JP4106803B2 - Cooker - Google Patents

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JP4106803B2
JP4106803B2 JP10627099A JP10627099A JP4106803B2 JP 4106803 B2 JP4106803 B2 JP 4106803B2 JP 10627099 A JP10627099 A JP 10627099A JP 10627099 A JP10627099 A JP 10627099A JP 4106803 B2 JP4106803 B2 JP 4106803B2
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temperature
heating
amount
oil
minutes
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JP10627099A
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JP2000297932A (en
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和男 藤下
乗帆 福澤
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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【0001】
【発明の属する技術分野】
本発明は油を用いる加熱調理器に関し、特に油量が適量か、または極少量かを判別し、それに対応した温度しきい値を選択して加熱制御するものに関する。
【0002】
【従来の技術】
従来この種の加熱調理器としては例えば、特開平8−270957号公報および特開昭58−160738号公報に開示されているようなものがある。
【0003】
図10は特開平8−270975号公報に記載された加熱調理器の要部構成図である。図において、電気ヒータまたは電磁調理器の加熱コイルなどの加熱手段1と加熱手段1により加熱する加熱容器2と加熱容器2の中の油の温度などを制御するために耐熱ガラス3の温度を検出する温度検知手段4と、温度検知手段4の出力で加熱手段1の熱量を制御する制御手段5とを備えている。制御手段5は加熱時に、温度検知手段4が図11に示す温度しきい値T以上を検出すると加熱手段1の出力をパワーダウンまたはOFFする制御とし、通常加熱時には温度検知手段4が温度しきい値Tよりも高い温度しきい値Tに到達しないように加熱制御したものである。そして、万が一、温度検知手段4が温度しきい値Tよりも高温の温度しきい値T以上を検出すると加熱手段1を自動停止するものである。
【0004】
また、図12は特開昭58−160738号公報に記載された加熱調理器の要部構成図である。図において、ガスバーナなどの加熱手段1と加熱手段1により加熱する加熱容器2と加熱容器2の中の油の温度などを制御するために加熱容器2の温度を検出する温度検知手段4とを備え、温度検知手段4の出力で制御手段5が動作するもので、制御手段5としては鍋種6および調理量7を判別する演算部8、標準値(油温)との違いを補正する補正部9を備えた構成である。そして、鍋種6の判別は、図13において加熱開始後60秒後に温度検知手段4としての温度センサの温度を検出し、制御手段5としてのマイコンにて温度差(Tb−Ta)を算出する。そして、温度差と標準値(油温)との違いを演算し温度差の大きさに応じて温度の補正をする。さらに、調理量7の多少の判別は加熱経過後に再び、20秒間の温度センサ4の温度を検出しマイコン5にて温度差(Td−Tc)を算出する。そして、前記と同様に、温度差と標準値(油温)との違いを演算し温度差の大きさに応じて温度の補正により最適な加熱制御をするものである。
【0005】
【発明が解決しようとする課題】
しかしながら、図10から図13で示した上記前者従来例の加熱調理器は温度しきい値T以上から温度しきい値T未満にて加熱手段1の出力を加熱制御し適正に加熱継続をするものであるが、油加熱時に油量が極少量の場合には急速に油温が上昇するために加熱開始より短時間に油量を判別し油量に応じた加熱制御が必要であり、この加熱制御では対応できず具合が悪い。
【0006】
また、後者従来例の加熱調理器は調理量の多少の判別であり、ひとつの温度情報にて判別制御をする加熱調理性能の場合である。これに対して、安全加熱制御の場合には油量の判別が絶対的でなければならない。そのために、温度検知手段4および構成のバラツキや余裕度などを含めた確実な判別制御が必要であり、ひとつの温度情報による判別制御では絶対的と言えず具合が悪いものである。
【0007】
【課題を解決するための手段】
本発明は上記課題を解決するために、油を自動温度調節し安全に加熱制御するにあたって、制御手段のマイコンにて加熱開始後のレベルとレベル差を演算し、2種類の情報に相関をもたせて油量判別の確実さを高めて油量に応じた温度しきい値を選択制御するものである。
【0008】
上記発明によれば、油の加熱制御時に適量および極少量にも自動温度調節ができるもので、使い勝手の良さと経済的な油の加熱ができることおよび安全性の確保ができる。
【0009】
【発明の実施の形態】
本発明は油を自動温度調節し安全に加熱制御する時に適量または極少量の油量判別にあたって、加熱開始後X分後とY分後およびZ分後に温度検知手段よりの温度を検出し、制御手段にてX分後の温度レベルと、Z分後とY分後の温度レベル差とを演算し、X分後の温度レベルが予め定めたしきい値L以上であってZ分後とY分後の温度レベル差のしきい値が予め定めたしきい値M以上の場合は極小湯量と判別して温度しきい値T6、T7を選択し、しきい値M未満の場合は適量湯量と判別して温度しきい値T1、T2(T1>T6、T2>T7)を選択するとともに、X分後の温度レベルが前記しきい値L未満であってZ分後とY分後の温度レベル差のしきい値がしきい値N(M>N)以上の場合は極小湯量と判別して温度しきい値T6、T7を選択し、しきい値N未満の場合は適量湯量と判別して温度しきい値T1、T2を選択し、かつ、前記温度しきい値T1、T2あるいはしきい値T6、T7に基づき加熱手段のオン・オフを制御するものである。
【0010】
そして、油量が極少量においても油加熱が継続できることにより、油量を節約しながら天ぷら油の加熱ができるために経済的で便利、且つ、過熱が防止できて安全である。
【0011】
また、加熱開始よりZ分後までの加熱手段の出力をA、油量の判別制御後の適量時および極少量時の加熱手段の出力をBおよびCとすれば、B>CおよびB>A関係にて加熱手段の出力を制御し適量および極少量の加熱時にも自動温度調節の加熱制御をするものである。
【0012】
そして、油量が適量時の自動温度調節に対して、極少量時においても適量時の自動温度調節に近いほどの性能にて自動温度調節ができるものであり使い勝手が良く、過熱が防止できて安全である。
