JP4127216B2 - Fuel supply device - Google Patents

Fuel supply device Download PDF

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JP4127216B2
JP4127216B2 JP2004033934A JP2004033934A JP4127216B2 JP 4127216 B2 JP4127216 B2 JP 4127216B2 JP 2004033934 A JP2004033934 A JP 2004033934A JP 2004033934 A JP2004033934 A JP 2004033934A JP 4127216 B2 JP4127216 B2 JP 4127216B2
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fuel
pulsation
injector
pipe
distribution pipe
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JP2005226489A (en
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晃三 中田
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Denso Corp
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Denso Corp
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本発明は、燃料供給装置に関し、例えば燃料分配管に組み付けられた燃料噴射装置(以下、インジェクタと呼ぶ)から内燃機関の各気筒に燃料を供給する燃料供給装置に適用して好適なものである。   The present invention relates to a fuel supply device, and is suitable for application to a fuel supply device that supplies fuel to each cylinder of an internal combustion engine from a fuel injection device (hereinafter referred to as an injector) assembled in a fuel distribution pipe, for example. .

従来、内燃機関の各気筒に燃料を分配する燃料分配管の複数の分配口にインジェクタの流入口を挿入し、各インジェクタから各気筒に燃料を供給する燃料供給装置が知られている(特許文献1等参照)。燃料分配管内の燃料には、例えばインジェクタの閉弁時の反射波等により生じる脈動が存在し、この燃料脈動により燃料分配管や関連部品が振動し耳障りな異音等が発生するため、脈動を低減する装置が設けられているものがある。   2. Description of the Related Art Conventionally, there has been known a fuel supply device in which an inlet of an injector is inserted into a plurality of distribution ports of a fuel distribution pipe that distributes fuel to each cylinder of an internal combustion engine, and fuel is supplied from each injector to each cylinder (Patent Document) 1 etc.). The fuel in the fuel distribution pipe has a pulsation caused by, for example, a reflected wave when the injector is closed.This fuel pulsation causes the fuel distribution pipe and related parts to vibrate and generates an annoying noise. Some are provided with a reduction device.

例えば、特許文献2では、脈動低減手法として、ダイヤフラム式のパルテーションダンパ等の機械構成部品が追加されている。   For example, in Patent Document 2, mechanical components such as a diaphragm type partition damper are added as a pulsation reduction method.

特許文献3では、燃料分配管の外壁のうち、少なくとも一部の平坦あるいは円弧状の外壁部を、可撓性のアブソーブ面で形成し、アブソーブ面の撓みで、燃料脈動を低減している。
特開昭62−26561号公報 特開平5−141586号公報 特開2003−129920号公報
In Patent Document 3, at least a part of a flat or arcuate outer wall portion of the outer wall of the fuel distribution pipe is formed by a flexible absorber surface, and fuel pulsation is reduced by bending the absorber surface.
JP 62-26561 A Japanese Patent Laid-Open No. 5-141586 JP 2003-129920 A

しかしながら、従来構成では、パルテーションダンパ等の機械構成部品を追加するため、コストや重量が増加するという問題がある。   However, in the conventional configuration, since mechanical components such as a partition damper are added, there is a problem that cost and weight increase.

また、既存の内燃機関を新型車に展開する場合において、各新型車ごとの燃料分配管に燃料を導く配管等の違いにより圧力脈動が増加する場合がある。   In addition, when an existing internal combustion engine is deployed in a new model vehicle, pressure pulsation may increase due to a difference in piping or the like that leads fuel to a fuel distribution pipe for each new model vehicle.

しかしながら、このようなものに、特許文献3の従来技術を適用しようとすると、脈動低減対応のためには、それぞれ外壁部のアブソーブ面の形状、大きさ等が異なる燃料分配管を専用品として設ける必要があり、燃料分配管の品番が増加するおそれがある。   However, if the prior art of Patent Document 3 is applied to such a thing, in order to cope with pulsation reduction, fuel distribution pipes having different shapes, sizes, etc. of the outer wall of the absorber surface are provided as dedicated products. This may increase the number of fuel distribution pipes.

近年、省資源等の社会的要請から、低コスト、軽量化の要求がある。   In recent years, there are demands for low cost and light weight due to social demands such as resource saving.

本発明は、このような事情を考慮してなされたものであり、低コストで軽量化を図るため、簡易な構造で、燃料配管等が異なる車両等による燃料脈動の大きさに応じて容易に対応可能な燃料供給装置を提供することにある。   The present invention has been made in consideration of the above circumstances, and is easy in accordance with the magnitude of fuel pulsation caused by a vehicle having a different structure such as a fuel pipe with a simple structure in order to reduce the weight at a low cost. The object is to provide a fuel supply device that can be used.

本発明の請求項1によると、長手方向に延びる燃料通路を内部に有する連通管と、連通管に交差して連通管に開口する連結管とを有する燃料分配管を備え、連結管に、燃料噴射弁の燃料流入口部を挿入して組み付けられる燃料供給装置において、燃料分配管内に、燃料脈動を吸収する弾性部材を設け
かつ前記弾性部材には、燃料が流通する開口部を有しており、
前記開口部は、前記燃料噴射弁の開時よりも閉時に開口面積が小さくなることを特徴とする。
According to claim 1 of the present invention, it includes a fuel distribution pipe with a communicating pipe having a fuel passage extending longitudinally therein and a connecting pipe opening into the communicating pipe crosses the communicating pipe, the connecting pipe, the fuel In the fuel supply device that is assembled by inserting the fuel inlet portion of the injection valve, an elastic member that absorbs fuel pulsation is provided in the fuel distribution pipe ,
And the elastic member has an opening through which fuel flows,
The opening has a smaller opening area when the fuel injection valve is closed than when the fuel injection valve is opened .

これによると、燃料脈動を吸収する弾性部材を、燃料噴射弁の燃料流入口部へ燃料を供給する燃料分配管内に設けているので、燃料噴射弁の閉時に発生する圧力波等による燃料脈動を、比較的簡素な構成である弾性部材によって吸収または低減することができる。   According to this, since an elastic member that absorbs fuel pulsation is provided in the fuel distribution pipe that supplies fuel to the fuel inlet of the fuel injection valve, fuel pulsation caused by pressure waves generated when the fuel injection valve is closed is prevented. It can be absorbed or reduced by an elastic member having a relatively simple configuration.

