastening member is loosened, and the second fixing member and the first fixing member are sequentially removed from the fixing member receiving recess. In this case, the end of the shaft of the roller cutter is engaged with the bearing recess. In the assembled state, the position of the hub of the roller cutter in the front-rear direction is positioned on the front side of the position of the engaging recess, so that the second fixing member can be attached to and detached from the fixing member receiving recess from the roller cutter side. After removing the first and second fixing members, the roller cutter can be replaced by passing the support shaft end portion of the roller cutter through the fixing member receiving recess. As a result, the roller cutter replacement work can be simplified, the replacement work time can be significantly shortened, and the tunnel excavation work period can be shortened. Further, the number of members can be reduced, and a mechanism for rotating the rotor disk and the like and a mechanism for preventing rotation can be eliminated as in the prior art, and the structure can be simplified.

請求項6の発明によれば、ローラカッターの1対の支軸端部に対応させてカッター取付部材と固定部材を夫々2組設けたので、ローラカッターを確実に着脱可能に固定できる。   According to the sixth aspect of the present invention, since two sets of the cutter mounting member and the fixing member are provided in correspondence with the pair of spindle end portions of the roller cutter, the roller cutter can be securely fixed in a detachable manner.

請求項7の発明によれば、固定部材収容凹部のうちの軸受凹部側端部の相対向する1対の面を後方広がりのテーパ面に形成し、第1固定部材に1対のテーパ面に係合する1対のテーパ部を形成したので、第1固定部材を固定部材収容凹部から容易に後側へ取り外すことができ、第1固定部材を固定部材収容凹部に装着した状態で確実に一体化させることが期待できる。   According to the seventh aspect of the present invention, the pair of opposing surfaces of the bearing recess side end portion of the fixing member receiving recess is formed in a taper surface spreading backward, and the pair of taper surfaces is formed on the first fixing member. Since the pair of tapered portions to be engaged is formed, the first fixing member can be easily removed from the fixing member receiving recess to the rear side, and the first fixing member is securely integrated with the fixing member receiving recess mounted. Can be expected.

請求項8の発明によれば、カッター取付部材の前部に着脱可能なサドルを設け、このサドルに軸受凹部を形成したので、このサドルについても摩耗等で損傷した場合に交換することができる。   According to the eighth aspect of the present invention, since the detachable saddle is provided at the front portion of the cutter mounting member and the bearing recess is formed in the saddle, the saddle can be replaced when it is damaged due to wear or the like.

請求項9の発明によれば、サドルの前面部分に複数の超硬チップを取付けたので、サドルの掘削土等による損傷を極力防止することができる。   According to the ninth aspect of the present invention, since a plurality of cemented carbide tips are attached to the front surface portion of the saddle, damage to the saddle due to excavated soil or the like can be prevented as much as possible.

本発明のトンネル掘削機のローラカッター固定装置は、トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定するものであり、カッター取付部材の軸受凹部にローラカッターの支軸端部を後側から係脱可能に構成し、カッター取付部材の軸受凹部の後端に連なる固定部材収容凹部に複数の固定部材を着脱可能に装着して、ローラカッターの支軸端部を収容凹部に保持するように構成したものである。   A roller cutter fixing device for a tunnel excavator according to the present invention fixes a roller cutter mounted on a front surface of a cutter head of a tunnel excavator so as to be detachable from the rear side of the cutter head. The roller cutter spindle end is configured to be detachable from the rear side of the recess, and a plurality of fixing members are detachably attached to the fixing member receiving recess connected to the rear end of the bearing recess of the cutter mounting member. The support shaft end is configured to be held in the housing recess.

図1に示すように、トンネル掘削機1には、胴体(図示略)の前側に、胴体に回動可能に支持されたカッターヘッド2が装備され、そのカッターヘッド2の前面部に複数のローラカッター3が装備されている。このトンネル掘削機1では、胴体と共にカッターヘッド2が複数の推進ジャッキ(図示略)により前進駆動され、カッターヘッド2が複数のモータ(図示略)により回動されて、前方の地山を掘削してトンネルを掘削していく。そして、このカッターヘッド2には、複数のローラカッター3を夫々カッターヘッド2の後側から着脱可能に固定する複数のローラカッター固定装置4が設けられている。   As shown in FIG. 1, the tunnel excavator 1 is equipped with a cutter head 2 rotatably supported by the body on the front side of the body (not shown), and a plurality of rollers are provided on the front surface of the cutter head 2. A cutter 3 is equipped. In this tunnel excavator 1, the cutter head 2 is driven forward by a plurality of propulsion jacks (not shown) together with the fuselage, and the cutter head 2 is rotated by a plurality of motors (not shown) to excavate a natural ground ahead. And drill the tunnel. The cutter head 2 is provided with a plurality of roller cutter fixing devices 4 that detachably fix the plurality of roller cutters 3 from the rear side of the cutter head 2.

ローラカッター固定装置4について説明する。
図2〜図7に示すように、各ローラカッター固定装置4は、ローラカッター3の角形の支軸の両端部(1対の支軸端部3a)を着脱可能に固定するものであり、1対の支軸端部3aに対応させて、カッター取付部材10と、第1固定部材20と、1対の第2固定部材25と、第3固定部材30と、固定プレート35と、1対のボルト部材40と、締結部材45とを夫々2組備えている。
The roller cutter fixing device 4 will be described.
As shown in FIGS. 2 to 7, each roller cutter fixing device 4 detachably fixes both end portions (a pair of support shaft end portions 3 a) of the rectangular support shaft of the roller cutter 3. Corresponding to the pair of spindle end portions 3a, the cutter mounting member 10, the first fixing member 20, the pair of second fixing members 25, the third fixing member 30, the fixing plate 35, and a pair of Two sets of bolt members 40 and fastening members 45 are provided.

ここで、カッターヘッド2は、例えば、ヘッド中央部2aと、ヘッド中央部2aから放射状に延びる4本のスポーク部2bと、4本のスポーク部2bの外側端部に繋がる外周環状部2cとを有し、これら2a,2b,2cに、複数のローラカッター3が略一様に、且つ支軸を径方向に向けて取り付けられている(図1参照)。カッターヘッド2のうち各ローラカッター3を取り付ける部分には、ローラカッター3のカッターリング3bの直径よりも少し大きな間隔を隔てて対面状に1対の取付板部5が配設され、これら取付板部5の間にローラカッター固定装置4が設けられている。   Here, the cutter head 2 includes, for example, a head central portion 2a, four spoke portions 2b extending radially from the head central portion 2a, and an outer peripheral annular portion 2c connected to the outer end portions of the four spoke portions 2b. The plurality of roller cutters 3 are attached to these 2a, 2b, and 2c substantially uniformly and with the support shafts directed in the radial direction (see FIG. 1). A portion of the cutter head 2 to which each roller cutter 3 is attached is provided with a pair of attachment plate portions 5 facing each other with a gap slightly larger than the diameter of the cutter ring 3b of the roller cutter 3, and these attachment plates. A roller cutter fixing device 4 is provided between the portions 5.

各ローラカッター固定装置4において、1対のカッター取付部材10は、1対の取付板部5の間において取付板部5と直交するように且つローラカッター3のハブ3cよりも少し大きな間隔を隔てて対面状に対称に配設され、これらカッター取付部材10にローラカッター3の1対の支軸端部3aが夫々着脱可能に固定されている。ここで、以下適宜、1対のカッター取付部材10が対面する方向をローラ軸方向とし、1対の取付板部5が対面する方向をローラ軸直交方向(側方)として説明する。 In each roller cutter fixing device 4, the pair of cutter attachment members 10 are spaced between the pair of attachment plate portions 5 so as to be orthogonal to the attachment plate portion 5 and slightly larger than the hub 3 c of the roller cutter 3. The pair of support shaft end portions 3a of the roller cutter 3 are detachably fixed to the cutter mounting members 10 respectively. Here, hereinafter, the direction in which the pair of cutter mounting members 10 face each other will be described as the roller axis direction, and the direction in which the pair of mounting plate portions 5 face each other will be described as the roller axis orthogonal direction (side).

