JP4123973B2 - Stirring desulfurizer - Google Patents

Stirring desulfurizer Download PDF

Info

Publication number
JP4123973B2
JP4123973B2 JP2003046907A JP2003046907A JP4123973B2 JP 4123973 B2 JP4123973 B2 JP 4123973B2 JP 2003046907 A JP2003046907 A JP 2003046907A JP 2003046907 A JP2003046907 A JP 2003046907A JP 4123973 B2 JP4123973 B2 JP 4123973B2
Authority
JP
Japan
Prior art keywords
impeller
guide
drive shaft
carriage
stirring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2003046907A
Other languages
Japanese (ja)
Other versions
JP2004256848A (en
Inventor
清志 高橋
元広 今城
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Steel Corp filed Critical JFE Steel Corp
Priority to JP2003046907A priority Critical patent/JP4123973B2/en
Publication of JP2004256848A publication Critical patent/JP2004256848A/en
Application granted granted Critical
Publication of JP4123973B2 publication Critical patent/JP4123973B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、主として溶銑の脱硫に用いる撹拌式脱硫装置に係り、特にインペラにより撹拌を行う脱硫装置に振動や熱による損傷の低減を図る手段を設けた撹拌式脱硫装置に関する。
【0002】
【従来の技術】
鋼中の硫黄(S)は、製品品質に悪影響を与えることが知られており、溶銑中に石灰やソーダ灰等の脱硫剤を投入して硫黄分を除去する脱硫処理が行われている。その処理装置の一つとして、溶銑をインペラで撹拌させながら石灰等を投入する撹拌式脱硫装置があり、脱硫効率が高いことから活用されている。
【0003】
しかし、差し渡し1.5mの巨大な翼を有するインペラを最高で150rpmに及ぶ回転数で溶銑を撹拌する撹拌式脱硫装置においては、インペラの損耗による振動発生や回転変動等の回転異常で振動が発生する。この振動を許容すると設備寿命及びインペラの耐火物部分の寿命が短命になるため、インペラ駆動装置をガイドに押し付け、固定した状態で通常運転されている。また、インペラの溶銑を撹拌する部分は耐火物からなるものであるが、インペラ芯部を形成する鉄軸の金属露出部分やこれに連結される鉄製の駆動シャフトは400℃以上に加熱されるために、高温での繰り返し疲労による材質の劣化が著しい。そのため、しばしば装置を停止して点検、補修、部品交換等をしなければならない。
【0004】
このような問題に対し特許文献1では、インペラおよびその駆動機を備えてなる撹拌機と、その撹拌機の昇降をガイドするガイド枠と、そして撹拌機をガイド枠に固定するための複数の押し具とを備える撹拌式脱硫装置において、前記押し具をガイド枠に設置したことを特徴とする撹拌式脱硫装置が提案されている。
【0005】
【特許文献1】
特開2002-363627号公報
【0006】
【発明が解決しようとする課題】
脱硫効率を向上させるにはインペラの損耗状況、スラグの性状、渦の状況等を観察しながらインペラの浸漬深さを調整して適切な撹拌を行うことが肝要である。しかしながら、上記提案の装置では、押し具で撹拌機がガイド上に固定され、インペラの浸漬深さを変えることができない。そのため、インペラの浸漬深さ調整の都度インペラの回転を止めまたは回転を著しく落としてその浸漬深さを調整し、しかる後に操業を再開しなければならず、操作性が悪いという問題がある。
【0007】
また、上記提案ではインペラの鉄軸の金属露出部分やこれに連結される駆動シャフトが高温に加熱されるという問題が解決されておらず、そのためにかなりの頻度で装置を停止して点検・補修をし、またインペラの鉄軸の交換をしなければならない。
【0008】
本発明は上記問題に鑑み、撹拌機やガイドに作用する衝撃負荷の低減を図るとともに撹拌中でも自在にインペラの浸漬深さの調整ができ、さらに、インペラの鉄軸の金属露出部分やこれに連結される駆動シャフトの冷却を効果的に行うことができる撹拌式脱硫装置を提案することを目的とする。
【0009】
【課題を解決するための手段】
本発明に係る撹拌式脱硫装置は、インペラ駆動装置を格納するキャリッジ、該キャリッジ下方に延伸する駆動シャフト及び該駆動シャフトに連結され溶融金属を撹拌するインペラを有する撹拌機と、該撹拌機を浴面に対して上昇下降させる昇降装置と、前記撹拌機の昇降を案内するガイドとからなる撹拌式脱硫装置において、前記キャリッジにガイド上を転動する押し具付きローラを具備してなる。
【0010】
上記装置には、インペラの鉄軸の金属露出部分及びこれに連結された駆動シャフトを噴霧冷却する冷却装置を具備するのがよい。
【0011】
【発明の実施の形態】
以下、本発明を図面を参照して具体的に説明する。図1は本発明の1実施例に係る撹拌式脱硫装置の概要を示す正面図である。撹拌式脱硫装置1は、従来装置と同様に、溶銑41を満たした溶銑鍋40を挟んで立設されたガイド2と、溶銑鍋40にのぞんで溶銑の撹拌を行う撹拌機3と、撹拌機3をガイド2に沿って昇降させる昇降装置35とによって構成されている。
【0012】
撹拌機3は、モータ31と減速機32からなるインペラ駆動装置30を格納するキャリッジ4、キャリッジ4の下方に延伸する駆動シャフト5及び駆動シャフト5に連結され溶融金属を撹拌するインペラ6を有する。撹拌機3の昇降は、キャリッジ4を吊り下げたワイヤ36をモータMwで巻取り又は引き出して行う。
【0013】
本発明は、キャリッジ4とガイド2との間に押し具付きローラ10を介在せしめる。押し具付きローラ10は、図2に示すように、キャリッジ4にその端部を支持され、ガイド2に向けてガイド2を押圧する油圧シリンダ11と、そのロッド12の端に設けたブラケット13に軸支されるローラ14からなる。
【0014】
ガイドは、凸状のレール18を有し、ローラにはV状溝15を設けている。また、ローラ14は、油圧シリンダ11により常に所定の圧力でレール18に押圧され、ローラ14とレール18の間に隙間を生じないようになっている。これにより、撹拌機はガイドに沿ってガタつきなく昇降し、撹拌機やガイドに作用する衝撃負荷を低減することができるとともに、必要に応じてインペラの浸漬深さを調整することができる。
【0015】
なお、本実施例の押し具付きローラ10は、キャリッジ4の上下面4隅に合計8個設けているが、必要に応じてその取付位置及び個数を決めればよい。また、ローラ14は、ガイド2の凸状のレール18にはまり込むようなV状溝15を有しているが、ローラ14がガイド2に沿ってガイド上を転動する構造であればよく、その構造は問わない。
【0016】
本発明においては、さらに、インペラの鉄軸8の金属露出部分及びこれに連結された駆動シャフト5を冷却する噴霧装置を設けるのがよい。インペラ6は、耐火物製の翼7とその芯部を形成する鉄軸8からなり、フランジ9(9A、9B)を介して駆動シャフト5に連結されている。フランジ9近辺の鉄軸8の金属露出部分や鉄製の駆動シャフト5は、装置稼働中にそれらの温度が400℃以上に達する。そのため本発明では、インペラの鉄軸8の金属露出部分及びこれに連結される駆動シャフト5を効率的に冷却できる冷却装置を設ける。