さらに、燃料配管等が異なる車両に搭載される燃料供給装置に適用したい場合、発生する圧力脈動の大きさに応じて、燃料分配管自体を専用化することなく、例えば圧力脈動に応じた弾性部材の交換で容易に対応が可能である。
また、さらに、弾性部材における燃料の流通する開口部の開口面積は、燃料噴射弁の開時よりも閉時に小さくなるため、圧力波による燃料脈動が生じる閉時に開口面積を小さくして開口部の絞り効果を効果的に発生させられるとともに、燃料噴射弁から内燃機関へ燃料を噴射供給する開時には、開口面積を大きくして内燃機関へ噴射供給する噴射量に必要な流量の確保が可能である。
Furthermore, when it is desired to apply to a fuel supply device mounted on a vehicle having different fuel pipes or the like, an elastic member corresponding to the pressure pulsation, for example, without dedicating the fuel distribution pipe itself depending on the magnitude of the generated pressure pulsation It can be easily handled by exchanging.
In addition, since the opening area of the opening through which the fuel flows in the elastic member is smaller when the fuel injection valve is opened, the opening area is reduced when the fuel pulsation due to pressure waves occurs and the opening area of the opening is reduced. The throttle effect can be effectively generated, and at the time of opening to supply fuel from the fuel injection valve to the internal combustion engine, it is possible to secure a flow rate necessary for the injection amount to be supplied to the internal combustion engine by increasing the opening area. .

本発明の請求項2によると、弾性部材は、燃料分配管内の燃料下流端の連結管内に設けられていることを特徴とする。 According to claim 2 of the present invention, the elastic member may be provided in the connection pipe of the fuel downstream end of the fuel distribution pipe.

これによると、弾性部材は、燃料分配管内の燃料下流端の連結管内に設けられているので、燃料下流端に設けた弾性部材によって、燃料噴射弁の閉時に発生する燃料脈動が、燃料分配管内の燃料へ直接作用することを防止することができる。したがって、燃料分配管内の燃料の脈動を効果的に低減できる。 According to this, the elastic member, so provided in the connecting pipe of the fuel downstream end of the fuel distributor pipe, the elastic member provided on the fuel downstream end, the fuel pulsation generated in the closed fuel injection valve, fuel distribution It is possible to prevent direct action on the fuel in the pipe. Therefore, fuel pulsation in the fuel distribution pipe can be effectively reduced.

本発明の請求項3によると、弾性部材は、燃料流入口部に挟み込まれて連結管内に支持されていることを特徴とする。 According to claim 3 of the present invention, the elastic member is characterized by being sandwiched fuel inlet portion is supported within the coupling pipe.

これによると、弾性部材は、連結管内に挿入して組み付けられる燃料噴射弁の燃料流入口部に挟み込まれて、連結管内に支持されるので、例えば連結管内に弾性部材、燃料噴射弁の順に挿入することで、容易に軸方向組付等の組付けができ、従って組付性の向上が図れる。 According to this, the elastic member is sandwiched to the fuel inlet of the fuel injection valve is assembled by inserting into the connecting tube, since it is supported into the connecting pipe, for example, the elastic member into the connecting pipe, the fuel injection valve By inserting them in this order, assembly such as axial assembly can be easily performed, so that the assembly can be improved.

本発明の請求項4によると、燃料噴射弁の閉時における開口部の等価絞り径は、Φ0.5〜Φ1mmの範囲にあることを特徴とする。 According to claim 4 of the present invention, the equivalent throttle diameter of the opening when the fuel injection valve is closed is in the range of Φ0.5 to Φ1 mm.

これにより、燃料脈動の低減が図れるとともに、燃料噴射弁から内燃機関へ供給する燃料の必要流量面積の確保が図られる。   As a result, the fuel pulsation can be reduced and the necessary flow area of the fuel supplied from the fuel injection valve to the internal combustion engine can be secured.

以下、本発明の燃料供給装置を、ガソリンエンジンへ燃料を供給するものに適用して具体化した実施形態を図面に従って説明する。図1は、本実施形態の燃料供給装置を示す正面図である。図2は、実施形態の燃料供給装置の要部を示す図であって、図2(a)は図1中のII−IIからみた部分的断面図、図2(b)は図2(a)中の脈動低減部材を上方からみた斜視図、図2(c)は図2(a)中の脈動低減部材を下方からみた斜視図である。図3は、図2中の脈動低減部材の原型状態を示す図であって、図3(a)は平面図、図3(b)は図3(a)のB−Bからみた断面図である。図4は、図2中の脈動低減部材の開口部の拡大した状態を示す図であって、図4(a)は平面図、図4(b)は図4(a)のB−Bからみた断面図である。図5は、本実施形態の燃料供給装置の組付方法の一実施例を示す図であって、図2(a)の分解展開図である。図6は、図1中の燃料分配管内の燃料の圧力脈動の実験結果を示すグラフである。   Hereinafter, embodiments in which the fuel supply device of the present invention is embodied by applying the fuel supply device to a fuel supply to a gasoline engine will be described with reference to the drawings. FIG. 1 is a front view showing a fuel supply device of the present embodiment. 2A and 2B are diagrams showing a main part of the fuel supply device of the embodiment, in which FIG. 2A is a partial cross-sectional view as viewed from II-II in FIG. 1, and FIG. FIG. 2C is a perspective view of the pulsation reducing member in FIG. 2A viewed from below. 3A and 3B are diagrams showing a prototype state of the pulsation reducing member in FIG. 2, in which FIG. 3A is a plan view, and FIG. 3B is a cross-sectional view taken along line BB of FIG. is there. 4A and 4B are views showing an enlarged state of the opening of the pulsation reducing member in FIG. 2, where FIG. 4A is a plan view, and FIG. 4B is from BB in FIG. 4A. FIG. FIG. 5 is a diagram showing an example of a method for assembling the fuel supply apparatus according to this embodiment, and is an exploded view of FIG. FIG. 6 is a graph showing experimental results of pressure pulsation of fuel in the fuel distribution pipe in FIG.

