JP4113857B2 - ケイ素基材とボンド層と保護層とを含む物品 - Google Patents
ケイ素基材とボンド層と保護層とを含む物品 Download PDFInfo
- Publication number
- JP4113857B2 JP4113857B2 JP2004152719A JP2004152719A JP4113857B2 JP 4113857 B2 JP4113857 B2 JP 4113857B2 JP 2004152719 A JP2004152719 A JP 2004152719A JP 2004152719 A JP2004152719 A JP 2004152719A JP 4113857 B2 JP4113857 B2 JP 4113857B2
- Authority
- JP
- Japan
- Prior art keywords
- silicon
- particulate material
- bond layer
- article
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000010410 layer Substances 0.000 title claims description 46
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims description 35
- 239000010703 silicon Substances 0.000 title claims description 35
- 229910052710 silicon Inorganic materials 0.000 title claims description 35
- 239000000758 substrate Substances 0.000 title claims description 25
- 239000011241 protective layer Substances 0.000 title claims description 7
- 239000011236 particulate material Substances 0.000 claims description 18
- 239000002245 particle Substances 0.000 claims description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052727 yttrium Inorganic materials 0.000 claims description 4
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 229910052735 hafnium Inorganic materials 0.000 claims description 3
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 239000010955 niobium Substances 0.000 claims description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 3
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 3
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 description 8
- 230000007613 environmental effect Effects 0.000 description 8
- 239000000835 fiber Substances 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000013001 point bending Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- -1 whiskers Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/249927—Fiber embedded in a metal matrix
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/252—Glass or ceramic [i.e., fired or glazed clay, cement, etc.] [porcelain, quartz, etc.]
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
Claims (5)
- ボンド層が、粒状材料が分散されたケイ素含有金属からなり、この粒状材料は、粒子の形態をとるとともに、(1)アルミナ、(2)イットリア、(3)ケイ酸アルミニウム、(4)希土類元素、アルカリ土類元素、アルミニウム、酸素、イットリウム、窒素、ニオブ、タンタル、ハフニウム、ジルコニウム、炭素、およびケイ素のそれぞれの化合物、およびこれらの混合物からなる群から選択されることを特徴とするケイ素基材とボンド層と保護層とを含む物品。
- 前記粒状材料は、0.1〜100ミクロンの平均粒径を有する粒子を含むことを特徴とする請求項1記載のケイ素基材とボンド層と保護層とを含む物品。
- 前記粒状材料は、0.5〜10ミクロンの平均粒径を有する粒子を含むことを特徴とする請求項1記載のケイ素基材とボンド層と保護層とを含む物品。
- 前記粒状材料は、25〜90体積%の量で含まれていることを特徴とする請求項1記載のケイ素基材とボンド層と保護層とを含む物品。
- 前記粒状材料は、40〜75体積%の量で含まれていることを特徴とする請求項1記載のケイ素基材とボンド層と保護層とを含む物品。
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/443,341 US6777093B1 (en) | 2003-05-22 | 2003-05-22 | Bond layer for silicon containing substrate |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2004345353A JP2004345353A (ja) | 2004-12-09 |
JP4113857B2 true JP4113857B2 (ja) | 2008-07-09 |
Family
ID=32850779
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2004152719A Expired - Lifetime JP4113857B2 (ja) | 2003-05-22 | 2004-05-24 | ケイ素基材とボンド層と保護層とを含む物品 |
Country Status (4)
Country | Link |
---|---|
US (1) | US6777093B1 (ja) |
EP (1) | EP1479661B1 (ja) |
JP (1) | JP4113857B2 (ja) |
DE (1) | DE602004004832T2 (ja) |
Families Citing this family (31)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6984277B2 (en) * | 2003-07-31 | 2006-01-10 | Siemens Westinghouse Power Corporation | Bond enhancement for thermally insulated ceramic matrix composite materials |
US20060210800A1 (en) * | 2005-03-21 | 2006-09-21 | Irene Spitsberg | Environmental barrier layer for silcon-containing substrate and process for preparing same |
US20060211241A1 (en) * | 2005-03-21 | 2006-09-21 | Christine Govern | Protective layer for barrier coating for silicon-containing substrate and process for preparing same |
US20060280955A1 (en) * | 2005-06-13 | 2006-12-14 | Irene Spitsberg | Corrosion resistant sealant for EBC of silicon-containing substrate and processes for preparing same |
US7354651B2 (en) * | 2005-06-13 | 2008-04-08 | General Electric Company | Bond coat for corrosion resistant EBC for silicon-containing substrate and processes for preparing same |
US20060280954A1 (en) * | 2005-06-13 | 2006-12-14 | Irene Spitsberg | Corrosion resistant sealant for outer EBL of silicon-containing substrate and processes for preparing same |
US7442444B2 (en) * | 2005-06-13 | 2008-10-28 | General Electric Company | Bond coat for silicon-containing substrate for EBC and processes for preparing same |
JP2009536587A (ja) * | 2006-01-25 | 2009-10-15 | セラマテック・インク | 種々の環境下での保護に供する環境および熱バリア皮膜 |
WO2007098152A2 (en) * | 2006-02-20 | 2007-08-30 | Lee Kang N | Article including enviromental barrier coating system |
US20090186237A1 (en) | 2008-01-18 | 2009-07-23 | Rolls-Royce Corp. | CMAS-Resistant Thermal Barrier Coatings |
WO2010039699A2 (en) | 2008-09-30 | 2010-04-08 | Rolls-Royce Corporation | Coating including a rare earth silicate-based layer including a second phase |
US8470460B2 (en) | 2008-11-25 | 2013-06-25 | Rolls-Royce Corporation | Multilayer thermal barrier coatings |