【0013】
【実施例】
以下、本発明の一実施例について図1〜図7を参照して説明する。
【0014】
(実施例1)
図1は本発明の加熱調理器の加熱制御のブロック図、図2は加熱制御を示す概念図、図3は要部断面図、図4は外観図、図5は加熱制御の仕方を説明するための特性図、図6は加熱制御の仕方を説明するための特性図、および図7は他の実施例の加熱調理器の要部断面図である。
【0015】
図3において、加熱調理器は加熱容器10を載置する赤外線を透過する耐熱ガラス11とその下部に加熱手段12としての赤外線ヒータを収納し上面を開口した断熱材13にて形成したコンロ部14と、温度検知手段15としての温度センサとを備えている。温度センサ15は、その上面16を耐熱ガラス11に当接している。コンロ部14の断熱材13の中央部に、開口部17を備え、温度センサ15は開口部17に位置させたもので、赤外線ヒータ12からの輻射熱が適正になるように開口部17と耐熱ガラス11の間に熱抑制体18として断熱材を配設している。なお、19は制御手段である。
【0016】
また、図4において、操作部20には通電開始キー21、通電停止キー22、加熱開始キー23、加熱停止キー24、温度設定キー25等を備えている。そして、動作としては通電開始キー21を押し、入力により天ぷら油温を温度設定キー25にて設定(通常は140℃から200℃)し、加熱開始キー23を押して通電を開始するとコンロ部14内部の加熱手段12である赤外線ヒータが発熱し直上部の耐熱ガラス11を透過し天ぷら鍋などの加熱容器10を伝導熱とふく射熱により加熱するものである。
【0017】
図5をもとに、油を加熱する時に油量が適量時と極少量(例えば、200ml)時の加熱制御による性能について説明する。
【0018】
(1)油量が適量の場合は、制御手段19には入力により設定された油温に対応した温度しきい値T1、T2に対して、温度センサ15が前記温度しきい値T2以上の温度を検出すると制御手段19に信号を送り赤外線ヒータ12の出力を低下またはOFFする。その後に、温度センサ15が温度しきい値T1以下の温度を検出すると赤外線ヒータ12の出力をフルパワーに戻すまたはONする。これにより、入力により設定された油温が維持できるように自動的に温度調節するものである。一般的に適量とは加熱容器10の中の油量が800mlから1100mlであり、商品の取り扱い説明書にも明記されているものである。
【0019】
(2)油量が極少量の場合は、加熱開始後に加熱手段8の出力を制御せずにフルパワーにて加熱開始すると、急速に油温が上昇し温度センサ15の検出温度が温度しきい値T2以上になり制御手段19が赤外線ヒータ12の出力を低下またはOFFにしても温度センサ15の温度が温度しきい値T2をはるかに越えることがある。このとき、油温も高温となり場合によっては300℃近くにもなり蒸発油煙が発生し具合が悪い。つまり、油量が極少量時は油温と温度センサの温度差が大きくなり油温の温度制御の正確さを欠くものとなる。
【0020】
これらのことにより、適量時のみならず、極少量(例えば、200ml)の場合にも適量時とほぼ同様に自動温度調節し油加熱が継続できるようにするには、油量が適量または極少量に対応した加熱制御が必要となる。とくに、加熱開始後に精度の高い判別制御が必要となる。
【0021】
本発明は加熱開始後に温度と温度差の2種類の温度情報により油量を判別し、適量および極少量に対応した温度しきい値を選択して加熱制御するようにしたものである。図2に示すように、加熱開始後X分後とY分後およびZ分後に温度センサ15は温度T3、T4、T5を検出する。この時、制御手段19のマイコンの16進法によるレベルを算出するもので、X分後のレベルと、Z分後とY分後のレベル差を演算する。そして、図1に示すように加熱開始後X分後の制御手段19のマイコンのレベルが予めしきい値として定めたL以上の場合には、Z分後とY分後(Z−Y)のレベル差が予めしきい値として定めたM以上ならば油量が極少量と判別し極少量に対応した温度しきい値T6、T7を選択し、M未満ならば油量を適量と判別し適量に対応した温度しきい値T1、T2を選択するものである。さらに、加熱開始後X分後のマイコンのレベルがL未満の場合には、Z分後とY分後(Z−Y)のレベル差が予めしきい値として定めたN以上ならば油量が極少量と判別し極少量に対応した温度しきい値T6、T7を選択し、N未満ならば油量を適量と判別し適量に対応した温度しきい値T1、T2を選択するものである。
【0022】
なお、制御手段19のマイコンのレベルがL以上について本発明のこの種の間接検知式の温度センサ15による実施例のひとつとして述べると、通常、適量時に加熱開始後X分後のレベルはL以下、極少量時はレベルがL以上でありこの判別制御で良いことになる。しかし、温度センサ15および構成のバラツキなどを考えると加熱開始後X分後のレベルが適量時および、極少量時ともにL以下を示すことを予測しておく必要がある。そこで、マイコンのレベルがL以上の時は、Z分後とY分後(Z−Y)のレベル差も大きいM値としM値以上、以下にて判別制御し、マイコンのレベルがL以下の時は、Z分後とY分後(Z−Y)のレベル差が小さいN値(M値より小さい値)としN値以上、以下にて判別制御している。これにより、温度センサ15及び構成のバラツキが生じても的確に判別制御ができるようにしているものである。
【0023】
つまり、レベル差はM>Nとし、温度しきい値T1、T2>温度しきい値T6、T7としている。つまり、前者のレベルと後者のレベル差とを関係させて、温度しきい値を選択し加熱制御するものである。これにより、図6に示すように油量が極少量時においてもオーバーシュートが伴うものであり、適量時ほどの性能ではないが設定された油温を維持できるように自動的に温度を調節し加熱継続できるものとなる。
【0024】
さらに、制御手段19のマイコンの16進法によるレベルの算出とは温度センサ15の抵抗値変化により検知回路(図示せず)の電圧を検知し、制御手段19のマイコンにてレベルを演算し求めるものである。そして、レベルを求めることにより温度が判るもので極めて一般的な方法である。
【0025】
以上のように、本実施例によれば、油量が適量時の自動温度調節に対して、極少量時においても適量時の自動温度調節に近いほどの性能にて自動温度調節ができるものであり使い勝手が良く安全性が確保できる。さらに、油量が極少量においても油加熱が継続できることにより、使用者にとっては油量を節約しながら天ぷら油の加熱ができるために経済的で便利である。
【0026】
尚、極少量(例えば、200ml)とは東京消防庁監修の予防事務審査・検査基準に記載されているもので、特定調理油過熱防止装置としては調理油が200ml以上にて油温が300℃以下という基準があり、この時の油量を意味するものである。ただし、本実施例ではしきい値として予め定めたマイコンのレベルを適当に選択することにより、極少量として200ml以下の場合でも制御は可能となる。