図1および図2(a)に示すように、燃料供給装置10は、燃料分配管20と、燃料噴射装置としての燃料噴射弁(以下、インジェクタと呼ぶ)30と、脈動低減部材50とを含んで構成されている。なお、インジェクタ30は、多気筒(本実施例では、4気筒)内燃機関(以下、エンジンと呼ぶ)の各気筒に設けられており、燃料分配管20に組付けられて各気筒へ燃料を噴射供給する。燃料分配管20には、図示しない燃料タンク内の燃料を燃料ポンプ(図示せず)により吸い上げ吐出し、その吐出された燃料が導かれている。なお、吐出される燃料は、図示しないプレーシャレギュレータ等の調圧装置によって所定の圧力に調圧されて、燃料分配管20へ送られる。   As shown in FIGS. 1 and 2A, the fuel supply device 10 includes a fuel distribution pipe 20, a fuel injection valve (hereinafter referred to as an injector) 30 as a fuel injection device, and a pulsation reducing member 50. It consists of The injector 30 is provided in each cylinder of a multi-cylinder (four cylinders in this embodiment) internal combustion engine (hereinafter referred to as an engine), and is assembled to the fuel distribution pipe 20 to inject fuel into each cylinder. Supply. The fuel distribution pipe 20 sucks and discharges fuel in a fuel tank (not shown) by a fuel pump (not shown), and the discharged fuel is guided. The discharged fuel is regulated to a predetermined pressure by a pressure regulator such as a pressure regulator (not shown) and sent to the fuel distribution pipe 20.

燃料分配管20は、図1に示すように、長手方向に延びる燃料通路21a(図2(a)参照)を内部に有する連通管21と、連通管21に交差して連通管21に開口する連結管(以下、カップと呼ぶ)22とを含んで構成されている。なお、連通管21には、燃料ポンプから吐出された燃料を導く燃料配管等の一部を構成するインレットパイプ23が連通可能に結合されている。   As shown in FIG. 1, the fuel distribution pipe 20 has a communication pipe 21 having a fuel passage 21 a (see FIG. 2A) extending in the longitudinal direction inside, and opens to the communication pipe 21 across the communication pipe 21. A connecting pipe (hereinafter referred to as a cup) 22 is included. Note that an inlet pipe 23 that constitutes a part of a fuel pipe or the like that guides the fuel discharged from the fuel pump is connected to the communication pipe 21 so as to communicate therewith.

図2(a)に示すように、連通管21は、略四角形断面に形成され、各気筒の横並び方向に延伸している。なお、断面形状は略円形であってもよい。連絡管21は、内部に燃料通路21aを形成する外壁が金属材料で形成されており、延伸する鋼管であっても、例えば上下方向に二分割等分割されたものが接合されて一体化されたものでもよい。連通管21内に形成される燃料通路21aは、所定の圧力の燃料を搬送する搬送経路を構成する。この搬送経路に、カップ22の開口部(以下、カップ開口部と呼ぶ)22aが開口している。カップ22は、連通管21の外壁から突出する略円筒状または略カップ状に形成されている。カップ22に形成される内孔(以下、収容孔と呼ぶ)22bは、カップ開口部22aを通じて燃料通路21aが連通している。内孔22は、インジェクタ30の燃料流入口部31を挿入可能な形状に形成されている。なお、燃料分配管21は、連通管21と一体的に固定されている二つブラケット26a、26bを有しており、燃料流入口部31で後述の低減脈動部材50を内孔22bに挟み込んだ状態で、このブラケット26a、26bをエンジンに取り付けることで、燃料分配管20およびインジェクタ30をエンジンに固定するものである。なお、ブラケット26a、26bは、図1の紙面の垂直方向に屈曲形成されたガイド部27、29を有する。ブラケット26a、26bのガイド部29に形成された図示しないボルト穴にボルト等によりエンジンの吸気マニホールド等に固定される。ブラケット26a、26bは、燃料分配管20を保持する支持部材を構成する。   As shown in FIG. 2A, the communication pipe 21 is formed in a substantially square cross section, and extends in the side-by-side direction of each cylinder. The cross-sectional shape may be substantially circular. The connecting pipe 21 has an outer wall that forms a fuel passage 21a formed of a metal material, and even a steel pipe that extends is joined and integrated, for example, in two parts divided in the vertical direction. It may be a thing. The fuel passage 21a formed in the communication pipe 21 constitutes a transport path for transporting fuel at a predetermined pressure. An opening (hereinafter referred to as a cup opening) 22a of the cup 22 is opened in the transport path. The cup 22 is formed in a substantially cylindrical shape or a substantially cup shape protruding from the outer wall of the communication pipe 21. An inner hole (hereinafter referred to as an accommodation hole) 22b formed in the cup 22 communicates with the fuel passage 21a through the cup opening 22a. The inner hole 22 is formed in a shape into which the fuel inlet 31 of the injector 30 can be inserted. The fuel distribution pipe 21 has two brackets 26 a and 26 b fixed integrally with the communication pipe 21, and a reduction pulsation member 50 described later is sandwiched in the inner hole 22 b by the fuel inlet portion 31. In this state, the fuel distribution pipe 20 and the injector 30 are fixed to the engine by attaching the brackets 26a and 26b to the engine. The brackets 26a and 26b have guide portions 27 and 29 that are bent in the direction perpendicular to the paper surface of FIG. It is fixed to an intake manifold or the like of the engine by bolts or the like in bolt holes (not shown) formed in the guide portions 29 of the brackets 26a and 26b. The brackets 26 a and 26 b constitute a support member that holds the fuel distribution pipe 20.

インジェクタ30は、図2(a)に示すように、燃料が流入する燃料流入口部31を有しており、燃料流入口部31は燃料分配管20(詳しくは、カップ22)に挿入して組付けられ、カップ22を通じて燃料が供給される。なお、詳しくは、燃料流入口部31は略円筒状に形成され、燃料流入口部31に形成された内孔32は、インジェクタ30内の燃料通路に連通している。燃料流入口部31はカップ22の収容孔22bに略同軸上に挿入され、軸方向両側に移動可能である。燃料流入口部31がカップ22に挿入された状態では、燃料流入口部31とカップ22の収容孔22bとの間はシール部材39でシールされ、内孔32が収容孔22bに連通しており、燃料分配管20内の燃料がカップ22および燃料流入口部31を通じて前記燃料通路に流入する。   As shown in FIG. 2A, the injector 30 has a fuel inlet portion 31 into which fuel flows. The fuel inlet portion 31 is inserted into the fuel distribution pipe 20 (specifically, the cup 22). It is assembled and fuel is supplied through the cup 22. Specifically, the fuel inlet portion 31 is formed in a substantially cylindrical shape, and the inner hole 32 formed in the fuel inlet portion 31 communicates with the fuel passage in the injector 30. The fuel inlet portion 31 is inserted substantially coaxially into the accommodation hole 22b of the cup 22 and is movable on both sides in the axial direction. In a state where the fuel inlet portion 31 is inserted into the cup 22, the space between the fuel inlet portion 31 and the accommodation hole 22b of the cup 22 is sealed by the seal member 39, and the inner hole 32 communicates with the accommodation hole 22b. The fuel in the fuel distribution pipe 20 flows into the fuel passage through the cup 22 and the fuel inlet 31.

