JP4128734B2 - Method for producing cotton tofu - Google Patents
Method for producing cotton tofu Download PDFInfo
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- JP4128734B2 JP4128734B2 JP2000307726A JP2000307726A JP4128734B2 JP 4128734 B2 JP4128734 B2 JP 4128734B2 JP 2000307726 A JP2000307726 A JP 2000307726A JP 2000307726 A JP2000307726 A JP 2000307726A JP 4128734 B2 JP4128734 B2 JP 4128734B2
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- tofu
- molding box
- molding
- box
- cotton
- Prior art date
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Description
【0001】
【発明の属する技術分野】
本発明は、パンチングメタル製の成形箱に豆腐を入れて成形プレスする木綿豆腐の製造方法に関する。
【0002】
【従来の技術】
図1に示すようなパンチングメタル製の成形箱1に豆腐(または豆腐凝固物)を入れて、成形箱1の上面を形成する蓋2を圧下することで成形箱1内の豆腐を成形プレスして木綿豆腐を製造する場合、成形プレス時に成形箱のパンチング面に豆腐が食い込み、離型性が悪くなりがちである。また、パンチング面に豆腐が入り込む結果、豆腐の表面に肌荒れが生じたり、離型時に剥がれが生じ易く、得られた豆腐の品質を損ない、歩留りが悪くなるという欠点が生ずる。
【0003】
この欠点を克服するために、成形箱に油脂類の離型剤を塗布することも行われていたが、その油脂類が後工程に持ち込まれて設備が油脂類で汚染されるなどの欠点があった。
【0004】
【発明が解決しようとする課題】
本発明は、成形箱の底および、成形箱内の豆腐を前記底との間で圧して成形プレスする蓋がパンチングメタルで構成された成形箱に豆腐を入れて成形プレスして豆腐を製造する木綿豆腐の製造方法において、成形プレス時にパンチングメタル面に豆腐が食い込んで豆腐表面に肌荒れが生じたり、離型時に剥がれが生ずるのを防止することができる木綿豆腐の製造方法を提供することを課題としている。
【0005】
【課題を解決するための手段】
本発明は、前記課題を解決するため、成形箱の底および、成形箱内の豆腐を前記底との間で圧して成形プレスする蓋がパンチングメタルで構成された成形箱に豆腐を入れ成形プレスして木綿豆腐を製造する木綿豆腐の製造方法において、前記成形箱内に入れた豆腐をプレスする工程の途中で、前記成形箱の上下を反転して再び前記成形箱内の豆腐をプレスするようにしたパンチングメタル製成形箱による木綿豆腐の製造方法を提供する。
【0006】
パンチングメタル製成形箱内で豆腐を成形プレスした場合、成形箱の下面でパンチング面への豆腐の食い込みが起こり易い。これには、パンチング孔への豆腐の食い込み力と豆腐の弾力のバランス、及び、豆腐から排水されるホエーの有無が大きく影響している。すなわち、成形箱内の豆腐の上面にはホエーが溜まるためにパンチング面への豆腐の付着が起こりにくく、逆にホエーの少ない成形箱の下面で豆腐の食い込みが起こり易いのである。
【0007】
本発明では、前記したように、所定時間プレスするプレス工程の途中で成形箱の上下を反転して成形箱内の豆腐をプレスするので、成形箱の上面と下面における成形プレスのバランスが等しくなり、得られた豆腐が成形箱から離型し易くなる。
【0008】
豆乳に凝固剤を添加して生成した豆腐をパンチングメタル製成形箱に入れて成形プレスして木綿豆腐を製造する場合、良好な豆腐を得る上では、パンチング孔へ豆腐が食い込む力と、豆腐のもつ弾力(反発力)のバランスをとることが極めて重要である。
【0009】
パンチングメタル製の成形箱に入れた豆腐に連続して成形圧をかけた場合は、パンチング孔へ豆腐が食い込む力が豆腐のもつ弾力を上まわり、パンチング面に豆腐が付着する。一方、成形プレス時の荷重が不充分な場合は、豆腐のもつ弾力がパンチング孔へ豆腐が食い込む力を上まわって成形不足の状態となって豆腐に肌荒れを生ずる原因となる。
【0010】
木綿豆腐の製造方法においては、所定時間成形プレスしたのち、プレスを停止してプレス圧を抜き豆腐がパンチング面に食い込む圧力を開放させると豆腐の離型性が向上される。
