JP4097506B2 - Sphere insertion device into hole - Google Patents

Sphere insertion device into hole Download PDF

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Publication number
JP4097506B2
JP4097506B2 JP2002326458A JP2002326458A JP4097506B2 JP 4097506 B2 JP4097506 B2 JP 4097506B2 JP 2002326458 A JP2002326458 A JP 2002326458A JP 2002326458 A JP2002326458 A JP 2002326458A JP 4097506 B2 JP4097506 B2 JP 4097506B2
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JP
Japan
Prior art keywords
hole
sphere
hopper
pipe
support column
Prior art date
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Expired - Lifetime
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JP2002326458A
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Japanese (ja)
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JP2004160562A (en
Inventor
正裕 荻原
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ブリヂストンフローテック株式会社
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Priority to JP2002326458A priority Critical patent/JP4097506B2/en
Publication of JP2004160562A publication Critical patent/JP2004160562A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、孔部に対して球体を簡単かつ確実に挿入することができる装置に関するものであり、特に、ボールを利用して結合する管継手の製造に好適な球体挿入装置に関するものである。
【0002】
【従来の技術】
従来から、ボールを利用して結合する方式の管継手が知られている。このような管継手の製造に際しては、結合部材の外周面に複数のボールを挿入する必要が生じる。この場合、これまでの挿入方法では、結合部材となる内カラーを成形する際に、ボールを型内にセットしておいて内カラー内に埋設したり、内カラーにテーパー状の孔を穿孔し、ここにボールを外周側より嵌め込んだりしていた(例えば、特許文献1参照。)。
【0003】
【特許文献1】
特開平6−272795号公報 (第3頁、図2−3)
【0004】
【発明が解決しようとする課題】
しかしながら、ボールを型内にセットすることも、ボールを外周側より嵌め込むことも1個ずつ手作業で行っていたため、作業性が悪かった。また、ボールを落ちにくくするためにグリスを塗布することもあるが、そうすると汚れの問題が発生してしまう。更には、ボールが忘れずに挿入されているか否かを目視検査に頼ることとなるため、検査精度に問題があった。
【0005】
そこで本発明は、管継手の結合部材等における孔部に対してボール等の球体を簡単かつ確実に自動挿入することができ、作業性を大幅に改善することができる孔部への球体挿入装置を提供することを目的とするものである。
【0006】
【課題を解決するための手段】
本発明は、以上の課題を解決するためになされたものであって、その要旨は、孔部(11)を有する挿入対象部材(10)を支持柱(1)の頂部に固定する固定治具(6)と、球体を収納するホッパーと、支持柱に沿ってホッパーを上下動させる昇降装置と、挿入対象部材の孔部に負圧を作用させる配管とからなり、上昇させたホッパーの内側に孔部を位置させて配管に負圧を作用させることにより、ホッパーに収納された球体を挿入対象部材の孔部に吸い込んで嵌め込むようにした孔部への球体挿入装置に係るものである。
【0007】
そして好ましくは、支持柱の内部に配管を通すと共に、支持柱の外部に位置する配管に圧力センサを接続した孔部への球体挿入装置に係るものである。
【0008】
【発明の実施の形態】
本発明の孔部への球体挿入装置は、孔部を有する挿入対象部材の支持柱と、球体を収納するホッパーと、支持柱に沿ってホッパーを上下動させる昇降装置と、挿入対象部材の孔部に負圧を作用させる配管とからなる。ここで、孔部を有する挿入対象部材は、典型的には管継手の結合部材であるが、これに限られるものではない。また、球体は、典型的には管継手の結合部材に挿入されるボールであるが、これに限られるものではない。
【0009】
次に、支持柱は、挿入対象部材を支持すると共に、球体を収納するホッパーを上下動させる際のガイドとなるものである。そして、ホッパーは、昇降装置によって支持柱に沿って上下動する。従って、ホッパーを下降させた状態で挿入すべき球体を予め多数入れておき、支持柱の上部に挿入対象部材を置いた後に昇降装置を作動させれば、ホッパーが上昇することで、球体が挿入対象部材の孔部まで持ち上げられる。
【0010】
このようにして挿入対象部材の孔部まで球体を運搬し、上昇させたホッパーの内側に孔部を位置させた後、ポンプ等によって配管に負圧をかける。すると、配管を通して挿入対象部材の孔部に負圧が作用し、孔部の周囲にある球体が孔部に吸い込まれることとなる結果、球体が自動的に挿入されるのである。
