JP4097260B2 - Rotating cleaning body, suction port body of electric vacuum cleaner, and manufacturing method of rotating cleaning body - Google Patents

Rotating cleaning body, suction port body of electric vacuum cleaner, and manufacturing method of rotating cleaning body Download PDF

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JP4097260B2
JP4097260B2 JP2003155780A JP2003155780A JP4097260B2 JP 4097260 B2 JP4097260 B2 JP 4097260B2 JP 2003155780 A JP2003155780 A JP 2003155780A JP 2003155780 A JP2003155780 A JP 2003155780A JP 4097260 B2 JP4097260 B2 JP 4097260B2
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brush
mounting member
mounting
shaft
brush base
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JP2004351147A (en
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歩 佐々木
育弘 大津
隆次 坂口
周平 大本
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Toshiba Corp
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Toshiba Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、周方向に向けて予め螺旋状に形成された取付凹部を軸方向に沿って外周面に備えた取付部材を有する回転清掃体、これを備えた電気掃除機の吸込口体および回転清掃体の製造方法に関する。
【0002】
【従来の技術】
従来、この種の電気掃除機の吸込口体に取り付けられる回転清掃体としての回転ブラシは、例えばアルミニウム材などを捻り押し出し成形して予め螺旋状に捻られた状態で形成された取付部材としての円柱状のブラシ台を備えている。このブラシ台の外周面には、このブラシ台の軸方向に沿って凹状の複数の係合凹部が設けられている。すなわち、これら係合凹部は、ブラシ台の周方向に向けて螺旋状に設けられている。そして、これら係合凹部には、清掃部材としてのブラシ部材、あるいは掻取部材の基端側が係止されて突出している。これらブラシ部材、あるいは掻取部材は、ブラシ台の軸寸法と略等しい長さ寸法を有する細長矩形状に形成されており、基端側をブラシ台の一端部側から他端側に向けて、係合凹部内に摺動させて取り付けることで、この係合凹部に係止されている(例えば、特許文献1参照。)。
【0003】
【特許文献1】
特開平10−33428号公報(第3頁、図2)
【0004】
【発明が解決しようとする課題】
しかしながら、上述の回転清掃体では、アルミニウム材などを予め螺旋状に捻ってブラシ台を形成しているため、螺旋状に捻られた係合凹部に細長矩形状のブラシ部材、あるいは掻取部材の基端側を摺動させて取り付けることが容易でなく、製造性が良好でないという問題点を有している。
【0005】
この点、例えば可撓性を有する部材でブラシ台を直線状に形成し、ブラシ部材、あるいは掻取部材の基端部を直線状の係合凹部に係止させた後、ブラシ台をブラシ部材、あるいは掻取部材とともに周方向に向けて捻って螺旋状にする構成が考えられる。
【0006】
しかしながら、この構成では、螺旋状に捻った後のブラシ台に直線状に戻ろうとする復元力が働くことで、ブラシ台に捻り負荷、すなわちストレスが加わるおそれがある。
【0007】
本発明はこのような点に鑑みなされたもので、製造性を向上でき、かつ捻り負荷を低減できる回転清掃体、これを備えた電気掃除機の吸込口体および回転清掃体の製造方法を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明は、可撓性を有し、周方向に向けて予め螺旋状に形成された取付凹部を軸方向に沿って外周面に備えた取付部材と、この取付部材よりも軟質の清掃部材とを具備し、清掃部材は、取付部材を、取付凹部が取付部材の軸方向に沿って直線状となるように外力を加えて捻った状態で、取付部材の径方向に向けて突出するように基端側を取付凹部に係止することで取付部材の外周面に取り付けられ、取付部材を捻った外力を解放して取付部材を元の状態に戻すことで取付部材に対して周方向に向けて螺旋状に捻られた状態に形成されているものである。そして、可撓性を有する取付部材を予め捻った状態で形成し、取付凹部を取付部材の軸方向に沿って直線状に戻した状態で清掃部材の基端側をこの取付凹部に係することで、製造性が向上するとともに、取付部材よりも軟質の清掃部材が取付部材を捻った外力を解放して取付部材を元の状態に戻すことで取付部材に対して周方向に向けて螺旋状に捻られた状態となるため、組み立てた状態で取付部材に周方向の復元力が加わらないので、捻り負荷が低減される。
【0009】
【発明の実施の形態】
以下、本発明の一実施の形態の電気掃除機の構成を図面を参照して説明する。
【0010】
図8において、1は掃除機本体で、この掃除機本体1の内部には、電動送風機2が収容されている。また、この掃除機本体1は、電動送風機2の駆動にて生じる吸気風とともに吸い込んだ塵埃を捕捉して集塵する。
【0011】
さらに、この掃除機本体1の前側略中央には、外部から空気を吸引する本体吸込口3が開口されている。この本体吸込口3には、湾曲可能な細長略円筒状の接続管としてのホース体4が連通接続されている。このホース体4の先端には、電動送風機2の動作モードなどが選択可能な手許操作部5が設けられている。
【0012】
