JP2009110678A - Electrical heater apparatus - Google Patents

Electrical heater apparatus Download PDF

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JP2009110678A
JP2009110678A JP2007278499A JP2007278499A JP2009110678A JP 2009110678 A JP2009110678 A JP 2009110678A JP 2007278499 A JP2007278499 A JP 2007278499A JP 2007278499 A JP2007278499 A JP 2007278499A JP 2009110678 A JP2009110678 A JP 2009110678A
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tube
main body
heating element
wall
ear
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JP2007278499A
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JP4579282B2 (en
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Kazuaki Mori
和明 森
Shotaro Abe
尚太郎 阿部
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Marelli Corp
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Calsonic Kansei Corp
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Priority to JP2007278499A priority Critical patent/JP4579282B2/en
Priority to EP08167428A priority patent/EP2053902A1/en
Priority to US12/289,316 priority patent/US8084721B2/en
Priority to CN 200810171251 priority patent/CN101420798B/en
Publication of JP2009110678A publication Critical patent/JP2009110678A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electrical heater apparatus ensuring contact pressure between a tube and an ohmic heat-generating element and heat transfer performance between the tube and a fin with no use of an energizing member to improve heat generating performance of the ohmic heat-generating element, by pressure-forming the tube after brazing the fin thereto to ensure the contact pressure between the tube and the ohmic heat-generating element without overloading the ohmic heat-generating element. <P>SOLUTION: The electrical heater apparatus has the fin 12 brazed to a body upper wall 111 and a body lower wall 112 of the tube 11, an insertion unit 20 having the ohmic heat-generating element 22 pressure-welded to the body lower wall 112 and an edge part 114 projected in the width direction from a body vertical wall 113 of the tube to form an edge space 11b. The edge space 11b is formed so as to be continuous with the insertion space 11a and is smaller in thickness dimension than the thickness dimension of the insertion unit 20. The edge part 114 has an edge part upper wall 114a, an edge part lower wall 114b and an edge part vertical wall 114c disposed in a concave shape. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、PTC(Positive Temperature Coefficient)素子と呼ばれる通電することで発熱する通電発熱体を備えた電気ヒータ装置に関する。   The present invention relates to an electric heater device including an energization heating element that generates heat when energized, called a PTC (Positive Temperature Coefficient) element.

従来、通電により発熱するPTC素子と、このPTC素子の発熱を放熱するフィンとを複数積層した電気ヒータ装置が、例えば、特許文献1などで知られている。   Conventionally, an electric heater device in which a plurality of PTC elements that generate heat when energized and fins that dissipate the heat generated by the PTC elements are stacked is known, for example, in Patent Document 1.

また、このような電気ヒータ装置として、通電発熱体に電極プレートと絶縁プレートとを順に重ね合わせたものを導電性のチューブに収容し、さらに、チューブの外側面に、フィンを圧接あるいは接着した構造のものが知られている。
このような電気ヒータ装置では、電極プレートと、フィンあるいはチューブとを、それぞれ電源のプラス側とマイナス側とに接続することにより、通電発熱体に通電して発熱させることができる。
特開平5−169967号公報
Moreover, as such an electric heater device, a structure in which an energization heating element and an electrode plate and an insulating plate are sequentially stacked are accommodated in a conductive tube, and a fin is pressed or bonded to the outer surface of the tube. Things are known.
In such an electric heater device, the energization heating element can be energized to generate heat by connecting the electrode plate and the fins or tubes to the plus side and the minus side of the power source, respectively.
JP-A-5-169967

上述のような従来技術にあっては、PTC素子などの通電発熱体は、電極プレートおよびチューブに対する接触圧力が設定圧よりも低い場合、発熱および放熱が円滑に成されず、十分な発熱量が得られない。すなわち、通電発熱体とチューブとの接触圧力が低い場合には、通電発熱体で発生した熱がチューブに円滑に伝達されず、この場合、通電発熱体自体の温度が高温となり、抵抗値が高くなり、通電および発熱が円滑に成されない。
そこで、通電発熱体とチューブとの接触圧力を確保するばねのような付勢部材を設定した場合、部品点数が増加し、コスト増および重量増を招く。
In the conventional technology as described above, when the contact pressure with respect to the electrode plate and the tube is lower than the set pressure, the heat generating element such as the PTC element does not generate heat and heat smoothly and has a sufficient heat generation amount. I can't get it. That is, when the contact pressure between the energization heating element and the tube is low, the heat generated by the energization heating element is not smoothly transferred to the tube. In this case, the temperature of the energization heating element itself becomes high and the resistance value is high. Therefore, energization and heat generation are not smoothly performed.
Therefore, when an urging member such as a spring that secures the contact pressure between the energization heating element and the tube is set, the number of parts increases, resulting in an increase in cost and weight.

一方、チューブと通電発熱体との接触圧力を確保するのに、チューブをプレス加工することが考えられるが、この場合、内部に収容した通電発熱体が破損しないように過荷重をかけないようにプレス加工を行うのが難しい。しかも、通電発熱体を加圧しないようにチューブの両端縁部をプレス加工した場合、チューブの上壁および下壁が外側に膨らむ変形が生じて、所望の接触圧力が得られない場合もある。   On the other hand, to secure the contact pressure between the tube and the energization heating element, it is conceivable to press the tube, but in this case, do not apply an overload to prevent the energization heating element housed inside from being damaged. It is difficult to press. In addition, when both end edges of the tube are pressed so as not to pressurize the energization heating element, the upper wall and the lower wall of the tube may be deformed so that the desired contact pressure may not be obtained.

加えて、チューブのプレス加工を行う場合、このプレス加工の前工程で、フィンをチューブにロウ付けすることができず、かつ、チューブに通電発熱体を挿入した後に、フィンのロウ付けを行うと、ロウ付け時の熱で、通電発熱体が破損される。
したがって、フィンは、チューブにロウ付けすることなく当接あるいは接着させることになるが、このように、フィンとチューブとを当接あるいは接着した場合、ロウ付けのものと比較すると、チューブからフィンへの熱の伝達性に劣り、発熱性能の低下を招く。
このように、従来、付勢部材を用いること無しに、チューブと通電発熱体との接触圧力を確保するとともに、チューブからフィンへの熱伝達性能を確保して、通電発熱体の十分な発熱性能を得るのが難しかった。
In addition, when performing press processing of the tube, if the fin cannot be brazed to the tube in the previous step of the press processing and the fin is brazed after the energization heating element is inserted into the tube The energization heating element is damaged by the heat of brazing.
Therefore, the fin comes into contact with or adheres to the tube without brazing, but in this way, when the fin and the tube are brought into contact with or adhered, compared with the brazed one, the fin is moved from the tube to the fin. The heat transferability is inferior and the heat generation performance is reduced.
Thus, conventionally, without using an urging member, the contact pressure between the tube and the energization heating element is ensured, and the heat transfer performance from the tube to the fin is ensured, so that the energization heating element has sufficient heat generation performance. It was difficult to get.

