JP4107205B2 - Electric heater - Google Patents

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JP4107205B2
JP4107205B2 JP2003318828A JP2003318828A JP4107205B2 JP 4107205 B2 JP4107205 B2 JP 4107205B2 JP 2003318828 A JP2003318828 A JP 2003318828A JP 2003318828 A JP2003318828 A JP 2003318828A JP 4107205 B2 JP4107205 B2 JP 4107205B2
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heat
heating element
fixing means
holding frames
holding
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JP2005085695A (en
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淳二 森脇
康裕 大矢
喜則 秋山
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Denso Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • F24H9/1872PTC

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Resistance Heating (AREA)
  • Central Heating Systems (AREA)

Description

本発明は、正特性のサーミスタ等を発熱素子として採用する電気式ヒータに関する。   The present invention relates to an electric heater that employs a positive temperature coefficient thermistor or the like as a heating element.

図16に示すごとく、略平行に配置された一対の第1、第2取付フレーム91、92と、該第1、第2取付フレーム91、92と直行し、かつ第1、第2取付フレーム91、92の両端にそれぞれ配置した側面取付フレーム93、94とによって保持され、上記第1、第2及び側面取付フレーム91〜94によって形成された平面内に発熱体95を配置した電気式ヒータ9が知られている。
上記発熱体95は、相互に略平行に放熱フィン951、発熱要素952、該発熱要素952に電力を印加する電極板953を積層してなる。第1、第2取付フレーム91、92は発熱体95の積層方向と略直行し、側面取付フレーム93、94は積層方向と略平行する。
上記電気式ヒータ9において、第1取付フレーム91と発熱体95の上側の端面との間、第2取付フレーム92と発熱体95の下側の端面との間には、それぞれ発熱体95の積層方向、外部から内部に向かう弾性力(復元力)を発揮するばね材910、920を配置する。
As shown in FIG. 16, a pair of first and second mounting frames 91 and 92 arranged substantially in parallel, and perpendicular to the first and second mounting frames 91 and 92 and the first and second mounting frames 91. , 92 are respectively held by side mounting frames 93, 94, and an electric heater 9 in which a heating element 95 is arranged in a plane formed by the first, second and side mounting frames 91-94. Are known.
The heating element 95 is formed by stacking heat radiation fins 951, heating elements 952, and electrode plates 953 for applying electric power to the heating elements 952 substantially parallel to each other. The first and second mounting frames 91 and 92 are substantially perpendicular to the stacking direction of the heating elements 95, and the side mounting frames 93 and 94 are approximately parallel to the stacking direction.
In the electric heater 9, the heating element 95 is laminated between the first mounting frame 91 and the upper end face of the heating element 95 and between the second mounting frame 92 and the lower end face of the heating element 95. Spring members 910 and 920 that exhibit an elastic force (restoring force) from the outside to the inside are arranged.

電気式ヒータ9の組付時には、ばね材910、920がたわむように、第1、第2取付フレーム91、92から発熱体95を押圧する状態で、側面取付フレーム93、94を第1、第2取付フレーム91、92の端部に固定する。
この固定により発熱体95は積層方向の圧縮力を受けて、該圧縮力により発熱体95の構成要素となる放熱フィン951、発熱要素952、電極板953が相互に密着しつつ、取付フレーム91〜94内に固定される。
When the electric heater 9 is assembled, the side mounting frames 93 and 94 are moved to the first and second mounting frames 93 and 94 in a state where the heating elements 95 are pressed from the first and second mounting frames 91 and 92 so that the spring materials 910 and 920 are bent. 2 It fixes to the edge part of the attachment frames 91 and 92.
Due to this fixing, the heat generating body 95 receives a compressive force in the stacking direction, and the heat dissipating fins 951, the heat generating elements 952, and the electrode plate 953 that are constituent elements of the heat generating body 95 are brought into close contact with each other by the compressive force. It is fixed in 94.

電気式ヒータ9において、電極板953から発熱要素952に電力が印加されて、発熱要素952が発熱する。発熱要素952で発生した熱は電極板953を介して放熱フィン951に熱伝導し、放熱フィン951から該放熱フィン951近傍を通過する被加熱媒体に熱伝導が生じることで、電気式ヒータ9が機能する。
従って、発熱体95の構成要素となる放熱フィン951、発熱要素952、電極板953は相互に十分密着していることが望ましい。
図16にかかる電気式ヒータ9において、ばね材910、920が発熱体95に積層方向の圧縮力を付与することで、発熱体95の構成要素の相互密着が実現するのである。
なお、以下の特許文献1、2はいずれも図16と同様の構成とばね材による効果を備えている。
In the electric heater 9, electric power is applied from the electrode plate 953 to the heat generating element 952, and the heat generating element 952 generates heat. The heat generated in the heat generating element 952 is thermally conducted to the heat radiating fins 951 through the electrode plate 953, and heat conduction is generated from the heat radiating fins 951 to the heated medium passing through the vicinity of the heat radiating fins 951. Function.
Therefore, it is desirable that the heat dissipating fins 951, the heat generating elements 952, and the electrode plates 953 that are constituent elements of the heat generating element 95 are sufficiently in close contact with each other.
In the electric heater 9 according to FIG. 16, the spring members 910 and 920 apply a compressive force in the stacking direction to the heating element 95, thereby realizing mutual contact between the components of the heating element 95.
Note that the following Patent Documents 1 and 2 both have the same configuration as that of FIG.

特公平8‐8391号公報Japanese Patent Publication No. 8-8391 特許第3274234号公報Japanese Patent No. 3274234

しかしながら、図16にかかる従来構成において、積層方向の圧縮力を付与して、発熱体95を取付フレーム91〜94内に固定すると共に、発熱体95の各構成要素を相互密着させる役割は、ばね材910、920と第1、第2及び側面取付フレーム91〜94とが担っていたが、これらの部材を用いた積層固定構造は組立時の効率が悪く、生産効率の低下を招くおそれがあった。   However, in the conventional configuration shown in FIG. 16, the role of applying a compressive force in the stacking direction to fix the heating element 95 in the mounting frames 91 to 94 and to bring the components of the heating element 95 into close contact with each other is a spring. Although the materials 910, 920 and the first, second, and side surface mounting frames 91-94 were in charge, the laminated fixing structure using these members had poor efficiency during assembly, and there was a risk of reducing production efficiency. It was.

即ち、各構成要素を積層して発熱体95となし、該発熱体95の積層方向両端面にそれぞれ第1、第2取付フレーム91、92を配置した後、なんらかの押圧手段を利用して第1、第2取付フレーム91、92ごと積層方向の圧縮力を加える。
圧縮力を加えた際の発熱体95積層崩れを防止するために、図16の紙面垂直方向に適当な抑え部材を配置する必要が発生する。このような抑え部材を配置した上で、側面取付フレーム93、94を第1、第2取付フレーム91、92の両端に嵌め込まねばならないが、この嵌め込みも発熱体95の構成要素を密着させ、ばね材910、920を所定の状態までたわませる等、さまざまな作業や条件が必要である。
軽量化を考え、側面取付フレーム93、94を柔軟性のある樹脂製としたヒータやラジエータ、熱交換器が提案されている。しかし樹脂は高温でクリープによる剛性低下が懸念され、好ましい提案とはいえなかった。
That is, the respective constituent elements are stacked to form a heating element 95, and the first and second mounting frames 91 and 92 are arranged on both end surfaces of the heating element 95 in the stacking direction, respectively, and then the first pressing means is used to make the first. Then, a compressive force in the stacking direction is applied to the second mounting frames 91 and 92.
In order to prevent the heating element 95 from collapsing when a compressive force is applied, it is necessary to dispose an appropriate restraining member in the direction perpendicular to the paper surface of FIG. After arranging such a restraining member, the side surface mounting frames 93, 94 must be fitted to both ends of the first and second mounting frames 91, 92. This fitting also brings the components of the heating element 95 into close contact with each other. Various operations and conditions such as bending the materials 910 and 920 to a predetermined state are necessary.
In consideration of weight reduction, heaters, radiators, and heat exchangers in which the side mounting frames 93 and 94 are made of flexible resin have been proposed. However, since the resin is concerned about a decrease in rigidity due to creep at a high temperature, it was not a preferable proposal.