そして、この手許操作部5には、掃除機本体1内の電動送風機2などの駆動状態を所定の状態に設定する複数の設定ボタン6が設けられているとともに、掃除する際に作業者が把持する把持部7が基端側に突設されている。また、この手許操作部5の先端には、伸縮可能な細長略円筒状の延長管8が着脱可能に連通接続されている。さらに、この延長管8の先端には、例えば室内の床面の絨毯などの上に設置させて、この絨毯上の塵埃を吸い込む床ブラシ9が着脱可能に連通接続されている。この床ブラシ9は、電気掃除機の吸込口体である。
【0013】
また、この床ブラシ9は、図6および図7に示すように、前後方向である走行方向に対して横長で、後部略中央が後方に向けて突出する凸字状のケース体11を備えている。このケース体11における被掃除面としての床面に対向する下面には、細長矩形状の吸込口12が開口形成されている。この吸込口12は、ケース体11の走行方向の前側に偏位した位置に設けられており、このケース体11の走行方向に対する幅方向に沿った長手方向を有した横長矩形状に形成されている。
【0014】
さらに、このケース体11の吸込口12の内側には、細長略円筒状の回転清掃体としての回転ブラシ13が走行方向に向けて回転自在に軸支されて配設されている。この回転ブラシ13は、ケース体11の吸込口12を床面に対向させた際に、この床面に対向するように取り付けられている。そして、この回転ブラシ13は、図1ないし図5に示すように、細長略円筒状の取付部材としての清掃台であるブラシ台14を備えている。このブラシ台14は、可撓性を有する合成樹脂の部材、例えばゴム、ポリエチレン(Polyethylene)、あるいはエラストマなどを捻り押し出し成形することにより、予め周方向に向けて螺旋状に捻られた状態で成形されている。
【0015】
このため、ブラシ台14の外周面には、軸方向に沿って周方向に向けて螺旋状に捻れた断面略凹状の取付溝部としての取付凹部である係合凹部15が複数、例えば4つ設けられ、これら係合凹部15は、ブラシ台14の周方向に向けて一端に対して他端が例えば180°捻られて形成されている。
【0016】
また、これら係合凹部15は、長手方向をブラシ台14の長手方向に沿わせた状態で、ブラシ台14の周方向に間隔をおいて等間隔な位置にそれぞれ設けられている。そして、これら係合凹部15は、内部が周方向に幅広となる拡大部16と、この拡大部16から外周面に連通しこの拡大部16より幅狭な連通部17とにて、段差を設けて断面形状が先端幅狭爪状である凹状に形成されている。ここで、これら係合凹部15の拡大部16は、基端側が断面凹弧状に形成されており、先端側の内縁が基端側に対向した平面状に形成されている。
【0017】
そして、これら各係合凹部15には、清掃部材としての磨き部材である略細長平板状のブラシ部材21、および、清掃部材としての略細長平板状のブレード部材、すなわちゴムブレードである掻取部材22の基端側が、周方向に沿って交互に係止されて取り付けられている。したがって、これらブラシ部材21および掻取部材22は、ブラシ台14の外周面にこのブラシ台14の軸方向に沿って周方向に向けて螺旋状に捻れた状態で取り付けられている。言い換えると、ブラシ部材21および掻取部材22は、ブラシ台14とともに周方に向けて螺旋状に捻られた状態で設けられている。そして、ブラシ部材21および掻取部材22は、ブラシ台14の各係合凹部15に基端側が係止された状態で、このブラシ台14の径方向に向けて壁状にそれぞれ突出している。
【0018】
ここで、ブラシ部材21は、ブラシ台14の係合凹部15の断面形状に略合致した形状である細長略板状のブラシ取付部23を備えている。このブラシ取付部23は、ブラシ台14の係合凹部15に対して係脱可能とされている。また、このブラシ取付部23の表面部には、ブラシ毛24が長手方向に沿って壁状に植設されている。そして、このブラシ部材21は、ブラシ取付部23およびブラシ毛24が、それぞれブラシ台14を形成する合成樹脂よりも軟質の部材にてブラシ台14よりも復元力が小さくなるように形成されている。言い換えると、ブラシ台14は、ブラシ部材21よりも復元力が大きく形成されている。
【0019】
一方、掻取部材22は、細長平板状で長手方向の一側両面に肉厚に膨出する掻き出し部26を断面凹凸状に設けた弾性を有するブレード27を備えている。このブレード27の長手方向の他縁には、このブレード27と同材質にて一体にブラシ台14の係合凹部15の断面形状に略合致した形状である細長略平板状のブレード取付部28が形成されている。このブレード取付部28は、ブラシ台14の係合凹部15に対して係脱可能とされている。そして、この掻取部材22は、ブラシ台14を形成する合成樹脂よりも軟質の部材にてブラシ台14よりも復元力が小さくなるように形成されている。言い換えると、ブラシ台14は、掻取部材22よりも復元力が大きく形成されている。
【0020】
さらに、ブラシ台14の各係合凹部15のそれぞれの間には、ブラシ台14の長手方向である軸方向に沿った断面略凹状の嵌合溝部としての係止凹部29がそれぞれ形成されている。これら係止凹部29は、基端側から先端側に向かうに連れて徐々に拡開したテーパ状に形成されている。また、ブラシ台14には、断面円形状の貫通孔としてのシャフト挿通孔31が同心状に設けられている。このシャフト挿通孔31は、ブラシ台14の両端部間をこのブラシ台14の中心軸に沿って軸方向に向けて貫通している。そして、ブラシ台14内であるシャフト挿通孔31内には、例えば鋼鉄やステンレス鋼(SUS)などの金属にて成形された中空パイプ状の軸体としてのシャフト32が挿通される。そして、このシャフト32は、ブラシ台14より硬質な部材にて直線状に成形されており、このブラシ台14の両端部から、このシャフト32の両端部のそれぞれを突出させた状態で、このブラシ台14のシャフト挿通孔31に挿通されている。この結果、ブラシ台14は、シャフト32により、捻り押し出し成形時の歪みなどが矯正される。
【0021】
また、このシャフト32の両端部には、このシャフト32の径方向に向けて貫通したピン挿通孔33が穿設されている。これらピン挿通孔33は互いに平行な軸方向を有している。そして、これらピン挿通孔33は、シャフト32をブラシ台14のシャフト挿通孔31に挿通させた際に、このブラシ台14の両端部から突出する位置に設けられている。またさらに、シャフト32の各ピン挿通孔33よりも両端側には、このシャフト32の周方向に沿った断面凹溝状の係合溝部34が形成されている。