インジェクタ30は電気駆動式であり、コネクタ34からコイルに供給する電流を制御することでノズルニードルのリフトを制御し、前記燃料通路に流入した燃料をノズル部33からエンジンの気筒に噴射する。コイルへの電流供給が停止されると、また、インジェクタ30は、ノズルニードルを着座方向に付勢するスプリングを有しており、コイルへの電流供給の停止時には、ノズル部33が閉弁して噴射を終了する。コネクタ34はインジェクタ30の外壁に突出形成され、燃料流入口部31に対し相対変位不能である。なお、コネクタ34の外壁面のうち、燃料流入口部31がカップ22から離脱する離脱方向(図1にXで示す方向)を向く平坦面34aは、その離脱方向Xに垂直に形成されている。   The injector 30 is electrically driven and controls the lift of the nozzle needle by controlling the current supplied from the connector 34 to the coil, and injects the fuel that has flowed into the fuel passage from the nozzle portion 33 into the cylinder of the engine. When the current supply to the coil is stopped, the injector 30 has a spring that urges the nozzle needle in the seating direction. When the current supply to the coil is stopped, the nozzle portion 33 is closed. End injection. The connector 34 is formed to protrude from the outer wall of the injector 30 and cannot be displaced relative to the fuel inlet 31. Of the outer wall surface of the connector 34, a flat surface 34a facing the separation direction (direction indicated by X in FIG. 1) in which the fuel inlet 31 is detached from the cup 22 is formed perpendicular to the separation direction X. .

なお、ここで、ノズル部は、開閉によりエンジンへ噴射供給する燃料の流通および遮断する弁部を有しており、インジェクタ30の開時にはノズル部33が開弁され、燃料が流通してエンジンへ噴射供給される。インジェクタ30の閉時にはノズル部33を閉弁して燃料が遮断され、エンジンへの噴射供給が停止される。   Here, the nozzle part has a valve part that circulates and shuts off the fuel supplied to the engine by opening and closing. When the injector 30 is opened, the nozzle part 33 is opened and the fuel circulates to the engine. It is supplied by injection. When the injector 30 is closed, the nozzle portion 33 is closed to shut off the fuel, and the injection supply to the engine is stopped.

脈動低減部材50は、図2(a)から図2(c)に示すように、ゴム材等の弾性部材で形成されており、略円筒状の保持部51と、保持部51から内周側に突出する膜状部52とを備えている。膜状部52は、図2(a)に示すように、保持部51の肉厚に比べて薄く形成され、比較的薄肉な膜状に形成されている。この膜状部52は、燃料の流通可能な開口部53、55を有しており、薄肉な円板部に燃料流通可能な穴を形成するものであっても、薄肉な円板部を複数の円弧状部に分割され、図2(b)および図2(c)に示す分割された複数の円弧状部間で区画された部分を開口部(図3(a)の斜線で区画された部分S)とするものであってもよい。これにより、膜状部52は、開口部53、55を通じて、燃料分配管20内の燃料をインジェクタ30へ流通可能である。さらに、弾性部材で形成されているため、膜状部52が脈動圧力の大きさに応じて変形することで、圧力脈動を吸収または低減可能である。   As shown in FIGS. 2A to 2C, the pulsation reducing member 50 is formed of an elastic member such as a rubber material, and has a substantially cylindrical holding portion 51 and an inner peripheral side from the holding portion 51. And a film-like portion 52 that protrudes from the center. As shown in FIG. 2A, the film-like portion 52 is formed thinner than the thickness of the holding portion 51, and is formed in a relatively thin film shape. The film-like portion 52 has openings 53 and 55 through which fuel can flow, and even if a thin hole is formed in the thin disc portion, a plurality of thin disc portions are formed. 2 (b) and FIG. 2 (c), the portion partitioned between the plurality of divided arc-shaped portions is defined by the opening (the hatched portion in FIG. 3 (a)). Part S) may be used. Thereby, the membrane-like part 52 can distribute the fuel in the fuel distribution pipe 20 to the injector 30 through the openings 53 and 55. Furthermore, since it is formed of an elastic member, the pressure pulsation can be absorbed or reduced by deforming the film-like portion 52 according to the magnitude of the pulsation pressure.

なお、以下の本実施形態の説明では、膜状部52を、薄肉な円板部を薄肉な円板を分割した複数(本実施例では、6個)の円弧状部とし、膜状部52に形成される開口部53、55は、6個の円弧状部間で区画された部分Sとする。この開口部53、55は、図3(a)に示すように、6個の円弧状部の先端部で区画される略六角形状部53と、6個の円弧状部のうち隣同士の円弧状部の間に形成される隙間部55とからなる。   In the following description of the present embodiment, the film-shaped portion 52 is a plurality of (six in the present embodiment) arc-shaped portions obtained by dividing a thin disk portion into thin-walled disks. The openings 53 and 55 are formed as portions S defined by six arcuate portions. As shown in FIG. 3A, the openings 53 and 55 are substantially hexagonal portions 53 defined by the tip portions of the six arc-shaped portions, and adjacent circles among the six arc-shaped portions. The gap portion 55 is formed between the arc-shaped portions.

また、脈動低減部材50は、燃料分配管20の燃料下流端のカップ22内に配置されている。なお、詳しくは、図2(a)に示すように、脈動低減部材50は、カップ22の収容孔22b内の内周壁の上端面と、燃料流入口部31とに挟み込まれおり、保持部51は収容孔22aと燃料流入口部31によって支持されている。脈動低減部材50は、カップ22からインジェクタ30を挿入および離脱させることで、燃料分配管20(詳しくはカップ22)に着脱可能である。   Further, the pulsation reducing member 50 is disposed in the cup 22 at the fuel downstream end of the fuel distribution pipe 20. In detail, as shown in FIG. 2A, the pulsation reducing member 50 is sandwiched between the upper end surface of the inner peripheral wall in the accommodation hole 22 b of the cup 22 and the fuel inflow port portion 31, and the holding portion 51. Is supported by the accommodation hole 22a and the fuel inlet 31. The pulsation reducing member 50 can be attached to and detached from the fuel distribution pipe 20 (specifically, the cup 22) by inserting and removing the injector 30 from the cup 22.