【0011】
なお、ホッパー内で球体が固まっている場合であっても、ホッパー上昇時の振動によってほぐれるため、球体は負圧によって容易に移動する。従って、本発明の球体挿入装置は、孔部に球体が簡単かつ確実に挿入されることとなる。
【0012】
但し、球体の挿入終了を監視することもできる。例えば、配管に圧力センサを接続し、球体が挿入された後の圧力を予め確認しておき、その圧力をセンサの設定値としておくのである。この場合、支持柱の内部に配管を通すと共に、支持柱の外部に位置する配管に圧力センサを設ければ、装置を小型化することができる点で好ましい。
【0013】
また、配管が支持柱の内部に通されていれば、支持柱の頂部にそのまま挿入対象部材を配置することができる。しかも、挿入対象部材の孔部が頂部にあってもよくなるので孔部の位置の制約がなくなり、頂部に挿入対象部材の固定治具を取り付けることもできるようになる。
【0014】
【実施例】
以下、本発明の好ましい実施の形態の具体例を図面に基づいて説明する。図1及び図2は、本発明の孔部への球体挿入装置の一例を示す概念図であり、図1は球体挿入前、図2は球体挿入時の状態を示している。図1に示すように、挿入対象部材10は円柱状の支持柱1の頂部に固定治具6を介して設置され、孔部11は挿入対象部材10の側面に複数設けられている。また、支持柱1の内部に配管4が通され、支持柱1の外部で、圧力センサ5が接続されている。
【0015】
次に、図1に示す第1実施例の球体挿入装置の動作について説明する。最初、図1に示す通り、昇降装置3によってホッパー2が下降した状態で、ホッパー2の内部に多数の球体20を入れておく。ここで、円筒容器となっているホッパー2の中心を支持柱1が通っているので、球体20は支持柱1を取り囲むように収納される。
【0016】
そして、昇降装置3を作動させ支持柱1に沿ってホッパー2を上昇させると、ホッパー2の底面が傾斜面になっていることと支持柱1に接触している球体20が回転することとが相まって、図2に示す通り、ほぐれた球体20が挿入対象部材10の孔部11の外周を取り囲む。
【0017】
更に、図2のように、上昇させたホッパー2の内側に孔部11を位置させた状態で、図示しないポンプによって配管4に負圧をかけると、配管4を通して孔部11に負圧が作用し、周囲の球体20が孔部11に吸い込まれる。そのため、ホッパー2に収納された球体20は、挿入対象部材10の孔部11に容易に挿入される。
【0018】
挿入対象部材10の全ての孔部11に球体20が挿入されると、配管4内の圧力が変化する。すると、球体20の挿入後の圧力を圧力センサ5が感知することとなるので、球体20の挿入終了を監視することができる。
【0019】
なお、球体20の挿入終了後にホッパー2を下降させ、新たな挿入対象部材を用意して同様の動作を繰り返すことにより、挿入対象部材に対する連続的な球体の挿入が可能となる。
【0020】
図3及び図4は、本発明の球体挿入装置の他の例を示す概念図であり、図3は球体挿入前、図4は球体挿入時の状態を示している。図3及び図4に示す第2実施例は、図1及び図2の第1実施例に対し、異なる形状の挿入対象部材10を使用したものである。即ち、孔部11が挿入対象部材10の上面に設けられているものである。
【0021】
図3及び図4に示す第2実施例の場合は、ホッパー2に収納された球体20が挿入対象部材10の孔部11の上面を取り囲む。そして、図示しないポンプによって配管4に負圧をかけると、配管4を通して孔部11に負圧が作用し、上側の球体20が孔部11に吸い込まれることとなる。
【0022】
【発明の効果】
本発明の孔部への球体挿入装置は、孔部(11)を有する挿入対象部材(10)を支持柱(1)の頂部に固定する固定治具(6)と、球体を収納するホッパーと、支持柱に沿ってホッパーを上下動させる昇降装置と、挿入対象部材の孔部に負圧を作用させる配管とからなり、上昇させたホッパーの内側に孔部を位置させて配管に負圧を作用させることにより、ホッパーに収納された球体を挿入対象部材の孔部に吸い込んで嵌め込むようにしたので、孔部に対してボール等の球体を簡単かつ確実に自動挿入することができ、作業性を大幅に改善することができる。
【図面の簡単な説明】
【図1】図1は、本発明の孔部への球体挿入装置の一例を示す概念図であり、球体挿入前の状態を示す図である。
【図2】図2は、図1に示す実施例における球体挿入時の状態を示す図である。
【図3】図3は、本発明の孔部への球体挿入装置の他の例を示す概念図であり、球体挿入前の状態を示す図である。
【図4】図4は、図3に示す実施例における球体挿入時の状態を示す図である。
【符号の説明】
1‥支持柱
2‥ホッパー
3‥昇降装置
4‥配管
5‥圧力センサ
6‥固定治具
10‥挿入対象部材
11‥孔部
20‥球体
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus capable of easily and surely inserting a sphere into a hole, and more particularly to a sphere insertion apparatus suitable for manufacturing a pipe joint coupled using a ball.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a pipe joint that uses a ball for coupling is known. In manufacturing such a pipe joint, it is necessary to insert a plurality of balls on the outer peripheral surface of the coupling member. In this case, in the conventional insertion method, when forming the inner collar to be the coupling member, the ball is set in the mold and embedded in the inner collar, or a tapered hole is drilled in the inner collar. In this case, a ball is fitted from the outer peripheral side (see, for example, Patent Document 1).