【0022】
さらに、ブラシ台14の両端部には、ブラシ台14の両端部をシャフト32の両端部とともに保持固定する保持部材としての受体である略円筒状の受板41がそれぞれ同軸状に取り付けられている。これら受板41は、ブラシ台14のシャフト挿通孔31に挿通されたシャフト32の両端部に嵌合されて取り付けられている。
【0023】
そして、これら受板41の中心部には、シャフト32の端部が挿通される挿通孔42が設けられている。また、受板41内には、回転ブラシ13を回転させるための図示しないメタルベアリングが取り付けられている。さらに、この挿通孔42の一端部である先端部の開口縁には、嵌合突部としてのリブ43が複数、例えば4つ略等間隔で設けられている。これらリブ43は、ブラシ台14の各係止凹部29に嵌合されて、このブラシ台14をシャフト32に保持固定する。言い換えると、これらリブ43は、ブラシ台14の各係止凹部29に引っ掛けられて固定されている。
【0024】
また、これらリブ43は、受板41の挿通孔42の開口方向である軸方向に沿って突出しており、ブラシ台14の係止凹部29に合致した断面形状を有している。さらに、これらリブ43は、ブラシ台14の端部を受板41の先端部に嵌合させた際に、ブラシ台14の係止凹部29のそれぞれに軸方向に沿って嵌合される。また、これらリブ43は、ブラシ台14の周方向である回転方向へのずれを規制する。
【0025】
さらに、これらリブ43の基端部である受板41の周面部には、この受板41の挿通孔42の周方向に沿って突出した円環状の内側鍔部44が同心状に設けられている。この内側鍔部44は、各リブ43をブラシ台14の一端の各係止凹部29に軸方向に沿って移動させて嵌合させて、受板41にブラシ台14の一端部を係止した際に、このブラシ台14の一端面が当接する。さらに、この内側鍔部44は、ブラシ台14の最大外径よりも若干大きな外径寸法を有しており、このブラシ台14の係合凹部15からのブラシ部材21の抜けを防止する。
【0026】
また、この内側鍔部44よりも受板41の先端側の周面部には、この受板41の挿通孔42の周方向に沿って突出した円環状の外側鍔部45が同心状に設けられている。この外側鍔部45の外周面側には、外周面に周方向に向けて等間隔にギア溝46が形成された略円筒状の歯車部47が同心状に設けられている。そして、この歯車部47の先端側の内側には、略円筒状の軸受48が嵌合されている。この軸受48は、シャフト32の端部に嵌合されて、このシャフト32の端部を回転自在に固定する。なお、受板41の歯車部47は、軸受48の外周面を覆って、この軸受48への塵埃などの侵入を防止する。また、軸受48の先端側の外周面には、側面視略矩形状の係合面部49が形成されている。
【0027】
ここで、床ブラシ9のケース体11の吸込口12の走行方向に対する両側縁のそれぞれには、一対の軸支凹部51が区画形成されている。これら軸支凹部51のそれぞれには、受板41の歯車部47内に嵌合されてシャフト32の両端部を回転自在に固定した軸受48の係合面部49がそれぞれ係合される。この結果、これら軸受48は、一対の軸支凹部51間にシャフト32を回転自在に支持して固定させる。
【0028】
さらに、内側鍔部44と外側鍔部45との間の受板41の周面部には、ピン挿通孔53が穿設されている。このピン挿通孔53は、各受板41の径方向に沿って貫通している。また、これらピン挿通孔53は、受板41の挿通孔42にシャフト32を挿通させた状態で、このシャフト32のピン挿通孔33に連通する。そして、これらピン挿通孔53は、シャフト32のピン挿通孔33に位置合わせされて連通された状態で、これらピン挿通孔33,53に細長円柱状のピン54が挿入されて、受板41とシャフト32とを軸方向および周方向のそれぞれに対して連結固定させる。
【0029】
一方、床ブラシ9のケース体11内の一方の軸支凹部51の後側には、駆動手段としてのモータ61が収容されている。このモータ61の先端部には、このモータ61の駆動により回転する回転軸62が突出している。この回転軸62には、外周面に図示しないギア溝が形成された歯車63が同心状に取り付けられている。この歯車63のギア溝は、受板41の歯車部47のギア溝46に等しい間隔および大きさに形成されている。さらに、この歯車63は、床ブラシ9のケース体11内に取り付けられた回転ブラシ13の一方の受板41の後側に位置し、この受板41の回転方向に一致した回転方向を有している。
【0030】
そして、この歯車63と回転ブラシ13の一方の受板41の歯車部47との間には、無端状の調帯としてのベルト体64が橋渡すように巻回されている。このベルト体64の内周面には、歯車63のギア溝および歯車部47のギア溝46のそれぞれに係合可能な間隔および大きさである図示しないギア溝が形成されている。したがって、モータ61を駆動させることにより、このモータ61の回転軸62の回転により歯車63が回転し、この歯車63の回転によってベルト体64が回転して回転ブラシ13の一方の受板41が回転し、この回転ブラシ13が周方向に向けて回転駆動される。
【0031】
次に、上記一実施の形態の床ブラシの組み立て方法を説明する。
【0032】
まず、図2に示すように、可撓性を有するブラシ台14を、外周面に周方向に向けて各係合凹部15が螺旋状に形成されるように、捻り押し出し成形する。
【0033】
次いで、ブラシ台14の軸方向の一端部に外力を加えて、このブラシ台14の軸方向の一端部を他端部に対して周方向に例えば約180°捻り、図3に示すように、各係合凹部15がブラシ台14の軸方向に沿って直線状になるようにする。
【0034】
この状態で、ブラシ部材21および掻取部材22がブラシ台14の径方向に向けて突出するように、ブラシ部材21のブラシ取付部23および掻取部材22のブレード取付部28を、ブラシ台14の軸方向の一端部から他端部に向けて各係合凹部15内に摺動させて係止する。このとき、ブラシ部材21および掻取部材22は、ブラシ台14の周方向に沿って交互になるように取り付ける。
【0035】
この後、ブラシ台14を捻った外力を解放すると、ブラシ台14を形成する部材自身の復元力により、図4に示すように、ブラシ台14がブラシ部材21および掻取部材22とともに周方向に向けて螺旋状に捻られた元の状態に戻る。
【0036】