上述した構成を有する本実施形態の組付方法を、図5に従って説明する。なお、インジェクタ30を構成する部品は、別工程で組付けられているものとして、ここでは、燃料分配管20にインジェクタ30および脈動低減部材50を組付ける方法について説明する。まず、(1)カップ22内の収容孔22bの所定位置まで脈動低減部材を、図6の軸方向上方へ挿入する。なお、所定の位置は、例えば本実施例ではカップ開口部22aに接続する側の収容孔22bの上部段差面である。(2)インジェクタ30の燃料流入口部31を、カップ22内の収容孔22bに軸方向上方に挿入し、脈動低減部材50の下端部に当接するまで挿入する。これにより、インジェクタ30および脈動低減部材50をカップ22内に軸方向組付けして、容易にインジェクタ30および脈動低減部材50を燃料分配管20に取り付けることができる。なお、ブラッケト26a、26bとエンジンの吸気マニホールドとを固定するボルトを外す程度で、燃料分配管20から脈動低減部材50およびインジェクタ30を容易に外すこともできる。   The assembly method of the present embodiment having the above-described configuration will be described with reference to FIG. Here, assuming that the components constituting the injector 30 are assembled in separate steps, here, a method of assembling the injector 30 and the pulsation reducing member 50 to the fuel distribution pipe 20 will be described. First, (1) the pulsation reducing member is inserted upward in the axial direction of FIG. 6 to a predetermined position of the accommodation hole 22b in the cup 22. The predetermined position is, for example, the upper step surface of the accommodation hole 22b on the side connected to the cup opening 22a in this embodiment. (2) The fuel inlet 31 of the injector 30 is inserted into the accommodation hole 22 b in the cup 22 in the axial direction upward until it contacts the lower end of the pulsation reducing member 50. Accordingly, the injector 30 and the pulsation reducing member 50 can be assembled in the cup 22 in the axial direction, and the injector 30 and the pulsation reducing member 50 can be easily attached to the fuel distribution pipe 20. The pulsation reducing member 50 and the injector 30 can be easily removed from the fuel distribution pipe 20 by removing the bolts that fix the brackets 26a, 26b and the intake manifold of the engine.

次に、上述した構成を有する本実施形態の作動を説明する。車両のエンジンキーをIG位置にして、図示しないイグニッションスイッチがオン(ON)すると、燃料ポンプが駆動され、燃料タンク内に燃料が燃料ポンプにより吸い上げられる。吸い上げられた燃料は、プレッシャレギュレータにより調圧され、燃料ポンプから所定の圧力の燃料がインレットパイプ23に送られる。インレットパイプ23に送られた所定圧力の燃料は、インレットパイプ23に連通する燃料分配管20内で蓄えられる。インジェクタ30の開時には、インジェクタ30のコイルに電流が供給され、ノズルニードルのリフトを制御する。ノズルニードルがリフトを開始すると、ノズル部33は開弁され、エンジンへ燃料を噴射供給する。一方、インジェクタ30の閉時には、コイルへの供給が停止され、スプリングによりノズルニードルのリフトが減少する。そして、ノズルニードルが着座すると、噴射が終了する。   Next, the operation of the present embodiment having the above-described configuration will be described. When the vehicle engine key is set to the IG position and an ignition switch (not shown) is turned on, the fuel pump is driven and the fuel is sucked into the fuel tank by the fuel pump. The sucked-up fuel is regulated by a pressure regulator, and fuel with a predetermined pressure is sent from the fuel pump to the inlet pipe 23. The fuel of a predetermined pressure sent to the inlet pipe 23 is stored in the fuel distribution pipe 20 that communicates with the inlet pipe 23. When the injector 30 is opened, current is supplied to the coil of the injector 30 to control the lift of the nozzle needle. When the nozzle needle starts to lift, the nozzle portion 33 is opened and fuel is supplied to the engine. On the other hand, when the injector 30 is closed, the supply to the coil is stopped, and the lift of the nozzle needle is reduced by the spring. When the nozzle needle is seated, the injection is finished.

ところで、それまでの燃料流通が急に遮断されるため、急激な閉弁に起因して衝撃波(圧力波)を生じる。圧力波は、燃料分配管20内へ伝播される。これに対して、本実施形態では、燃料配管20内(詳しくは、カップ22内)に、弾性部材で形成される脈動低減部材50を配置するので、脈動低減部材50の弾性(詳しくは、膜状部52の変形)により圧力波を遮断または吸収して、その圧力波による生じる圧力脈動の低減が図れる。   By the way, since the fuel flow up to that time is suddenly interrupted, a shock wave (pressure wave) is generated due to the rapid valve closing. The pressure wave is propagated into the fuel distribution pipe 20. On the other hand, in this embodiment, since the pulsation reducing member 50 formed of an elastic member is disposed in the fuel pipe 20 (specifically, in the cup 22), the elasticity of the pulsation reducing member 50 (specifically, the membrane) The pressure pulsation caused by the pressure wave can be reduced by blocking or absorbing the pressure wave by the deformation of the shaped portion 52).