[0003]
[Patent Document 1]
Japanese Patent Laid-Open No. 6-272895 (page 3, Fig. 2-3)
[0004]
[Problems to be solved by the invention]
However, since the setting of the balls in the mold and the fitting of the balls from the outer peripheral side were performed manually one by one, the workability was poor. In addition, grease may be applied to make it difficult for the ball to fall off, but this causes a problem of contamination. Furthermore, there is a problem in inspection accuracy because it depends on visual inspection whether or not the ball is inserted without forgetting.
[0005]
Accordingly, the present invention provides a device for inserting a sphere into a hole, which can automatically and reliably insert a sphere such as a ball into a hole in a coupling member or the like of a pipe joint, and can greatly improve workability. Is intended to provide.
[0006]
[Means for Solving the Problems]
The present invention has been made to solve the above problems, and the gist thereof is a fixing jig for fixing an insertion target member (10 ) having a hole (11) to the top of a support column (1). (6) , a hopper that accommodates the sphere, a lifting device that moves the hopper up and down along the support column, and a pipe that applies a negative pressure to the hole of the member to be inserted, inside the raised hopper The present invention relates to a device for inserting a sphere into a hole in which the hole is positioned and a negative pressure is applied to the pipe to suck and fit the sphere stored in the hopper into the hole of the member to be inserted.
[0007]
And preferably, it is related to the spherical body insertion device into the hole in which the pipe is passed through the support pillar and the pressure sensor is connected to the pipe located outside the support pillar.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The apparatus for inserting a sphere into a hole of the present invention includes a support column for a member to be inserted having a hole, a hopper for housing the sphere, a lifting device for moving the hopper up and down along the support column, and a hole for the member to be inserted. It consists of piping that applies negative pressure to the part. Here, the insertion target member having the hole is typically a coupling member of a pipe joint, but is not limited thereto. The sphere is typically a ball that is inserted into a coupling member of a pipe joint, but is not limited thereto.