そして、図1に示すように、ブラシ部材21および掻取部材22が外周面に取り付けられたブラシ台14のシャフト挿通孔31にシャフト32を挿入し、図4に示すように、シャフト32の両端部を受板41の挿通孔42に挿通させ、図5に示すように、受板41の各リブ43のそれぞれをブラシ台14の両端部から、この係合凹部15のそれぞれに嵌合させる。
【0037】
この状態で、各受板41のピン挿通孔53をシャフト32のピン挿通孔33,33にそれぞれ位置合わせして連通させ、ピン54,54を挿入して各受板41をシャフト32にそれぞれ連結させる。
【0038】
この後、各受板41の挿通孔42から外側へと突出したシャフト32の両端部に軸受48を回転可能に嵌合させて取り付けて回転ブラシ13とする。
【0039】
そして、この回転ブラシ13の各軸受48のそれぞれをケース体11の軸支凹部51のそれぞれに嵌合させて、このケース体11の吸込口12内に回転ブラシ13を回転自在に軸支させて床ブラシ9を完成する。
【0040】
次に、上記一実施の形態の動作を説明する。
【0041】
まず、掃除をする際には、掃除機本体1にホース体4および延長管8を介して床ブラシ9を接続する。そして、このホース体4の把持部7を持って押動させて、床ブラシ9を床面上で前後に走行させる。
【0042】
このとき、掃除機本体1内の電動送風機2の駆動により発生する吸込力によって、床ブラシ9の吸込口12から空気とともに床面上の塵埃が吸い込まれる。
【0043】
さらに、ホース体4の手許操作部5の所定の設定ボタン6をオンして、床ブラシ9の回転ブラシ13を回転駆動させた場合には、この回転ブラシ13のブラシ部材21の回転により、このブラシ部材21のブラシ毛24にて床面がブラッシングされる。すなわち、この床面が板の間などである場合には、この床面にこびりついた塵埃が床面から掃き取られて取り除かれて磨かれ、床ブラシ9の吸込口12へと吸い込まれる。
【0044】
同時に、この回転ブラシ13の掻取部材22の回転により、床面上の塵埃が掃き取られる。すなわち、この床面が絨毯などである場合には、掻取部材22のブレード27の掻き出し部26によって、絨毯の中に入り込んだ塵埃が外部へと掻き出されて取り除かれて、床ブラシ9の吸込口12へと吸い込まれる。
【0045】
この後、この床ブラシ9の吸込口12から塵埃とともに吸い込まれた空気は、この床ブラシ9から延長管8およびホース体4を順次介して掃除機本体1の本体吸込口3へと吸い込まれた後、この掃除機本体1内に収容させた集塵パックへと吸い込まれて空気とともに吸い込んだ塵埃が捕捉される。
【0046】
上述したように、上記一実施の形態では、可撓性を有するブラシ台14の外周面に、周方向に向けて予め螺旋状に形成された係合凹部15を軸方向に沿ってそれぞれ設け、ブラシ台14よりも軟質のブラシ部材21および掻取部材22の基端側を各係合凹部15に係止し、ブラシ部材21および掻取部材22をブラシ台14の外周面に突出させて取り付ける構成とした。
【0047】
この結果、回転ブラシ13を組み立てる際に、各係合凹部15がブラシ台14の軸方向に沿った直線状になるようにブラシ台14を周方向に向けて捻った状態で、ブラシ部材21および掻取部材22の基端側を各係合凹部15の軸方向の一端部側から他端部側に向けて摺動させることでブラシ部材21および掻取部材22をブラシ台14に容易に係止できるので、製造性を向上できる。
【0048】
また、ブラシ台14が予め周方向に向けて捻られた状態で成形されているため、ブラシ台14の軸方向に沿って直線状になるようにしたブラシ台14の各係合凹部15にブラシ部材21および掻取部材22の基端側を係止すると、ブラシ台14自身の復元力によりブラシ台14自身が周方向に向けて螺旋状に捻られた状態となる。
【0049】
このため、回転ブラシ13を組み立てた状態で、ブラシ台14に周方向の復元力が加わることがなく、回転ブラシ13を組み立てた状態でのブラシ台14の周方向に向けた捻り負荷、すなわちストレスを低減できる。
【0050】
さらに、回転ブラシ13を組み立てた状態でブラシ台14に周方向に向けたストレスが加わりにくいため、このブラシ台14の係止凹部29に嵌合する受板41のリブ43に周方向の応力が加わりにくく、このリブ43の折れなどの損傷を、より確実に防止できる。
【0051】
そして、ブラシ台14の復元力を、ブラシ部材21および掻取部材22の復元力よりも大きくすることで、ブラシ台14にブラシ部材21および掻取部材22の基端側を取り付けた後、ブラシ台14を周方向に向けて捻る外力を別個に加えることなく、ブラシ台14がブラシ部材21および掻取部材22とともに螺旋状に確実に復元するので、ブラシ台14を捻るために別個に外力を加える従来の場合と比較して、より容易に製造でき、製造性をより向上できる。
【0052】
なお、上記一実施の形態において、床ブラシ9に回転ブラシ13を複数配設してもよい。また、この回転ブラシ13をモータ61にて回転駆動させたが、電動送風機2による吸気風にて回転駆動させる構成とすることもできる。
【0053】
そして、ブラシ台14に4つの係合凹部15を設けたが、このブラシ台14に取り付けられる清掃部材の個数に合わせて、少なくとも一つ以上あればよい。また、この清掃部材としては、ブラシ部材21や掻取部材22に限らず、例えば布ブレードを有した床磨部材などでもよい。さらに、ブラシ台14の係合凹部15にブラシ部材21および掻取部材22を交互に取り付けたが、交互に限られず、ブラシ台14の各係合凹部15のそれぞれに一種類の掻取部材22のみを取り付けたり、複数種類を取り付けたりしてもよい。
【0054】
また、回転ブラシ13の組み立ての際に、ブラシ部材21、あるいは掻取部材22がブラシ台14の元の捻り状態への復元を妨げる負荷となり、ブラシ台14の係合凹部15を直線状にする外力を解放するだけではブラシ台14が元の捻り状態に完全に戻らない場合には、ブラシ台14に補助的な外力を加えてブラシ台14を元の捻り状態に復元させるようにすることも可能である。
【0055】
さらに、キャニスタ型の電気掃除機に限らず、床ブラシ9が掃除機本体1の下面に直接形成されたアップライト型、その他、掃除機本体1と床ブラシ9とが一体化された自走式の電気掃除機あるいはハンディ型などであっても対応させて用いることができる。
【0056】
【発明の効果】