本発明は、かかる従来の問題点に鑑みてなされたもので、組立作業が容易で生産性に優れ、クリープによる剛性低下が生じ難い電気式ヒータを提供しようとするものである。   The present invention has been made in view of such conventional problems, and an object of the present invention is to provide an electric heater that is easy to assemble, is excellent in productivity, and is less likely to cause a decrease in rigidity due to creep.

第1の発明は、放熱フィン、通電により発熱する発熱素子、該発熱素子に電力を印加する電極板を積層して構成した発熱体を有し、該発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた一方の面から他方の面に向かって被加熱媒体が上記放熱フィンの近傍を通過する電気式ヒータであって、
上記発熱体の積層方向両端面にそれぞれ第1及び第2保持フレームを有し、
上記第1及び第2保持フレームの外側から内側に向かう圧縮力を付与することにより、上記放熱フィン、発熱素子、電極板、第1及び第2保持フレームを積層一体化する金属製固定手段を有し、
上記金属製固定手段は、対向する一対の第1及び第2固定片と、上記第1及び第2固定片の間を橋渡しする支持部とからなるコ字状枠体からなると共に、上記支持部を上記発熱体の側面に沿って配置し、
上記第1及び第2保持フレームは、上記発熱体の側面に向かう開口部を有する中空体からなり、
上記金属製固定部材の第1及び第2固定片の先端部を、上記第1及び第2保持フレームの開口部から差し込んだ状態で、上記第1保持フレームに上記第1固定片を、上記第2保持フレームに上記第2固定片をそれぞれ固定したことを特徴とする電気式ヒータにある(請求項1)。
第2の発明は、放熱フィン、通電により発熱する発熱素子、該発熱素子に電力を印加する電極板を積層して構成した発熱体を有し、該発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた一方の面から他方の面に向かって被加熱媒体が上記放熱フィンの近傍を通過する電気式ヒータであって、
上記発熱体の積層方向両端面にそれぞれ第1及び第2保持フレームを有し、
該第1及び第2保持フレームの外側から内側に向かう圧縮力を付与することにより、上記放熱フィン、発熱素子、電極板、第1及び第2保持フレームを積層一体化する金属製固定手段を有し、
上記金属製固定手段は、上記発熱体の両端面及び両側面を囲むように、構成した環状体からなり、
上記第1及び第2保持クレームは、上記発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた面に向かって開口する開口面を有し、上記環状体からなる上記金属製固定手段は上記開口面から上記第1及び第2保持フレームに嵌め込んで固定したことを特徴とする電気式ヒータにある(請求項2)。
1st invention has a heat generating body comprised by laminating | stacking the heat-radiation fin, the heat generating element which heat-generates by electricity supply, and the electrode plate which applies electric power to this heat generating element, The lamination direction both end surface of this heat generating body, and this both end surface An electric heater in which a medium to be heated passes through the vicinity of the heat dissipating fin from one surface stretched by both side surfaces intersecting with each other,
The heating elements have first and second holding frames on both end surfaces in the stacking direction,
By providing a compressive force from the outside to the inside of the first and second holding frames, there is a metal fixing means for stacking and integrating the radiating fins, the heating elements, the electrode plates, and the first and second holding frames. And
Said metal securing means includes a pair of first and second fixing pieces facing, with consists of U-shaped frame comprising a support portion to bridge between the first and second fixing pieces, the support portion Is arranged along the side of the heating element,
The first and second holding frames are formed of a hollow body having an opening toward the side surface of the heating element,
In a state where the leading ends of the first and second fixing pieces of the metal fixing member are inserted from the openings of the first and second holding frames, the first fixing piece is inserted into the first holding frame. 2. The electric heater according to claim 1 , wherein each of the second fixing pieces is fixed to a holding frame .
2nd invention has a heat generating body comprised by laminating | stacking the heat-radiating fin, the heat generating element which generate | occur | produces heat by electricity supply, and the electrode plate which applies electric power to this heat generating element, The lamination direction both end surface of this heat generating body, and this both end surface An electric heater in which a medium to be heated passes through the vicinity of the heat dissipating fin from one surface stretched by both side surfaces intersecting with each other,
The heating elements have first and second holding frames on both end surfaces in the stacking direction,
By providing a compressive force from the outside to the inside of the first and second holding frames, there is provided a metal fixing means for stacking and integrating the radiating fins, the heating elements, the electrode plates, and the first and second holding frames. And
The metal fixing means comprises an annular body configured to surround both end faces and both side faces of the heating element,
The first and second holding claims have an opening surface that opens toward a surface stretched by both end surfaces in the stacking direction of the heating element and both side surfaces intersecting the both end surfaces, and is formed of the annular body. The metal fixing means is an electric heater characterized by being fitted and fixed to the first and second holding frames from the opening surface .

本発明の作用効果につき説明する。
本発明にかかる電気式ヒータにおいて、第1保持フレームと第2保持フレーム間に発熱体を保持し、金属固定手段から、第1及び第2保持フレームごと外側から内側に向かう圧縮力を付与する。そして、金属固定手段は第1及び第2保持フレームに対し固定する。
The function and effect of the present invention will be described.
In the electric heater according to the present invention, the heating element is held between the first holding frame and the second holding frame, and a compressive force is applied from the metal fixing means toward the inside from the outside together with the first and second holding frames. The metal fixing means is fixed to the first and second holding frames.

本発明にかかる電気式ヒータにおいて、発熱素子は電極板から供給した電力によって発熱する。発熱素子からの熱は電極板を経由して放熱フィンに伝導し、該放熱フィンから被加熱媒体に伝導する。従って、発熱素子、電極板、放熱フィンの相互接触面積が大きければ大きいほど、効率よく熱を被加熱媒体に伝えることができる。
よって、積層方向に圧縮力を付与して第1及び第2保持フレーム間に発熱体を固定することで、発熱素子、電極板、放熱フィンを相互に密着させ、これらの構成要素間の熱伝導を改善して、電気式ヒータの加熱効率を高めることができる。
In the electric heater according to the present invention, the heating element generates heat by the power supplied from the electrode plate. Heat from the heat generating element is conducted to the heat radiating fin via the electrode plate, and is conducted from the heat radiating fin to the medium to be heated. Therefore, the larger the mutual contact area of the heating element, the electrode plate, and the radiation fin, the more efficiently heat can be transferred to the medium to be heated.
Therefore, by applying a compressive force in the stacking direction and fixing the heating element between the first and second holding frames, the heating element, the electrode plate, and the radiation fin are brought into close contact with each other, and heat conduction between these components It is possible to improve the heating efficiency of the electric heater.