本発明は、上述のような従来の問題に着目して成されたもので、フィンのロウ付け後にチューブをプレス加工して、通電発熱体に過荷重をかけることなくチューブと通電発熱体との接触圧力を確保することを可能とし、これにより、付勢部材を用いること無しに、チューブと通電発熱体との接触圧力の確保と、チューブとフィンとの伝熱性能の確保と、を可能として、安価に通電発熱体の発熱性能の向上を図ることができる電気ヒータ装置を提供することを目的としている。   The present invention has been made by paying attention to the above-described conventional problems. The tube is pressed after brazing the fins, so that the tube and the heating element can be connected to each other without overloading the heating element. It is possible to ensure the contact pressure, thereby ensuring the contact pressure between the tube and the heating element and the heat transfer performance between the tube and the fin without using a biasing member. An object of the present invention is to provide an electric heater device that can improve the heat generation performance of the energization heating element at low cost.

上述の目的を達成するため請求項1に記載の発明は、長尺薄板状に形成され、厚さ方向で対向した本体上壁および本体下壁と、これら本体上下壁の幅方向両端に連続して形成され、幅方向で対向した一対の本体縦壁と、に囲まれた略長方形断面形状の挿入空間を有した筒状のチューブと、このチューブの前記本体上壁と本体下壁との少なくとも一方の外側面にロウ付けされたフィンと、前記挿入空間に挿入され、前記本体上壁と本体下壁との一方の壁に圧接された通電発熱体、この通電発熱体に接触された電極部材、この電極部材ともう一方の壁との間に介在された絶縁体を重ねて形成された挿入ユニットと、前記チューブの両本体縦壁から前記幅方向に突出され、前記挿入空間に連続するとともに、前記挿入ユニットの厚さ方向寸法よりも小さな厚さ方向寸法の耳部空間を形成して略凹状に配置された耳部上壁、耳部下壁、耳部縦壁を有した耳部と、を備えていることを特徴とする電気ヒータ装置とした。   In order to achieve the above-mentioned object, the invention according to claim 1 is formed in a long thin plate shape, and is continuous with the body upper wall and the body lower wall facing each other in the thickness direction, and both ends of the body upper and lower walls in the width direction. A cylindrical tube having an insertion space with a substantially rectangular cross-sectional shape surrounded by a pair of main body vertical walls opposed to each other in the width direction, and at least the main body upper wall and the main body lower wall of the tube Fins brazed to one outer surface, an energizing heating element inserted into the insertion space and pressed against one of the main body upper wall and the main body lower wall, and an electrode member in contact with the energizing heating element An insertion unit formed by stacking an insulator interposed between the electrode member and the other wall, and projecting in the width direction from both vertical walls of the main body of the tube, and continuing to the insertion space More than the thickness dimension of the insertion unit An ear part having an ear upper wall, an ear lower wall, and an ear vertical wall arranged in a substantially concave shape so as to form an ear part space having a thickness dimension of a small size. A heater device was used.

また、請求項2に記載の発明は、請求項1に記載の電気ヒータ装置において、前記耳部空間が、前記チューブの本体縦壁よりも幅方向の外側まで延在されていることを特徴とする電気ヒータ装置とした。   The invention according to claim 2 is the electric heater device according to claim 1, characterized in that the ear part space extends to the outside in the width direction from the main body vertical wall of the tube. It was set as the electric heater apparatus.

また、請求項3に記載の発明は、請求項1または請求項2に記載の電気ヒータ装置において、前記チューブの本体上壁および本体下壁の幅方向寸法が、前記フィンの幅方向寸法に一致していることを特徴とする電気ヒータ装置とした。   According to a third aspect of the present invention, in the electric heater device according to the first or second aspect, the width direction dimensions of the main body upper wall and the main body lower wall of the tube are equal to the width direction dimension of the fin. It was set as the electric heater device characterized by having done.

また、請求項4に記載の発明は、請求項1〜請求項3のいずれか1項に記載の電気ヒータ装置において、前記通電発熱体と前記電極部材と前記絶縁体とが、薄板状に形成され、前記挿入ユニットに、前記通電発熱体と電極部材と絶縁体とを、前記厚さ方向に重ねた状態でこれらを保持する保持穴を有するとともに、この保持穴を囲む枠状に形成された保持枠が含まれ、この保持枠の外周に、角部を削り落とした面取部が形成されていることを特徴とする電気ヒータ装置とした。   According to a fourth aspect of the present invention, in the electric heater device according to any one of the first to third aspects, the energization heating element, the electrode member, and the insulator are formed in a thin plate shape. The insertion unit has a holding hole for holding the energization heating element, the electrode member, and the insulator in a state of being stacked in the thickness direction, and is formed in a frame shape surrounding the holding hole. The electric heater device is characterized in that a holding frame is included, and a chamfered portion is formed on the outer periphery of the holding frame by cutting off corners.

本発明の電気ヒータ装置では、以下の手順での製造が可能となる。
すなわち、あらかじめチューブにフィンをロウ付けする。
次に、チューブの挿入空間に、通電発熱体、電極部材、絶縁体を重ねた挿入ユニットを挿入する。
この挿入時に、耳部空間の厚さ方向寸法は、挿入ユニットの厚さ方向寸法よりも小さく形成されているため、挿入ユニットは、耳部空間に挿入されることなく、挿入空間内に配置される。
次に、耳部を厚さ方向からプレス加工して、厚さ方向に変形させることで、チューブの本体上壁および本体下壁に挿入空間の内側方向に荷重を与え、挿入ユニットに対する所望の接触圧力を得ることができる。
したがって、ばねなどの付勢部材を用いること無しに、通電発熱体と、これに接触する本体上壁と本体下壁との一方と、の接触圧力を確保することができる。
このとき、耳部空間には挿入ユニットが存在しないので、プレス加工時に、通電発熱体が、過荷重の入力で破損することを防止できる。
The electric heater device of the present invention can be manufactured by the following procedure.
That is, fins are brazed to the tube in advance.
Next, the insertion unit in which the energization heating element, the electrode member, and the insulator are overlapped is inserted into the tube insertion space.
At the time of this insertion, the thickness direction dimension of the ear part space is formed smaller than the thickness direction dimension of the insertion unit. Therefore, the insertion unit is arranged in the insertion space without being inserted into the ear part space. The
Next, by pressing the ear from the thickness direction and deforming in the thickness direction, a load is applied to the upper wall of the tube and the lower wall of the tube in the direction of the insertion space, and the desired contact with the insertion unit. Pressure can be obtained.
Therefore, without using an urging member such as a spring, it is possible to ensure a contact pressure between the energization heating element and one of the main body upper wall and the main body lower wall that contacts the energization heating element.
At this time, since there is no insertion unit in the ear space, it is possible to prevent the energization heating element from being damaged due to an input of an overload during the press working.