各カッター取付部材10は、ローラカッター3の支軸端部3aの長さの約2倍のローラ軸方向の厚さを有すると共に、ローラ軸方向から視て略矩形形状に形成され、側方両端部が1対の取付板部5の内側面に溶接等で固定され、前端部が取付板部5よりも少し前方へ膨出し、ローラカッター固定装置4で固定されたローラカッター3はカッター取付部材10よりも前方へ突出した状態になる。   Each cutter mounting member 10 has a thickness in the roller axis direction that is approximately twice the length of the support shaft end portion 3a of the roller cutter 3, and is formed in a substantially rectangular shape when viewed from the roller axis direction. The roller cutter 3 is fixed to the inner side surface of the pair of mounting plate portions 5 by welding or the like, the front end bulges slightly forward from the mounting plate portion 5, and is fixed by the roller cutter fixing device 4 as a cutter mounting member. It will be in the state which protruded ahead rather than ten.

各カッター取付部材10は、その大部分を占める取付部材本体11と、取付部材本体11(カッター取付部材10)の前部に着脱可能に設けられたサドル15を有する。サドル15の前面部分には、複数の超硬チップ16が一様に取り付けられ、また、サドル15の後端部には、ローラカッター3の支軸端部3bが後側から係脱可能な軸受凹部17が形成されている。   Each cutter attachment member 10 has an attachment member main body 11 that occupies most of the cutter attachment member 10 and a saddle 15 that is detachably provided at the front of the attachment member main body 11 (cutter attachment member 10). A plurality of cemented carbide chips 16 are uniformly attached to the front surface portion of the saddle 15, and a support shaft end portion 3b of the roller cutter 3 can be engaged and disengaged from the rear side at the rear end portion of the saddle 15. A recess 17 is formed.

各取付部材本体11のうち内面側からローラカッター3の支軸端部3aの長さと略同じローラ軸方向の厚さ部分に、前部にサドル収容凹部12が形成され、このサドル収容凹部12の後端に連なり後方開放状の固定部材収容凹部13が形成され、この固定部材収容凹部13の側部に相対向状に相離隔状に1対の角溝状の係合凹部14が形成されている。サドル収容凹部12にサドル15が着脱可能に装着され、1対のボルト18が取付部材本体11に後側から挿通されてサドル15に螺合され、これらボルト18により取付部材本体11にサドル15が固定されている。サドル収容凹部12にサドル15が装着された状態で、サドル15の軸受凹部17の後端に固定部材収容凹部13が連なった状態になる。   A saddle receiving recess 12 is formed in the front portion of each mounting member body 11 in the thickness direction in the roller axis direction substantially the same as the length of the support shaft end 3a of the roller cutter 3 from the inner surface side. A fixing member receiving recess 13 which is continuous with the rear end and is open to the rear is formed, and a pair of square groove-like engaging recesses 14 are formed on the sides of the fixing member receiving recess 13 so as to be opposed to each other. Yes. A saddle 15 is detachably mounted in the saddle receiving recess 12, and a pair of bolts 18 are inserted into the mounting member body 11 from the rear side and screwed into the saddle 15, and the saddle 15 is attached to the mounting member body 11 by these bolts 18. It is fixed. With the saddle 15 mounted in the saddle receiving recess 12, the fixing member receiving recess 13 is connected to the rear end of the bearing recess 17 of the saddle 15.

ローラ軸直交方向において、固定部材収容凹部13のうちの軸受凹部側端部(前端部)の長さは、サドル収容凹部12の長さの約半分弱であり、固定部材収容凹部13のうちの1対の係合凹部14の後側部分は、サドル収容凹部12の長さと略同じ長さを有する開口部13aとなっている。ここで、ローラカッター3の支軸端部3aが軸受凹部17に係合された状態で、前後方向におけるローラカッター3のハブ3cの位置は、固定部材収容凹部13のうちの軸受凹部側端部の位置、更には係合凹部14の位置とラップしている。   In the direction perpendicular to the roller axis, the length of the bearing recess side end (front end) of the fixed member receiving recess 13 is slightly less than half the length of the saddle receiving recess 12. The rear portions of the pair of engaging recesses 14 are openings 13 a having substantially the same length as the saddle receiving recess 12. Here, the position of the hub 3c of the roller cutter 3 in the front-rear direction in the state where the support shaft end portion 3a of the roller cutter 3 is engaged with the bearing recess portion 17 is the bearing recess side end portion of the fixing member housing recess portion 13. And the position of the engaging recess 14 are overlapped.

第1固定部材20は、固定部材収容凹部13と略同じローラ軸方向の厚さを有し、固定部材収容凹部13のうちの軸受凹部側端部に後側から着脱可能に装着されて、ローラカッター3の支軸端部3aに後側から当接して、軸受凹部17にローラカッター3の支軸端部3aを保持する。第1固定部材20のローラ軸直交方向における長さは開口部13aよりも少し小さく形成され、それ故、第1固定部材20を固定部材収容凹部13の軸受凹部側端部に開口部13aを通過させて後側から着脱することができる。   The first fixing member 20 has substantially the same thickness in the roller axial direction as the fixing member receiving recess 13, and is detachably attached to the bearing recess side end of the fixing member receiving recess 13 from the rear side. The shaft end 3 a of the roller cutter 3 is held in the bearing recess 17 by abutting against the shaft end 3 a of the cutter 3 from the rear side. The length of the first fixing member 20 in the direction orthogonal to the roller axis is formed to be slightly smaller than the opening 13a. Therefore, the first fixing member 20 passes through the opening 13a at the bearing recess side end of the fixing member receiving recess 13. It can be removed from the rear side.

固定部材収容凹部13のうちの軸受凹部側端部の相対向する1対の面は後方広がりのテーパ面13bに形成され、第1固定部材20には1対のテーパ面13bに係合する1対のテーパ部20aが形成されている。第1固定部材20には、ローラ軸直交方向における両端部に1対のボルト部材40が螺合する1対のネジ穴20bが形成され、中央部分に締結部材45が螺合するネジ穴20cが形成されている。   A pair of opposing surfaces of the bearing recess side end portion of the fixing member receiving recess 13 is formed as a taper surface 13b spreading backward, and the first fixing member 20 is engaged with the pair of taper surfaces 13b. A pair of taper portions 20a is formed. The first fixing member 20 has a pair of screw holes 20b into which a pair of bolt members 40 are screwed at both ends in a direction perpendicular to the roller axis, and a screw hole 20c into which a fastening member 45 is screwed into a central portion. Is formed.

1対の第2固定部材25は、固定部材収容凹部13と略同じローラ軸方向の厚さを有し、1対の係合凹部14に後方移動不能に夫々係合される1対の係合部25aを備え、第1固定部材20が装着された固定部材収容凹部13に後側から着脱可能に且つ相離隔状に装着されて、1対の係合部25aが1対の係合凹部14に係合すると共に、第1固定部材20に後側から当接して、第1固定部材20を後側から支持する。各第2固定部材25のローラ軸直交方向における長さは開口部13aよりも小さく形成され、固定部材収容凹部13に一方の第2固定部材25を装着した状態で、他方の第2固定部材25を開口部13aを通過させて後側から着脱することができる。   The pair of second fixing members 25 have substantially the same thickness in the roller axial direction as the fixing member receiving recess 13 and are engaged with the pair of engaging recesses 14 so as not to move backward, respectively. It is provided with a portion 25a, and is detachably attached from the rear side to the fixing member receiving recess 13 to which the first fixing member 20 is mounted, and is separated from each other. And abuts against the first fixing member 20 from the rear side to support the first fixing member 20 from the rear side. The length of each second fixing member 25 in the direction perpendicular to the roller axis is formed to be smaller than the opening 13a, and the other second fixing member 25 is mounted in the state where one of the second fixing members 25 is mounted in the fixing member receiving recess 13. Can be attached and detached from the rear side through the opening 13a.