本発明は、金属製固定手段を用いて第1及び第2保持フレームとその間の発熱体に圧縮力を付与し、上述するごとく発熱体の構成要素間を密着させると共に発熱体と第1、第2保持フレームを積層固定する。
従来は積層固定を二種類の部品で実現していたが、本発明はそれを改善して、部品点数を減らすことができた。
また、本発明は、第1及び第2保持フレームで発熱体を保持したところに金属固定手段を固定することで、組付けが終了するが、従来技術に記載した図16にかかる構成では、第1及び第2取付フレームと発熱体との間にばね材を配置し(第1及び第2保持フレームと一体化したばね材もある)、第1及び第2保持フレームの外方から圧縮力を加えて、ばね材を圧縮、その状態で、側面フレームを両側面からそれぞれ嵌め込む必要があって、組付作業が大変面倒であった。本発明は、この面倒な組付作業を軽減することができた。
また、本発明の固定手段は金属製であり、クリープが生じ難く、使用中の剛性低下も生じ難い。
The present invention applies a compressive force to the first and second holding frames and the heat generating body therebetween using the metal fixing means to bring the heat generating elements into close contact with each other as described above, and to the first and second heat generating elements. 2 Laminated and fixed the holding frame.
Conventionally, stacking and fixing has been realized with two types of parts, but the present invention has improved it and reduced the number of parts.
Further, in the present invention, the assembly is completed by fixing the metal fixing means to the place where the heating element is held by the first and second holding frames. However, in the configuration according to FIG. A spring material is disposed between the first and second mounting frames and the heating element (there is also a spring material integrated with the first and second holding frames), and compressive force is applied from the outside of the first and second holding frames. In addition, the spring material is compressed, and in that state, it is necessary to fit the side frames from both sides, and the assembly work is very troublesome. The present invention was able to reduce this troublesome assembly work.
In addition, the fixing means of the present invention is made of metal, so that it is difficult for creep to occur and it is difficult for the rigidity to decrease during use.

以上、本発明によれば、組立作業が容易で生産性に優れ、クリープによる剛性低下が生じ難いた電気式ヒータを提供することができる。   As described above, according to the present invention, it is possible to provide an electric heater that is easy to assemble, is excellent in productivity, and hardly suffers from a decrease in rigidity due to creep.

本発明の電気式ヒータは、発熱素子として、PTC(Positive Temperature Coefficient)素子を用いることができる。PTC素子は、特定の温度以上で急速に電気抵抗が増大する性質をもった素子で、そのため通電により発熱するが、発熱する温度が所定の温度を越えると電気抵抗が高くなりすぎて電流が殆ど流れなくなり、ある程度の温度以上に発熱することがない。よって、この素子を用いることでヒータの過熱を防ぐことができる。   The electric heater of the present invention can use a PTC (Positive Temperature Coefficient) element as a heating element. A PTC element has a property that electrical resistance rapidly increases above a specific temperature. Therefore, it generates heat when energized. However, when the temperature at which heat is generated exceeds a predetermined temperature, the electrical resistance becomes too high and almost no current is generated. It will not flow and will not generate heat above a certain temperature. Therefore, it is possible to prevent overheating of the heater by using this element.

次に、具体的な金属製固定部材の形状等について説明する。
第1の発明においては、上記金属製固定手段は、対向する一対の第1及び第2固定片と、上記第1及び第2固定片の間を橋渡しする支持部とからなるコ字状枠体からなり、
上記支持部を上記発熱体の側面に沿って配置し、
上記第1固定片を上記第1保持フレームに、上記第2固定片を上記第2保持フレームにそれぞれ固定している(後述する図1参照)。
Next, a specific shape and the like of the metal fixing member will be described.
In the first invention, the metal fixing means comprises a pair of opposing first and second fixing pieces and a support frame that bridges between the first and second fixing pieces. Consists of
The support portion is disposed along the side surface of the heating element,
The first fixed piece is fixed to the first holding frame, and the second fixed piece is fixed to the second holding frame (see FIG. 1 described later).

上記コ字状枠体からなる金属製固定手段は、第1及び第2保持フレームに挟まれた発熱体に対し、側面からコ字状枠体の開いた部分を差し込むという作業性に優れた操作で、第1及び第2保持フレーム及び発熱体に、積層方向の圧縮力を付与することができる。   The above-mentioned metal fixing means comprising the U-shaped frame body is an operation with excellent workability in which the open portion of the U-shaped frame body is inserted from the side surface into the heating element sandwiched between the first and second holding frames. Thus, a compressive force in the stacking direction can be applied to the first and second holding frames and the heating element.

第1の発明においては、上記第1及び第2保持フレームは、上記発熱体の側面に向かう開口部を有する中空体からなり、
上記金属製固定部材の第1及び第2固定片の先端部を、第1及び第2保持フレームの開口部から差し込むことで、上記第1保持フレームに上記第1固定片、上記第2保持フレームに上記第2固定片をそれぞれ固定している(後述する図1参照)。
これにより、第1及び第2保持フレームに対し確実に金属製固定部材を固定することができる。
また、第1及び第2保持フレームは発熱体の左右の側面にそれぞれ設けてある。
In the first invention, the first and second holding frames are made of a hollow body having an opening toward the side surface of the heating element,
The first fixing piece and the second holding frame are inserted into the first holding frame by inserting the tip ends of the first and second fixing pieces of the metal fixing member from the openings of the first and second holding frames. The second fixing pieces are fixed to each other (see FIG. 1 described later).
Thereby, the metal fixing member can be reliably fixed to the first and second holding frames.
The first and second holding frames are provided on the left and right side surfaces of the heating element, respectively.

参考として、上記第1及び第2固定片は、支持部から延びる基端部と該基端部から更に延びる先端部とからなり、
上記基端部と上記先端部との間に、上記発熱体の端面長手方向に沿って断面V字状に屈曲され、かつ第1及び第2保持フレームの外側から内側に向けて屈曲された屈曲部を有し、
該屈曲部において上記第1保持フレームに上記第1固定片を、上記第2保持フレームに上記第2固定片をそれぞれ接触させることにより、上記金属固定手段を上記第1及び第2保持フレームに固定することも可能である(後述する図4、図5参照)。
V字状の屈曲部を設けることにより、第1及び第2固定片の先端部間の距離が広がり、第1及び第2保持フレームの間に保持した発熱体に対し、上記金属製固定部材を固定しやすくなる。
For reference, the first and second fixing pieces are composed of a base end portion extending from the support portion and a tip end portion further extending from the base end portion,
Bending between the base end portion and the tip end portion in a V-shaped cross section along the longitudinal direction of the end face of the heating element and bending from the outside to the inside of the first and second holding frames Part
The metal fixing means is fixed to the first and second holding frames by bringing the first fixing piece into contact with the first holding frame and the second fixing piece into contact with the second holding frame at the bent portion, respectively. It is also possible (see FIGS. 4 and 5 to be described later).
By providing the V-shaped bent portion, the distance between the tip portions of the first and second fixing pieces increases, and the metal fixing member is attached to the heating element held between the first and second holding frames. It becomes easy to fix.

また、参考として、上記金属製固定手段は、対向する一対の第1及び第2固定片と、上記第1及び第2固定片の間を橋渡しする支持部とからなるコ字状枠体からなり、
上記支持部を上記発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた一方の面に沿って配置し、上記第1保持フレームに上記第1固定片、上記第2保持フレームに上記第2固定片をそれぞれ固定することも可能である(後述する図14参照)。
For reference, the metal fixing means includes a U-shaped frame including a pair of first and second fixing pieces facing each other and a support portion that bridges between the first and second fixing pieces. ,
The supporting portion is disposed along one surface stretched by both end surfaces in the stacking direction of the heating element and both side surfaces intersecting the both end surfaces, and the first fixing piece and the second fixing member are disposed on the first holding frame. It is also possible to fix the second fixing pieces to the holding frame, respectively (see FIG. 14 described later).