さらに、脈動低減部材50の開口部53、55は、燃料が燃料分配管20からインジェクタ30へ流れるインジェクタ30の開時には、図4(a)および図4(b)に示すように、燃料の流れによって膜状部52が変形され、隙間55の先端部側55a、および略六角形部53の開口面積が拡大される。一方、インジェクタ30の閉時には、燃料の流れが停止するので、変形していた膜状部52が、図3(a)および図3(b)に示す元に戻り原型状態になる。つまり、インジェクタ30の閉時は開時より開口部53、55の開口面積が小さくなる。これにより、インジェクタ30の閉時の開口部53、55の所定の開口面積Sを、絞り効果を有する程度の所定の面積に設定することで、インジェクタ30の閉時に発生する圧力波が燃料分配管20への直接伝播するのを遮断することが可能である。なお、インジェクタ30の開時には、開口部53、55の開口面積Sが拡大されるので、インジェクタ30からエンジンへ噴射供給する燃料噴射量に必要な流量を確保することが可能である。   Furthermore, the openings 53 and 55 of the pulsation reducing member 50 allow the flow of fuel when the injector 30 in which the fuel flows from the fuel distribution pipe 20 to the injector 30 is opened, as shown in FIGS. 4 (a) and 4 (b). As a result, the film-shaped portion 52 is deformed, and the opening area of the front end portion 55a of the gap 55 and the substantially hexagonal portion 53 is enlarged. On the other hand, when the injector 30 is closed, the flow of fuel is stopped, so that the deformed film-like portion 52 returns to the original state shown in FIGS. That is, when the injector 30 is closed, the opening areas of the openings 53 and 55 are smaller than when the injector 30 is opened. Thus, by setting the predetermined opening area S of the openings 53 and 55 when the injector 30 is closed to a predetermined area that has a throttling effect, the pressure wave generated when the injector 30 is closed causes the fuel distribution pipe to It is possible to block direct propagation to 20. Since the opening area S of the openings 53 and 55 is enlarged when the injector 30 is opened, it is possible to secure a flow rate necessary for the fuel injection amount supplied from the injector 30 to the engine.

なお、インジェクタ30の閉時における開口部53、55の開口面積と、燃料分配管20内の圧力脈動幅との関係を、実験にて検証したので、図6に従って説明する。なお、図6において、横軸は、等価流路径(以下、等価絞り径と呼ぶ)ΦD(mm)を示し、縦軸は、その等価絞り径ΦDにおける圧力脈動を示している。なお、等価絞り径ΦDとは、開口部53、55の開口面積Sに相当する円穴の直径を表すものとする。図6に示すように、等価絞り径ΦDを、ΦD=5(mm)からΦD=1(mm)に近づける範囲では、等価絞り径ΦDを小さくしても圧力脈動幅が小さくならず、脈動低減効果はほとんどない。等価絞り径ΦDがΦD=1(mm)〜ΦD=0.5(mm)の範囲では、等価絞り径ΦDが小さくなるほど、圧力脈動幅が小さくなり、絞り効果による圧力脈動の低減できる。なお、等価絞り径ΦDがΦD=0.5未満では、インジェクタ30からエンジンへ噴射供給する燃料の必要流量面積が難しい。等価絞り径ΦDがΦD=1.0を超えると、遮断効果が得られなくなる。なお、絞り径ΦD=0.5(mm)〜ΦD=1(mm)の範囲は、開口面積で表すと、約0.2(mm)〜0.8(mm)の範囲となる。 In addition, since the relationship between the opening area of the openings 53 and 55 when the injector 30 is closed and the pressure pulsation width in the fuel distribution pipe 20 has been verified through experiments, it will be described with reference to FIG. In FIG. 6, the horizontal axis represents an equivalent flow path diameter (hereinafter referred to as an equivalent throttle diameter) ΦD (mm), and the vertical axis represents pressure pulsation at the equivalent throttle diameter ΦD. The equivalent aperture diameter ΦD represents the diameter of a circular hole corresponding to the opening area S of the openings 53 and 55. As shown in FIG. 6, in the range in which the equivalent throttle diameter ΦD is close to ΦD = 5 (mm) to ΦD = 1 (mm), the pressure pulsation width is not reduced even if the equivalent throttle diameter ΦD is reduced, and pulsation is reduced. There is almost no effect. When the equivalent throttle diameter ΦD is in the range of ΦD = 1 (mm) to ΦD = 0.5 (mm), the smaller the equivalent throttle diameter ΦD, the smaller the pressure pulsation width, and the pressure pulsation due to the throttling effect can be reduced. If the equivalent throttle diameter ΦD is less than ΦD = 0.5, the required flow area of the fuel supplied from the injector 30 to the engine is difficult. When the equivalent aperture diameter ΦD exceeds ΦD = 1.0, the blocking effect cannot be obtained. Note that the range of the aperture diameter ΦD = 0.5 (mm) to ΦD = 1 (mm) is approximately 0.2 (mm 2 ) to 0.8 (mm 2 ) in terms of the opening area.

次に、本実施形態の作用効果を説明すると、(1)弾性部材で形成された脈動低減部材50を、燃料分配管20内に配置しているので、インジェクタ30の閉時に発生する圧力波等による燃料脈動を、材料特性としての弾性を利用することで比較的簡素な構成である脈動低減部材50によって吸収または低減することができる。なお、脈動低減部材50は、保持部51とこの保持部51より薄肉に形成される膜状部52とを有しており、この膜状部52の弾性による変形により、圧力波を遮断、吸収して、燃料分配管20内の燃料の圧力脈動の低減が図れる。   Next, the operation and effect of the present embodiment will be described. (1) Since the pulsation reducing member 50 formed of an elastic member is disposed in the fuel distribution pipe 20, the pressure wave generated when the injector 30 is closed, etc. The fuel pulsation due to the above can be absorbed or reduced by the pulsation reducing member 50 having a relatively simple configuration by utilizing the elasticity as a material characteristic. The pulsation reducing member 50 has a holding part 51 and a film-like part 52 formed thinner than the holding part 51, and the pressure wave is blocked and absorbed by the elastic deformation of the film-like part 52. Thus, the pressure pulsation of the fuel in the fuel distribution pipe 20 can be reduced.

さらに、燃料分配管20に燃料を導く燃料配管等が異なる車両に搭載される燃料供給装置10に適用したい場合、発生する圧力脈動の大きさに応じて、燃料分配管20自体を専用化することなく、例えば圧力脈動に応じた脈動低減部材50のみの交換で容易に対応が可能である。   Furthermore, when it is desired to apply to the fuel supply device 10 mounted on a vehicle having different fuel pipes for guiding the fuel to the fuel distribution pipe 20, the fuel distribution pipe 20 itself should be dedicated according to the magnitude of the generated pressure pulsation. For example, it is possible to easily cope with the problem by replacing only the pulsation reducing member 50 corresponding to the pressure pulsation.