【0027】
次に、本実施例にて述べている加熱調理器は赤外線を透過する耐熱ガラス11の下部に赤外線ヒータ12と温度センサ15を備えたものである。この赤外線ヒータ12は約800℃と高温となり、赤外線ヒータ12の近傍に温度センサ15を形成するには、赤外線ヒータ12からの輻射熱を適切に伝える温度センサ15の周辺構造が重要である。これについて以下に述べる。
【0028】
赤外線ヒータ12からの輻射熱の断熱が不十分な場合には、輻射熱が温度センサ15に伝わり過ぎて温度センサ15が油温より高温気味の温度を検出することになるため、設定温度に対して、加熱容器10の中の油温は低温気味となる。すなわち、油温の温度変化の勾配と温度センサ15の温度変化の勾配の差が大きくなり、真の温度変化の勾配が検出できず不具合となる。これに対して、輻射熱の断熱が良すぎると温度センサ15の位置する部分の耐熱ガラス11は赤外線ヒータ12よりの加熱がないこと、さらに、耐熱ガラス11への高温部よの熱伝導が少ないために、温度センサ15が油温より低温気味の温度を検出することになるため、設定温度に対して、加熱容器10の中の油温は高温気味となる。すなわち、油温の温度変化の勾配と温度センサ15の温度変化の勾配の差が大きくなり、真の温度変化の勾配が検出できず不具合となる。このために、赤外線ヒータ12よりの輻射熱を適切に熱バイアスして温度センサ15に与え、加熱容器10の中の油温の温度変化の勾配と温度センサ15の温度変化の勾配を近似させて温度制御の精度を高めている。
【0029】
次に、他の実施例について述べる。
【0030】
図7において、電磁調理器26は加熱容器10を載置する耐熱ガラス27の下部に加熱手段28としての加熱コイルと温度検知手段29とを備えている。この時、電磁調理器26の加熱コイル28の近傍に温度検知手段29を備えているが、前述の赤外線ヒータ12ほどの輻射熱の影響がないために、温度検知手段29にて容易に検出できる。なお、30は制御手段であり、加熱制御としては前述の実施例1と同様である。
【0031】
なお、本実施例によれば鍋種にほとんど影響されずに加熱制御することができた。
【0032】
(実施例2)
図8は本実施例の加熱調理器の加熱制御の概念図、および図9は加熱制御の仕方を説明するための特性図である。
【0033】
実施例1においては、加熱開始後X分後とY分後およびZ分後に温度センサ15の温度を検出し、温度と温度差の2種類の温度情報により油量を判別し、油量が適量および極少量に対応した温度しきい値を選択して加熱制御するものであるが、本実施例は、赤外線ヒータ12の出力を制御することにより精度の高い性能を得るものである。構成は実施例1と同様である。
【0034】
加熱制御については、図8に示すように加熱開始よりZ分後までの赤外線ヒータ12の出力をAとし、油量の判別制御後において、適量時の加熱手段の出力をBとし、極少量時の加熱手段の出力をCとすれば、B>CおよびB>Aの関係にて赤外線ヒータ12の出力を制御するものである。
【0035】
これにより、図9に示すように油量が極少量時においてもオーバーシュートが少なくなることにより、温度しきい値は適量油から極少量油においてもT1、T2だけでも良い。しかし、より精度の高い性能の得るために、実施例1と同様に油量が適量および極少量に対応した温度しきい値T1、T2およびT6、T7を備え、選択して加熱制御することが考えられるものである。そして、適量油から極少量油において、入力により設定された温度を限りなく維持するように自動的に温度を調節し安全性の高い油加熱を可能とするものである。
【0036】
以上のように、本実施例によれば、油量が適量時の自動温度調節に対して、極少量時においても適量時の自動温度調節に近いほどの性能にて自動温度調節ができるものであり使い勝手が良く、過熱が防止でき安全である。
【0037】
なお、温度検出手段として温度センサを用いた場合につき説明したが、これはサーミスタのように小型で応答がはやく、信頼性の高い温度センサのようなものであれば温度検出手段として用いることができることを意味する。
【0038】
また加熱手段として赤外線ヒータを用いた場合につき説明したが、ハロゲンヒータ、炭素ヒータ、ニクロムヒータのように赤外線放射の多いヒータが加熱手段として適している。
【0039】
【発明の効果】
以上説明したように本発明の加熱調理器によれば、以下に記載されるような効果を奏する。
【0040】
本発明の加熱調理器は油を自動温度調節し安全に加熱制御する時に適量または極少量の油量判別にあたって、加熱開始後X分後とY分後およびZ分後に温度検知手段よりの温度を検出し、制御手段のマイコンにてX分後のレベルと、Z分後とY分後のレベル差を演算し、前者のレベルと後者のレベル差の相関により温度しきい値を選択し加熱制御するものである。
【0041】
これにより、油量が極少量においても油加熱が継続できることにより、油量を節約しながら天ぷら油の加熱ができるために経済的で便利、且つ、過熱が防止でき安全である。
【0042】
また、加熱開始よりZ分後までの加熱手段の出力をA、油量の判別制御後の適量時および極少量時の加熱手段の出力をBおよびCとすれば、B>CおよびB>Aの関係にて加熱手段の出力を制御し適量および極少量の加熱時にも自動温度調節の加熱制御をするものである。
【0043】
これにより、油量が適量時の自動温度調節に対して、極少量時においても適量時の自動温度調節に近いほどの性能にて自動温度調節ができるものであり使い勝手が良く、過熱が防止でき安全である。
【図面の簡単な説明】
【図1】 本発明の実施例1の加熱調理器の加熱制御のブロック図
【図2】 同加熱調理器の加熱制御を示す概念図
【図3】 同加熱調理器の要部断面図
【図4】 同加熱調理器の外観図
【図5】 同加熱調理器の加熱制御の仕方を説明するための特性図
【図6】 同加熱調理器の加熱制御の仕方を説明するための特性図
【図7】 同他の実施例の加熱調理器の要部断面図
【図8】 本発明の実施例2の加熱制御の概念図
【図9】 同加熱調理器の加熱制御の仕方を説明するための特性図
【図10】 従来における加熱調理器の断面図
【図11】 同加熱調理器の加熱制御の仕方を説明するための特性図
【図12】 他の従来における加熱調理器の断面図
【図13】 同加熱調理器の加熱制御の仕方を説明するための特性図
【符号の説明】
12 赤外線ヒータ(加熱手段)
15 温度センサ(温度検知手段)
19 制御手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cooking device that uses oil, and more particularly, to a device that determines whether the amount of oil is an appropriate amount or an extremely small amount, and selects a temperature threshold corresponding to the amount to control heating.