このようにして製造した電気ヒータ装置では、チューブとフィンとがロウ付けされているため、チューブとフィンとが単に接触しているものと比較して、チューブからフィンへの伝熱効率を向上させることができる。
よって、通電発熱体で生じた熱の放熱を円滑に行うことができ、発熱装置の発熱性能を向上させることができる。
また、 通電発熱体とチューブとの高い接触圧力が得られるため、通電発熱体で発生した熱がチューブに円滑に伝達され、通電発熱体の抵抗値上昇を抑えた発熱が可能で、通電および発熱が円滑に成され、発熱性能の向上を図ることができる。
しかも、チューブと通電発熱体との接触圧力を確保する付勢部材が不要であるため、部品点数を削減して、コストおよび重量を軽減することができる。
In the electric heater device manufactured in this way, since the tube and the fin are brazed, the heat transfer efficiency from the tube to the fin is improved as compared with the case where the tube and the fin are simply in contact with each other. Can do.
Therefore, the heat generated by the energization heating element can be smoothly radiated, and the heat generation performance of the heat generating device can be improved.
In addition, since a high contact pressure between the energization heating element and the tube can be obtained, the heat generated by the energization heating element can be smoothly transferred to the tube, and heat generation can be performed while suppressing an increase in the resistance value of the energization heating element. Can be made smoothly, and the heat generation performance can be improved.
In addition, since an urging member that secures the contact pressure between the tube and the energization heating element is unnecessary, the number of parts can be reduced, and the cost and weight can be reduced.

加えて、チューブに耳部を設けたため、プレス加工時に、耳部の厚さ方向の変形を、チューブの本体上壁および本体下壁を挿入空間方向への撓み変形に変形させやすく、チューブの挿入空間部分をプレス加工するのに比べて、前記接触圧力をより確実に得ることができる。   In addition, since the ears are provided on the tube, it is easy to transform the deformation in the thickness direction of the ears into a bending deformation in the insertion space direction of the upper wall and lower wall of the tube during press processing. The contact pressure can be obtained more reliably than when the space portion is pressed.

さらに、プレス加工時に、耳部のみをプレス可能としたため、あらかじめチューブの本体上壁および本体下壁にフィンをロウ付けしていても、プレス加工が可能となり、ロウ付け時の熱で、通電発熱体が破損するのを防止できる。かつ、プレス時に、挿入ユニットをプレスするのを防止でき、プレス時の荷重で通電発熱体が破損するのを防止できる。   In addition, since only the ears can be pressed during press processing, press processing is possible even if fins are brazed to the upper wall and lower wall of the tube in advance, and heat is applied by the heat generated during brazing. The body can be prevented from being damaged. In addition, it is possible to prevent the insertion unit from being pressed during pressing, and it is possible to prevent the energization heating element from being damaged by the load during pressing.

以上のように、本発明では、フィンのロウ付け後のプレス加工において、通電発熱体に過荷重をかけることを防止可能とすることで、付勢部材を用いること無しにチューブと通電発熱体との接触圧力を確保して、チューブとフィンとの伝熱性能の確保ならびに通電発熱体とチューブとの接触圧力の確保を可能とし、安価に通電発熱体の発熱性能を向上できる電気ヒータ装置を提供することができる。
しかも、挿入ユニットをチューブに挿入した構造であるため、製造時に、複数の部材を結合させてチューブを形成するのと比較して、製造容易である。
As described above, in the present invention, it is possible to prevent an overload from being applied to the energization heating element in the press working after the brazing of the fin, so that the tube and the energization heating element can be used without using an urging member. Provides an electric heater device that can ensure the heat transfer performance between the tube and fins and the contact pressure between the heating element and the tube, and can improve the heating performance of the heating element at low cost. can do.
And since it is the structure which inserted the insertion unit in the tube, compared with forming a tube by combining several members at the time of manufacture, manufacture is easy.

さらに、請求項2に記載の発明では、耳部空間が、チューブの本体縦壁よりも幅方向の外側まで延在されているため、耳部をプレス加工した際に、耳部の厚さ方向の変形代を大きくすることができ、これにより、本体上壁および本体下壁の挿入空間方向への変形量を大きくでき、チューブと通電発熱体との接触圧力をいっそう確保することができる。
よって、通電発熱体とチューブとの伝熱効率を確保して、発熱性能をさらに向上させることができる。
Furthermore, in the invention according to claim 2, since the ear part space extends to the outside in the width direction from the main body vertical wall of the tube, when the ear part is pressed, the thickness direction of the ear part is obtained. The deformation allowance of the main body upper wall and the main body lower wall can be increased in the insertion space direction, and the contact pressure between the tube and the heating element can be further ensured.
Therefore, the heat transfer efficiency between the energization heating element and the tube can be ensured, and the heat generation performance can be further improved.

また、請求項3に記載の発明では、チューブの本体上壁および本体下壁の幅方向寸法が、フィンの幅方向寸法に一致しているため、フィンをチューブにロウ付けする際に、フィンの位置決めが容易になり、作業性に優れる。   In the invention according to claim 3, since the width direction dimensions of the main body upper wall and the main body lower wall of the tube coincide with the width direction dimensions of the fin, when the fin is brazed to the tube, Positioning is easy and workability is excellent.

また、請求項4に記載の発明では、保持枠の外周に面取部を形成したため、プレス加工時に、チューブの本体上壁および本体下壁が内側に変形して保持枠の外周に接した際に、応力の集中を緩和することができ、本体上壁および本体下壁に折れ曲がりが発生するのを防止して、所望の接触圧力を得ることの確実性を向上できる。   Further, in the invention according to claim 4, since the chamfered portion is formed on the outer periphery of the holding frame, the main wall and the lower wall of the tube are deformed inward and contact the outer periphery of the holding frame at the time of pressing. In addition, stress concentration can be relaxed, and bending of the main body upper wall and the main body lower wall can be prevented from occurring, and the reliability of obtaining a desired contact pressure can be improved.