第3固定部材30は、固定部材収容凹部13と略同じローラ軸方向の厚さを有し、固定部材収容凹部13のうちの1対の第2固定部材25の間に後側から着脱可能に装着される。1対の第2固定部材25の相対向する面に後方広がりの1対のテーパ面25bが形成され、第3固定部材30に1対のテーパ面25に係合する1対のテーパ部30aが形成されている。1対の第2固定部材25には1対のボルト挿通穴25cが形成され、このボルト挿通穴25cはボルト部材40よりも大径に形成され、第3固定部材30には挿通穴30bが形成され、この挿通穴30bは締結部材45よりも大径に形成されている。 The third fixing member 30 has substantially the same thickness in the roller axial direction as the fixing member receiving recess 13 and is detachable from the rear side between the pair of second fixing members 25 in the fixing member receiving recess 13. Installed. A pair of tapered surfaces 25b of the rear spreading are formed in opposing surfaces of the second fixing member 25 of the pair, a pair of tapered portions 30a that engages the tapered surface 25 b of the pair to the third fixing member 30 Is formed. A pair of bolt insertion holes 25 c are formed in the pair of second fixing members 25, the bolt insertion holes 25 c are formed to have a larger diameter than the bolt member 40, and an insertion hole 30 b is formed in the third fixing member 30. The insertion hole 30b is formed with a larger diameter than the fastening member 45.

第1,第2固定部材20,25が固定部材収容凹部13に装着された状態で、締結部材45が第3固定部材30の挿通穴30bに後側から挿通され、第1固定部材20のネジ穴20cに螺合されて、この締結部材45により第3固定部材30が第1固定部材20に締結され、このとき、第1固定部材20と1対の第2固定部材25がテーパ面25とテーパ部30aの楔作用により固定部材収容凹部13に押圧され一体化して固定される。第1,第2固定部材20,25が固定部材収容凹部13に固定された状態で、1対のボルト部材40が1対の第2固定部材25のボルト挿通穴25cに後側から挿通され、第1固定部材20の1対のネジ穴20bに螺合されて、これらボルト部材40により1対の第2固定部材25が第1固定部材20に固定され弛み防止がなされる。その後、ボルト18を締めてサドル15を後側に引き寄せてローラカッター3の支軸端部3aを最終的に固定する。 With the first and second fixing members 20 and 25 mounted in the fixing member receiving recess 13, the fastening member 45 is inserted from the rear side into the insertion hole 30 b of the third fixing member 30, and the screw of the first fixing member 20 The third fixing member 30 is fastened to the first fixing member 20 by being screwed into the hole 20c, and at this time, the first fixing member 20 and the pair of second fixing members 25 are tapered surfaces 25b. The taper portion 30a is pressed against the fixing member receiving recess 13 by the wedge action and is integrally fixed. In a state where the first and second fixing members 20 and 25 are fixed to the fixing member receiving recess 13, the pair of bolt members 40 are inserted from the rear side into the bolt insertion holes 25 c of the pair of second fixing members 25, The bolts 40 are screwed into the pair of screw holes 20b of the first fixing member 20, and the pair of second fixing members 25 are fixed to the first fixing member 20 to prevent loosening. Thereafter, the bolt 18 is tightened, and the saddle 15 is pulled rearward to finally fix the support shaft end portion 3a of the roller cutter 3.

固定プレート35には1対のボルト穴35aが形成され、これらボルト穴35aに1対のボルト部材40が挿通され、固定プレート35は1対のボルト部材40の鍔部と1対の第2固定部材25との間に挟まれる形で固定され、この固定プレート35により1対の第2固定部材25の後端部同士が連結された状態となる。尚、この固定プレート35については省略してもよい。   A pair of bolt holes 35a are formed in the fixing plate 35, and a pair of bolt members 40 are inserted into the bolt holes 35a. The fixing plate 35 is connected to the flanges of the pair of bolt members 40 and a pair of second fixings. It is fixed so as to be sandwiched between the members 25, and the rear ends of the pair of second fixing members 25 are connected to each other by the fixing plate 35. The fixing plate 35 may be omitted.

次に、ローラカッター固定装置4によるローラカッター交換方法を含む作用・効果について説明する。
トンネルを掘削可能な状態では、ローラカッター3の支軸端部3aがカッター取付部材10の軸受凹部17に係合され、第1固定部材20がカッター取付部材10の固定部材収容凹部13のうちの軸受凹部側端部に装着され、1対の第2固定部材25が固定部材収容凹部13に相離隔状に装着され、1対の第2固定部材25の係合部25aが固定部材収容凹部13の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部14に夫々係合されている。
Next, operations and effects including a roller cutter replacement method by the roller cutter fixing device 4 will be described.
In a state where the tunnel can be excavated, the support shaft end portion 3 a of the roller cutter 3 is engaged with the bearing recess portion 17 of the cutter mounting member 10, and the first fixing member 20 is included in the fixing member receiving recess portion 13 of the cutter mounting member 10. The pair of second fixing members 25 are attached to the end portion of the bearing recess, and the pair of second fixing members 25 are attached to the fixing member receiving recess 13 in a phase-separated manner. Are engaged with a pair of square groove-like engaging recesses 14 formed in a phase-separating manner on opposite sides.

そして、第3固定部材30が固定部材収容凹部13のうちの1対の第2固定部材25の間に装着されて、1対の第2固定部材25の相対向する面に形成された後方広がりの1対のテーパ面25bに、第3固定部材30に形成された1対のテーパ部30aが係合され、第3固定部材30が締結部材45で第1固定部材20に締結され、弛み防止のために1対のボルト部材40で1対の第2固定部材25が第1固定部材20に固定されている。   Then, the third fixing member 30 is mounted between the pair of second fixing members 25 in the fixing member accommodating recess 13, and rearwardly spread formed on the opposing surfaces of the pair of second fixing members 25. A pair of tapered portions 25a formed on the third fixing member 30 are engaged with the pair of tapered surfaces 25b, and the third fixing member 30 is fastened to the first fixing member 20 by the fastening member 45, thereby preventing loosening. Therefore, a pair of second fixing members 25 are fixed to the first fixing member 20 by a pair of bolt members 40.

1対の第2固定部材25の係合部25aが固定部材収容凹部13の1対の係合凹部14に夫々係合されるので、1対の第2固定部材25の前後方向の移動が規制され、第3固定部材30が締結部材45により第1固定部材20に前後方向に締結されることで、1対の第2固定部材25のテーパ面25bと第3固定部材30の1対のテーパ部30aとの楔作用により、1対の第2固定部材25が固定部材収容凹部13の側部に押圧されて一体化し、これら第2固定部材25により第1固定部材20が後側から支持され、この第1固定部材20によりローラカッター3の支軸端部3aが軸受凹部17に保持される。ローラカッター3の掘削反力は、第1固定部材20と1対の第2固定部材25を介してカッター取付部材10で受け止められ、ボルト部材40と締結部材45には作用しない。   Since the engaging portions 25a of the pair of second fixing members 25 are respectively engaged with the pair of engaging recesses 14 of the fixing member receiving recess 13, movement of the pair of second fixing members 25 in the front-rear direction is restricted. Then, the third fixing member 30 is fastened to the first fixing member 20 in the front-rear direction by the fastening member 45, so that the taper surface 25 b of the pair of second fixing members 25 and the pair of tapers of the third fixing member 30. The pair of second fixing members 25 are pressed against and integrated with the side portions of the fixing member receiving recess 13 by the wedge action with the portion 30a, and the first fixing member 20 is supported from the rear side by these second fixing members 25. The support shaft end 3 a of the roller cutter 3 is held in the bearing recess 17 by the first fixing member 20. The excavation reaction force of the roller cutter 3 is received by the cutter mounting member 10 via the first fixing member 20 and the pair of second fixing members 25, and does not act on the bolt member 40 and the fastening member 45.