上記コ字状枠体からなる金属製固定手段は、第1及び第2保持フレームに挟まれた発熱体に対し、両端面と両側面で張られた面からコ字状枠体の開いた部分を差し込むという作業性に優れた操作で、第1及び第2保持フレーム及び発熱体に、積層方向の圧縮力を付与することができる。   The metal fixing means comprising the U-shaped frame body is a portion where the U-shaped frame body is opened from both ends and both sides of the heating element sandwiched between the first and second holding frames. The compressive force in the stacking direction can be applied to the first and second holding frames and the heating element by an operation with excellent workability of inserting the.

また、第2の発明においては、上記金属製固定手段は、上記発熱体の両端面及び両側面を囲むように構成した環状体からなる(後述する図9、図13参照)。
これにより、発熱体の四方を囲むように金属製固定手段を設けることができ、発熱体や第1、第2保持フレームを強く安定した状態で保持することができる。
In the second invention, the metal fixing means is an annular body configured to surround both end faces and both side faces of the heating element (see FIGS. 9 and 13 described later).
Thereby, metal fixing means can be provided so as to surround the four sides of the heating element, and the heating element and the first and second holding frames can be held in a strong and stable state.

第2の発明においては、上記第1及び第2保持フレームは、上記発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた面に向かって開口する開口面を有し、環状体からなる上記金属製固定手段は上記開口面から上記第1及び第2保持フレームに嵌め込んで固定してある。
これにより、金属製固定手段を一体化して、組み立てを容易とすることができる。
In a second invention, the first and second holding frames have opening surfaces that open toward surfaces stretched by both end surfaces in the stacking direction of the heating elements and both side surfaces intersecting the both end surfaces. The metal fixing means made of an annular body is fitted and fixed to the first and second holding frames from the opening surface.
Thereby, a metal fixing means can be integrated and an assembly can be made easy.

参考として、上記金属製固定手段は、上記発熱体の該発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた一方の面及び他方の面、更に上記第1及び第2保持フレームの外方を囲むように固定可能な環状体からなることも可能である(後述する図15)。
これにより、長手方向の寸法を小さくすることができる。
As a reference, the metal fixing means includes one surface and the other surface stretched by both end surfaces of the heating element in the stacking direction of the heating elements and both side surfaces intersecting the both end surfaces, and the first and first surfaces. 2 It is also possible to form an annular body that can be fixed so as to surround the outside of the holding frame (FIG. 15 to be described later).
Thereby, the dimension of a longitudinal direction can be made small.

第1〜第2の発明において、上記金属製固定手段は工具鋼またはばね鋼からなることが好ましい(請求項3)。
工具鋼やばね鋼は、機械的強度、耐疲労強度が高いという特性を備えているため、金属製固定手段の構成材料として適切である。
具体的に工具鋼としてはSK5を利用することができる。ばね鋼としてはSUS301−CSPを利用することができる。
In the first to the second invention, the metal securing means is preferably made of tool steel or spring steel (claim 3).
Tool steel and spring steel are suitable as a constituent material of a metal fixing means because they have characteristics of high mechanical strength and fatigue resistance.
Specifically, SK5 can be used as the tool steel. SUS301-CSP can be used as the spring steel.

(実施例1)
本例にかかる電気式ヒータ1は、図1〜図8に示すごとく、放熱フィン32、通電により発熱する発熱素子330、該発熱素子330に電力を印加する電極板31、第1及び第2絶縁体391、392を積層して構成した発熱体3を有し、該発熱体3の積層方向両端面301、302と該両端面301、302と交差する両側面303、304とによって張られた一方の面305から他方の面306に向かって被加熱媒体が上記放熱フィン32の近傍を通過する構成である。
(Example 1)
As shown in FIGS. 1 to 8, the electric heater 1 according to this example includes a radiation fin 32, a heating element 330 that generates heat when energized, an electrode plate 31 that applies power to the heating element 330, first and second insulations. The heating element 3 is formed by laminating the bodies 391 and 392, and is stretched by both end surfaces 301 and 302 in the stacking direction of the heating element 3 and both side surfaces 303 and 304 intersecting the both end surfaces 301 and 302. The medium to be heated passes from the surface 305 toward the other surface 306 in the vicinity of the heat radiating fins 32.

図1〜図8に示すごとく、上記発熱体3の積層方向両端面301、302にそれぞれ第1及び第2保持フレーム21、22を有し、上記第1及び第2保持フレーム21、22の外側から内側に向かう圧縮力を付与することで、上記放熱フィン32、発熱素子330、電極板31、第1及び第2絶縁体391、392、第1及び第2保持フレーム21、22を積層一体化する金属製固定手段1を有する。
そして、上記金属製固定手段1は、上記第1及び第2保持フレーム21、22に固定する。
As shown in FIG. 1 to FIG. 8, first and second holding frames 21 and 22 are provided on both end surfaces 301 and 302 in the stacking direction of the heating element 3, respectively, and outside the first and second holding frames 21 and 22. By applying a compressive force inward from the inside, the heat dissipating fin 32, the heating element 330, the electrode plate 31, the first and second insulators 391 and 392, and the first and second holding frames 21 and 22 are laminated and integrated. The metal fixing means 1 to be used is provided.
The metal fixing means 1 is fixed to the first and second holding frames 21 and 22.

上記金属製固定手段1は、図4、図5に示すごとく、対向する一対の第1及び第2固定片11、12と、上記第1及び第2固定片11、12の間を橋渡しする支持部10とからなるコ字状枠体からなる。上記支持部10は上記発熱体3の側面303、304に沿って配置し、上記第1固定片11を上記第1保持フレーム21に、上記第2固定片12を上記第2保持フレーム22にそれぞれ固定する。
また、上記第1及び第2保持フレーム21、22は、図1〜図5に示すごとく、上記発熱体3の側面304、305に向かう開口部213、223を有する中空体からなる。
上記金属製固定部材1の第1及び第2固定片11、12の先端部を、第1及び第2保持フレーム21、22の開口部213、223から差し込むことで、上記第1保持フレーム21に上記第1固定片11、上記第2保持フレーム22に上記第2固定片12をそれぞれ固定する。
As shown in FIGS. 4 and 5, the metal fixing means 1 is a support that bridges between a pair of opposing first and second fixing pieces 11 and 12 and the first and second fixing pieces 11 and 12. It consists of a U-shaped frame consisting of part 10. The support portion 10 is disposed along the side surfaces 303 and 304 of the heating element 3, and the first fixed piece 11 is placed on the first holding frame 21 and the second fixed piece 12 is placed on the second holding frame 22. Fix it.
Moreover, the said 1st and 2nd holding frames 21 and 22 consist of a hollow body which has the opening parts 213 and 223 which go to the side surfaces 304 and 305 of the said heat generating body 3, as shown in FIGS.
By inserting the tip ends of the first and second fixing pieces 11 and 12 of the metal fixing member 1 from the openings 213 and 223 of the first and second holding frames 21 and 22, the first holding frame 21 is inserted into the first holding frame 21. The second fixing piece 12 is fixed to the first fixing piece 11 and the second holding frame 22, respectively.