以下、本発明の実施の形態を図面に基づいて説明する。
この実施の形態の電気ヒータ装置は、長尺薄板状に形成され、厚さ方向で対向した本体上壁(111)および本体下壁(112)と、これら本体上下壁(111,112)の幅方向両端に連続して形成され、幅方向で対向した一対の本体縦壁(113,113)と、に囲まれた略長方形断面形状の挿入空間(11a)を有した筒状のチューブ(11)と、このチューブ(11)の前記本体上壁(111)と本体下壁(112)との少なくとも一方の外側面にロウ付けされたフィン(12)と、前記挿入空間(11a)に挿入され、前記本体上壁(111)と本体下壁(112)との一方の壁に圧接された通電発熱体(22)、この通電発熱体(22)に接触された電極部材(23)、この電極部材(23)ともう一方の壁との間に介在された絶縁体(24)を重ねて形成された挿入ユニット(20)と、前記チューブ(11)の両本体縦壁(113)から前記幅方向に突出され、前記挿入空間(11a)に連続するとともに、前記挿入ユニット(20)の厚さ方向寸法よりも小さな厚さ方向寸法の耳部空間(11b)を形成して略凹状に配置された耳部上壁(114a)、耳部下壁(114b)、耳部縦壁(114c)を有した耳部(114)と、を備えていることを特徴とする電気ヒータ装置である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The electric heater device of this embodiment is formed in a long thin plate shape, and the main body upper wall (111) and the main body lower wall (112) opposed in the thickness direction, and the widths of the main body upper and lower walls (111, 112). A cylindrical tube (11) having a substantially rectangular cross-section insertion space (11a) surrounded by a pair of main body vertical walls (113, 113) formed continuously at both ends in the direction and opposed in the width direction And a fin (12) brazed to at least one outer surface of the main body upper wall (111) and main body lower wall (112) of the tube (11), and inserted into the insertion space (11a), An energization heating element (22) pressed against one of the main body upper wall (111) and the main body lower wall (112), an electrode member (23) in contact with the energization heating element (22), and the electrode member (23) intervened between the other wall The insertion unit (20) formed by overlapping the rim body (24) and the main body vertical walls (113) of the tube (11) protrude in the width direction, and continue to the insertion space (11a). An ear upper wall (114a), an ear lower wall (114b) disposed in a substantially concave shape by forming an ear space (11b) having a thickness dimension smaller than the thickness dimension of the insertion unit (20); And an ear part (114) having an ear part vertical wall (114c).

以下に、図1〜図7に基づいて、この発明の最良の実施の形態の実施例1の電気ヒータ装置Aについて説明する。   Below, based on FIGS. 1-7, the electric heater apparatus A of Example 1 of the best embodiment of this invention is demonstrated.

この実施例1の電気ヒータ装置Aは、例えば、図示を省略した車両用空調ユニットなどにおいて送風を加熱するのに用いられる。
この電気ヒータ装置Aは、後述する発熱ユニット1を上下方向に3段重ねに積層し、さらに、その上下をエンドプレート2,2で挟み、その長手方向の両端部を、フロントハウジング3とエンドハウジング4とに差し込んで固定して形成されている。
The electric heater device A according to the first embodiment is used, for example, for heating air in a vehicle air conditioning unit (not shown).
In this electric heater device A, heat generating units 1 to be described later are stacked in three layers in the vertical direction, and the upper and lower sides thereof are sandwiched between end plates 2 and 2, and both longitudinal ends thereof are connected to the front housing 3 and the end housing. 4 and is fixedly formed.

なお、フロントハウジング3およびエンドハウジング4は、電気絶縁性および耐熱性に優れた素材、例えば、繊維強化PBT(Polybutylene terephthalate)などにより形成されている。この繊維強化PBTは、吸水率や熱膨張係数が低いため優れた寸法安定性を示し、また、電気絶縁性にも優れ、吸湿による電気特性の変化が小さく、絶縁破壊電圧が高いという特長を有している。   The front housing 3 and the end housing 4 are formed of a material excellent in electrical insulation and heat resistance, for example, fiber reinforced PBT (Polybutylene terephthalate). This fiber reinforced PBT has excellent dimensional stability due to its low water absorption coefficient and thermal expansion coefficient, and also has excellent electrical insulation properties, small changes in electrical properties due to moisture absorption, and high dielectric breakdown voltage. is doing.

発熱ユニット1は、図3に示すように、チューブ11、フィン12,12、挿入ユニット20を備えている。また、挿入ユニット20は、保持枠21、通電発熱体22,22,22,22、電極プレート23、絶縁プレート24を備えている。   As shown in FIG. 3, the heat generating unit 1 includes a tube 11, fins 12 and 12, and an insertion unit 20. In addition, the insertion unit 20 includes a holding frame 21, energization heating elements 22, 22, 22, 22, an electrode plate 23, and an insulating plate 24.

チューブ11は、熱伝導性に優れた金属(例えば、アルミやアルミ合金製の板材)により押出成形などにより、挿入空間11aを囲む略長方形の筒状に形成されている。なお、この形状の詳細については後述する。   The tube 11 is formed in a substantially rectangular cylindrical shape surrounding the insertion space 11a by extrusion molding or the like with a metal having excellent thermal conductivity (for example, a plate made of aluminum or aluminum alloy). Details of this shape will be described later.

フィン12は、熱伝導性に優れた金属板材(例えば、アルミやアルミ合金製の板材)により波形状に形成され、チューブ11の厚さ方向(図において矢印UD方向)の両側の本体上壁111および本体下壁112にロウ付けされている。   The fins 12 are formed in a corrugated shape from a metal plate material (for example, a plate material made of aluminum or aluminum alloy) having excellent thermal conductivity, and the main body upper walls 111 on both sides in the thickness direction of the tube 11 (the arrow UD direction in the figure). The main body lower wall 112 is brazed.

保持枠21は、複数(本実施例1では、4個)の通電発熱体22,22,22,22を長手方向(矢印LR方向)に所定の間隔で並べて配置するもので、絶縁性および耐熱性に優れた素材(例えば、ポリアミドなど)により長方形の保持穴21aを囲む略長方形枠状に形成されている。   The holding frame 21 is configured by arranging a plurality (four in the first embodiment) of energization heating elements 22, 22, 22, 22 side by side in the longitudinal direction (arrow LR direction) at a predetermined interval. It is formed in a substantially rectangular frame shape surrounding the rectangular holding hole 21a with a material excellent in property (for example, polyamide).

通電発熱体22は、一般にPTC(Positive Temperature Coefficient)と称されるチタン酸バリウム(BaTiO3)を主成分とする半導体セラミックが用いられており、通電により発熱する特性を有している。なお、本実施例1では、この通電発熱体22は、略長方形の薄板状に形成されており、保持枠21の保持穴21aに、長手方向(矢印LR方向)に並んだ状態で嵌めこまれて保持される。
電極プレート23は、図示のように長方形の薄板状のプレートであり、導電性を有している。また、電極プレート23の一端部には、図外のコネクタ接続用の接続端子部23aが屈曲して形成されている。
The energization heating element 22 is made of a semiconductor ceramic whose main component is barium titanate (BaTiO3), generally called PTC (Positive Temperature Coefficient), and has a characteristic of generating heat when energized. In the first embodiment, the energization heating element 22 is formed in a substantially rectangular thin plate shape, and is fitted in the holding hole 21a of the holding frame 21 in a state of being aligned in the longitudinal direction (arrow LR direction). Held.
The electrode plate 23 is a rectangular thin plate-like plate as shown in the figure, and has conductivity. Further, a connection terminal portion 23a for connector connection (not shown) is formed at one end of the electrode plate 23 by bending.