ローラカッター3を交換する場合には、1対のボルト部材40を弛め、締結部材45を弛めて、第3固定部材30を固定部材収容凹部13から後側へ取り外し、1対の第2固定部材25、第1固定部材20を固定部材収容凹部13から後側へ順次取り外す。この場合、固定部材収容凹部13は後方開放状に形成されているため、第1〜第3固定部材20,25,30を、ローラカッター3と干渉することなく後側へ取り外しでき、また、1対の第2固定部材25の後方広がりのテーパ面25bに第3固定部材30の1対のテーパ部30aを係合させてあるため、1対の第2固定部材25の間から第3固定部材30を後側へ容易に取り外しできる。   When the roller cutter 3 is replaced, the pair of bolt members 40 are loosened, the fastening member 45 is loosened, the third fixing member 30 is removed from the fixing member housing recess 13 to the rear side, and the pair of second members The fixing member 25 and the first fixing member 20 are sequentially removed from the fixing member housing recess 13 to the rear side. In this case, since the fixing member accommodating recess 13 is formed to be open rearward, the first to third fixing members 20, 25, 30 can be removed rearward without interfering with the roller cutter 3. Since the pair of taper portions 30a of the third fixing member 30 are engaged with the taper surfaces 25b of the pair of second fixing members 25 spreading backward, the third fixing member is interposed between the pair of second fixing members 25. 30 can be easily removed to the rear side.

第1〜第3固定部材20,25,30を後側へ取り外す場合、第1〜第3固定部材20,25,30に、引抜部材(図示略)を連結し、その引抜部材を引っ張ることができる。この場合、引抜部材の先端部分が螺合するネジ穴として、第1固定部材20に形成されたネジ穴20b又は20c、第3固定部材30の挿通穴30bに形成した大径のネジ穴を利用できる。   When removing the first to third fixing members 20, 25, 30 to the rear side, a pulling member (not shown) may be connected to the first to third fixing members 20, 25, 30 and the pulling member may be pulled. it can. In this case, the screw hole 20b or 20c formed in the first fixing member 20 and the large-diameter screw hole formed in the insertion hole 30b of the third fixing member 30 are used as screw holes into which the leading end portion of the extraction member is screwed. it can.

図7に示すように、第1〜第3固定部材20,25,30を取り外した後、レール48の前端部をカッター取付部材10のサドルの後端部にボルト49で連結し、このレール48の上面と軸受凹部17の底部の高さ位置を一致させ、ローラカッター3の支軸端部3aをレール48で支持してスライドさせ、固定部材収容凹部13を通過させて、ローラカッター3を後側へ移動させ取り外しできる。   As shown in FIG. 7, after removing the first to third fixing members 20, 25, 30, the front end portion of the rail 48 is connected to the rear end portion of the saddle of the cutter mounting member 10 with a bolt 49. And the bottom end of the bearing recess 17 are made to coincide with each other, the support shaft end portion 3a of the roller cutter 3 is supported by the rail 48 and slid, passed through the fixing member receiving recess 13, and the roller cutter 3 is moved backward. Can be moved to the side and removed.

次に、新たなローラカッター3の支軸端部3aをレール48で支持してスライドさせ、固定部材収容凹部13を通過させて、ローラカッター3を前側へ移動させ、ローラカッター3の支軸端部3aを軸受凹部17に係合させる。その後、前記と逆の手順で、第1固定部材20を固定部材収容凹部13のうちの軸受凹部側端部に後側から装着し、1対の第2固定部材25を第1固定部材20が装着された固定部材収容凹部13に後側から相離隔状に装着し、1対の第2固定部材25の係合部25aを1対の係合凹部14に夫々係合させる。 Next, the support shaft end portion 3a of the new roller cutter 3 is supported by the rail 48 and slid, passed through the fixing member accommodating recess 13, the roller cutter 3 is moved forward, and the support shaft end of the roller cutter 3 is moved. The portion 3 a is engaged with the bearing recess 17. Thereafter, the first fixing member 20 is mounted on the bearing recess side end of the fixing member receiving recess 13 from the rear side in the reverse procedure to that described above, and the first fixing member 20 mounts the pair of second fixing members 25. The fixing member receiving recesses 13 are mounted in a phase-separated manner from the rear side, and the engaging portions 25a of the pair of second fixing members 25 are engaged with the pair of engaging recesses 14 , respectively.

次に、第3固定部材30を固定部材収容凹部13のうちの1対の第2固定部材25の間に後側から装着する。この場合、前記テーパ面25bとテーパ部30aにより第3固定部材30を1対の第2固定部材25の間に簡単に挿入することができる。そして、締結部材45により第3固定部材30を第1固定部材20に締結し、1対のボルト部材40で1対の第2固定部材25を第1固定部材20に固定し、その後、ボルト18を締めてサドル15を後側に引き寄せてローラカッター3の支軸端部3aを最終的に固定して、ローラカッター3の交換作業が完了する。   Next, the third fixing member 30 is mounted between the pair of second fixing members 25 in the fixing member receiving recess 13 from the rear side. In this case, the third fixing member 30 can be easily inserted between the pair of second fixing members 25 by the tapered surface 25b and the tapered portion 30a. Then, the third fixing member 30 is fastened to the first fixing member 20 by the fastening member 45, and the pair of second fixing members 25 is fixed to the first fixing member 20 by the pair of bolt members 40, and then the bolt 18. Is tightened to draw the saddle 15 to the rear side to finally fix the support shaft end 3a of the roller cutter 3, and the replacement operation of the roller cutter 3 is completed.

このように、ローラカッター3の交換作業を簡単化し、交換作業の時間を著しく短縮することができ、特に、非常に固い地盤(硬岩部)掘削する場合、また、長距離のトンネルを連続的に掘削する場合でも、トンネル掘削工期を短縮することが可能になる。また、従来のようにロータディスクを回動させる機構等や回り止めする機構が不要になるため、構造を簡単化することもできる。   In this way, the replacement work of the roller cutter 3 can be simplified, and the time for the replacement work can be shortened remarkably. Especially when excavating a very hard ground (hard rock portion), a long distance tunnel is continuously formed. Even when excavating, it is possible to shorten the tunnel excavation work period. Further, since the mechanism for rotating the rotor disk and the like and the mechanism for preventing the rotation are not required as in the prior art, the structure can be simplified.

しかも、ローラカッター3の支軸端部3aが軸受凹部17に係合された状態で、前後方向におけるローラカッター3のハブ3cの位置と係合凹部14の位置とがラップした状態でも、ローラカッター3を交換する際、第1〜第3固定部材20,25,30を固定部材収容凹部13にローラカッター側から着脱すると、ローラカッター3のハブ3cと干渉するが、本案では、ローラカッター3のハブ3cと干渉させずに、第1〜第3固定部材20,25,30を固定部材収容凹部13に後側から着脱できる。   In addition, even when the support shaft end portion 3a of the roller cutter 3 is engaged with the bearing recess 17, the roller cutter 3 in the front-rear direction and the position of the hub 3c of the roller cutter 3 and the position of the engagement recess 14 are overlapped. When the first to third fixing members 20, 25, 30 are attached to or detached from the roller cutter side from the roller cutter side when replacing the roller 3, the interference with the hub 3c of the roller cutter 3 occurs. The first to third fixing members 20, 25, and 30 can be attached to and detached from the fixing member receiving recess 13 from the rear side without interfering with the hub 3c.