本発明によれば、可撓性を有する取付部材を予め捻った状態で形成し、取付凹部を取付部材の軸方向に沿って直線状に戻した状態で清掃部材の基端側をこの取付凹部に係することで、製造性を向上できるとともに、取付部材よりも軟質の清掃部材が取付部材を捻った外力を開放して取付部材を元の状態に戻すことで取付部材に対して周方向に向けて螺旋状に捻られた状態となるため、組み立てた状態で取付部材に周方向の復元力が加わらないので、捻り負荷を低減できる。
【図面の簡単な説明】
【図1】本発明の一実施の形態の回転清掃体の一部を示す分解斜視図である。
【図2】同上回転清掃体の組立工程を示す一部の斜視図である。
【図3】同上回転清掃体の組立工程を示す一部の斜視図である。
【図4】同上回転清掃体の組立工程を示す一部の斜視図である。
【図5】同上回転清掃体を示す斜視図である。
【図6】同上回転清掃体を備えた電気掃除機の吸込口体を示す縦断面図である。
【図7】同上電気掃除機の吸込口体を示す平面図である。
【図8】同上電気掃除機の吸込口体を備えた電気掃除機を示す斜視図である。
【符号の説明】
9 電気掃除機の吸込口体としての床ブラシ
13 回転清掃体としての回転ブラシ
14 取付部材としてのブラシ台
15 取付凹部としての係合凹部
21 清掃部材としてのブラシ部材
22 清掃部材としての掻取部材
32 軸体としてのシャフト
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rotary cleaning body having a mounting member provided on an outer peripheral surface along an axial direction with a mounting recess formed in a spiral shape in advance in the circumferential direction, and a suction port body and a rotation of an electric vacuum cleaner including the mounting member The present invention relates to a method for manufacturing a cleaning body.
[0002]
[Prior art]
Conventionally, a rotary brush as a rotary cleaning body attached to a suction port body of this type of electric vacuum cleaner, for example, as an attachment member formed by twisting and extruding an aluminum material or the like and twisted in a spiral shape in advance. It has a cylindrical brush base. On the outer peripheral surface of the brush base, a plurality of concave concave recesses are provided along the axial direction of the brush base. That is, these engaging recesses are provided in a spiral shape in the circumferential direction of the brush base. In addition, a brush member as a cleaning member or a proximal end side of a scraping member is locked and protruded from these engaging recesses. These brush members, or scraping members are formed in an elongated rectangular shape having a length dimension substantially equal to the axial dimension of the brush base, and the base end side is directed from one end side to the other end side of the brush base, By being slid and attached in the engagement recess, the engagement recess is locked (see, for example, Patent Document 1).
[0003]
[Patent Document 1]
Japanese Patent Laid-Open No. 10-33428 (page 3, FIG. 2)
[0004]
[Problems to be solved by the invention]
However, in the rotary cleaning body described above, the brush base is formed by spirally twisting aluminum material or the like in advance, and therefore, the elongated rectangular brush member or scraping member of the spirally twisted engagement recess is formed. It is not easy to attach by sliding the base end side, and there is a problem that productivity is not good.
[0005]
In this regard, for example, a brush base is formed in a linear shape with a flexible member, and after the base end portion of the brush member or the scraping member is locked in the linear engagement recess, the brush base is moved to the brush member. Alternatively, it is conceivable to use a configuration in which a spiral member is twisted in the circumferential direction together with the scraping member.