絶縁プレート24は、絶縁性を有した樹脂などにより長方形の薄板状に形成されている。なお、電極プレート23および絶縁プレート24も、通電発熱体22と共に保持枠21の保持穴21aに収まる幅に形成されており、かつ、図6に示すように、通電発熱体22と電極プレート23と絶縁プレート24とを重ねた状態の厚さ方向の寸法は、保持枠21の厚さ方向の寸法よりも僅かに大きな寸法となるよう形成されている。
また、保持枠21の外周の角部は、図示のように、面取りされて面取部21b,21b,21b,21bが形成されている。
The insulating plate 24 is formed in a rectangular thin plate shape with an insulating resin or the like. The electrode plate 23 and the insulating plate 24 are also formed with a width that fits in the holding hole 21a of the holding frame 21 together with the energization heating element 22, and as shown in FIG. 6, the energization heating element 22, the electrode plate 23, The dimension in the thickness direction in a state where the insulating plate 24 is overlapped is formed to be slightly larger than the dimension in the thickness direction of the holding frame 21.
Further, the outer peripheral corners of the holding frame 21 are chamfered to form chamfered portions 21b, 21b, 21b, 21b as shown in the figure.

そして、保持穴21aに通電発熱体22、電極プレート23、絶縁プレート24を保持した挿入ユニット20が、チューブ11の挿入空間11aに差し込まれている。   The insertion unit 20 that holds the energization heating element 22, the electrode plate 23, and the insulating plate 24 in the holding hole 21 a is inserted into the insertion space 11 a of the tube 11.

ここで、チューブ11の形状の詳細について、図5および図6に基づいて説明する。
チューブ11は、チューブ11の厚さ方向(矢印UD方向)に対向した本体上壁111と本体下壁112と、本体上壁111および本体下壁112の幅方向(矢印W方向)の両端部に一体に連続して形成され、幅方向で対向した一対の本体縦壁113,113と、に囲まれた略長方形筒状の挿入空間11aを備えた筒状に形成されている。
Here, the detail of the shape of the tube 11 is demonstrated based on FIG. 5 and FIG.
The tube 11 has a main body upper wall 111 and a main body lower wall 112 facing each other in the thickness direction (arrow UD direction) of the tube 11, and both ends of the main body upper wall 111 and the main body lower wall 112 in the width direction (arrow W direction). It is formed in a cylindrical shape provided with a substantially rectangular cylindrical insertion space 11a surrounded by a pair of main body vertical walls 113, 113 that are formed integrally and continuously in the width direction.

そして、両本体縦壁113から、幅方向の外側に突出して耳部114が一体に形成されている。   And the ear | edge part 114 is integrally formed so that it protrudes from the both main body vertical walls 113 to the outer side of the width direction.

この耳部114は、厚さ方向に対向した耳部上壁114aおよび耳部下壁114bと、厚さ方向に起立した耳部縦壁114cと、により、断面が略凹状に形成され、挿入空間11aに連続する耳部空間11bを形成している。   The ear part 114 is formed in a substantially concave shape in cross section by an ear part upper wall 114a and an ear part lower wall 114b opposed to each other in the thickness direction, and an ear part vertical wall 114c standing in the thickness direction. An ear part space 11b is formed.

また、耳部上壁114aと耳部下壁114bとの厚さ方向の間隔は、本体上壁111と本体下壁112との厚さ方向の間隔よりも狭く形成され、耳部空間11bの厚さ方向寸法は、挿入ユニット20の厚さ方向寸法よりも小さな寸法に形成されている。   Further, the distance in the thickness direction between the ear upper wall 114a and the ear lower wall 114b is formed to be narrower than the distance in the thickness direction between the main body upper wall 111 and the main body lower wall 112, and the thickness of the ear space 11b. The direction dimension is formed to be smaller than the thickness direction dimension of the insertion unit 20.

さらに、耳部縦壁114cは、その内側面の位置が、本体縦壁113の外側面の位置よりも外側に配置され、耳部空間11bは、本体縦壁113よりも幅方向の外側まで延在されている。   Further, the ear vertical wall 114 c is disposed with the inner side surface positioned outside the outer side surface position of the main body vertical wall 113, and the ear space 11 b extends to the outer side in the width direction than the main body vertical wall 113. Be present.

以上のように、チューブ11は、その内側に、本体上壁111と本体下壁112と本体縦壁113,113とに囲まれた略長方形の挿入空間11aと、耳部114に囲まれ、挿入空間11aの幅方向に連続して本体縦壁113よりも幅方向外側に延在された耳部空間11bと、を備えている。
なお、図1に示すように、本体上壁111および本体下壁112の幅方向寸法は、フィン12の幅方向寸法と同一寸法に形成されている。
さらに、本実施例1では、挿入ユニット20に対して、チューブ11の本体上壁111ならびに本体下壁112が圧接されており、図示のように、本体下壁112は、通電発熱体22に圧接されている。
As described above, the tube 11 is surrounded by the substantially rectangular insertion space 11 a surrounded by the main body upper wall 111, the main body lower wall 112, and the main body vertical walls 113, 113, and the ear portion 114. And an ear space 11b extending outward in the width direction from the main body vertical wall 113 continuously in the width direction of the space 11a.
As shown in FIG. 1, the width direction dimensions of the main body upper wall 111 and the main body lower wall 112 are the same as the width direction dimensions of the fins 12.
Further, in the first embodiment, the main body upper wall 111 and the main body lower wall 112 of the tube 11 are pressed against the insertion unit 20, and the main body lower wall 112 is pressed against the energizing heating element 22 as shown in the figure. Has been.

この挿入ユニット20と本体上壁111および本体下壁112との圧接は、耳部114をプレス加工することで成されており、以下に、その手順について説明する。   The press contact between the insertion unit 20 and the main body upper wall 111 and the main body lower wall 112 is performed by pressing the ear portion 114, and the procedure will be described below.

プレス加工の際には、図5に示すように、耳部114を上下からプレス治具30により押圧する。このプレス治具30は、図示のように、耳部上壁114aおよび耳部下壁114bを上下から挟む一対の押圧部材31,31を備えている。そして、押圧部材31は、耳部上壁114aおよび耳部下壁114bを、耳部縦壁114cから離れるほど内側に変形させることができるように傾斜した傾斜押圧面31aを備えている。   In the press working, as shown in FIG. 5, the ear portion 114 is pressed from above and below by the pressing jig 30. As shown in the figure, the pressing jig 30 includes a pair of pressing members 31 and 31 that sandwich the upper ear wall 114a and the lower ear wall 114b from above and below. The pressing member 31 includes an inclined pressing surface 31a that is inclined so that the ear upper wall 114a and the ear lower wall 114b can be deformed inward as the distance from the ear vertical wall 114c increases.