1対の第2固定部材25のボルト挿通穴25cに後側から挿通され第1固定部材20に螺合されて1対の第2固定部材25を第1固定部材30に固定する1対のボルト部材40を設け、ボルト挿通穴25cをボルト部材40よりも大径に形成したので、1対の第2固定部材25を固定部材収容凹部13に相離隔状態に確実に保持して装着することができ、それ故、これら第2固定部材25の間に第3固定部材30を簡単に挿入して装着することができる。また、締結部材45による第3固定部材30の第1固定部材20への締結・締結解除により、1対の第2固定部材25は相接近・離隔する方向へ多少移動するが、その際、ボルト部材40よりも大径に形成されたボルト挿通穴25cにより、前記移動を許容して第2固定部材25を第1固定部材20に固定した状態を維持できる。   A pair of bolts that are inserted from the rear side into the bolt insertion holes 25 c of the pair of second fixing members 25 and screwed into the first fixing member 20 to fix the pair of second fixing members 25 to the first fixing member 30. Since the member 40 is provided and the bolt insertion hole 25c is formed to have a diameter larger than that of the bolt member 40, the pair of second fixing members 25 can be securely held in the phase-separated state in the fixing member receiving recess 13 and mounted. Therefore, the third fixing member 30 can be easily inserted and attached between the second fixing members 25. The pair of second fixing members 25 slightly move in the direction of approaching / separating due to the fastening / fastening of the third fixing member 30 to / from the first fixing member 20 by the fastening member 45. The bolt insertion hole 25c formed with a diameter larger than that of the member 40 allows the movement to be maintained and the state where the second fixing member 25 is fixed to the first fixing member 20 can be maintained.

固定部材収容凹部13のうちの軸受凹部側端部の相対向する1対の面を後方広がりのテーパ面13bに形成し、第1固定部材20に1対のテーパ面13bに係合する1対のテーパ部20aを形成したので、第1固定部材20を固定部材収容凹部13から容易に後側へ取り外すことができ、第1固定部材20を固定部材収容凹部13に装着した状態で確実に一体化させることが期待できる。   A pair of opposing surfaces of the bearing recess side end portion of the fixing member receiving recess 13 is formed in a taper surface 13b that extends rearward, and a pair that engages the pair of taper surfaces 13b in the first fixing member 20. Since the taper portion 20a is formed, the first fixing member 20 can be easily removed to the rear side from the fixing member receiving recess 13, and the first fixing member 20 is securely integrated with the fixing member receiving recess 13 in the mounted state. Can be expected.

カッター取付部材10の前部に着脱可能なサドル15を設け、このサドル15に軸受凹部17を形成したので、このサドル15についても摩耗等で損傷した場合に交換することができ、サドル15の前面部分に複数の超硬チップ16を取付けたので、サドル15の掘削土等による損傷を極力防止することができる。   Since a detachable saddle 15 is provided at the front portion of the cutter mounting member 10 and a bearing recess 17 is formed in the saddle 15, the saddle 15 can also be replaced when it is damaged due to wear or the like. Since a plurality of cemented carbide chips 16 are attached to the portion, it is possible to prevent damage to the saddle 15 due to excavated soil or the like as much as possible.

第3固定部材30に、第3固定部材30を引っ張って1対の第2固定部材25の間から引き抜く為の引抜部材が螺合し且つ締結部材45が挿通可能に締結部材45よりも大径の挿通穴30bにネジ穴30bを形成したので、ローラカッター3を交換する場合に、引抜部材を第3固定部材30のネジ穴に螺合させて引っ張ることで、第3固定部材30を1対の第2固定部材25の間から後側へ容易に取り外しでき、それ故、ローラカッター3の交換作業の時間をより短縮することが可能になる。   The third fixing member 30 has a larger diameter than the fastening member 45 so that a pulling member for pulling the third fixing member 30 from the pair of second fixing members 25 is screwed and the fastening member 45 can be inserted. Since the screw hole 30b is formed in the insertion hole 30b, when the roller cutter 3 is exchanged, the pulling member is screwed into the screw hole of the third fixing member 30 and pulled, so that the third fixing member 30 is paired. It is possible to easily remove the second fixing member 25 from the rear side to the rear side. Therefore, it is possible to further reduce the time for replacing the roller cutter 3.

図8、図9に示すように、実施例2のローラカッター固定装置4Aは、ローラカッター3の1対の支軸端部3aを着脱可能に固定するものであり、1対の支軸端部3aに対応させて、カッター取付部材50と、第1固定部材60と、第2固定部材65と、締結部材70とを夫々2組備えている。   As shown in FIGS. 8 and 9, the roller cutter fixing device 4 </ b> A according to the second embodiment is configured to detachably fix a pair of support shaft end portions 3 a of the roller cutter 3, and a pair of support shaft end portions. Corresponding to 3a, two sets of the cutter mounting member 50, the first fixing member 60, the second fixing member 65, and the fastening member 70 are provided.

各カッター取付部材50は、取付部材本体51と、取付部材本体51(カッター取付部材50)の前部に着脱可能に設けられたサドル55を有し、サドル55には複数の超硬チップ56が一様に取り付けられ、サドル55には軸受凹部57が形成されている。サドル55および軸受凹部57は実施例1と同様のものである。取付部材本体51には、前部にサドル収容凹部52が形成され、このサドル収容凹部52の後端に連なり後方開放状の固定部材収容凹部53が形成され、サドル収容凹部52にサドル55が着脱可能に装着され1対のボルト58で固定され、この状態で、サドル55の軸受凹部57の後端に固定部材収容凹部53が連なった状態になる。   Each cutter attachment member 50 has an attachment member main body 51 and a saddle 55 detachably provided at a front portion of the attachment member main body 51 (cutter attachment member 50). The saddle 55 has a plurality of carbide tips 56. The saddle 55 is uniformly attached, and a bearing recess 57 is formed in the saddle 55. The saddle 55 and the bearing recess 57 are the same as those in the first embodiment. A saddle receiving recess 52 is formed in the front portion of the mounting member main body 51, a fixing member receiving recess 53 that is open to the rear is formed continuously to the rear end of the saddle receiving recess 52, and the saddle 55 is attached to and detached from the saddle receiving recess 52. The fixing member receiving recess 53 is connected to the rear end of the bearing recess 57 of the saddle 55 in this state.

固定部材収容凹部53の側部に相対向状に相離隔状に1対の角溝状の係合凹部54が形成され、その後側に開口部53aが形成されている。固定部材収容凹部53のうちの軸受凹部側端部のローラ軸直交方向における長さは、サドル収容凹部52の約1/3弱である。ここで、ローラカッター3の支軸端部3aが軸受凹部57に係合された状態で、前後方向におけるローラカッター3のハブ3cの位置は、固定部材収容凹部53のうちの係合凹部54の位置よりも前側に位置している。   A pair of square groove-like engaging recesses 54 are formed on the sides of the fixing member housing recess 53 in a mutually opposing manner, and an opening 53a is formed on the rear side. The length in the direction perpendicular to the roller axis of the bearing recess side end portion of the fixing member receiving recess 53 is slightly less than about 1/3 of the saddle receiving recess 52. Here, with the support shaft end 3 a of the roller cutter 3 engaged with the bearing recess 57, the position of the hub 3 c of the roller cutter 3 in the front-rear direction is the position of the engagement recess 54 of the fixing member receiving recess 53. It is located in front of the position.

第1固定部材60は、固定部材収容凹部53と略同じローラ軸方向の厚さを有し、固定部材収容凹部53のうちの軸受凹部側端部に後側から着脱可能に装着されて、ローラカッター3の支軸端部3aに後側から当接して、軸受凹部57にローラカッター3の支軸端部3aを保持する。第1固定部材60のローラ軸直交方向における長さは開口部53aよりも少し小さく形成され、それ故、第1固定部材60を固定部材収容凹部63の軸受凹部側端部に開口部63aを通過させて後側から着脱することができる。   The first fixing member 60 has substantially the same thickness in the roller axial direction as the fixing member receiving recess 53, and is detachably attached to the bearing recess side end of the fixing member receiving recess 53 from the rear side. The spindle end 3 a of the roller cutter 3 is held in the bearing recess 57 by coming into contact with the spindle end 3 a of the cutter 3 from the rear side. The length of the first fixing member 60 in the direction orthogonal to the roller axis is formed to be slightly smaller than the opening 53a. Therefore, the first fixing member 60 passes through the opening 63a at the bearing recess side end of the fixing member receiving recess 63. It can be removed from the rear side.