【0017】
冷却装置20は、インペラの鉄軸8の金属露出部分、フランジ9及び駆動シャフト5の各部分に霧状の水を吹きつけるスプレーノズル21と、スプレーノズル21に適宜水を供給するポンプMpを有している。本冷却装置20は水の気化熱を利用しており、鉄軸内部の空冷(安全性は高いが、冷却能力は低い)や、水冷(冷却能力は高いが、水蒸気爆発の危険など安全性に劣る)に比べて安全に、かつ、効率的に冷却できる。例えば、操業中(約15分間)、水量20l/minの噴霧冷却をすることにより鉄軸の温度を300℃以下にすることができる。なお、スプレーの設置個数や取り付け位置等は、脱硫装置の構造や脱硫処理条件等により適宜決められる。
【0018】
【発明の効果】
本発明による撹拌式脱硫装置は、撹拌機に作用する衝撃負荷を低減するとともに、必要に応じてインペラの浸漬深さを調整することができる。これにより、1チャージ当たりの脱硫処理時間を、従来20分かかったものを15分以下にすることができ、また、脱硫剤原単位を15%以上低減することができる。さらに、噴霧冷却により、インペラの鉄軸温度を300℃以下にすることができ、鉄軸の寿命を2000チャージから5000チャージ以上に延ばすことができる。
【図面の簡単な説明】
【図1】 本発明に係る撹拌式脱硫装置の一実施例の装置の概要を示す正面図である。
【図2】 図1の装置の押し具部分の平面図である。
【符号の説明】
1:撹拌式脱硫装置
2:ガイド
3:撹拌機
4:キャリッジ
5:駆動シャフト
6:インペラ
7:翼
8:鉄軸
9:フランジ
10:押し具付きローラ
11:シリンダ
12:ロッド
13:ブラケット
14:ローラ
15:V状溝
18:レール
20:冷却装置
21:スプレーノズル
30:インペラ駆動装置
31:モータ
32:減速機
35:昇降装置
36:ワイヤ
40:溶銑鍋
41:溶銑
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an agitation desulfurization apparatus used mainly for desulfurization of hot metal, and more particularly to an agitation desulfurization apparatus in which a desulfurization apparatus that performs agitation with an impeller is provided with means for reducing damage due to vibration and heat.
[0002]
[Prior art]
Sulfur (S) in steel is known to adversely affect product quality, and desulfurization treatment is performed in which sulfur is removed by introducing a desulfurizing agent such as lime or soda ash into the hot metal. As one of the treatment apparatuses, there is an agitation type desulfurization apparatus in which lime or the like is added while agitating hot metal with an impeller, and is utilized because of high desulfurization efficiency.
[0003]
However, in the agitation-type desulfurization equipment that stirs hot metal at a rotation speed of up to 150 rpm with an impeller with a huge blade of 1.5 m across, vibration occurs due to vibration due to impeller wear and rotation abnormalities such as rotational fluctuations. . If this vibration is allowed, the equipment life and the life of the refractory part of the impeller are shortened, so the impeller driving device is pressed against the guide and normally operated. In addition, the part that stirs the hot metal of the impeller is made of a refractory material, but the exposed metal part of the iron shaft that forms the impeller core and the iron drive shaft that is connected to it are heated to 400 ° C or higher. In addition, material deterioration due to repeated fatigue at high temperatures is significant. For this reason, it is often necessary to stop the equipment to perform inspections, repairs, parts replacement, and the like.
[0004]
With respect to such a problem, Patent Document 1 discloses a stirrer provided with an impeller and its driving machine, a guide frame that guides the raising and lowering of the stirrer, and a plurality of pushers for fixing the stirrer to the guide frame. In a stirring-type desulfurization apparatus including a tool, a stirring-type desulfurization apparatus is proposed in which the pressing tool is installed on a guide frame.
[0005]
[Patent Document 1]
JP 2002-363627 A [0006]
[Problems to be solved by the invention]