更に、図4、図5に示すごとく、上記第1及び第2固定片11、12は、支持部10から延びる基端部111、121と該基端部111、121から更に延びる先端部113、123とからなり、上記基端部111、121と上記先端部113、123との間に、上記発熱体3の端面301、302の長手方向に沿って断面V字状に屈曲され、かつ第1及び第2保持フレーム21、22の外側から内側に向けて屈曲された屈曲部112、122を有する。
屈曲部112、122において上記第1保持フレーム21に上記第1固定片11を、上記第2保持フレーム22に上記第2固定片12をそれぞれ接触させることにより、上記金属固定手段1を上記第1及び第2保持フレーム21、22に固定する。
Further, as shown in FIGS. 4 and 5, the first and second fixing pieces 11, 12 include base end portions 111, 121 extending from the support portion 10, and tip portions 113 extending further from the base end portions 111, 121, 123, bent between the base end portions 111 and 121 and the tip end portions 113 and 123 in a V-shaped cross section along the longitudinal direction of the end surfaces 301 and 302 of the heating element 3, and the first end And bent portions 112 and 122 that are bent from the outside to the inside of the second holding frames 21 and 22.
The first fixing piece 11 is brought into contact with the first holding frame 21 and the second fixing piece 12 is brought into contact with the second holding frame 22 at the bent portions 112 and 122, respectively. And fixed to the second holding frames 21 and 22.

以下、詳細に説明する。
本例の電気式ヒータ2は、発熱素子330の熱が放熱フィン32に伝導し、被加熱媒体(例えば空気等)が発熱体3の面305から面306に向かって通過する際に放熱フィン32から熱を受け取り、被加熱媒体の温度が上昇する。
発熱体3は、図1、図2、図3に示すごとく、第1絶縁体391、電極板31、放熱フィン32、発熱素子330を保持した保持具33、電極板31、放熱フィン32・・・放熱フィン32、第2絶縁体392の順に積層し、5枚の電極板31、5個の放熱フィン32、4個の発熱素子330を保持する4個の保持具33からなる。
発熱体3の左右の両側面303、304に金属製固定手段1が配置され、該金属製固定手段1の外方からケース23、24が配置される。
Details will be described below.
In the electric heater 2 of this example, the heat of the heat generating element 330 is conducted to the heat radiating fins 32, and when the medium to be heated (for example, air) passes from the surface 305 of the heat generating element 3 toward the surface 306, the heat radiating fins 32. Heat is received from the medium, and the temperature of the heated medium rises.
1, 2, and 3, the heating element 3 includes a first insulator 391, an electrode plate 31, a radiation fin 32, a holder 33 that holds a heating element 330, an electrode plate 31, a radiation fin 32. The heat dissipating fins 32 and the second insulator 392 are stacked in this order, and are composed of five electrode plates 31, five heat dissipating fins 32, and four holders 33 for holding four heat generating elements 330.
The metal fixing means 1 is disposed on the left and right side surfaces 303 and 304 of the heating element 3, and the cases 23 and 24 are disposed from the outside of the metal fixing means 1.

放熱フィン32は、図1、図2に示すごとく、2個のL字型枠321、322と薄い波型板320とからなり、2個のL字型枠321、322で囲まれた方形の空間に上記波型板320を収納してなる。L字型枠321、322と波型板320は溶接またはロウ付けで一体化する。ここでL字型枠321、322及び波型板320はそれぞれアルミ系または銅系材料よりなる。   As shown in FIGS. 1 and 2, the radiating fin 32 is composed of two L-shaped frames 321 and 322 and a thin corrugated plate 320, and has a rectangular shape surrounded by the two L-shaped frames 321 and 322. The corrugated plate 320 is accommodated in a space. The L-shaped frames 321 and 322 and the corrugated plate 320 are integrated by welding or brazing. Here, the L-shaped frames 321, 322 and the corrugated plate 320 are each made of an aluminum-based or copper-based material.

発熱素子330はチタン酸バリウムのPTC素子からなる。
発熱素子330を保持する保持具33は、図1、図6、図7、図8に示すごとく、本体部331と該本体部331の一方の側端から突出する側端突出部333と、他方の側端から突出し、後述する電極板31に設けた接続端子311を案内する端子用突出部334とからなる。側端突出部333、端子用突出部334の幅は、本体部331よりも狭く形成される。本体部331の底面には発熱素子300を保持する保持穴332を4個設けてある。
保持具33は、図8に示すごとく断面がH型で、発熱体3の積層方向両面が溝型となっている。これにより、積層方向に隣接する放熱フィン32や電極板31を保持具33が保持して、面305や306の方向に飛び出さないようにすることができる。
電極板31は、長細い平型金属板からなり、一方の端部に後述するメスターミナル261を接続可能な端子部311を有する。この電極板31は銅系材料からなる。
The heating element 330 is made of a barium titanate PTC element.
As shown in FIGS. 1, 6, 7, and 8, the holder 33 that holds the heating element 330 includes a main body 331, a side end protrusion 333 that protrudes from one side end of the main body 331, and the other And a terminal protrusion 334 for guiding a connection terminal 311 provided on the electrode plate 31 described later. The widths of the side end protrusions 333 and the terminal protrusions 334 are narrower than the main body 331. Four holding holes 332 for holding the heating elements 300 are provided on the bottom surface of the main body 331.
As shown in FIG. 8, the holder 33 has an H-shaped cross section, and both sides of the heating element 3 in the stacking direction are groove-shaped. As a result, the heat radiation fins 32 and the electrode plates 31 adjacent to each other in the stacking direction can be held by the holder 33 so as not to jump out in the direction of the surfaces 305 and 306.
The electrode plate 31 is made of a long and thin flat metal plate, and has a terminal portion 311 to which a female terminal 261 described later can be connected at one end. The electrode plate 31 is made of a copper-based material.

図1に示すごとく、第1絶縁体391は、発熱体3の最端に位置する電極板31と第1保持フレーム21との間を絶縁する。第2絶縁体392は、発熱体3の最端に位置する放熱フィン32と第2保持フレーム21との間を絶縁する。また、第1絶縁体391は電極板31を保持可能な溝型である。
なお、第2絶縁体392は放熱フィン32を保持可能な溝型である。また、第1、第2絶縁体391、392を保持具33と同様の断面H型に構成することもできる。
As shown in FIG. 1, the first insulator 391 insulates the electrode plate 31 located at the extreme end of the heating element 3 from the first holding frame 21. The second insulator 392 insulates between the heat radiating fins 32 located at the extreme end of the heating element 3 and the second holding frame 21. The first insulator 391 is a groove type that can hold the electrode plate 31.
The second insulator 392 is a groove type capable of holding the heat radiating fins 32. In addition, the first and second insulators 391 and 392 can be configured to have an H-shaped cross section similar to the holder 33.

図1に示すごとく、第1及び第2保持フレーム21,22は断面四角形の筒型中空部材で、上記発熱体3の側面に向かう開口部213、223を有する。後述するケース23、24の係合片235、245と係合する係合穴217、218、227、228を長手方向両端に有する。   As shown in FIG. 1, the first and second holding frames 21 and 22 are cylindrical hollow members having a square cross section, and have openings 213 and 223 facing the side surfaces of the heating element 3. Engagement holes 217, 218, 227, and 228 that engage with engagement pieces 235 and 245 of cases 23 and 24 to be described later are provided at both ends in the longitudinal direction.