(2)この脈動低減部材50は、燃料分配管20内の燃料下流端のカップ22内に設けられているので、燃料下流端に設けた弾性を有する脈動低減部材50によって、インジェクタ30の閉時に発生する燃料脈動が、燃料分配管20内の燃料へ直接作用するのを防止できる。したがって、燃料分配管20内の燃料の脈動を効果的に低減できる。   (2) Since the pulsation reducing member 50 is provided in the cup 22 at the fuel downstream end in the fuel distribution pipe 20, the pulsation reducing member 50 having elasticity provided at the fuel downstream end is used to close the injector 30. The generated fuel pulsation can be prevented from directly acting on the fuel in the fuel distribution pipe 20. Therefore, fuel pulsation in the fuel distribution pipe 20 can be effectively reduced.

(3)本実施形態では、弾性部材で形成される脈動低減部材50を、カップ22内に挿入して組み付けられるインジェクタ30の燃料流入口部31に挟み込ませて、カップ22内に支持するようにするので、組付方法として、例えばカップ22内に脈動低減部材50、インジェクタ30の順に挿入することで、容易に軸方向組付等の組付けができ、従って組付性の向上が図れる。   (3) In the present embodiment, the pulsation reducing member 50 formed of an elastic member is sandwiched in the fuel inlet 31 of the injector 30 that is inserted into the cup 22 and assembled, and is supported in the cup 22. Therefore, as an assembling method, for example, by inserting the pulsation reducing member 50 and the injector 30 into the cup 22 in this order, the assembling such as the axial direction can be easily performed, and therefore the assembling property can be improved.

(4)なお、脈動低減部材50は、その材料特性を利用する弾性部材であることで、圧力波を遮断、吸収して、燃料分配管20内の燃料の圧力脈動の低減が図れるが、脈動低減部材50の本実施形態の別の特徴である開口部53、55の開口面積が、インジェクタ30の開時よりも閉時に小さくなることによっても、燃料の圧力脈動の低減が図れる。つまり、開口部53、55の開口面積は、インジェクタ30の開時よりも閉時に小さくなるため、圧力波による燃料脈動が生じる閉時に開口面積を小さくして開口部53、55の絞り効果を効果的に発生させられるとともに、インジェクタ30からエンジンへ燃料を噴射供給する開時には、開口面積を大きくしてエンジンへ噴射供給する噴射量に必要な流量の確保が可能である。なお、脈動低減部材50は、インジェクタ30の開時よりも閉時に開口面積が小さくなる開口部を有するものであれば、弾性部材に限らず、いずれの材料からなる部材であってもよい。   (4) The pulsation reducing member 50 is an elastic member that utilizes the material characteristics thereof, and can block and absorb pressure waves to reduce the pressure pulsation of the fuel in the fuel distribution pipe 20. The pressure pulsation of the fuel can also be reduced by reducing the opening area of the openings 53 and 55 which are another feature of the present embodiment of the reducing member 50 when the injector 30 is closed rather than when the injector 30 is opened. That is, since the opening areas of the openings 53 and 55 are smaller when the injector 30 is closed than when the injector 30 is opened, the opening area is reduced when the fuel pulsation due to the pressure wave is generated, and the throttling effect of the openings 53 and 55 is effective. When the fuel is injected and supplied from the injector 30 to the engine, the opening area can be increased to secure a flow rate required for the injection amount supplied to the engine. Note that the pulsation reducing member 50 is not limited to an elastic member, and may be a member made of any material as long as it has an opening whose opening area is smaller when the injector 30 is closed than when the injector 30 is opened.

(5)なお、脈動低減部材50は、弾性部材(詳しくは、膜状部52)の弾性を利用する特徴と、開口部53、55の開口面積がインジェクタ30の開時よりも閉時に小さくなる特徴とを合わせ持つことが好ましい。これにより、それぞれによって燃料の圧力脈動の低減が図れるため、効果的に圧力脈動低減が図れる。   (5) The pulsation reducing member 50 has a feature that utilizes the elasticity of an elastic member (specifically, the film-like portion 52), and the opening areas of the opening portions 53 and 55 are smaller when the injector 30 is closed than when the injector 30 is opened. It is preferable to combine the characteristics. Thereby, the pressure pulsation of the fuel can be reduced by each of them, and the pressure pulsation can be effectively reduced.

(6)なお、インジェクタ30の閉時における開口部53、55の開口面積Sとしては、等価絞り径ΦDがΦD=1〜ΦD=0.5の範囲にあることが好ましい。これにより、燃料脈動の低減が図れるとともに、インジェクタ30からエンジンへ供給する燃料の必要流量面積の確保が図られる。   (6) As the opening area S of the openings 53 and 55 when the injector 30 is closed, the equivalent aperture diameter ΦD is preferably in the range of ΦD = 1 to ΦD = 0.5. Thereby, fuel pulsation can be reduced and a necessary flow area of fuel supplied from the injector 30 to the engine can be secured.

(7)本実施形態では、開口部53、55を、脈動低減部材50の略中央に配置された略六角形部53と、この略六角形部53から放射状に外周側に向かって形成される隙間部55からなるので、膜状部52が燃料の流れによって変形するほど開口部53、55の開口面積を増大させることができる。したがって、燃料脈動の低減と、インジェクタ30からエンジンへ供給する燃料の必要流量面積の確保とを両立させることが容易となる。   (7) In the present embodiment, the openings 53 and 55 are formed in the substantially hexagonal portion 53 disposed substantially at the center of the pulsation reducing member 50 and radially outward from the substantially hexagonal portion 53. Since the gap portion 55 is formed, the opening area of the openings 53 and 55 can be increased as the film-like portion 52 is deformed by the flow of fuel. Therefore, it becomes easy to achieve both reduction of fuel pulsation and securing of a necessary flow area of fuel supplied from the injector 30 to the engine.

(その他の実施形態)
以上説明した本実施形態では、脈動低減部材50を、ゴム部材等の弾性部材として説明したが、繰り返し変形可能な材料であれば、樹脂材料等であってもよい。
(Other embodiments)
In the present embodiment described above, the pulsation reducing member 50 has been described as an elastic member such as a rubber member. However, a resin material or the like may be used as long as the material can be repeatedly deformed.