固定部材収容凹部53のうちの軸受凹部側端部の相対向する1対の面は後方広がりのテーパ面53bに形成され、第1固定部材60には1対のテーパ面53bに係合する1対のテーパ部60aが形成されている。第1固定部材60には、中央部分に締結部材70が螺合するネジ穴60bが形成されている。   A pair of opposing surfaces of the bearing recess side end portion of the fixing member receiving recess 53 is formed as a taper surface 53b that extends rearward, and the first fixing member 60 engages with the pair of taper surfaces 53b. A pair of taper portions 60a is formed. The first fixing member 60 is formed with a screw hole 60b in which the fastening member 70 is screwed into the central portion.

第2固定部材65は、固定部材収容凹部53と略同じローラ軸方向の厚さを有し、第2固定部材65のローラ軸直交方向における長さは開口部53aよりも大きい。第2固定部材65は、1対の係合凹部54に後方移動不能に夫々係合される1対の係合部65aを備え、第1固定部材60が装着された固定部材収容凹部53にローラカッター3側から着脱可能に装着されて、1対の係合部65aが1対の係合凹部64に係合すると共に、第1固定部材60に後側から当接して、第1固定部材60を後側から支持し、その後、ボルト58を締めてサドル55を後側に引き寄せてローラカッター3の支軸端部3aを最終的に固定する。   The second fixing member 65 has substantially the same thickness in the roller axis direction as that of the fixing member accommodating recess 53, and the length of the second fixing member 65 in the direction perpendicular to the roller axis is larger than the opening 53a. The second fixing member 65 includes a pair of engaging portions 65a that are respectively engaged with the pair of engaging concave portions 54 so as not to move backward, and a roller is mounted on the fixing member receiving concave portion 53 to which the first fixing member 60 is mounted. The pair of engaging portions 65a engage with the pair of engaging recesses 64 and come into contact with the first fixing member 60 from the rear side, so that the first fixing member 60 is detachably mounted from the cutter 3 side. Then, the bolt 58 is tightened, and the saddle 55 is pulled to the rear side to finally fix the support shaft end portion 3a of the roller cutter 3.

このローラカッター固定装置4Aによれば、トンネルを掘削可能な状態では、第2固定部材65の1対の係合部65aが固定部材収容凹部53の1対の係合凹部54に夫々係合されるので、第2固定部材65の前後方向の移動が規制され、この第2固定部材65により第1固定部材60を後側から確実に支持し、この第1固定部材60によりローラカッター3の支軸端部3aを軸受凹部57に確実に保持して、ローラカッター3を固定することができ、ローラカッター3の掘削反力を、締結部材70に作用させずに、第1固定部材60と第2固定部材65を介してカッター取付部材50で受け止めることができる。   According to this roller cutter fixing device 4A, in a state where the tunnel can be excavated, the pair of engaging portions 65a of the second fixing member 65 are engaged with the pair of engaging recesses 54 of the fixing member accommodating recess 53, respectively. Therefore, the movement of the second fixing member 65 in the front-rear direction is restricted, the first fixing member 60 is reliably supported from the rear side by the second fixing member 65, and the roller cutter 3 is supported by the first fixing member 60. The shaft end 3a can be securely held in the bearing recess 57, and the roller cutter 3 can be fixed. The excavation reaction force of the roller cutter 3 is not applied to the fastening member 70, and the first fixing member 60 and the first 2 can be received by the cutter mounting member 50 via the fixing member 65.

ローラカッター3を交換する場合には、締結部材70を弛めて、第2固定部材65、第1固定部材60を、固定部材収容凹部53から順次取り外し、この場合、ローラカッター3の支軸端部3aが軸受凹部57に係合された状態で、前後方向におけるローラカッター3のハブ3cの位置が係合凹部54の位置よりも前側に位置するので、固定部材収容凹部53に第2固定部材65をローラカッター側から着脱することができる。   When the roller cutter 3 is replaced, the fastening member 70 is loosened, and the second fixing member 65 and the first fixing member 60 are sequentially removed from the fixing member receiving recess 53. In this case, the support shaft end of the roller cutter 3 is removed. With the portion 3a engaged with the bearing recess 57, the position of the hub 3c of the roller cutter 3 in the front-rear direction is located in front of the position of the engagement recess 54. 65 can be attached and detached from the roller cutter side.

第1,第2固定部材60,65を取り外した後、ローラカッター3の支軸端部3aを固定部材収容凹部53を通過させて、ローラカッター3を交換することができる。その結果、ローラカッター3の交換作業を簡単化し、交換作業の時間を著しく短縮することができ、トンネル掘削工期を短縮することが可能になる。また、部材数を低減でき、従来のようにロータディスクを回動させる機構等や回り止めする機構も不要になるため、構造を簡単化することができる。その他の関連する作用、効果は実施例1と同様である。   After removing the first and second fixing members 60, 65, the roller cutter 3 can be replaced by passing the support shaft end portion 3 a of the roller cutter 3 through the fixing member accommodating recess 53. As a result, the replacement work of the roller cutter 3 can be simplified, the time for the replacement work can be remarkably shortened, and the tunnel excavation work period can be shortened. In addition, the number of members can be reduced, and a mechanism for rotating the rotor disk and a mechanism for preventing the rotation are not required as in the prior art, so that the structure can be simplified. Other related actions and effects are the same as in the first embodiment.

尚、本発明のローラカッター固定装置においては、本発明の趣旨を逸脱しない範囲において、前記開示した事項以外に他の種々の変更を付加して実施可能である。   Note that the roller cutter fixing device of the present invention can be implemented by adding other various modifications in addition to the above-described matters without departing from the spirit of the present invention.

実施例1のトンネル掘削機のカッターヘッドの正面図である。It is a front view of the cutter head of the tunnel excavator of Example 1. ローラカッターとローラカッター固定装置の正面図である。It is a front view of a roller cutter and a roller cutter fixing device. 図2のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. ローラカッター固定装置の分解状態の縦断面図である。It is a longitudinal cross-sectional view of the disassembled state of a roller cutter fixing device. ローラカッター固定装置の斜視図である。It is a perspective view of a roller cutter fixing device. ローラカッター固定装置の分解状態の斜視図である。It is a perspective view of the disassembled state of a roller cutter fixing device. ローラカッター固定装置のローラカッター交換時の縦断面図である。It is a longitudinal cross-sectional view at the time of roller cutter replacement | exchange of a roller cutter fixing device. 実施例2ローラカッター固定装置の縦断面図である。Example 2 It is a longitudinal cross-sectional view of a roller cutter fixing device. ローラカッター固定装置の分解状態の縦断面図である。It is a longitudinal cross-sectional view of the disassembled state of a roller cutter fixing device.