したがって、この押圧部材31,31により、図示のように耳部114を押圧すると、耳部上壁114aおよび耳部下壁114bが耳部縦壁114cから離れる位置ほど耳部空間11bの内側方向へ変形する。そして、この変形に伴い、本体縦壁113は、本体上壁111および本体下壁112との角部が、図において矢印H1で示すように、チューブ11の幅方向の内側へ変位する。
この本体縦壁113の変形により、本体上壁111および本体下壁112は、幅方向中央部が、矢印H2で示す方向である挿入空間11aの内側方向へ変形する。
ちなみに、このような変形を生じさせるには、押圧部材31による押圧箇所が、耳部縦壁114cの内側面よりも内側であることが必要である。
Therefore, when the ears 114 are pressed by the pressing members 31 and 31 as shown in the figure, the positions where the ear upper wall 114a and the ear lower wall 114b are separated from the ear vertical wall 114c are deformed inward in the ear space 11b. To do. And with this deformation, the corners of the main body vertical wall 113 and the main body upper wall 111 and the main body lower wall 112 are displaced inward in the width direction of the tube 11 as indicated by an arrow H1 in the drawing.
By the deformation of the main body vertical wall 113, the main body upper wall 111 and the main body lower wall 112 are deformed in the inner direction of the insertion space 11a, which is the direction indicated by the arrow H2, in the width direction center.
Incidentally, in order to cause such deformation, it is necessary that the pressing portion by the pressing member 31 is inside the inner side surface of the ear vertical wall 114c.

これにより、図6に示すように、本体上壁111および本体下壁112は、挿入ユニット20に対して、それぞれ荷重Fが作用し、本体下壁112は、通電発熱体22に対して所望の接触圧力が得られる。
ここで、所望の接触圧力は、本実施例1では、図7に示すように、0.5N/mmよりも大きく、好ましくは、1.1N/mmよりも大きな値であって、通電発熱体22が破壊される限界接触圧力GN/mmよりも大幅に低い値に設定されており、この接触圧力は、耳部114の変形量により調節することができる。
ちなみに、図7は、通電発熱体22とチューブ11との接触圧力と、通電時の入力(W)との関係を示す入力特性図であって、この図に示すように、接触圧力が0.5N/mm近傍以上で、所期の発熱性能が得られるのが分かる。
As a result, as shown in FIG. 6, the main body upper wall 111 and the main body lower wall 112 are each subjected to a load F on the insertion unit 20, and the main body lower wall 112 is in a desired state with respect to the energization heating element 22. Contact pressure is obtained.
Here, a desired contact pressure, in the first embodiment, as shown in FIG. 7, greater than 0.5 N / mm 2, preferably a value greater than 1.1 N / mm 2, the energization The contact pressure is set to a value significantly lower than the limit contact pressure GN / mm 2 at which the heating element 22 is destroyed, and this contact pressure can be adjusted by the deformation amount of the ear portion 114.
Incidentally, FIG. 7 is an input characteristic diagram showing the relationship between the contact pressure between the energization heating element 22 and the tube 11 and the input (W) at the time of energization. It can be seen that the desired heat generation performance can be obtained in the vicinity of 5 N / mm 2 or more.

したがって、本実施例1の電気ヒータ装置Aにあっては、チューブ11と通電発熱体22との間に、所望の接触圧力が得られることから、通電時には、通電発熱体22の発熱が、チューブ11に円滑に伝達されるため、所望の伝熱性能が得られ、効率の良い発熱が可能となる。
また、チューブ11と通電発熱体22との所望の接触圧力は、チューブ11の耳部114をプレス加工することにより得られるため、チューブ11の挿入空間11a内に通電発熱体22を付勢するスプリングなどを設けるのと比較して、部品点数を削減して、コストおよび重量を低減することができる。
Therefore, in the electric heater device A of the first embodiment, since a desired contact pressure is obtained between the tube 11 and the energization heating element 22, the heat generation of the energization heating element 22 occurs during energization. 11, the desired heat transfer performance is obtained and efficient heat generation is possible.
Further, since a desired contact pressure between the tube 11 and the energization heating element 22 is obtained by pressing the ear portion 114 of the tube 11, a spring that urges the energization heating element 22 in the insertion space 11 a of the tube 11. The number of parts can be reduced and the cost and weight can be reduced compared with the provision of the above.

加えて、チューブ11には、フィン12,12をロウ付けしているため、フィン12をチューブ11に単に接触させているのと比較して、チューブ11とフィン12との間の伝熱性能も高く、効率の良い発熱が可能となる。   In addition, since the fins 12 and 12 are brazed to the tube 11, the heat transfer performance between the tube 11 and the fins 12 is also improved as compared with the case where the fin 12 is simply in contact with the tube 11. High and efficient heat generation is possible.

また、チューブ11の耳部114をプレス加工するようにしたために、チューブ11の本体上壁111および本体下壁112にフィン12がロウ付けされていてもプレス加工が可能となった。
したがって、通電発熱体22を挿入する前のロウ付けが可能であり、ロウ付け時の熱で通電発熱体22を破壊することがない。
In addition, since the ear portion 114 of the tube 11 is pressed, the pressing can be performed even if the fin 12 is brazed to the main body upper wall 111 and the main body lower wall 112 of the tube 11.
Therefore, brazing before inserting the energization heating element 22 is possible, and the energization heating element 22 is not destroyed by heat during brazing.

さらに、本実施例1では、耳部空間11bは、挿入ユニット20の厚さ寸法よりも小さな寸法に形成したため、挿入ユニット20を挿入空間11aに挿入した際に、挿入ユニット20が、耳部空間11bに挿入されることが無い。よって、プレス加工時に、プレス荷重が入力されることのない挿入空間11aに、挿入ユニット20を確実に位置決めすることができ、プレス加工時の過荷重で通電発熱体22が破壊されるのを確実に防止できる。   Further, in the first embodiment, since the ear space 11b is formed to have a size smaller than the thickness of the insertion unit 20, when the insertion unit 20 is inserted into the insertion space 11a, the insertion unit 20 11b is not inserted. Therefore, it is possible to reliably position the insertion unit 20 in the insertion space 11a where no press load is input during the pressing process, and it is ensured that the energization heating element 22 is destroyed by the overload during the pressing process. Can be prevented.