以上説明した本実施形態において、例えば略U字状のクリップ部材等を用いて、インジェクタ30とカップ22を係止する係止手段を備えるものであっても、本発明を適用できる。なお、例えば、クリップ部材が、インジェクタ30の外周側を周方向に概ね1/2周の長さで略U字状に延申して形成され、カップ22の外周側に突出する突出部24(図1参照)と係合可能に組み付けられるものであれば、いずれの係止手段であってもよい。   In the present embodiment described above, the present invention can be applied even if a locking means for locking the injector 30 and the cup 22 is provided using, for example, a substantially U-shaped clip member. Note that, for example, the clip member is formed by extending the outer peripheral side of the injector 30 in a substantially U shape with a length of approximately ½ circumference in the circumferential direction, and projecting to the outer peripheral side of the cup 22 (see FIG. 1), any locking means may be used.

本発明の実施形態の燃料供給装置を示す正面図である。It is a front view which shows the fuel supply apparatus of embodiment of this invention. 本発明の実施形態の燃料供給装置の要部を示す図であって、図2(a)は図1中のII−IIからみた部分的断面図、図2(b)は図2(a)中の脈動低減部材を上方からみた斜視図、図2(c)は図2(a)中の脈動低減部材を下方からみた斜視図である。It is a figure which shows the principal part of the fuel supply apparatus of embodiment of this invention, Comprising: Fig.2 (a) is a fragmentary sectional view seen from II-II in FIG. 1, FIG.2 (b) is FIG.2 (a). FIG. 2C is a perspective view of the pulsation reducing member in FIG. 2A viewed from below. FIG. 図2中の脈動低減部材の原型状態を示す図であって、図3(a)は平面図、図3(b)は図3(a)のB−Bからみた断面図である。3A and 3B are diagrams showing a prototype state of the pulsation reducing member in FIG. 2, in which FIG. 3A is a plan view and FIG. 3B is a cross-sectional view taken along line BB in FIG. 図2中の脈動低減部材の開口部の拡大した状態を示す図であって、図4(a)は平面図、図4(b)は図4(a)のB−Bからみた断面図である。It is a figure which shows the state which the opening part of the pulsation reduction member in FIG. 2 expanded, Comprising: Fig.4 (a) is a top view, FIG.4 (b) is sectional drawing seen from BB of Fig.4 (a). is there. 本発明の実施形態の燃料供給装置の組付方法の一実施例を示す図であって、図2(a)の分解展開図である。It is a figure which shows one Example of the assembly method of the fuel supply apparatus of embodiment of this invention, Comprising: It is a decomposition | disassembly development view of Fig.2 (a). 図1中の燃料分配管内の燃料の圧力脈動の実験結果を示すグラフである。It is a graph which shows the experimental result of the pressure pulsation of the fuel in the fuel distribution pipe in FIG.

符号の説明Explanation of symbols

10 燃料供給装置
20 燃料分配管
21 連通管
21a 燃料通路(搬送経路)
22 カップ(連結管)
22a カップ開口部(開口部)
22b 収容孔(内孔)
30 インジェクタ(燃料噴射弁、燃料噴射装置)
31 燃料流入口部
33 ノズル部
50 脈動低減部材(弾性部材)
51 保持部
52 膜状部
53 六角形状部(脈動低減部材の開口部の一部)
55 隙間部(脈動低減部材の開口部の一部)
DESCRIPTION OF SYMBOLS 10 Fuel supply apparatus 20 Fuel distribution pipe 21 Communication pipe 21a Fuel path (conveyance path)
22 cups (connecting pipe)
22a Cup opening (opening)
22b accommodation hole (inner hole)
30 injectors (fuel injection valves, fuel injection devices)
31 Fuel Inlet Portion 33 Nozzle Portion 50 Pulsation Reduction Member (Elastic Member)
51 Holding part 52 Film-like part 53 Hexagonal shape part (a part of opening part of a pulsation reduction member)
55 Crevice (part of opening of pulsation reducing member)

Claims (4)

長手方向に延びる燃料通路を内部に有する連通管と、前記連通管に交差して前記連通管に開口する連結管とを有する燃料分配管を備え、前記連結管に、燃料噴射弁の燃料流入口部を挿入して組み付けられる燃料供給装置において、
前記燃料分配管内に、燃料脈動を吸収する弾性部材を設け
かつ前記弾性部材には、燃料が流通する開口部を有しており、
前記開口部は、前記燃料噴射弁の開時よりも閉時に開口面積が小さくなることを特徴とする燃料供給装置。
A fuel distribution pipe having a communication pipe having a fuel passage extending in a longitudinal direction therein; and a connection pipe that intersects the communication pipe and opens to the communication pipe; and a fuel inlet of a fuel injection valve in the connection pipe In the fuel supply device assembled by inserting the part,
An elastic member for absorbing fuel pulsation is provided in the fuel distribution pipe ,
And the elastic member has an opening through which fuel flows,
The fuel supply device according to claim 1, wherein the opening has a smaller opening area when the fuel injection valve is closed than when the fuel injection valve is opened .
前記弾性部材は、前記燃料分配管内の燃料下流端の前記連結管内に設けられていることを特徴とする請求項1に記載の燃料供給装置。 The elastic member, the fuel supply apparatus according to claim 1, characterized in that provided in the connection pipe of the fuel downstream end of the fuel distribution pipe. 前記弾性部材は、前記燃料流入口部に挟み込まれて前記連結管内に支持されていることを特徴とする請求項2に記載の燃料供給装置。 The elastic member, the fuel supply apparatus according to claim 2, characterized in that sandwiched the fuel inlet section is supported in the connecting pipe. 前記燃料噴射弁の閉時における前記開口部の等価絞り径は、Φ0.5〜Φ1mmの範囲にあることを特徴とする請求項1から請求項3のいずれか一項に記載の燃料供給装置。 4. The fuel supply device according to claim 1, wherein an equivalent throttle diameter of the opening when the fuel injection valve is closed is in a range of Φ0.5 to Φ1 mm . 5.
JP2004033934A 2004-02-10 2004-02-10 Fuel supply device Expired - Fee Related JP4127216B2 (en)

Priority Applications (1)

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JP4127216B2 true JP4127216B2 (en) 2008-07-30

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KR101189371B1 (en) * 2006-09-19 2012-10-09 현대자동차주식회사 Injector cup structure for reducing pulsebeat
US7406946B1 (en) 2007-04-02 2008-08-05 Hitachi, Ltd. Method and apparatus for attenuating fuel pump noise in a direct injection internal combustion chamber
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JP6430363B2 (en) * 2015-12-25 2018-11-28 株式会社クボタ diesel engine
JP7302875B2 (en) 2020-01-23 2023-07-04 株式会社デンソー fuel injector

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