【0011】
前記したプレス圧を途中で抜くようにした木綿豆腐の製造方法と、プレス工程の途中で成形箱の上下を反転する木綿豆腐の製造方法とを、共に行わせると、豆腐表面に生ずる肌荒れを防ぎ、かつ、離型時に豆腐に剥がれを生ずるのを防止する上で好ましい効果を発揮する。
【0012】
すなわち、本発明は、前記した課題を解決するために、成形箱の底および、成形箱内の豆腐を前記底との間で圧して成形プレスする蓋がパンチングメタルで構成された成形箱内に入れた豆腐を所定時間プレスした後、プレスを停止する工程を繰り返す木綿豆腐の製造工程の途中で、前記成形箱の上下を反転する工程を入れる木綿豆腐の製造方法をも提供する。この方法によると、成形箱内における上下面での成形プレスのバランスが良くとれて商品価値の高い豆腐が得られる。
【0013】
【発明の実施の形態】
以下、本発明による木綿豆腐の製造方法を実施の一形態に基づいて具体的に説明する。本実施形態においては、上下面をステンレス製のパンチングメタル製とした成形箱に豆腐を入れ、上面を形成する蓋を圧下して、所定時間、例えば約10秒間プレスしたのち、プレスを停止し蓋を持ち上げてプレス圧を3〜5秒間抜いて豆腐がパンチング面に食い込む圧力を開放する。このようにプレスした後でプレス圧を抜く一サイクルの時間は15〜20秒間である。このプレス圧負荷、プレス圧開放のサイクルを繰り返した上で約30分間成形プレスを続け、木綿豆腐を得る。
【0014】
このように行うプレスと、プレス圧開放のサイクル繰り返しによる成形工程の中間でプレスの停止時間中に、パンチング成形箱を中心点まわりに180°反転させ、成形プレスにおける成形箱の上下方向を逆にする。このように、プレスとプレス開放の繰り返しと、その途中における成形箱の反転を行わせつつ成形箱内の豆腐を成形プレスして木綿豆腐を得る。以上の操作によって、パンチング成形箱内において豆腐が受ける上下面での荷重のバランスが等しくなり、得られた豆腐の離型性が向上する。
【0015】
以上、本発明を図示した実施形態に基づいて具体的に説明したが、本発明がこれらの実施形態に限定されず特許請求の範囲に示す本発明の範囲内で、その具体的構造、構成に種々の変更を加えてよいことはいうまでもない。
【0016】
例えば、上記実施形態ではプレスとプレス圧開放を行う一サイクル時間を15〜20秒としたが、この停止時間は原料豆乳の違いや、パンチング孔の大きさ、パンチング成形箱の大きさや形状などに応じ、適正な時間々隔を選択することが必要である。
【0017】
また、前記実施形態では、成形箱内の豆腐に対するプレス圧負荷とプレス圧開放を繰り返す操作と、この成形操作の途中で成形箱の反転とを共に行わせているが、成形箱の反転の一みを行わせても肌荒れのない離型性の良い豆腐を得る上で十分な効果を発揮できる。反転のみを単独で行わせるときは、成形工程の中間、例えば30分の成形時間であれば、15分経過時に成形箱の反転を行わせる。
【0018】
【発明の効果】
以上説明したように、本発明は、成形箱の底および、成形箱内の豆腐を前記底との間で圧して成形プレスする蓋がパンチングメタルで構成された成形箱に豆腐を入れ成形プレスして木綿豆腐を製造する木綿豆腐の製造方法において、前記成形箱内に入れた豆腐をプレスする工程の途中で、前記成形箱の上下を反転して再び前記成形箱内の豆腐をプレスするようにしたパンチングメタル製成形箱による木綿豆腐の製造方法を提供する。
【0019】
本発明のこの木綿豆腐の製造方法では、所定時間プレスするプレス工程の途中で成形箱の上下を反転して成形箱内の豆腐をプレスするので、成形箱の上面と下面における成形プレスのバランスが等しくなり、得られた豆腐が成形箱から離型し易くなる。
【0020】
更にまた、本発明は、成形箱内に入れた豆腐を所定時間プレスした後、プレスを停止する工程を繰り返す木綿豆腐の製造工程の途中で、前記成形箱の上下を反転する工程を入れる木綿豆腐の製造方法をも提供する。この方法によると、成形箱内における上下面での成形プレスのバランスが良くとれて、成形プレス時にパンチングメタル面に豆腐が食い込んで豆腐表面に肌荒れが生じたり離型時に剥がれが生ずるのを防止し、商品価値の高い木綿豆腐が得られる。
【図面の簡単な説明】
【図1】 豆腐を脱水して木綿豆腐を成形するためのステンレス製パンチング成形箱を示す斜視図。
【符号の説明】
1 成形箱
2 蓋[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing cotton tofu in which tofu is placed in a punching metal molding box and molded and pressed.