以上のように、実施例1では、フィン12のロウ付け後のプレス加工を可能とし、かつ、プレス加工において通電発熱体22に過荷重をかけることを防止可能であり、付勢部材を用いること無しにチューブ11と通電発熱体22との接触圧力を確保可能とし、部品点数を抑えて安価に製造することと、チューブ11とフィン12との伝熱性能の確保ならびに通電発熱体22とチューブ11との接触圧力の確保による通電発熱体22の発熱性能を確保することと、を満足できる電気ヒータ装置Aを提供することができる。   As described above, in the first embodiment, it is possible to perform the press working after the fin 12 is brazed, and it is possible to prevent the energization heating element 22 from being overloaded in the press working, and the biasing member is used. The contact pressure between the tube 11 and the energization heating element 22 can be ensured without any problems, the number of parts can be reduced, and the heat transfer performance between the tube 11 and the fin 12 can be ensured, and the energization heating element 22 and the tube 11 can be secured. It is possible to provide the electric heater device A that can satisfy the requirements of ensuring the heat generation performance of the energization heating element 22 by ensuring the contact pressure.

加えて、耳部空間11bが、チューブ11の本体縦壁113よりも幅方向の外側まで延在されているため、耳部114をプレス加工した際に、耳部114の厚さ方向の変形代を大きくすることができ、これにより、本体上壁111および本体下壁112の挿入空間11a方向への変形量を大きくでき、チューブ11と通電発熱体22との接触圧力をいっそう確保することができる。
よって、通電発熱体22とチューブ11との伝熱効率を確保して、発熱性能をさらに向上させることができる。
In addition, since the ear part space 11b extends to the outside in the width direction from the main body vertical wall 113 of the tube 11, when the ear part 114 is pressed, a deformation allowance in the thickness direction of the ear part 114 is obtained. Therefore, the amount of deformation of the main body upper wall 111 and the main body lower wall 112 in the direction of the insertion space 11a can be increased, and the contact pressure between the tube 11 and the energization heating element 22 can be further ensured. .
Therefore, the heat transfer efficiency between the energization heating element 22 and the tube 11 can be secured, and the heat generation performance can be further improved.

さらに、実施例1では、プレス治具30の押圧部材31に傾斜押圧面31aを形成したため、水平な押圧面により耳部114をプレス加工するのと比較して、本体縦壁113が内側に倒れるように耳部上壁114aおよび耳部下壁114bを確実に変形させることができる。
したがって、本体上壁111および本体下壁112を、所望の接触圧力で、挿入ユニット20に接触させることができ、すなわち、通電発熱体22と本体下壁112とを所望の接触圧力で接触させて、所望の発熱性能を確実に得ることができる。
Further, in the first embodiment, the inclined pressing surface 31a is formed on the pressing member 31 of the pressing jig 30, so that the main body vertical wall 113 falls inward compared to pressing the ear portion 114 with the horizontal pressing surface. Thus, the ear upper wall 114a and the ear lower wall 114b can be reliably deformed.
Therefore, the main body upper wall 111 and the main body lower wall 112 can be brought into contact with the insertion unit 20 with a desired contact pressure, that is, the energization heating element 22 and the main body lower wall 112 are brought into contact with each other with a desired contact pressure. The desired heat generation performance can be obtained with certainty.

さらに、本実施例1は、挿入ユニット20をチューブ11に挿入した構造としたため、製造時に、複数の部材を結合させてチューブを形成するのと比較して、製造容易である。   Furthermore, since the first embodiment has a structure in which the insertion unit 20 is inserted into the tube 11, it is easier to manufacture compared to forming a tube by combining a plurality of members at the time of manufacturing.

また、本実施例1では、チューブ11の本体上壁111および本体下壁112の幅方向寸法が、フィン12の幅方向寸法に一致しているため、フィン12をチューブ11にロウ付けする際に、フィン12の幅方向の両側を、両壁111,112の幅方向両側に一致させることで、フィン12の位置決めを行うことができる。
よって、フィン12の位置決めが容易であり、作業性に優れる。
Further, in the first embodiment, since the width direction dimensions of the main body upper wall 111 and the main body lower wall 112 of the tube 11 coincide with the width direction dimensions of the fin 12, when the fin 12 is brazed to the tube 11. The fin 12 can be positioned by making both sides of the fin 12 in the width direction coincide with both sides of the walls 111 and 112 in the width direction.
Therefore, the positioning of the fins 12 is easy and the workability is excellent.

さらに、本実施例1では、保持枠21の外周に面取部21bを形成したため、プレス加工時に、チューブ11の本体上壁111および本体下壁112が内側に変形して保持枠21の外周に接した際に、応力の集中を緩和することができ、本体上壁111および本体下壁112に折れ曲がりが発生するのを防止して、所望の接触圧力を得ることの確実性を向上できる。   Further, in the first embodiment, since the chamfered portion 21b is formed on the outer periphery of the holding frame 21, the main body upper wall 111 and the main body lower wall 112 of the tube 11 are deformed inward during the press working, so that the outer periphery of the holding frame 21 When contacted, the concentration of stress can be alleviated, and bending of the main body upper wall 111 and the main body lower wall 112 can be prevented, and the certainty of obtaining a desired contact pressure can be improved.

しかも、本実施例1では、チューブ11の内部に電極プレート23を挿入させたため、電気ヒータ装置Aの外側面に電位差の無い構造が得られる。このため、導電性を有した異物が電気ヒータ装置Aの表面に接触しても、ショートするおそれがない。   In addition, in the first embodiment, since the electrode plate 23 is inserted into the tube 11, a structure having no potential difference is obtained on the outer surface of the electric heater device A. For this reason, even if the foreign material which has electroconductivity contacts the surface of the electric heater apparatus A, there is no possibility of short-circuiting.

また、チューブ11の内部に通電発熱体22が挿入され、通電発熱体22が直接外気に触れることが無く、通電発熱体22の腐食などによる性能劣化が抑えられ、耐久性を向上させることができる。   Further, the energization heating element 22 is inserted into the tube 11 so that the energization heating element 22 is not directly exposed to the outside air, performance deterioration due to corrosion of the energization heating element 22 is suppressed, and durability can be improved. .

以上、図面を参照して、本発明の実施の形態および実施例1を詳述してきたが、具体的な構成は、この実施の形態および実施例1に限らず、本発明の要旨を逸脱しない程度の設計的変更は、本発明に含まれる。   As mentioned above, although embodiment and Example 1 of this invention were explained in full detail with reference to drawings, specific structure is not restricted to this Embodiment and Example 1, and does not deviate from the summary of this invention. A degree of design change is included in the present invention.

例えば、実施例1では、車両用の空調装置に適用するものとして説明したが、これに限定されるものではなく、家電機器や車両以外の産業機器などにも適用することができる。   For example, in Example 1, although demonstrated as what is applied to the air conditioner for vehicles, it is not limited to this, It can apply also to industrial equipment other than a household appliance or a vehicle.

また、実施例1では、発熱ユニット1を三段重ねに積層した例を示したが、これに限定されるものではなく、発熱ユニット1を1以上有していればよい。   Moreover, in Example 1, although the example which laminated | stacked the heat generating unit 1 on the 3 steps | paragraph was shown, it is not limited to this, What is necessary is just to have the heat generating unit 1 or more.