[0002]
[Prior art]
Conventionally, examples of this type of cooking device include those disclosed in JP-A-8-270957 and JP-A-58-160738.
[0003]
FIG. 10 is a block diagram of the main part of a heating cooker described in Japanese Patent Laid-Open No. 8-270975. In the figure, the temperature of the heat-resistant glass 3 is detected to control the heating means 1 such as a heating coil of an electric heater or an electromagnetic cooker, the heating container 2 heated by the heating means 1, and the temperature of oil in the heating container 2. And a control means 5 for controlling the amount of heat of the heating means 1 by the output of the temperature detection means 4. The control unit 5 at the time of heating, and control the temperature detecting means 4 is powered down or OFF the output of the heating unit 1 and detects the above temperature threshold T A shown in FIG. 11, the temperature detecting means 4 is the temperature at the time of normal heating it is obtained by heating control so as not to reach a high temperature threshold T B than threshold T a. Then, any chance, in which the temperature sensing means 4 automatically stops the heating means 1 and detects a temperature higher than the temperature threshold value T B than temperature threshold T A.
[0004]
FIG. 12 is a block diagram of the main part of the cooking device described in Japanese Patent Laid-Open No. 58-160738. In the figure, a heating means 1 such as a gas burner, a heating container 2 heated by the heating means 1, and a temperature detection means 4 for detecting the temperature of the heating container 2 to control the temperature of oil in the heating container 2 are provided. The control means 5 is operated by the output of the temperature detection means 4, and the control means 5 includes a calculation unit 8 for discriminating the pan type 6 and the cooking amount 7, and a correction unit for correcting the difference from the standard value (oil temperature). 9. And discrimination | determination of the pan kind 6 detects the temperature of the temperature sensor as the temperature detection means 4 60 seconds after a heating start in FIG. 13, and calculates a temperature difference (Tb-Ta) with the microcomputer as the control means 5. FIG. . Then, the difference between the temperature difference and the standard value (oil temperature) is calculated, and the temperature is corrected according to the magnitude of the temperature difference. Further, the amount of cooking 7 is slightly discriminated after the heating has elapsed, the temperature of the temperature sensor 4 for 20 seconds is detected again, and the microcomputer 5 calculates the temperature difference (Td−Tc). In the same manner as described above, the difference between the temperature difference and the standard value (oil temperature) is calculated, and optimal heating control is performed by correcting the temperature according to the magnitude of the temperature difference.