[0002]
[Prior art]
A tofu (or tofu coagulated product) is put into a punching metal molding box 1 as shown in FIG. 1, and the tofu in the molding box 1 is molded and pressed by reducing the
[0003]
In order to overcome this drawback, a release agent for fats and oils was also applied to the molding box. However, the fats and oils were brought into a subsequent process and the equipment was contaminated with fats and oils. there were.
[0004]
[Problems to be solved by the invention]
According to the present invention, tofu is produced by placing and pressing a tofu in a molding box in which a lid that presses and presses the tofu in the molding box between the bottom of the molding box and the bottom is formed of a punching metal. In the manufacturing method of cotton tofu, it is an object to provide a manufacturing method of cotton tofu that can prevent the tofu from biting into the punching metal surface at the time of molding press to cause rough skin on the tofu surface or peeling at the time of mold release. It is said.
[0005]
[Means for Solving the Problems]
The present invention is to solve the previous SL problem, the bottom of the forming box and placed tofu tofu in molding boxes to the molding box lid for forming press by applying between are composed of a punching metal of said bottom mold In the manufacturing method of cotton tofu by pressing to produce cotton tofu, in the middle of the step of pressing the tofu placed in the molding box, the top and bottom of the molding box are reversed and the tofu in the molding box is pressed again. Provided is a method for producing cotton tofu using a punched metal molding box.
[0006]
When tofu is molded and pressed in a punching metal molding box, the tofu bites into the punching surface easily on the lower surface of the molding box. This has a great influence on the balance between the biting force of tofu into the punching hole and the elasticity of tofu, and the presence or absence of whey drained from the tofu. That is, since whey accumulates on the top surface of the tofu in the molding box, it is difficult for tofu to adhere to the punching surface, and conversely, the tofu bites easily on the bottom surface of the molding box with less whey.
[0007]
In the present invention, as described above, since the tofu in the molding box is pressed by turning the molding box upside down during the pressing process of pressing for a predetermined time, the balance of the molding press on the upper surface and the lower surface of the molding box becomes equal. The tofu thus obtained is easily released from the molding box.
[0008]
When tofu produced by adding a coagulant to soy milk is placed in a punching metal mold box and pressed to produce cotton tofu, the ability of the tofu to punch into the punching holes It is extremely important to balance the elasticity (repulsive force).
[0009]
When molding pressure is continuously applied to the tofu placed in a punching metal mold box, the force of the tofu biting into the punching holes exceeds the elasticity of the tofu, and the tofu adheres to the punching surface. On the other hand, when the load at the time of the molding press is insufficient, the elasticity of the tofu exceeds the force of the tofu biting into the punching hole, resulting in a state of insufficient molding and causing rough skin in the tofu.
[0010]
In the production method of the wood cotton tofu, after Jo Tokoro time forming press and to open the pressure tofu disconnect the pressing pressure to stop the press bites into punching surface tofu releasability is improved.
[0011]
And method for producing tofu in which the pre-marked press pressure to pull in the middle, and a middle method for producing tofu in which inverts the upper and lower molding boxes pressing step, when both carry out the rough skin caused tofu surface It has a favorable effect in preventing and preventing tofu from peeling off at the time of mold release.