上記金属固定手段1の外方からケース23、24を被冠するが、図1の左方のケース23は側面形状が長方形で、金属固定手段1側に延びる内側係合片235を備え、該内側係合片235が第1、第2保持フレーム21、22の左方の係合穴217、227と係合する。
図1の右方のケース24は両端にそれぞれ鍔部241を有し、金属固定手段1側に延びる内部係合片245、ケース24を貫通し、上記電極板31の端子部311を挿入して、これを外部に引き出す挿入溝249を有する。また、発熱体3の外方側に上記端子部311と接続するメスターミナル261を挿入するターミナル用スリット240を有する。
また、上記メスターミナル261を挿入すると共に上記ケース24の外方から被せてメスターミナル261を保護収納する保護ケース25を有する。
なお、メスターミナル261から延びるリード線22は、電気式ヒータ8の外部電源(図示略)に接続するソケット263、264を有する。
The cases 23 and 24 are crowned from the outside of the metal fixing means 1, and the case 23 on the left side in FIG. 1 has a rectangular side shape and includes an inner engagement piece 235 extending to the metal fixing means 1 side. The inner engagement piece 235 engages with the engagement holes 217 and 227 on the left side of the first and second holding frames 21 and 22.
The right case 24 in FIG. 1 has flanges 241 at both ends, penetrates the internal engagement piece 245 extending toward the metal fixing means 1 and the case 24, and inserts the terminal portion 311 of the electrode plate 31. , And an insertion groove 249 for pulling it out. Further, a terminal slit 240 for inserting the female terminal 261 connected to the terminal portion 311 is provided on the outer side of the heating element 3.
In addition, the female terminal 261 is inserted, and a protective case 25 for covering and storing the female terminal 261 from outside the case 24 is provided.
The lead wire 22 extending from the female terminal 261 has sockets 263 and 264 that are connected to an external power source (not shown) of the electric heater 8.

金属固定手段1について、更に説明する。
図1、図4、図5に示すごとく、本例の金属固定手段1は断面略コ字状で、第1及び第2固定片11、12、環状の支持部10からなる。第1固定片11は、基端部111、先端部113、両者の間の断面V字状の屈曲部112からなる。第2固定片12も同様に、基端部121、先端部123、両者の間の断面V字状の屈曲部122からなる。
金属固定手段11はばね鋼であるSK5から構成され、部材全体がばねとして機能する。
上記基端部111、121は、支持部10の両端から緩やかなカーブ状に延び、先端部113、123は直線状に延びた部材である。基端部111、121と先端部113、123との境界で、第1、第2固定片11、12はく字状に折れ曲がり、この部分が曲折部112、122である。
The metal fixing means 1 will be further described.
As shown in FIGS. 1, 4, and 5, the metal fixing means 1 of this example has a substantially U-shaped cross section and includes first and second fixing pieces 11 and 12 and an annular support portion 10. The first fixed piece 11 includes a proximal end portion 111, a distal end portion 113, and a bent portion 112 having a V-shaped cross section therebetween. Similarly, the second fixed piece 12 includes a base end portion 121, a tip end portion 123, and a bent portion 122 having a V-shaped cross section therebetween.
The metal fixing means 11 is composed of SK5, which is spring steel, and the entire member functions as a spring.
The base end portions 111 and 121 extend from both ends of the support portion 10 in a gentle curve shape, and the tip end portions 113 and 123 are members that extend linearly. The first and second fixed pieces 11 and 12 are bent in a square shape at the boundary between the base end portions 111 and 121 and the distal end portions 113 and 123, and these portions are the bent portions 112 and 122.

本例の電気式ヒータ2の組立てについて説明する。
発熱素子330を保持具33に組込み、図1に示すごとく、第1絶縁体391、電極板31、放熱フィン32、発熱素子330を保持した保持具33、電極板31、放熱フィン32・・・放熱フィン32、第2絶縁体392の順に積層する。
この時、溝状の保持具33、第1、第2絶縁体391、392の溝状の部分において、放熱フィン32や電極板31を保持して、積層状態を安定させる。
次に、図5(a)、(b)に示すごとく、第1及び第2保持フレーム21、22の発熱体3側の内壁面219、229間の距離L1よりも、屈曲部112、122の距離L0が大きくなるように金属製固定手段1を変形させる。
The assembly of the electric heater 2 of this example will be described.
As shown in FIG. 1, the heating element 330 is incorporated in the holder 33, and the first insulator 391, the electrode plate 31, the radiation fin 32, the holder 33 holding the heating element 330, the electrode plate 31, the radiation fin 32. The heat dissipating fins 32 and the second insulator 392 are stacked in this order.
At this time, the radiating fins 32 and the electrode plate 31 are held in the groove-shaped portions of the groove-shaped holder 33 and the first and second insulators 391 and 392 to stabilize the laminated state.
Next, as shown in FIGS. 5 (a) and 5 (b), the bending portions 112 and 122 have a larger distance than the distance L1 between the inner wall surfaces 219 and 229 of the first and second holding frames 21 and 22 on the heating element 3 side. The metal fixing means 1 is deformed so that the distance L0 is increased.

図5(b)に示すごとく、変形した金属製固定手段1の第1及び第2固定片11、12を発熱体3の側面303、304側から第1及び第2保持フレーム21、22の開口部213、223に差し込む。金属製固定手段1は、自由状態では、(屈曲部112、122の距離L0)<(内壁面219、229間の距離L1)であり、従って、図5(c)に示すごとく、屈曲部112、122が内壁面219、229と当接しつつ、積層方向内側への圧縮力が内壁面219、229に作用して、金属製固定手段1が第1、第2保持フレーム21、22に固定される。
次いで、上記金属固定手段1の外方から、ケース23、24を被冠し、更にケース24の外方に保護ケース25を被冠する。
この時、ケース24のターミナル用スリット240に、電極板31の端子部311を挿入し、該端子部311をケース24及び保護ケース25との間でメスターミナル261と固定する。
As shown in FIG. 5 (b), the first and second fixing pieces 11, 12 of the deformed metal fixing means 1 are opened from the side surfaces 303, 304 of the heating element 3 to the openings of the first and second holding frames 21, 22. Insert into the parts 213 and 223. In the free state, the metal fixing means 1 is (distance L0 between the bent portions 112 and 122) <(distance L1 between the inner wall surfaces 219 and 229). Therefore, as shown in FIG. , 122 abuts against the inner wall surfaces 219, 229, and a compressive force inward in the stacking direction acts on the inner wall surfaces 219, 229 so that the metal fixing means 1 is fixed to the first and second holding frames 21, 22. The
Next, the cases 23 and 24 are crowned from the outside of the metal fixing means 1, and the protective case 25 is crowned outside the case 24.
At this time, the terminal portion 311 of the electrode plate 31 is inserted into the terminal slit 240 of the case 24, and the terminal portion 311 is fixed to the female terminal 261 between the case 24 and the protective case 25.

本例にかかる電気式ヒータ2は、第1保持フレーム21と第2保持フレーム22間に発熱体3を保持し、金属固定手段1から、第1及び第2保持フレーム21、22ごと外側から内側に向かう圧縮力を付与する。そして、金属固定手段は第1及び第2保持フレームに対し固定する。   The electric heater 2 according to this example holds the heating element 3 between the first holding frame 21 and the second holding frame 22, and from the metal fixing means 1, the first and second holding frames 21, 22 together from the outside to the inside. Apply compressive force toward The metal fixing means is fixed to the first and second holding frames.