符号の説明Explanation of symbols

1 トンネル掘削機
2 カッターヘッド
3 ローラカッター
3a 支軸端部
3c ハブ
4,4A ローラカッター固定装置
10,50 カッター取付部材
13,53 固定部材収容凹部
13b,53b テーパ面
14,54 係合凹部
15,55 サドル
16,56 超硬チップ
17,57 軸受凹部
20,60 第1固定部材
20a,60a テーパ部
20b,20c,60b ネジ穴
25,65 第2固定部材
25a,65a 係合部
25b テーパ面
25c ボルト挿通穴
30 第3固定部材
30a テーパ部
40 ボルト部材
45,70 締結部材
DESCRIPTION OF SYMBOLS 1 Tunnel excavator 2 Cutter head 3 Roller cutter 3a Support shaft end part 3c Hub 4, 4A Roller cutter fixing device 10, 50 Cutter attachment member 13, 53 Fixing member accommodation recessed part 13b, 53b Tapered surface 14, 54 Engaging recessed part 15, 55 Saddle 16, 56 Carbide tip 17, 57 Bearing recess 20, 60 First fixing member 20a, 60a Tapered portion 20b, 20c, 60b Screw hole 25, 65 Second fixing member 25a, 65a Engaging portion 25b Tapered surface 25c Bolt Insertion hole 30 Third fixing member 30a Tapered portion 40 Bolt members 45, 70 Fastening member

Claims (9)

トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定するローラカッター固定装置において、
前記カッターヘッドに固定され、且つローラカッターの支軸端部が後側から係脱可能な軸受凹部が形成されたカッター取付部材と、
前記カッター取付部材に形成された、前記軸受凹部の後端に連なり後方開放状の固定部材収容凹部および固定部材収容凹部の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部と、
前記固定部材収容凹部のうちの軸受凹部側端部に後側から着脱可能に装着されて前記軸受凹部にローラカッターの支軸端部を保持する第1固定部材と、
前記第1固定部材が装着された固定部材収容凹部に後側から着脱可能に且つ相離隔状に装着されて第1固定部材を後側から支持する1対の第2固定部材であって、1対の係合凹部に後方移動不能に夫々係合される1対の係合部を備えた1対の第2固定部材と、
前記固定部材収容凹部のうちの1対の第2固定部材の間に後側から着脱可能に装着されて、締結部材により第1固定部材に締結される第3固定部材とを備え、
前記1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、前記第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し
前記1対の第2固定部材のボルト挿通穴に後側から挿通され第1固定部材に螺合されて1対の第2固定部材を第1固定部材に固定する1対のボルト部材を設け、前記ボルト挿通穴をボルト部材よりも大径に形成し、第1,第2固定部材を固定部材収容凹部に装着した状態で、締結部材により第3固定部材を第1固定部材に締結すると共にボルト部材により第1,第2固定部材を締結することで弛み防止を可能に構成した、
ことを特徴とするトンネル掘削機のローラカッター固定装置。
In the roller cutter fixing device for fixing the roller cutter mounted on the front part of the cutter head of the tunnel excavator detachably from the rear side of the cutter head,
A cutter mounting member that is fixed to the cutter head and in which a bearing concave portion in which a support shaft end portion of the roller cutter is detachable from the rear side is formed;
A pair of square grooves formed in the cutter mounting member and connected to the rear end of the bearing recess and open to the rear, and a pair of square grooves formed opposite to each other on the side of the fixed member storage recess. An engaging concave portion,
A first fixing member that is detachably mounted from the rear side on the bearing recess side end portion of the fixing member housing recess and holds the support shaft end portion of the roller cutter in the bearing recess;
A pair of second fixing members that are detachably attached to the fixing member receiving concave portion to which the first fixing member is attached and are spaced apart from each other to support the first fixing member from the rear side. A pair of second fixing members each including a pair of engaging portions that are respectively engaged with the pair of engaging recesses so as not to move backward;
A third fixing member that is detachably mounted from the rear side between the pair of second fixing members of the fixing member accommodating recess, and is fastened to the first fixing member by a fastening member;
A pair of taper surfaces extending rearward are formed on opposing surfaces of the pair of second fixing members, and a pair of taper portions engaging with the pair of taper surfaces are formed on the third fixing member. and,
A pair of bolt members that are inserted from the rear side into the bolt insertion holes of the pair of second fixing members and screwed into the first fixing member to fix the pair of second fixing members to the first fixing member; The bolt insertion hole is formed to have a diameter larger than that of the bolt member, and the third fixing member is fastened to the first fixing member by the fastening member while the first and second fixing members are attached to the fixing member receiving recess, and the bolt Configured to prevent loosening by fastening the first and second fixing members with the member,
A roller cutter fixing device for a tunnel excavator.
トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定するローラカッター固定装置において、
前記カッターヘッドに固定され、且つローラカッターの支軸端部が後側から係脱可能な軸受凹部が形成されたカッター取付部材と、
前記カッター取付部材に形成された、前記軸受凹部の後端に連なり後方開放状の固定部材収容凹部および固定部材収容凹部の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部と、
前記固定部材収容凹部のうちの軸受凹部側端部に後側から着脱可能に装着されて前記軸受凹部にローラカッターの支軸端部を保持する第1固定部材と、
前記第1固定部材が装着された固定部材収容凹部に後側から着脱可能に且つ相離隔状に装着されて第1固定部材を後側から支持する1対の第2固定部材であって、1対の係合凹部に後方移動不能に夫々係合される1対の係合部を備えた1対の第2固定部材と、
前記固定部材収容凹部のうちの1対の第2固定部材の間に後側から着脱可能に装着されて、締結部材により第1固定部材に締結される第3固定部材とを備え、
前記1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、前記第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し、
前記第3固定部材に、第3固定部材を引っ張って1対の第2固定部材の間から引き抜く為の引抜部材が螺合し且つ前記締結部材が挿通可能に締結部材よりも大径のネジ穴を形成した、
ことを特徴とするトンネル掘削機のローラカッター固定装置。
In the roller cutter fixing device for fixing the roller cutter mounted on the front part of the cutter head of the tunnel excavator detachably from the rear side of the cutter head,
A cutter mounting member that is fixed to the cutter head and in which a bearing concave portion in which a support shaft end portion of the roller cutter is detachable from the rear side is formed;
A pair of square grooves formed in the cutter mounting member and connected to the rear end of the bearing recess and open to the rear, and a pair of square grooves formed opposite to each other on the side of the fixed member storage recess. An engaging concave portion,
A first fixing member that is detachably mounted from the rear side on the bearing recess side end portion of the fixing member housing recess and holds the support shaft end portion of the roller cutter in the bearing recess;
A pair of second fixing members that are detachably attached to the fixing member receiving concave portion to which the first fixing member is attached and are spaced apart from each other to support the first fixing member from the rear side. A pair of second fixing members each including a pair of engaging portions that are respectively engaged with the pair of engaging recesses so as not to move backward;
A third fixing member that is detachably mounted from the rear side between the pair of second fixing members of the fixing member accommodating recess, and is fastened to the first fixing member by a fastening member;
A pair of taper surfaces extending rearward are formed on opposing surfaces of the pair of second fixing members, and a pair of taper portions engaging with the pair of taper surfaces are formed on the third fixing member. And
A pulling member for pulling the third fixing member to pull out from between the pair of second fixing members is screwed into the third fixing member, and a screw hole having a diameter larger than that of the fastening member so that the fastening member can be inserted. Formed,
Roller cutter fixing device characteristics and to belt tunnel excavator that.
トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定するローラカッター固定装置において、
前記カッターヘッドに固定され、且つローラカッターの支軸端部が後側から係脱可能な軸受凹部が形成されたカッター取付部材と、
前記カッター取付部材に形成された、前記軸受凹部の後端に連なり後方開放状の固定部材収容凹部および固定部材収容凹部の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部と、
前記固定部材収容凹部のうちの軸受凹部側端部に後側から着脱可能に装着されて前記軸受凹部にローラカッターの支軸端部を保持する第1固定部材と、
前記第1固定部材が装着された固定部材収容凹部に後側から着脱可能に且つ相離隔状に装着されて第1固定部材を後側から支持する1対の第2固定部材であって、1対の係合凹部に後方移動不能に夫々係合される1対の係合部を備えた1対の第2固定部材と、
前記固定部材収容凹部のうちの1対の第2固定部材の間に後側から着脱可能に装着されて、締結部材により第1固定部材に締結される第3固定部材とを備え、
前記1対の第2固定部材の相対向する面に後方広がりの1対のテーパ面を形成すると共に、前記第3固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成し、