In order to improve the desulfurization efficiency, it is important to adjust the impeller immersion depth while observing the wear state of the impeller, the slag properties, the state of the vortex, etc., and perform appropriate stirring. However, in the apparatus proposed above, the stirrer is fixed on the guide with a pusher, and the impeller immersion depth cannot be changed. Therefore, every time the impeller immersion depth is adjusted, rotation of the impeller is stopped or the rotation is remarkably reduced to adjust the immersion depth, and then the operation must be restarted, resulting in poor operability.
[0007]
The above proposal does not solve the problem that the exposed metal part of the iron shaft of the impeller or the drive shaft connected to the impeller is heated to a high temperature. For this reason, the device is stopped frequently and inspected and repaired. And the iron shaft of the impeller must be replaced.
[0008]
In view of the above problems, the present invention can reduce the impact load acting on the stirrer and the guide, and can freely adjust the immersion depth of the impeller even during stirring. An object of the present invention is to propose a stirring type desulfurization apparatus capable of effectively cooling the drive shaft.
[0009]
[Means for Solving the Problems]
A stirring desulfurization apparatus according to the present invention includes a carriage that houses an impeller driving device, a driving shaft that extends below the carriage, an agitator that is connected to the driving shaft and that stirs molten metal, and the stirrer is bathed. An agitation desulfurization apparatus comprising an elevating device that moves up and down relative to a surface and a guide that guides the elevating and lowering of the agitator. The roller includes a roller with a pusher that rolls on the guide.
[0010]
The apparatus may include a cooling device for spray cooling the exposed metal portion of the iron shaft of the impeller and the drive shaft connected thereto.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be specifically described with reference to the drawings. FIG. 1 is a front view showing an outline of a stirring desulfurization apparatus according to one embodiment of the present invention. As with the conventional apparatus, the stirring desulfurization apparatus 1 is composed of a guide 2 erected with a hot metal ladle 40 filled with hot metal 41, an agitator 3 for stirring hot metal through the hot metal ladle 40, and an agitator And an elevating device 35 for elevating 3 along the guide 2.
[0012]
The stirrer 3 includes a carriage 4 that houses an impeller drive device 30 including a motor 31 and a speed reducer 32, a drive shaft 5 that extends below the carriage 4, and an impeller 6 that is connected to the drive shaft 5 and stirs molten metal. The agitator 3 is moved up and down by winding or pulling out the wire 36 from which the carriage 4 is suspended by the motor Mw.
[0013]
In the present invention, a roller 10 with a pressing tool is interposed between the carriage 4 and the guide 2. As shown in FIG. 2, the roller 10 with a pressing tool is supported by a hydraulic cylinder 11 that is supported by the carriage 4 and presses the guide 2 toward the guide 2, and a bracket 13 that is provided at the end of the rod 12. It consists of a roller 14 that is pivotally supported.
[0014]
The guide has a convex rail 18 and the roller is provided with a V-shaped groove 15. Further, the roller 14 is always pressed against the rail 18 by a predetermined pressure by the hydraulic cylinder 11, so that no gap is generated between the roller 14 and the rail 18. Thereby, the stirrer can move up and down along the guide without rattling, and the impact load acting on the stirrer and the guide can be reduced, and the immersion depth of the impeller can be adjusted as necessary.