[0005]
[Problems to be solved by the invention]
However, the former conventional heating cooker heating control properly heated continue output of the heating unit 1 at a temperature of less than the threshold value T B from the above temperature threshold T A of that shown in FIGS. 10 to 13 However, if the amount of oil is extremely small when heating the oil, the oil temperature rapidly rises, so it is necessary to determine the amount of oil in a short time from the start of heating and control the heating according to the amount of oil. This heating control cannot cope and is unwell.
[0006]
Moreover, the latter cooking device of the conventional example is a case where the cooking amount is somewhat discriminated, and is the case of the heating cooking performance in which discrimination control is performed with one piece of temperature information. On the other hand, in the case of safe heating control, the determination of the oil amount must be absolute. For this purpose, it is necessary to perform reliable discrimination control including variations and margins of the temperature detection means 4 and the configuration. The discrimination control based on one temperature information is not absolute and is inferior.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention calculates the level after the start of heating and the level difference by the microcomputer of the control means when automatically adjusting the temperature of the oil and controlling the heating safely, and correlates the two types of information. Thus, the certainty of oil amount determination is increased and the temperature threshold value corresponding to the oil amount is selectively controlled.
[0008]
According to the above invention, it is possible to automatically adjust the temperature even in an appropriate amount and a very small amount at the time of oil heating control, and it is possible to ensure ease of use and economical oil heating and to ensure safety.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
The present invention detects and controls the temperature from the temperature detecting means X minutes, Y minutes and Z minutes after the start of heating, when determining the appropriate or extremely small amount of oil when automatically controlling the temperature of the oil and controlling the heating safely. The temperature level after X minutes and the temperature level difference after Z minutes and Y minutes are calculated by means, and the temperature level after X minutes is greater than or equal to a predetermined threshold value L, and after Z minutes and Y When the threshold value of the temperature level difference after the minute is equal to or greater than a predetermined threshold value M, it is determined that the amount of minimal hot water is selected, and the temperature threshold values T6 and T7 are selected. The temperature threshold values T1 and T2 (T1> T6, T2> T7) are selected by discrimination, and the temperature level after X minutes is less than the threshold value L, and the temperature levels after Z minutes and Y minutes. When the difference threshold value is equal to or greater than the threshold value N (M> N), it is determined that there is a minimum amount of hot water and the temperature threshold value T6, If T7 is selected and the temperature is less than the threshold value N, it is determined that the amount of hot water is an appropriate amount, temperature threshold values T1 and T2 are selected, and heating is performed based on the temperature threshold values T1 and T2 or threshold values T6 and T7. It controls on / off of the means .
[0010]
And since oil heating can be continued even when the amount of oil is extremely small, tempura oil can be heated while saving the amount of oil, which is economical and convenient, and can be prevented from overheating and is safe.
[0011]
Further, if the output of the heating means from the start of heating to Z minutes later is A, and the output of the heating means at an appropriate amount after oil amount discrimination control and the output of the heating means at the very small amount are B and C, B> C and B> A Accordingly, the output of the heating means is controlled, and heating control with automatic temperature control is performed even when heating an appropriate amount and a very small amount.
[0012]
In contrast to automatic temperature control when the oil amount is appropriate, even when the amount of oil is very small, automatic temperature control can be performed with performance close to automatic temperature control at the appropriate amount, which is easy to use and prevents overheating. It is safe.
[0013]
【Example】
An embodiment of the present invention will be described below with reference to FIGS.
[0014]
(Example 1)
FIG. 1 is a block diagram of the heating control of the heating cooker of the present invention, FIG. 2 is a conceptual diagram showing the heating control, FIG. 3 is a sectional view of the main part, FIG. 4 is an external view, and FIG. FIG. 6 is a characteristic diagram for explaining how to control heating, and FIG. 7 is a cross-sectional view of a main part of a heating cooker according to another embodiment.
[0015]
In FIG. 3, the heating cooker includes a heat-resistant glass 11 that transmits infrared rays on which the heating container 10 is placed, and a stove portion 14 that is formed of a heat insulating material 13 that houses an infrared heater as a heating means 12 in the lower portion thereof and has an upper surface opened. And a temperature sensor as temperature detecting means 15. The upper surface 16 of the temperature sensor 15 is in contact with the heat resistant glass 11. An opening 17 is provided at the center of the heat insulating material 13 of the stove 14, and the temperature sensor 15 is positioned in the opening 17. The opening 17 and the heat-resistant glass are used so that the radiant heat from the infrared heater 12 is appropriate. 11 is provided with a heat insulating material as the heat suppression body 18. Reference numeral 19 denotes a control means.
[0016]
4, the operation unit 20 includes an energization start key 21, an energization stop key 22, a heating start key 23, a heating stop key 24, a temperature setting key 25, and the like. Then, as an operation, the energization start key 21 is pressed, the tempura oil temperature is set by the temperature setting key 25 by input (usually from 140 ° C. to 200 ° C.), and the energization is started by pressing the heating start key 23. The infrared heater as the heating means 12 generates heat, passes through the heat-resistant glass 11 directly above, and heats the heating container 10 such as a tempura pan by conduction heat and radiation heat.