[0012]
That is, in order to solve the above-mentioned problems , the present invention provides a molding box in which the bottom of the molding box and the lid for molding and pressing the tofu in the molding box against the bottom are formed of punching metal . There is also provided a method for producing cotton tofu, which comprises a step of inverting the upper and lower sides of the molding box in the middle of the production process of cotton tofu after pressing the put tofu for a predetermined time and repeating the process of stopping the pressing. According to this method, the balance of the molding press on the upper and lower surfaces in the molding box is well balanced, and tofu with high commercial value can be obtained.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the manufacturing method of the cotton tofu by this invention is demonstrated concretely based on one Embodiment. In this embodiment, the tofu is put into a molding box whose upper and lower surfaces are made of stainless steel punching metal, the lid forming the upper surface is crushed and pressed for a predetermined time, for example, about 10 seconds, and then the press is stopped and the lid is closed. Is lifted and the press pressure is released for 3 to 5 seconds to release the pressure that the tofu bites into the punching surface. The cycle time for releasing the press pressure after pressing in this way is 15 to 20 seconds. After repeating this press pressure load and press pressure release cycle, the molding press is continued for about 30 minutes to obtain cotton tofu.
[0014]
During the press stop time between the press performed in this way and the molding process by repeating the press pressure release cycle, the punching molding box is inverted 180 ° around the center point, and the vertical direction of the molding box in the molding press is reversed. To do. In this way, the tofu in the molding box is molded and pressed to obtain cotton tofu while the press and press opening are repeated and the molding box is reversed in the middle. By the above operation, the balance of the load on the upper and lower surfaces that the tofu receives in the punching molding box becomes equal, and the release property of the obtained tofu improves.
[0015]
The present invention has been specifically described above based on the illustrated embodiments. However, the present invention is not limited to these embodiments, and the specific structure and configuration are within the scope of the present invention shown in the claims. Needless to say, various changes may be made.
[0016]
For example, in the above embodiment, one cycle time for pressing and releasing the press pressure is 15 to 20 seconds, but this stop time depends on the difference in raw soymilk, the size of punching holes, the size and shape of the punching molding box, etc. Accordingly, it is necessary to select an appropriate time interval.
[0017]
In the above embodiment, the operation of repeating the pressing pressure load and the press pressure open for tofu in molding boxes, although both carry out a of the molding box reversal in the course of the molding operation, the formed shape box reversal It can exhibit a sufficient effect on even to perform an only get a rough skin without releasing property of good tofu. When only the reversal is performed alone, if the molding time is in the middle of the molding process, for example, 30 minutes, the molding box is reversed when 15 minutes have elapsed.
[0018]
【The invention's effect】
As described above, the present invention, the bottom of the forming box and lid for forming press by applying the tofu in the molding box between the bottom and forming press put tofu molding box made of a punching metal In the cotton tofu manufacturing method for manufacturing cotton tofu, in the middle of the step of pressing the tofu placed in the molding box, the top and bottom of the molding box are reversed and the tofu in the molding box is pressed again. A method for producing cotton tofu using a punched metal mold box is provided.
[0019]
In the method for producing cotton tofu according to the present invention, since the tofu in the molding box is pressed by inverting the upper and lower sides of the molding box during the pressing process of pressing for a predetermined time, the molding press balances on the upper and lower surfaces of the molding box. It becomes equal and it becomes easy to release the obtained tofu from a molding box.
[0020]
Furthermore, the present invention provides a cotton tofu that includes a step of inverting the top and bottom of the molding box in the middle of the production process of the cotton tofu after pressing the tofu placed in the molding box for a predetermined time and then stopping the pressing. A manufacturing method is also provided. According to this method, the balance of the molding press on the upper and lower surfaces in the molding box is well balanced, and it prevents the tofu from biting into the punching metal surface during the molding press and causing the skin to roughen the surface of the tofu or peeling off during mold release. , Cotton tofu with high commercial value is obtained.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a stainless punching molding box for dewatering tofu to form cotton tofu.
[Explanation of symbols]
1
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2000307726A JP4128734B2 (en) | 2000-10-06 | 2000-10-06 | Method for producing cotton tofu |
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JP2000307726A JP4128734B2 (en) | 2000-10-06 | 2000-10-06 | Method for producing cotton tofu |
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JP2002112727A JP2002112727A (en) | 2002-04-16 |
JP4128734B2 true JP4128734B2 (en) | 2008-07-30 |
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JP2000307726A Expired - Fee Related JP4128734B2 (en) | 2000-10-06 | 2000-10-06 | Method for producing cotton tofu |
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JP5172816B2 (en) * | 2009-12-11 | 2013-03-27 | 株式会社ヤナギヤ | Cotton tofu manufacturing method |
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