本例にかかる電気式ヒータ2において、発熱素子330は電極板31から供給した電力によって発熱する。発熱素子330からの熱は電極板31を経由して放熱フィン32に伝導し、該放熱フィン32から被加熱媒体に伝導する。従って、発熱素子330、電極板31、放熱フィン32の相互接触面積が大きければ大きいほど、効率よく熱を被加熱媒体に伝えることができる。
本例は、金属固定手段1を用いて、積層方向に圧縮力を付与して第1及び第2保持フレーム21、22間に発熱体3を固定することで、発熱素子330、電極板31、放熱フィン32を相互に密着させ、これらの構成要素間の熱伝導を改善して、電気式ヒータ1の加熱効率を高めることができる。
従来は積層固定を二種類の部品で実現していたが(特許文献1や2を参照)、本例はそれを改善して、部品点数を減らすことができた。
また、本例は、第1及び第2保持フレーム21、22で発熱体3を保持したところに金属固定手段1を固定して組付けが終了するため、組付作業が容易で効率的である。
また、本例の固定手段は金属製であり、クリープが生じ難く、使用中の剛性低下も生じ難い。
In the electric heater 2 according to this example, the heating element 330 generates heat by the power supplied from the electrode plate 31. Heat from the heat generating element 330 is conducted to the heat radiating fin 32 via the electrode plate 31, and is conducted from the heat radiating fin 32 to the medium to be heated. Therefore, the larger the mutual contact area of the heating element 330, the electrode plate 31, and the radiation fin 32, the more efficiently heat can be transferred to the medium to be heated.
In this example, the heating element 3 is fixed between the first and second holding frames 21, 22 by applying a compressive force in the stacking direction using the metal fixing means 1, so that the heating element 330, the electrode plate 31, The heat radiation fins 32 are brought into close contact with each other to improve the heat conduction between these components, and the heating efficiency of the electric heater 1 can be increased.
Conventionally, stacking and fixing has been realized with two types of parts (see Patent Documents 1 and 2), but this example has been improved to reduce the number of parts.
Further, in this example, since the metal fixing means 1 is fixed to the place where the heating element 3 is held by the first and second holding frames 21 and 22 and the assembly is completed, the assembly work is easy and efficient. .
In addition, the fixing means of this example is made of metal, so that it is difficult for creep to occur and the rigidity during use is not easily reduced.

以上、本例によれば、組立作業が容易で生産性に優れ、クリープによる剛性低下が生じ難い電気式ヒータを提供することができる。   As described above, according to this example, it is possible to provide an electric heater that is easy to assemble, has excellent productivity, and is less likely to cause a decrease in rigidity due to creep.

(実施例2)
本例にかかる電気式ヒータ2の金属製固定手段4は、図9〜図12に示すごとく、発熱体3の両端面301、302及び両側面303、304を囲むように構成した環状体からなる。
(Example 2)
As shown in FIGS. 9 to 12, the metal fixing means 4 of the electric heater 2 according to this example includes an annular body configured to surround both end surfaces 301 and 302 and both side surfaces 303 and 304 of the heating element 3. .

図9〜図12に示すごとく、電気式ヒータ2において、発熱体3(内部構造は実施例1と同様であるため、詳細を省略して概略のみ示した。)の両端面301、302に、それぞれ断面コ字状で、面305の方向に開口する第1、第2保持フレーム41、42を配置する。
第1保持フレーム41は、底面411、天井面412、側面413に囲まれた内部空間にて金属製固定手段4を支持することができる。第2保持フレームも同様である。
As shown in FIGS. 9 to 12, in the electric heater 2, on both end surfaces 301 and 302 of the heating element 3 (the internal structure is the same as that of the first embodiment, and only the outline is shown with the details omitted). First and second holding frames 41 and 42 each having a U-shaped cross section and opening in the direction of the surface 305 are disposed.
The first holding frame 41 can support the metal fixing means 4 in an internal space surrounded by the bottom surface 411, the ceiling surface 412, and the side surface 413. The same applies to the second holding frame.

図12に示すごとく、金属製固定手段4は、面305の側から内周面401が発熱体3の側面303、304及び上記第1、第2保持フレーム41、42の内側面411等と接触できるように嵌めこまれることで、外方から内方に向かう圧縮力を発熱体3に加えることができる。
また、本例の発熱体3は、図11に示すごとく、実施例1と同様に放熱フィン32、通電により発熱する発熱素子(図示略)、発熱素子を保持する保持具(図示略)、発熱素子に電力を印加する電極板31、第1及び第2保持フレーム41、42との間の絶縁を確保する絶縁体391を積層して構成する。
As shown in FIG. 12, in the metal fixing means 4, the inner peripheral surface 401 contacts the side surfaces 303 and 304 of the heating element 3 and the inner side surfaces 411 of the first and second holding frames 41 and 42 from the surface 305 side. By being fitted as much as possible, a compressive force from the outside toward the inside can be applied to the heating element 3.
Further, as shown in FIG. 11, the heating element 3 of the present example is similar to the first embodiment, in which the heat radiating fins 32, a heating element that generates heat when energized (not shown), a holder that holds the heating element (not shown), The electrode plate 31 that applies power to the element and the insulator 391 that secures the insulation between the first and second holding frames 41 and 42 are laminated.

また、本例の金属製固定手段4は、図9、図10に示すごとく、第1保持フレーム41の内部において、部分的に底面411等と接触する。すなわち、図9より明らかであるが、第1保持フレーム41内において、底面411と2箇所、第2保持フレーム42内では、天井面で2箇所である。   Further, as shown in FIGS. 9 and 10, the metal fixing means 4 of this example partially contacts the bottom surface 411 and the like inside the first holding frame 41. That is, as apparent from FIG. 9, there are two places on the bottom surface 411 in the first holding frame 41 and two places on the ceiling surface in the second holding frame 42.

なお、本例のように環状体からなる金属製固定手段4として、図13に示すような形状のものを用いることができる。この場合、金属製固定手段4は、第1保持フレーム41内において天井面412に2回、底面411と1回のみ接触している。第2保持フレーム42の場合も同様である。
その他詳細は実施例1と同様の構成である。
本例にかかる電気式ヒータ2は、発熱体3の四方を囲むように金属製固定手段4を設けてあり、発熱体3や第1、第2保持フレーム21、22を安定した状態で保持することができ、部品点数を削減することができる。
その他詳細は実施例1と同様の作用効果を有する。
In addition, as the metal fixing means 4 made of an annular body as in this example, a shape as shown in FIG. 13 can be used. In this case, the metal fixing means 4 is in contact with the ceiling surface 412 twice and only once with the bottom surface 411 in the first holding frame 41. The same applies to the second holding frame 42.
Other details are the same as those in the first embodiment.
The electric heater 2 according to this example is provided with the metal fixing means 4 so as to surround the four sides of the heating element 3, and holds the heating element 3 and the first and second holding frames 21 and 22 in a stable state. And the number of parts can be reduced.
Other details have the same effects as those of the first embodiment.

参考例1
本例にかかる電気式ヒータ2の金属製固定手段5は、図14(a)、(b)に示すごとく、対向する一対の第1及び第2固定片51、52と、上記第1及び第2固定片51、52の間を橋渡しする支持部50とからなるコ字状枠体からなる。
そして、上記支持部50を上記発熱体3の面305に沿って配置し、上記第1保持フレーム21に上記第1固定片51、上記第2保持フレーム22に上記第2固定片52をそれぞれ固定する。
その他詳細は実施例1と同様である。
本例にかかる構成とすることで、強く均一な荷重で保持することができる。
( Reference Example 1 )
As shown in FIGS. 14A and 14B, the metal fixing means 5 of the electric heater 2 according to this example includes a pair of first and second fixing pieces 51 and 52 facing each other, and the first and second fixing members. 2 It consists of the U-shaped frame which consists of the support part 50 which bridges between the fixed pieces 51 and 52.
The support portion 50 is disposed along the surface 305 of the heating element 3, and the first fixing piece 51 is fixed to the first holding frame 21, and the second fixing piece 52 is fixed to the second holding frame 22. To do.
Other details are the same as in the first embodiment.
By adopting the configuration according to this example, it can be held with a strong and uniform load.

参考例2
本例にかかる電気式ヒータ2の金属製固定手段6は、図15に示すごとく、上記発熱体3の積層方向両端面と両側面とによって張られた面305から第1及び第2保持フレーム21、22を経由して他方の面306に向かうように固定可能な環状体からなる。
この環状の金属製固定手段6は、発熱体3の側面から差し込むことで、固定することができる。その他詳細は実施例1と同様である。
本例にかかる構成とすることで、強く均一な荷重で保持することができる。
( Reference Example 2 )
As shown in FIG. 15, the metal fixing means 6 of the electric heater 2 according to this example includes first and second holding frames 21 from surfaces 305 stretched by both end surfaces and both side surfaces of the heating element 3 in the stacking direction. , 22 and is formed of an annular body that can be fixed toward the other surface 306.
The annular metal fixing means 6 can be fixed by being inserted from the side surface of the heating element 3. Other details are the same as in the first embodiment.
By adopting the configuration according to this example, it can be held with a strong and uniform load.