前記固定部材収容凹部のうちの軸受凹部側端部の相対向する1対の面を後方広がりのテーパ面に形成し、前記第1固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成した、
ことを特徴とするトンネル掘削機のローラカッター固定装置。
In the roller cutter fixing device for fixing the roller cutter mounted on the front part of the cutter head of the tunnel excavator detachably from the rear side of the cutter head,
A cutter mounting member that is fixed to the cutter head and in which a bearing concave portion in which a support shaft end portion of the roller cutter is detachable from the rear side is formed;
A pair of square grooves formed in the cutter mounting member and connected to the rear end of the bearing recess and open to the rear, and a pair of square grooves formed opposite to each other on the side of the fixed member storage recess. An engaging concave portion,
A first fixing member that is detachably mounted from the rear side on the bearing recess side end portion of the fixing member housing recess and holds the support shaft end portion of the roller cutter in the bearing recess;
A pair of second fixing members that are detachably attached to the fixing member receiving concave portion to which the first fixing member is attached and are spaced apart from each other to support the first fixing member from the rear side. A pair of second fixing members each including a pair of engaging portions that are respectively engaged with the pair of engaging recesses so as not to move backward;
A third fixing member that is detachably mounted from the rear side between the pair of second fixing members of the fixing member accommodating recess, and is fastened to the first fixing member by a fastening member;
A pair of taper surfaces extending rearward are formed on opposing surfaces of the pair of second fixing members, and a pair of taper portions engaging with the pair of taper surfaces are formed on the third fixing member. And
A pair of opposing surfaces of the bearing recess side end portion of the fixing member receiving recess is formed as a taper surface that extends rearward, and a pair of the first fixing member that engages with the pair of taper surfaces. Formed a taper,
Roller cutter fixing device characteristics and to belt tunnel excavator that.
前記ローラカッターの支軸端部が前記軸受凹部に係合されて前後方向におけるローラカッターのハブの位置と前記係合凹部の位置とがラップした状態で、前記固定部材の固定部材収容凹部への着脱を可能に構成したことを特徴とする請求項1〜3の何れかに記載のトンネル掘削機のローラカッター固定装置。 With the shaft end of the roller cutter engaged with the bearing recess and the position of the hub of the roller cutter and the position of the engagement recess in the front-rear direction wrapped, the fixing member receiving recess of the fixing member tunneling machine of the roller cutter fixing device according to any one of claims 1 to 3, characterized in that configured to be able to detachable. トンネル掘削機のカッターヘッドの前面部に装備されるローラカッターを、カッターヘッドの後側から着脱可能に固定するローラカッター固定装置において、
前記カッターヘッドに固定され、且つローラカッターの支軸端部が後側から係脱可能な軸受凹部が形成されたカッター取付部材と、
前記カッター取付部材に形成された、前記軸受凹部の後端に連なる固定部材収容凹部および固定部材収容凹部の側部に相対向状に相離隔状に形成された1対の角溝状の係合凹部と、
前記固定部材収容凹部のうちの軸受凹部側端部に後側から着脱可能に装着されて前記軸受凹部にローラカッターの支軸端部を保持する第1固定部材と、
前記第1固定部材が装着された固定部材収容凹部にローラカッター側から着脱可能に装着されて締結部材により第1固定部材に締結され第1固定部材を後側から支持する第2固定部材であって、1対の係合凹部に後方移動不能に夫々係合される1対の係合部を備えた第2固定部材とを備え、
前記ローラカッターの支軸端部が前記軸受凹部に係合された状態で、前後方向におけるローラカッターのハブの位置が前記係合凹部の位置よりも前側に位置する
ことを特徴とするトンネル掘削機のローラカッター固定装置。
In the roller cutter fixing device for fixing the roller cutter mounted on the front part of the cutter head of the tunnel excavator detachably from the rear side of the cutter head,
A cutter mounting member that is fixed to the cutter head and in which a bearing concave portion in which a support shaft end portion of the roller cutter is detachable from the rear side is formed;
A pair of square groove-like engagements formed on the cutter mounting member, which are formed in a spaced-apart manner on the side of the fixing member receiving recess and the fixing member receiving recess that are connected to the rear end of the bearing recess. A recess,
A first fixing member that is detachably mounted from the rear side on the bearing recess side end portion of the fixing member housing recess and holds the support shaft end portion of the roller cutter in the bearing recess;
The second fixing member is detachably mounted from the roller cutter side to the fixing member receiving recess in which the first fixing member is mounted, and is fastened to the first fixing member by the fastening member to support the first fixing member from the rear side. And a second fixing member provided with a pair of engaging portions respectively engaged with the pair of engaging recesses so as not to move backward,
With the support shaft end of the roller cutter engaged with the bearing recess, the position of the hub of the roller cutter in the front-rear direction is located on the front side of the position of the engagement recess .
Roller cutter fixing device characteristics and to belt tunnel excavator that.
前記ローラカッターの1対の支軸端部に対応させて前記カッター取付部材と前記固定部材を夫々2組設けたことを特徴とする請求項1〜5の何れかに記載のトンネル掘削機のローラカッター固定装置。   The roller of the tunnel excavator according to any one of claims 1 to 5, wherein two sets of the cutter mounting member and the fixing member are provided so as to correspond to a pair of support shaft end portions of the roller cutter. Cutter fixing device. 前記固定部材収容凹部のうちの軸受凹部側端部の相対向する1対の面を後方広がりのテーパ面に形成し、前記第1固定部材に前記1対のテーパ面に係合する1対のテーパ部を形成したことを特徴とする請求項に記載のトンネル掘削機のローラカッター固定装置。 A pair of opposing surfaces of the bearing recess side end portion of the fixing member receiving recess is formed as a taper surface that extends rearward, and a pair of the first fixing member that engages with the pair of taper surfaces. 6. The roller cutter fixing device for a tunnel excavator according to claim 5 , wherein a tapered portion is formed. 前記カッター取付部材の前部に着脱可能なサドルを設け、このサドルに前記軸受凹部を形成したことを特徴とする請求項1〜7の何れかに記載のトンネル掘削機のローラカッター固定装置。   The roller cutter fixing device for a tunnel excavator according to any one of claims 1 to 7, wherein a detachable saddle is provided at a front portion of the cutter mounting member, and the bearing recess is formed in the saddle. 前記サドルの前面部分に複数の超硬チップを取り付けたことを特徴とする請求項8に記載のトンネル掘削機のローラカッター固定装置。   The roller cutter fixing device for a tunnel excavator according to claim 8, wherein a plurality of cemented carbide tips are attached to a front portion of the saddle.
JP2005256405A 2005-09-05 2005-09-05 Roller cutter fixing device for tunnel excavator Expired - Fee Related JP4135952B2 (en)

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SG181877A1 (en) * 2009-12-22 2012-07-30 Bouygues Travaux Publics Method for replacing a tunnel boring machine disk cutter, handling device and disk cutter suited to such a method
JP5898483B2 (en) * 2011-12-19 2016-04-06 川崎重工業株式会社 Cutter holder for roller cutter
FR3012843B1 (en) * 2013-11-04 2018-10-26 Bouygues Travaux Publics CUTTING TOOL HOLDER FOR TUNNELIER AND ASSOCIATED CUTTING ASSEMBLY
JP6433019B2 (en) * 2014-12-18 2018-12-05 川崎重工業株式会社 Cutter holder for roller cutter
CN108138567B (en) * 2015-10-28 2019-12-06 罗宾斯公司 tool assembly with linear mounting base
US10539017B2 (en) 2017-03-10 2020-01-21 The Robbins Company Cutter housing with field-replaceable seats
US10480318B2 (en) 2017-05-18 2019-11-19 The Robbins Company Cutter housing with inline mounting
DE102019123630B3 (en) * 2019-09-04 2020-08-13 Herrenknecht Aktiengesellschaft Device for holding a cutting roller, cutting wheel with a device for holding a cutting roller and tunnel boring machine with a cutting wheel having a device for holding a cutting roller

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