[0015]
Note that a total of eight rollers 10 with pressing tools in this embodiment are provided at the four corners of the upper and lower surfaces of the carriage 4, but the mounting positions and the number thereof may be determined as necessary. Further, the roller 14 has a V-shaped groove 15 that fits into the convex rail 18 of the guide 2, but the roller 14 may have a structure that rolls on the guide along the guide 2. The structure does not matter.
[0016]
In the present invention, it is preferable to further provide a spray device for cooling the exposed metal portion of the iron shaft 8 of the impeller and the drive shaft 5 connected thereto. The impeller 6 includes a refractory wing 7 and an iron shaft 8 forming a core portion thereof, and is connected to the drive shaft 5 via flanges 9 (9A, 9B). The exposed metal portion of the iron shaft 8 near the flange 9 and the iron drive shaft 5 reach 400 ° C. or higher during operation of the apparatus. Therefore, in the present invention, a cooling device capable of efficiently cooling the exposed metal portion of the impeller iron shaft 8 and the drive shaft 5 connected thereto is provided.
[0017]
The cooling device 20 has a spray nozzle 21 that blows mist of water on the exposed metal part of the iron shaft 8 of the impeller, each part of the flange 9 and the drive shaft 5, and a pump Mp that supplies water appropriately to the spray nozzle 21. is doing. This cooling device 20 uses the heat of vaporization of water, making it safe for air cooling inside the iron shaft (high safety but low cooling capacity) and water cooling (high cooling capacity but danger of steam explosion). Can be cooled safely and efficiently. For example, during operation (about 15 minutes), the temperature of the iron shaft can be reduced to 300 ° C. or less by spray cooling with an amount of water of 20 l / min. Note that the number of installations, the installation position, and the like of the spray are appropriately determined depending on the structure of the desulfurization apparatus, the desulfurization treatment conditions, and the like.
[0018]
【The invention's effect】
The stirring-type desulfurization apparatus according to the present invention can reduce the impact load acting on the stirrer and adjust the impeller immersion depth as necessary. As a result, the desulfurization processing time per charge can be reduced to 15 minutes or less from the conventional 20 minutes, and the desulfurization agent basic unit can be reduced by 15% or more. Furthermore, by spray cooling, the iron shaft temperature of the impeller can be reduced to 300 ° C. or less, and the life of the iron shaft can be extended from 2000 charges to 5000 charges or more.
[Brief description of the drawings]
FIG. 1 is a front view showing an outline of an apparatus of an embodiment of an agitation desulfurization apparatus according to the present invention.
FIG. 2 is a plan view of a pusher portion of the apparatus of FIG.
[Explanation of symbols]
1: Stirring desulfurization equipment
2: Guide
3: Stirrer
4: Carriage
5: Drive shaft
6: Impeller
7: Wings
8: Iron shaft
9: Flange
10: Roller with pusher
11: Cylinder
12: Rod
13: Bracket
14: Laura
15: V-shaped groove
18: Rail
20: Cooling device
21: Spray nozzle
30: Impeller drive unit
31: Motor
32: Reducer
35: Lifting device
36: Wire
40: Hot metal hot pot
41: Hot metal