[0006]
However, in this configuration, there is a risk that a twisting load, that is, stress, is applied to the brush base due to a restoring force that tries to return to the brush base after being twisted in a spiral shape.
[0007]
The present invention has been made in view of the above points, and provides a rotary cleaning body capable of improving manufacturability and reducing a torsional load, a suction port body of a vacuum cleaner provided with the same, and a method of manufacturing the rotary cleaning body. The purpose is to do.
[0008]
[Means for Solving the Problems]
The present invention is flexible, and a mounting member having an outer peripheral surface along a mounting recess formed in advance spirally toward the circumferential direction in the axial direction, and the cleaning member softer than the mounting member The cleaning member protrudes in the radial direction of the mounting member in a state where the mounting member is twisted by applying an external force so that the mounting recess is linear along the axial direction of the mounting member. It is attached to the outer peripheral surface of the mounting member by locking the base end side to the mounting recess, and by releasing the external force twisting the mounting member and returning the mounting member to its original state, the mounting member is directed in the circumferential direction. Thus, it is formed in a spirally twisted state . The flexibility to form a mounting member in a pre-twisted state with the base end side of the cleaning member mounting recess while returning to a straight line along the axial direction of the mounting member locking to the mounting recess As a result, the productivity is improved and the cleaning member softer than the mounting member releases the external force twisting the mounting member and returns the mounting member to its original state, thereby spiraling in the circumferential direction with respect to the mounting member. Therefore, since the restoring force in the circumferential direction is not applied to the mounting member in the assembled state, the torsional load is reduced.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the configuration of a vacuum cleaner according to an embodiment of the present invention will be described with reference to the drawings.
[0010]
In FIG. 8, reference numeral 1 denotes a cleaner body, and an electric blower 2 is accommodated in the cleaner body 1. The vacuum cleaner body 1 captures and collects dust sucked together with the intake air generated by driving the electric blower 2.