[0017]
Based on FIG. 5, the performance by heating control when the amount of oil is an appropriate amount and when it is extremely small (for example, 200 ml) will be described.
[0018]
(1) When the oil amount is an appropriate amount, the temperature of the temperature sensor 15 is equal to or higher than the temperature threshold value T2 with respect to the temperature threshold values T1 and T2 corresponding to the oil temperature set by the input to the control means 19 Is detected, a signal is sent to the control means 19 to reduce or turn off the output of the infrared heater 12. Thereafter, when the temperature sensor 15 detects a temperature equal to or lower than the temperature threshold value T1, the output of the infrared heater 12 is returned to full power or turned on. Thus, the temperature is automatically adjusted so that the oil temperature set by the input can be maintained. Generally, the appropriate amount is that the amount of oil in the heating container 10 is 800 ml to 1100 ml, and is specified in the instruction manual for the product.
[0019]
(2) When the amount of oil is extremely small, if heating is started at full power without controlling the output of the heating means 8 after the start of heating, the oil temperature rises rapidly and the temperature detected by the temperature sensor 15 becomes the temperature threshold. Even if the control means 19 decreases or turns off the output of the infrared heater 12 when the value T2 is exceeded, the temperature of the temperature sensor 15 may far exceed the temperature threshold value T2. At this time, the oil temperature becomes high, and in some cases near 300 ° C., evaporating oily smoke is generated, which is not good. That is, when the amount of oil is extremely small, the temperature difference between the oil temperature and the temperature sensor becomes large, and the temperature control of the oil temperature is not accurate.
[0020]
For these reasons, not only when the amount is appropriate, but also when the amount is extremely small (for example, 200 ml), the amount of oil is appropriate or extremely small in order to enable automatic temperature control and oil heating to be continued in almost the same manner as when the amount is appropriate. Heating control corresponding to is required. In particular, highly accurate discrimination control is required after the start of heating.
[0021]
In the present invention, after the start of heating, the oil amount is discriminated based on two kinds of temperature information of temperature and temperature difference, and the temperature threshold corresponding to the appropriate amount and the extremely small amount is selected to control the heating. As shown in FIG. 2, the temperature sensor 15 detects temperatures T3, T4, and T5 after X minutes, Y minutes, and Z minutes after the start of heating. At this time, the level of the control means 19 in the hexadecimal system of the microcomputer is calculated, and the level after X minutes and the level difference after Z minutes and Y minutes are calculated. As shown in FIG. 1, when the level of the microcomputer of the control means 19 X minutes after the start of heating is equal to or higher than a predetermined threshold L, Z minutes and Y minutes (Z-Y) If the level difference is greater than or equal to the predetermined threshold value M, the oil amount is determined to be extremely small, and the temperature threshold values T6 and T7 corresponding to the extremely small amount are selected, and if less than M, the oil amount is determined to be an appropriate amount. The temperature threshold values T1 and T2 corresponding to are selected. Further, when the microcomputer level after X minutes after the start of heating is less than L, the oil amount is greater if the level difference between Z minutes and Y minutes (Z-Y) is greater than or equal to a predetermined threshold value N. The temperature threshold values T6 and T7 corresponding to the extremely small amount are selected and determined to be extremely small, and if it is less than N, the oil amount is determined to be an appropriate amount and the temperature threshold values T1 and T2 corresponding to the appropriate amount are selected.
[0022]
Note that when the level of the microcomputer of the control means 19 is L or higher, it will be described as one example of this type of indirect detection type temperature sensor 15 of the present invention. When the amount is extremely small, the level is L or higher, and this discrimination control is sufficient. However, in consideration of variations in the temperature sensor 15 and the configuration, it is necessary to predict that the level X minutes after the start of heating will be L or less both when the amount is appropriate and when the amount is extremely small. Therefore, when the level of the microcomputer is L or more, the difference in level between Z minutes and Y minutes (Z-Y) is also set to a large M value. At the time, the level difference between Z minutes and Y minutes (Z−Y) is set to an N value (a value smaller than the M value), and the discrimination control is performed above and below the N value. Thereby, even if the variation of the temperature sensor 15 and a structure arises, it enables it to perform discrimination | determination control exactly.
[0023]
That is, the level difference is M> N, and temperature threshold values T1, T2> temperature threshold values T6, T7. That is, the former level and the latter level difference are related to select the temperature threshold value and control the heating. As a result, overshoot occurs even when the amount of oil is extremely small as shown in FIG. 6, and the temperature is automatically adjusted so that the set oil temperature can be maintained, although the performance is not as good as when the amount is appropriate. Heating can be continued.
[0024]
Further, the calculation of the level of the microcomputer of the control means 19 by the hexadecimal system means that the voltage of the detection circuit (not shown) is detected by the change of the resistance value of the temperature sensor 15 and the level is calculated by the microcomputer of the control means 19. Is. This is a very general method because the temperature can be determined by obtaining the level.
[0025]
As described above, according to this embodiment, automatic temperature control can be performed with the performance close to the automatic temperature control at the proper amount even when the oil amount is very small, compared to the automatic temperature control when the oil amount is an appropriate amount. It is easy to use and secures safety. Furthermore, since oil heating can be continued even when the amount of oil is extremely small, it is economical and convenient for the user to heat the tempura oil while saving the amount of oil.