また、実施例1では、チューブ11の本体上壁111と本体下壁112の両方にフィン12をロウ付けした例を示したが、フィンは、両壁111,112の少なくとも一方にロウ付けし、これを積層させてもよい。   Moreover, in Example 1, although the example which brazed the fin 12 to both the main body upper wall 111 and the main body lower wall 112 of the tube 11 was shown, the fin brazed to at least one of both the walls 111 and 112, These may be laminated.

本発明の最良の実施の形態の実施例1の電気ヒータ装置Aに用いた発熱ユニット1を示す断面図であって、図4のS1−S1線で切断した状態を示している。It is sectional drawing which shows the heat generating unit 1 used for the electric heater apparatus A of Example 1 of the best embodiment of this invention, Comprising: The state cut | disconnected by the S1-S1 line | wire of FIG. 4 is shown. 実施例1の電気ヒータ装置Aを示す斜視図である。It is a perspective view which shows the electric heater apparatus A of Example 1. FIG. 実施例1の電気ヒータ装置Aに用いた発熱ユニット1を示す分解斜視図である。1 is an exploded perspective view showing a heat generating unit 1 used in an electric heater device A of Example 1. FIG. 実施例1の電気ヒータ装置Aに用いた発熱ユニット1を示す側面図である。It is a side view which shows the heat generating unit 1 used for the electric heater apparatus A of Example 1. FIG. 実施例1の電気ヒータ装置Aに用いたチューブ11のプレス加工時変形を説明する説明図である。It is explanatory drawing explaining the deformation | transformation at the time of the press work of the tube 11 used for the electric heater apparatus A of Example 1. FIG. 実施例1の電気ヒータ装置Aにおけるチューブ11と挿入ユニット20との接触状態の説明図である。It is explanatory drawing of the contact state of the tube 11 and the insertion unit 20 in the electric heater apparatus A of Example 1. FIG. 実施例1の電気ヒータ装置Aにおける通電発熱体22とチューブ11との接触圧力と、通電時の入力(W)との関係を示す入力特性図である。It is an input characteristic figure which shows the relationship between the contact pressure of the electricity heating element 22 and the tube 11 in the electric heater apparatus A of Example 1, and the input (W) at the time of electricity supply.

符号の説明Explanation of symbols

11 チューブ
11a 挿入空間
11b 耳部空間
12 フィン
20 挿入ユニット
21 保持枠
21a 保持穴
21b 面取部
22 通電発熱体
23 電極プレート
23a 接続端子部
24 絶縁プレート
111 本体上壁
112 本体下壁
113 本体縦壁
114 耳部
114a耳部上壁
114b耳部下壁
114c耳部縦壁
11 Tube 11a Insertion space 11b Ear part space 12 Fin 20 Insertion unit 21 Holding frame 21a Holding hole 21b Chamfering part 22 Electric heating element 23 Electrode plate 23a Connection terminal part 24 Insulating plate 111 Main body upper wall 112 Main body lower wall 113 Main body vertical wall 114 Ear 114a Ear upper wall 114b Ear lower wall 114c Ear vertical wall

Claims (4)

長尺薄板状に形成され、厚さ方向で対向した本体上壁および本体下壁と、これら本体上下壁の幅方向両端に連続して形成され、幅方向で対向した一対の本体縦壁と、に囲まれた略長方形断面形状の挿入空間を有した筒状のチューブと、
このチューブの前記本体上壁と本体下壁との少なくとも一方の外側面にロウ付けされたフィンと、
前記挿入空間に挿入され、前記本体上壁と本体下壁との一方の壁に圧接された通電発熱体、この通電発熱体に接触された電極部材、この電極部材ともう一方の壁との間に介在された絶縁体を重ねて形成された挿入ユニットと、
前記チューブの両本体縦壁から前記幅方向に突出され、前記挿入空間に連続するとともに、前記挿入ユニットの厚さ方向寸法よりも小さな厚さ方向寸法の耳部空間を形成して略凹状に配置された耳部上壁、耳部下壁、耳部縦壁を有した耳部と、
を備えていることを特徴とする電気ヒータ装置。
A main body upper wall and a main body lower wall that are formed in a long thin plate shape and are opposed to each other in the thickness direction, a pair of main body vertical walls that are formed continuously at both ends in the width direction of the main body upper and lower walls, and are opposed in the width direction, A cylindrical tube having an insertion space of a substantially rectangular cross-section surrounded by,
Fins brazed to at least one outer surface of the main body upper wall and the main body lower wall of the tube;
An energization heating element inserted into the insertion space and pressed against one of the main body upper wall and the main body lower wall, an electrode member in contact with the energization heating element, and between the electrode member and the other wall An insertion unit formed by stacking insulators interposed between,
The tube protrudes in the width direction from the vertical walls of both main bodies of the tube, is continuous with the insertion space, and is arranged in a substantially concave shape by forming an ear space having a thickness direction dimension smaller than the thickness direction dimension of the insertion unit. An ear portion having an ear upper wall, an ear lower wall, and an ear vertical wall;
An electric heater device comprising:
前記耳部空間が、前記チューブの本体縦壁よりも幅方向の外側まで延在されていることを特徴とする請求項1に記載の電気ヒータ装置。   2. The electric heater device according to claim 1, wherein the ear part space extends to the outside in the width direction with respect to the main body vertical wall of the tube. 前記チューブの本体上壁および本体下壁の幅方向寸法が、前記フィンの幅方向寸法に一致していることを特徴とする請求項1または請求項2に記載の電気ヒータ装置。   The electric heater device according to claim 1 or 2, wherein a width direction dimension of the main body upper wall and the main body lower wall of the tube is equal to a width direction dimension of the fin. 前記通電発熱体と前記電極部材と前記絶縁体とが、薄板状に形成され、
前記挿入ユニットに、前記通電発熱体と電極部材と絶縁体とを、前記厚さ方向に重ねた状態でこれらを保持する保持穴を有するとともに、この保持穴を囲む枠状に形成された保持枠が含まれ、
この保持枠の外周に、角部を削り落とした面取部が形成されていることを特徴とする請求項1〜請求項3のいずれか1項に記載の電気ヒータ装置。
The energization heating element, the electrode member and the insulator are formed in a thin plate shape,
The insertion unit has a holding hole for holding the energization heating element, the electrode member, and the insulator in a state of being stacked in the thickness direction, and a holding frame formed in a frame shape surrounding the holding hole Contains
The electric heater device according to any one of claims 1 to 3, wherein a chamfered portion having a corner portion cut off is formed on an outer periphery of the holding frame.
JP2007278499A 2007-10-26 2007-10-26 Electric heater device Expired - Fee Related JP4579282B2 (en)

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US12/289,316 US8084721B2 (en) 2007-10-26 2008-10-24 Electrical heating apparatus, method of manufacturing heat generator unit and pressing jig for use in manufacturing thereof
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