[0011]
Further, a main body inlet 3 for sucking air from the outside is opened at the front center of the cleaner body 1. The main body suction port 3 is connected to a hose body 4 as a slender, substantially cylindrical connecting pipe that can be bent. At the tip of the hose body 4, a hand operation unit 5 capable of selecting an operation mode of the electric blower 2 is provided.
[0012]
The hand operating section 5 is provided with a plurality of setting buttons 6 for setting the driving state of the electric blower 2 and the like in the cleaner body 1 to a predetermined state. A gripping portion 7 is projected on the proximal end side. An extensible and elongated cylindrical extension tube 8 is detachably connected to the distal end of the hand operation portion 5 so as to be detachable. Further, a floor brush 9 that is installed on, for example, a carpet on the indoor floor surface and sucks dust on the carpet is detachably connected to the tip of the extension pipe 8. This floor brush 9 is a suction port body of a vacuum cleaner.
[0013]
Further, as shown in FIGS. 6 and 7, the floor brush 9 is provided with a convex case body 11 that is horizontally long with respect to the traveling direction, which is the front-rear direction, and whose rear center is protruded rearward. Yes. An elongated rectangular suction port 12 is formed in the lower surface of the case body 11 that faces the floor as a surface to be cleaned. The suction port 12 is provided at a position displaced to the front side in the traveling direction of the case body 11, and is formed in a horizontally long rectangular shape having a longitudinal direction along the width direction with respect to the traveling direction of the case body 11. Yes.
[0014]
Further, a rotary brush 13 as an elongated, substantially cylindrical rotary cleaning body is rotatably supported in the traveling direction inside the suction port 12 of the case body 11. The rotating brush 13 is attached to face the floor surface when the suction port 12 of the case body 11 is made to face the floor surface. As shown in FIGS. 1 to 5, the rotating brush 13 includes a brush base 14 as a cleaning base as an elongated substantially cylindrical mounting member. The brush base 14 is molded in a state in which it is spirally twisted in the circumferential direction in advance by twisting and extruding a flexible synthetic resin member such as rubber, polyethylene, or elastomer. Has been.
[0015]
For this reason, the outer peripheral surface of the brush base 14 is provided with a plurality of, for example, four engagement recesses 15 which are mounting recesses as mounting groove portions having a substantially concave cross section twisted spirally in the circumferential direction along the axial direction. The engaging recesses 15 are formed by twisting the other end, for example, by 180 ° with respect to one end in the circumferential direction of the brush base 14.
[0016]
Further, the engagement recesses 15 are provided at equidistant positions at intervals in the circumferential direction of the brush base 14 in a state where the longitudinal direction is along the longitudinal direction of the brush base 14. These engaging recesses 15 are provided with a step between an enlarged portion 16 whose inside is wider in the circumferential direction and a communicating portion 17 that communicates from the enlarged portion 16 to the outer peripheral surface and is narrower than the enlarged portion 16. The cross-sectional shape is formed in a concave shape having a claw shape with a narrow tip. Here, the enlarged portions 16 of the engagement recesses 15 are formed in the shape of a concave arc on the base end side and in a planar shape with the inner edge on the front end side facing the base end side.
[0017]
Each engagement recess 15 has a substantially elongated flat plate-like brush member 21 that is a polishing member as a cleaning member, and a substantially elongated flat plate-like blade member as a cleaning member, that is, a scraping member that is a rubber blade. The base end side of 22 is alternately locked and attached along the circumferential direction. Therefore, the brush member 21 and the scraping member 22 are attached to the outer peripheral surface of the brush base 14 in a spirally twisted direction along the axial direction of the brush base 14 in the circumferential direction. In other words, the brush member 21 and the scraping member 22 are provided in a state of being spirally twisted together with the brush base 14 in the circumferential direction. The brush member 21 and the scraping member 22 protrude in a wall shape toward the radial direction of the brush base 14 in a state where the base end side is locked to the respective engagement recesses 15 of the brush base 14.
[0018]
Here, the brush member 21 includes an elongated substantially plate-like brush mounting portion 23 having a shape substantially matching the cross-sectional shape of the engagement recess 15 of the brush base 14. The brush mounting portion 23 can be engaged with and disengaged from the engagement recess 15 of the brush base 14. Further, on the surface portion of the brush mounting portion 23, brush hairs 24 are planted in a wall shape along the longitudinal direction. The brush member 21 is formed such that the brush mounting portion 23 and the brush bristles 24 are softer members than the synthetic resin forming the brush base 14, respectively, so that the restoring force is smaller than that of the brush base 14. . In other words, the brush base 14 is formed with a greater restoring force than the brush member 21.