実施例1にかかる、電気式ヒータの斜視展開図。FIG. 3 is a perspective development view of the electric heater according to the first embodiment. 実施例1にかかる、電気式ヒータの平面図。1 is a plan view of an electric heater according to Embodiment 1. FIG. 実施例1にかかる、発熱体の模式図。1 is a schematic diagram of a heating element according to Example 1. FIG. 実施例1にかかる、金属製固定手段の斜視図。The perspective view of the metal fixing means concerning Example 1. FIG. 実施例1にかかる、金属製固定手段を発熱体の側面から固定した状態を示す説明図。Explanatory drawing which shows the state which fixed the metal fixing means concerning Example 1 from the side surface of a heat generating body. 実施例1にかかる、保持具と発熱素子との説明図。Explanatory drawing of a holder and heat generating element concerning Example 1. FIG. 実施例1にかかる、保持具の平面図。The top view of the holder concerning Example 1. FIG. 実施例1にかかる、保持具の断面図。Sectional drawing of the holder concerning Example 1. FIG. 実施例2にかかる、電気式ヒータの展開説明図。Explanatory drawing of the electric heater concerning Example 2. FIG. 実施例2にかかる、図9のB−B矢視断面図。FIG. 10 is a cross-sectional view taken along the line B-B in FIG. 9 according to the second embodiment. 実施例2にかかる、発熱体の部分斜視展開図。The partial perspective development view of the heat generating body concerning Example 2. FIG. 実施例2にかかる、金属製固定手段を嵌める際の説明図。Explanatory drawing at the time of fitting the metal fixing means concerning Example 2. FIG. 実施例2にかかる、異なる金属製固定手段を設けた電気式ヒータの平面図。The top view of the electric heater concerning Example 2 which provided the different metal fixing means. 参考例1にかかる、電気式ヒータの平面図。 The top view of the electric heater concerning the reference example 1. FIG. 参考例2にかかる、電気式ヒータの平面図。 The top view of the electric heater concerning the reference example 2. FIG. 従来にかかる、電気式ヒータの展開説明図。Explanatory drawing of an electric heater concerning the past.

符号の説明Explanation of symbols

1 金属製固定手段
10 支持部
11 第1固定片
12 第2固定片
2 電気式ヒータ
21 第1保持フレーム
22 第2保持フレーム
3 発熱体
31 電極板
32 放熱フィン
330 発熱素子
DESCRIPTION OF SYMBOLS 1 Metal fixing means 10 Support part 11 1st fixing piece 12 2nd fixing piece 2 Electric heater 21 1st holding frame 22 2nd holding frame 3 Heating element 31 Electrode plate 32 Radiation fin 330 Heating element

Claims (3)

放熱フィン、通電により発熱する発熱素子、該発熱素子に電力を印加する電極板を積層して構成した発熱体を有し、該発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた一方の面から他方の面に向かって被加熱媒体が上記放熱フィンの近傍を通過する電気式ヒータであって、A heat-dissipating fin, a heat-generating element that generates heat when energized, and a heating element configured by laminating electrode plates that apply power to the heat-generating element, and both end surfaces in the stacking direction of the heat-generating element An electric heater in which a medium to be heated passes through the vicinity of the heat dissipating fin from one surface stretched by
上記発熱体の積層方向両端面にそれぞれ第1及び第2保持フレームを有し、The heating elements have first and second holding frames on both end surfaces in the stacking direction,
上記第1及び第2保持フレームの外側から内側に向かう圧縮力を付与することにより、上記放熱フィン、発熱素子、電極板、第1及び第2保持フレームを積層一体化する金属製固定手段を有し、By providing a compressive force from the outside to the inside of the first and second holding frames, there is a metal fixing means for stacking and integrating the radiating fins, the heating elements, the electrode plates, and the first and second holding frames. And
上記金属製固定手段は、対向する一対の第1及び第2固定片と、上記第1及び第2固定片の間を橋渡しする支持部とからなるコ字状枠体からなると共に、上記支持部を上記発熱体の側面に沿って配置し、The metal fixing means includes a U-shaped frame body including a pair of first and second fixing pieces facing each other and a support portion that bridges between the first and second fixing pieces, and the support portion. Is arranged along the side of the heating element,
上記第1及び第2保持フレームは、上記発熱体の側面に向かう開口部を有する中空体からなり、The first and second holding frames are formed of a hollow body having an opening toward the side surface of the heating element,
上記金属製固定部材の第1及び第2固定片の先端部を、上記第1及び第2保持フレームの開口部から差し込んだ状態で、上記第1保持フレームに上記第1固定片を、上記第2保持フレームに上記第2固定片をそれぞれ固定したことを特徴とする電気式ヒータ。In a state where the leading ends of the first and second fixing pieces of the metal fixing member are inserted from the openings of the first and second holding frames, the first fixing piece is inserted into the first holding frame. 2. An electric heater characterized in that the second fixing pieces are fixed to the holding frame.
放熱フィン、通電により発熱する発熱素子、該発熱素子に電力を印加する電極板を積層して構成した発熱体を有し、該発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた一方の面から他方の面に向かって被加熱媒体が上記放熱フィンの近傍を通過する電気式ヒータであって、A heat-dissipating fin, a heat-generating element that generates heat when energized, and a heating element configured by laminating electrode plates that apply power to the heat-generating element, and both end surfaces in the stacking direction of the heat-generating element An electric heater in which a medium to be heated passes through the vicinity of the heat dissipating fin from one surface stretched by
上記発熱体の積層方向両端面にそれぞれ第1及び第2保持フレームを有し、The heating elements have first and second holding frames on both end surfaces in the stacking direction,
該第1及び第2保持フレームの外側から内側に向かう圧縮力を付与することにより、上記放熱フィン、発熱素子、電極板、第1及び第2保持フレームを積層一体化する金属製固定手段を有し、By providing a compressive force from the outside to the inside of the first and second holding frames, there is provided a metal fixing means for stacking and integrating the heat radiating fins, the heating elements, the electrode plates, and the first and second holding frames. And
上記金属製固定手段は、上記発熱体の両端面及び両側面を囲むように構成した環状体からなり、The metal fixing means comprises an annular body configured to surround both end surfaces and both side surfaces of the heating element,
上記第1及び第2保持クレームは、上記発熱体の積層方向両端面と該両端面と交差する両側面とによって張られた面に向かって開口する開口面を有し、上記環状体からなる上記金属製固定手段は上記開口面から上記第1及び第2保持フレームに嵌め込んで固定したことを特徴とする電気式ヒータ。The first and second holding claims have an opening surface that opens toward a surface stretched by both end surfaces in the stacking direction of the heating element and both side surfaces intersecting the both end surfaces, and is formed of the annular body. An electric heater characterized in that the metal fixing means is fitted and fixed to the first and second holding frames from the opening surface.
請求項1〜2のいずれか1項において、上記金属製固定手段は工具鋼またはばね鋼からなることを特徴とする電気式ヒータ。3. The electric heater according to claim 1, wherein the metal fixing means is made of tool steel or spring steel.
JP2003318828A 2003-09-10 2003-09-10 Electric heater Expired - Fee Related JP4107205B2 (en)

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