[0009]
Next, the support column supports the member to be inserted and serves as a guide when the hopper that accommodates the sphere is moved up and down. And a hopper moves up and down along a support pillar with a raising / lowering apparatus. Therefore, if a large number of spheres to be inserted are placed in advance with the hopper lowered, and the lifting device is operated after placing the member to be inserted on the upper part of the support column, the hopper is lifted so that the sphere is inserted. It is lifted up to the hole of the target member.
[0010]
In this way, the sphere is transported to the hole of the member to be inserted, the hole is positioned inside the raised hopper, and then negative pressure is applied to the pipe by a pump or the like. Then, a negative pressure acts on the hole of the member to be inserted through the pipe, and the sphere around the hole is sucked into the hole. As a result, the sphere is automatically inserted.
[0011]
Even when the sphere is hardened in the hopper, the sphere is easily moved by the negative pressure because it is loosened by the vibration when the hopper is raised. Therefore, in the sphere insertion device of the present invention, the sphere is easily and reliably inserted into the hole.
[0012]
However, the end of insertion of the sphere can also be monitored. For example, a pressure sensor is connected to the piping, the pressure after the sphere is inserted is confirmed in advance, and the pressure is set as the set value of the sensor. In this case, it is preferable in that the apparatus can be miniaturized by passing the pipe through the support column and providing a pressure sensor in the pipe located outside the support column.
[0013]
Further, if the piping is passed through the inside of the support column, the insertion target member can be arranged as it is on the top of the support column. In addition, since the hole of the insertion target member may be at the top, there is no restriction on the position of the hole, and a fixing jig for the insertion target member can be attached to the top.
[0014]
【Example】
Hereinafter, specific examples of preferred embodiments of the present invention will be described with reference to the drawings. 1 and 2 are conceptual diagrams showing an example of a sphere insertion device into a hole of the present invention. FIG. 1 shows a state before the sphere is inserted, and FIG. 2 shows a state when the sphere is inserted. As shown in FIG. 1, the insertion target member 10 is installed on the top of the columnar support pillar 1 via a fixing jig 6, and a plurality of holes 11 are provided on the side surface of the insertion target member 10. A pipe 4 is passed through the support column 1 and a pressure sensor 5 is connected to the outside of the support column 1.
[0015]
Next, the operation of the sphere insertion device of the first embodiment shown in FIG. 1 will be described. First, as shown in FIG. 1, a large number of spheres 20 are placed inside the hopper 2 while the hopper 2 is lowered by the lifting device 3. Here, since the support pillar 1 passes through the center of the hopper 2 which is a cylindrical container, the sphere 20 is stored so as to surround the support pillar 1.
[0016]
Then, when the lifting device 3 is operated to raise the hopper 2 along the support column 1, the bottom surface of the hopper 2 is an inclined surface and the sphere 20 in contact with the support column 1 rotates. Together, as shown in FIG. 2, the loose sphere 20 surrounds the outer periphery of the hole 11 of the insertion target member 10.
[0017]
Furthermore, when a negative pressure is applied to the pipe 4 by a pump (not shown) with the hole 11 positioned inside the raised hopper 2 as shown in FIG. 2, the negative pressure acts on the hole 11 through the pipe 4. The surrounding sphere 20 is sucked into the hole 11. Therefore, the sphere 20 accommodated in the hopper 2 is easily inserted into the hole 11 of the insertion target member 10.
[0018]
When the sphere 20 is inserted into all the holes 11 of the insertion target member 10, the pressure in the pipe 4 changes. Then, since the pressure sensor 5 senses the pressure after the sphere 20 is inserted, the end of the sphere 20 can be monitored.
[0019]
In addition, the continuous sphere insertion with respect to an insertion object member is attained by lowering the hopper 2 after completion | finish of insertion of the spherical body 20, preparing a new insertion object member, and repeating the same operation | movement.