Claims (2)

インペラ駆動装置を格納するキャリッジ、該キャリッジ下方に延伸する駆動シャフト及び該駆動シャフトに連結され溶融金属を撹拌するインペラを有する撹拌機と、該撹拌機を浴面に対して上昇下降させる昇降装置と、前記撹拌機の昇降を案内するガイドとからなる撹拌式脱硫装置において、
前記キャリッジにガイド上を転動する押し具付きローラを具備してなることを特徴とする撹拌式脱硫装置。
A carriage for storing an impeller drive device, a drive shaft extending below the carriage, an agitator having an impeller connected to the drive shaft and stirring molten metal, and an elevating device for raising and lowering the stirrer relative to the bath surface; In the agitation desulfurization apparatus comprising a guide for guiding the raising and lowering of the agitator,
An agitation-type desulfurization apparatus comprising a roller with a pusher that rolls on a guide on the carriage.
インペラの鉄軸の金属露出部分及びこれに連結された駆動シャフトを噴霧冷却する冷却装置を具備してなることを特徴とする請求項1記載の撹拌式脱硫装置。The stirring desulfurization apparatus according to claim 1, further comprising a cooling device for spray-cooling a metal exposed portion of the iron shaft of the impeller and a drive shaft connected thereto.
JP2003046907A 2003-02-25 2003-02-25 Stirring desulfurizer Expired - Lifetime JP4123973B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003046907A JP4123973B2 (en) 2003-02-25 2003-02-25 Stirring desulfurizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003046907A JP4123973B2 (en) 2003-02-25 2003-02-25 Stirring desulfurizer

Publications (2)

Publication Number Publication Date
JP2004256848A JP2004256848A (en) 2004-09-16
JP4123973B2 true JP4123973B2 (en) 2008-07-23

Family

ID=33113293

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003046907A Expired - Lifetime JP4123973B2 (en) 2003-02-25 2003-02-25 Stirring desulfurizer

Country Status (1)

Country Link
JP (1) JP4123973B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101482272B1 (en) 2008-09-24 2015-01-15 주식회사 포스코 Ascending and descending apparatus
CN102410827A (en) * 2011-07-21 2012-04-11 江苏省沙钢钢铁研究院有限公司 System and method for automatically measuring insertion depth of KR stirring head
JP5790269B2 (en) * 2011-08-04 2015-10-07 Jfeスチール株式会社 Mechanical stirring desulfurization equipment
CN110455094B (en) * 2019-07-18 2021-08-03 派罗特克(广西南宁)高温材料有限公司 Molten metal stirring mechanism with flow guide heat dissipation ring

Also Published As

Publication number Publication date
JP2004256848A (en) 2004-09-16

Similar Documents

Publication Publication Date Title
CN102002569B (en) Method for changing roller outside for roller hearth steel plate heat treatment furnace and device thereof
JP4123973B2 (en) Stirring desulfurizer
CN104846167B (en) Glowing furnace
CN201227690Y (en) Drossing machine for steel slag
CN208883958U (en) A kind of novel degassing machine
RU2010151628A (en) FURNACE UNIT
CN201834952U (en) External roller changing device of roller hearth type steel plate heat treatment furnace
WO1992017295A1 (en) System for removing non-metallic inclusions in molten metal
JP4665345B2 (en) Stirring desulfurizer
JP4211524B2 (en) Mechanical stirring desulfurization equipment
US3503161A (en) Method of treating a continuously cast billet
CN213172450U (en) Quenching cleaning device for shaft forging
KR101099682B1 (en) Supporter for tap hole of blast furnace
KR102163212B1 (en) Slag remover for molten steel ladle
CN101591721A (en) Agitation type desulfurization device
CN106077552A (en) Five roller continuous straightening withdrawal straightening machine and usings method thereof
US3175239A (en) Lance carriage mounted pneumatic jack hammer
JP5987633B2 (en) Method for determining cross-sectional shape of impeller rotary shaft and method for manufacturing impeller rotary shaft for hot metal stirring device
JP2013072638A (en) Sliding hood device and ohwariba casting removal equipment using the same
CN205393531U (en) Slagging -off device
CN218329275U (en) Efficient aluminium liquid premelting device
WO2019137176A1 (en) Multifunctional high-temperature mechanical arm
KR100987663B1 (en) Fly away preventive apparatus for blast furnace
CN219128967U (en) Molten iron stirrer
KR102196170B1 (en) Snout inside of metal oxide discharge device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20051026

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20071217

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20080415

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20080428

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 4123973

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110516

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120516

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120516

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130516

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140516

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term