[0026]
Note that the extremely small amount (for example, 200 ml) is described in the preventive office examination / inspection standards supervised by the Tokyo Fire Department. As a specific cooking oil overheat prevention device, cooking oil is 200 ml or more and the oil temperature is 300 ° C. There is the following standard, which means the amount of oil at this time. However, in this embodiment, by appropriately selecting a predetermined microcomputer level as a threshold value, control can be performed even when the amount is 200 ml or less.
[0027]
Next, the cooking device described in the present embodiment is provided with an infrared heater 12 and a temperature sensor 15 below a heat-resistant glass 11 that transmits infrared rays. The infrared heater 12 has a high temperature of about 800 ° C., and in order to form the temperature sensor 15 in the vicinity of the infrared heater 12, the peripheral structure of the temperature sensor 15 that appropriately transmits the radiant heat from the infrared heater 12 is important. This is described below.
[0028]
When the heat insulation of the radiant heat from the infrared heater 12 is insufficient, the radiant heat is transmitted to the temperature sensor 15 so that the temperature sensor 15 detects a temperature higher than the oil temperature. The oil temperature in the heating container 10 is low-temperature. That is, the difference between the gradient of the temperature change of the oil temperature and the gradient of the temperature change of the temperature sensor 15 becomes large, and the true gradient of the temperature change cannot be detected. On the other hand, if the heat insulation of the radiant heat is too good, the heat-resistant glass 11 in the portion where the temperature sensor 15 is located is not heated by the infrared heater 12, and further, the heat conduction to the heat-resistant glass 11 from the high-temperature part is small. Moreover, since the temperature sensor 15 detects a temperature that seems to be cooler than the oil temperature, the oil temperature in the heating container 10 becomes hotter than the set temperature. That is, the difference between the gradient of the temperature change of the oil temperature and the gradient of the temperature change of the temperature sensor 15 becomes large, and the true gradient of the temperature change cannot be detected. For this purpose, the radiant heat from the infrared heater 12 is appropriately biased and applied to the temperature sensor 15, and the temperature change gradient of the oil temperature in the heating container 10 and the temperature change gradient of the temperature sensor 15 are approximated to change the temperature. The accuracy of control is increased.
[0029]
Next, another embodiment will be described.
[0030]
In FIG. 7, the electromagnetic cooker 26 includes a heating coil as a heating means 28 and a temperature detection means 29 below a heat-resistant glass 27 on which the heating container 10 is placed. At this time, although the temperature detection means 29 is provided in the vicinity of the heating coil 28 of the electromagnetic cooker 26, the temperature detection means 29 can easily detect since there is no influence of the radiant heat as the above-described infrared heater 12. Reference numeral 30 denotes a control means, and the heating control is the same as in the first embodiment.
[0031]
In addition, according to the present Example, it was possible to control the heating with little influence from the pan type.
[0032]
(Example 2)
FIG. 8 is a conceptual diagram of the heating control of the heating cooker of the present embodiment, and FIG. 9 is a characteristic diagram for explaining how to control the heating.
[0033]
In Example 1, the temperature of the temperature sensor 15 is detected after X minutes, Y minutes, and Z minutes after the start of heating, and the oil amount is discriminated based on two types of temperature information of temperature and temperature difference. In this embodiment, high-precision performance is obtained by controlling the output of the infrared heater 12. The configuration is the same as in the first embodiment.
[0034]
As for the heating control, as shown in FIG. 8, the output of the infrared heater 12 from the start of heating until Z minutes is A, and after the oil amount discrimination control, the output of the heating means at an appropriate amount is B, and when the amount is extremely small If the output of the heating means is C, the output of the infrared heater 12 is controlled in the relationship of B> C and B> A.
[0035]
As a result, as shown in FIG. 9, even when the amount of oil is extremely small, the overshoot is reduced, so that the temperature threshold value may be only T1 and T2 from an appropriate amount of oil to a very small amount of oil. However, in order to obtain performance with higher accuracy, the temperature thresholds T1, T2, T6, and T7 corresponding to appropriate and extremely small amounts of oil are provided as in the first embodiment, and heating control can be performed by selecting. It is possible. Then, in an appropriate amount of oil to an extremely small amount of oil, the temperature is automatically adjusted so as to maintain the temperature set by the input as much as possible, thereby enabling highly safe oil heating.
[0036]
As described above, according to this embodiment, automatic temperature control can be performed with the performance close to the automatic temperature control at the proper amount even when the oil amount is very small, compared to the automatic temperature control when the oil amount is an appropriate amount. Easy to use, safe from overheating.
[0037]
In addition, although the case where the temperature sensor was used as a temperature detection means was demonstrated, this can be used as a temperature detection means if it is a small-sized and quick response like a thermistor and a highly reliable temperature sensor. Means.
[0038]
Further, although the case where an infrared heater is used as the heating means has been described, a heater having a large amount of infrared radiation such as a halogen heater, a carbon heater, or a nichrome heater is suitable as the heating means.
[0039]
【The invention's effect】
As described above, according to the heating cooker of the present invention, the following effects can be obtained.