[0020]
3 and 4 are conceptual diagrams showing another example of the sphere insertion device of the present invention. FIG. 3 shows a state before the sphere is inserted, and FIG. 4 shows a state when the sphere is inserted. The second embodiment shown in FIGS. 3 and 4 uses an insertion target member 10 having a different shape from the first embodiment shown in FIGS. 1 and 2. That is, the hole 11 is provided on the upper surface of the insertion target member 10.
[0021]
In the case of the second embodiment shown in FIGS. 3 and 4, the sphere 20 accommodated in the hopper 2 surrounds the upper surface of the hole 11 of the insertion target member 10. When a negative pressure is applied to the pipe 4 by a pump (not shown), a negative pressure acts on the hole 11 through the pipe 4 and the upper sphere 20 is sucked into the hole 11.
[0022]
【The invention's effect】
The apparatus for inserting a sphere into the hole of the present invention includes a fixing jig (6) for fixing the insertion target member (10 ) having the hole (11) to the top of the support column (1), a hopper for storing the sphere, The elevating device that moves the hopper up and down along the support pillar and a pipe that applies a negative pressure to the hole of the member to be inserted. The hole is positioned inside the raised hopper so that the negative pressure is applied to the pipe. By acting, the sphere stored in the hopper is sucked and fitted into the hole of the member to be inserted, so that a sphere such as a ball can be automatically and reliably inserted into the hole. Can greatly improve the sex.
[Brief description of the drawings]
FIG. 1 is a conceptual diagram showing an example of a sphere insertion device into a hole according to the present invention, showing a state before insertion of a sphere.
FIG. 2 is a diagram showing a state when a sphere is inserted in the embodiment shown in FIG. 1;
FIG. 3 is a conceptual diagram showing another example of the sphere insertion device into the hole of the present invention, and shows a state before the sphere insertion.
4 is a diagram showing a state when a sphere is inserted in the embodiment shown in FIG. 3; FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Support pillar 2 ... Hopper 3 ... Lifting device 4 ... Piping 5 ... Pressure sensor 6 ... Fixing jig 10 ... Insertion object 11 ... Hole 20 ... Sphere

Claims (2)

孔部(11)を有する挿入対象部材(10)を支持柱(1)の頂部に固定する固定治具(6)と、球体(20)を収納するホッパー(2)と、支持柱(1)に沿ってホッパー(2)を上下動させる昇降装置(3)と、挿入対象部材(10)の孔部(11)に負圧を作用させる配管(4)とからなり、上昇させたホッパー(2)の内側に孔部(11)を位置させて配管(4)に負圧を作用させることにより、ホッパー(2)に収納された球体(20)を挿入対象部材(10)の孔部(11)に吸い込んで嵌め込むことを特徴とする孔部への球体挿入装置。 A fixing jig (6) for fixing the insertion target member (10 ) having the hole (11) to the top of the support column (1), a hopper (2) for housing the sphere (20), and the support column (1) The lifting / lowering device (3) that moves the hopper (2) up and down along with the pipe (4) that applies a negative pressure to the hole (11) of the insertion target member (10). ) Is placed inside the hole (11) and negative pressure is applied to the pipe (4), so that the sphere (20) housed in the hopper (2) is inserted into the hole (11) of the insertion target member (10). It spheres insertion device into the hole, characterized in that fitted aspiration into). 支持柱(1)の内部に配管(4)を通すと共に、支持柱(1)の外部に位置する配管(4)に圧力センサ(5)を接続したことを特徴とする請求項1に記載の孔部への球体挿入装置。The pipe (4) is passed through the support column (1) and the pressure sensor (5) is connected to the pipe (4) located outside the support column (1). A device for inserting a sphere into the hole.
JP2002326458A 2002-11-11 2002-11-11 Sphere insertion device into hole Expired - Lifetime JP4097506B2 (en)

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KR101388363B1 (en) 2012-05-02 2014-04-23 황상택 Drum can of the cleaning ball input device
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