US20110097589A1 (en) * | 2009-10-28 | 2011-04-28 | General Electric Company | Article for high temperature service |
WO2012012431A1 (en) | 2010-07-23 | 2012-01-26 | Rolls-Royce Corporation | Thermal barrier coatings including c mas-resistant thermal barrier coating layers |
US20140261080A1 (en) | 2010-08-27 | 2014-09-18 | Rolls-Royce Corporation | Rare earth silicate environmental barrier coatings |
US9139480B2 (en) * | 2011-02-28 | 2015-09-22 | Honeywell International Inc. | Protective coatings and coated components comprising the protective coatings |
WO2012129431A1 (en) * | 2011-03-23 | 2012-09-27 | Rolls-Royce Corporation | Bond layers for ceramic or ceramic matrix composite substrates |
US10774682B2 (en) | 2012-06-22 | 2020-09-15 | The United States of America as Represented by the Administrator of National Aeromautics and Space Administration | Advanced high temperature and fatigue resistant environmental barrier coating bond coat systems for SiC/SiC ceramic matrix composites |
US20140050930A1 (en) * | 2012-08-16 | 2014-02-20 | General Electric Company | Creep-resistant environmental barrier coatings |
WO2014204480A1 (en) * | 2013-06-21 | 2014-12-24 | United States Of America, As Represented By The Administrator Of The National Aeronautics And Space Administration | Environmental barrier coating bond coat systems |
CA2958298C (en) * | 2014-08-25 | 2022-10-04 | General Electric Company | Article for high temperature service |
US10329205B2 (en) | 2014-11-24 | 2019-06-25 | Rolls-Royce Corporation | Bond layer for silicon-containing substrates |
US10604454B1 (en) | 2016-06-16 | 2020-03-31 | United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration | Advanced high temperature environmental barrier coating for SiC/SiC ceramic matrix composites |
US11958786B1 (en) | 2016-12-05 | 2024-04-16 | United States Government Administrator Of Nasa | Calcium-magnesium aluminosilicate (CMAS) resistant thermal and environmental barrier coatings |
US20190017177A1 (en) | 2017-07-17 | 2019-01-17 | Rolls-Royce Corporation | Thermal barrier coatings for components in high-temperature mechanical systems |
US11655543B2 (en) | 2017-08-08 | 2023-05-23 | Rolls-Royce Corporation | CMAS-resistant barrier coatings |
US10696601B2 (en) * | 2017-08-29 | 2020-06-30 | General Electric Company | Compositions for erosion and molten dust resistant environmental barrier coatings |
US10822285B2 (en) | 2017-08-29 | 2020-11-03 | General Electric Company | Compositions for erosion and molten dust resistant environmental barrier coatings |
US10851656B2 (en) | 2017-09-27 | 2020-12-01 | Rolls-Royce Corporation | Multilayer environmental barrier coating |
US11845701B2 (en) | 2020-07-21 | 2023-12-19 | Rolls-Royce Corporation | EBC layer containing boron |
US11851380B2 (en) | 2021-05-26 | 2023-12-26 | General Electric Company | Slurry processing for deposition of rare earth hafnium tantalate based barrier coatings |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4595637A (en) * | 1981-11-17 | 1986-06-17 | United Technologies Corporation | Plasma coatings comprised of sprayed fibers |
US5110652A (en) * | 1989-12-04 | 1992-05-05 | Corning Incorporated | Shaped fiber-reinforced ceramic composite article |
US6299988B1 (en) | 1998-04-27 | 2001-10-09 | General Electric Company | Ceramic with preferential oxygen reactive layer |
US6296941B1 (en) | 1999-04-15 | 2001-10-02 | General Electric Company | Silicon based substrate with yttrium silicate environmental/thermal barrier layer |
US6296942B1 (en) | 1999-04-15 | 2001-10-02 | General Electric Company | Silicon based substrate with calcium aluminosilicate environmental/thermal barrier layer |
US6254935B1 (en) | 1999-04-15 | 2001-07-03 | United Technologies Corporation | Method for applying a barrier layer to a silicon based substrate |
US6410148B1 (en) * | 1999-04-15 | 2002-06-25 | General Electric Co. | Silicon based substrate with environmental/ thermal barrier layer |
US6444335B1 (en) * | 2000-04-06 | 2002-09-03 | General Electric Company | Thermal/environmental barrier coating for silicon-containing materials |
US6541134B1 (en) * | 2000-06-22 | 2003-04-01 | The United States Of America As Represented By The Secretary Of The Air Force | Abradable thermal barrier coating for CMC structures |
US6352790B1 (en) | 2000-06-29 | 2002-03-05 | United Technologies Corporation | Substrate containing silicon and a barrier layer which functions as a protective/thermal barrier coating |
-
2003
- 2003-05-22 US US10/443,341 patent/US6777093B1/en not_active Expired - Lifetime
-
2004
- 2004-05-21 DE DE200460004832 patent/DE602004004832T2/de not_active Expired - Lifetime
- 2004-05-21 EP EP20040253013 patent/EP1479661B1/en not_active Expired - Lifetime
- 2004-05-24 JP JP2004152719A patent/JP4113857B2/ja not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE602004004832T2 (de) | 2007-06-14 |
EP1479661B1 (en) | 2007-02-21 |
EP1479661A3 (en) | 2005-08-10 |
JP2004345353A (ja) | 2004-12-09 |
US6777093B1 (en) | 2004-08-17 |
EP1479661A2 (en) | 2004-11-24 |
DE602004004832D1 (de) | 2007-04-05 |
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