[0040]
The cooking device of the present invention automatically adjusts the temperature of the oil and controls the temperature from the temperature detection means X minutes, Y minutes, and Z minutes after the start of heating when discriminating an appropriate or extremely small amount of oil when controlling the heating safely. Detect and calculate the level after X minutes and the level difference after Z minutes and Y minutes with the microcomputer of the control means, and select the temperature threshold based on the correlation between the former level and the latter level difference, and control the heating To do.
[0041]
Thereby, even if the amount of oil is extremely small, the oil heating can be continued, so that the tempura oil can be heated while saving the amount of oil, which is economical, convenient, and safe from overheating.
[0042]
Further, if the output of the heating means from the start of heating to Z minutes later is A, and the output of the heating means at an appropriate amount after oil amount discrimination control and the output of the heating means at the very small amount are B and C, B> C and B> A Thus, the output of the heating means is controlled, and heating control with automatic temperature control is performed even when heating an appropriate amount and a very small amount.
[0043]
As a result, automatic temperature adjustment with the performance close to automatic temperature adjustment at the proper amount can be performed even when the amount of oil is very small, and it is easy to use and can prevent overheating. It is safe.
[Brief description of the drawings]
FIG. 1 is a block diagram of heating control of the heating cooker according to the first embodiment of the present invention. FIG. 2 is a conceptual diagram showing heating control of the heating cooker. 4] External view of the cooking device [Fig. 5] Characteristic diagram for explaining how to control heating of the cooking device [Fig. 6] Characteristic diagram for explaining how heating control of the cooking device [ 7 is a cross-sectional view of a main part of a heating cooker according to another embodiment. FIG. 8 is a conceptual diagram of heating control according to a second embodiment of the present invention. FIG. 9 is a diagram for explaining a heating control method of the heating cooker. Fig. 10 is a cross-sectional view of a conventional cooking device. Fig. 11 is a characteristic diagram for explaining how to control heating of the cooking device. Fig. 12 is a cross-sectional view of another conventional cooking device. FIG. 13 is a characteristic diagram for explaining the heating control method of the heating cooker.
12 Infrared heater (heating means)
15 Temperature sensor (temperature detection means)
19 Control means

Claims (2)

油を自動温度調節し安全に加熱制御する時に適量または極少量の油量判別にあたって、加熱開始後X分後とY分後およびZ分後に温度検知手段よりの温度を検出し、制御手段にてX分後の温度レベルと、Z分後とY分後の温度レベル差とを演算し、X分後の温度レベルが予め定めたしきい値L以上であってZ分後とY分後の温度レベル差のしきい値が予め定めたしきい値M以上の場合は極小湯量と判別して温度しきい値T6、T7を選択し、しきい値M未満の場合は適量湯量と判別して温度しきい値T1、T2(T1>T6、T2>T7)を選択するとともに、X分後の温度レベルが前記しきい値L未満であってZ分後とY分後の温度レベル差のしきい値がしきい値N(M>N)以上の場合は極小湯量と判別して温度しきい値T6、T7を選択し、しきい値N未満の場合は適量湯量と判別して温度しきい値T1、T2を選択し、かつ、前記温度しきい値T1、T2あるいはしきい値T6、T7に基づき加熱手段のオン・オフを制御する加熱調理器。When automatically controlling the temperature of the oil and controlling the heating safely, the temperature from the temperature detection means is detected after X minutes, Y minutes and Z minutes after the start of heating. and the temperature level of X minutes after, calculates a temperature level difference between Z min and after Y minutes after, the Z component and after Y minutes after the temperature level after X minutes is not more predetermined threshold value L or more When the threshold value of the temperature level difference is equal to or greater than a predetermined threshold value M, it is determined that the amount is very small, and the temperature threshold values T6 and T7 are selected. The temperature thresholds T1 and T2 (T1> T6, T2> T7) are selected, and the temperature level after X minutes is less than the threshold value L, and the difference between the temperature levels after Z minutes and Y minutes. If the threshold value is greater than or equal to the threshold value N (M> N), it is determined that the amount of hot water is minimal, and temperature threshold values T6 and T7 are selected. If it is less than the threshold value N, it is determined that the amount of hot water is an appropriate amount, and the temperature threshold values T1, T2 are selected, and the heating means of the heating means is selected based on the temperature threshold values T1, T2 or threshold values T6, T7. A cooking device that controls on / off . 加熱開始よりZ分後までの加熱手段の出力をA、油量の判別制御後の適量時および極少量時の加熱手段の出力をBおよびCとすれば、B>CおよびB>Aの関係にて加熱手段の出力を制御し、適量から極少量までの加熱を制御をする請求項1記載の加熱調理器。If the output of the heating means from the start of heating to Z minutes after is A, and the output of the heating means at the appropriate amount after oil quantity discrimination control and the output of the heating means at the very small amount are B and C, the relationship of B> C and B> A The cooking device according to claim 1, wherein the heating means controls the output of the heating means to control heating from an appropriate amount to an extremely small amount.
JP10627099A 1999-04-14 1999-04-14 Cooker Expired - Fee Related JP4106803B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015013068A (en) * 2013-07-08 2015-01-22 東北電力株式会社 Electric type continuous frying machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5045375B2 (en) * 2007-11-07 2012-10-10 パナソニック株式会社 Induction heating cooker
JP5308830B2 (en) * 2009-01-06 2013-10-09 日立アプライアンス株式会社 Induction heating cooker

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015013068A (en) * 2013-07-08 2015-01-22 東北電力株式会社 Electric type continuous frying machine

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