[0019]
On the other hand, the scraping member 22 is provided with an elastic blade 27 having an elongated flat plate shape and a scraping portion 26 bulging thickly on one side in the longitudinal direction. On the other edge in the longitudinal direction of the blade 27, there is an elongated substantially flat plate-like blade mounting portion 28 which is the same material as the blade 27 and has a shape substantially matching the cross-sectional shape of the engagement recess 15 of the brush base 14. Is formed. The blade mounting portion 28 can be engaged with and disengaged from the engagement recess 15 of the brush base 14. The scraping member 22 is made of a softer material than the synthetic resin forming the brush base 14 and has a restoring force smaller than that of the brush base 14. In other words, the brush base 14 is formed with a greater restoring force than the scraping member 22.
[0020]
Further, between the respective engagement recesses 15 of the brush base 14, a locking recess 29 is formed as a fitting groove portion having a substantially concave cross section along the axial direction which is the longitudinal direction of the brush base 14. . These locking recesses 29 are formed in a tapered shape that gradually expands from the proximal end side toward the distal end side. Further, the brush base 14 is provided with a shaft insertion hole 31 as a through hole having a circular cross section in a concentric manner. The shaft insertion hole 31 penetrates between both end portions of the brush base 14 along the central axis of the brush base 14 in the axial direction. A shaft 32 as a hollow pipe-shaped shaft body formed of a metal such as steel or stainless steel (SUS) is inserted into the shaft insertion hole 31 in the brush base 14. The shaft 32 is linearly formed of a member harder than the brush base 14, and the brush 32 is in a state where both ends of the shaft 32 protrude from the both ends of the brush base 14. The shaft 14 is inserted through the shaft insertion hole 31. As a result, the brush table 14 is corrected by the shaft 32 for distortion during twist extrusion molding.
[0021]
Further, pin insertion holes 33 penetrating in the radial direction of the shaft 32 are formed at both ends of the shaft 32. These pin insertion holes 33 have axial directions parallel to each other. The pin insertion holes 33 are provided at positions protruding from both ends of the brush base 14 when the shaft 32 is inserted into the shaft insertion holes 31 of the brush base 14. Furthermore, engaging groove portions 34 having a recessed groove shape along the circumferential direction of the shaft 32 are formed at both ends of each pin insertion hole 33 of the shaft 32.
[0022]
Furthermore, a substantially cylindrical receiving plate 41, which is a receiving member as a holding member for holding and fixing the both ends of the brush base 14 together with the both ends of the shaft 32, is coaxially attached to both ends of the brush base 14, respectively. Yes. These receiving plates 41 are fitted and attached to both ends of the shaft 32 inserted through the shaft insertion hole 31 of the brush base 14.
[0023]
An insertion hole 42 through which the end of the shaft 32 is inserted is provided at the center of the receiving plate 41. Further, a metal bearing (not shown) for rotating the rotary brush 13 is attached in the receiving plate 41. Furthermore, a plurality of, for example, four ribs 43 as fitting protrusions are provided at substantially equal intervals on the opening edge of the distal end that is one end of the insertion hole 42. These ribs 43 are fitted into the respective locking recesses 29 of the brush base 14 to hold and fix the brush base 14 to the shaft 32. In other words, the ribs 43 are hooked and fixed to the respective locking recesses 29 of the brush base 14.
[0024]
The ribs 43 protrude along the axial direction that is the opening direction of the insertion hole 42 of the receiving plate 41, and have a cross-sectional shape that matches the locking recess 29 of the brush base 14. Furthermore, these ribs 43 are fitted along the axial direction into the respective locking recesses 29 of the brush base 14 when the end of the brush base 14 is fitted to the tip of the receiving plate 41. Further, the ribs 43 restrict displacement in the rotational direction that is the circumferential direction of the brush base 14.
[0025]
Further, an annular inner flange 44 protruding along the circumferential direction of the insertion hole 42 of the receiving plate 41 is provided concentrically on the peripheral surface portion of the receiving plate 41 which is the base end portion of the ribs 43. Yes. The inner flange 44 has the ribs 43 moved in the locking recesses 29 at one end of the brush base 14 along the axial direction so as to be engaged with each other, thereby locking the one end of the brush base 14 to the receiving plate 41. At this time, one end surface of the brush base 14 comes into contact. Further, the inner flange 44 has an outer diameter slightly larger than the maximum outer diameter of the brush base 14, and prevents the brush member 21 from coming off from the engagement recess 15 of the brush base 14.
[0026]
An annular outer flange 45 protruding along the circumferential direction of the insertion hole 42 of the receiving plate 41 is provided concentrically on the peripheral surface portion of the receiving plate 41 from the inner flange 44. ing. On the outer peripheral surface side of the outer flange portion 45, a substantially cylindrical gear portion 47 having gear grooves 46 formed at equal intervals in the circumferential direction on the outer peripheral surface is provided concentrically. A substantially cylindrical bearing 48 is fitted inside the front end side of the gear portion 47. The bearing 48 is fitted to the end portion of the shaft 32 and fixes the end portion of the shaft 32 to be rotatable. The gear portion 47 of the receiving plate 41 covers the outer peripheral surface of the bearing 48 to prevent entry of dust and the like into the bearing 48. Further, an engagement surface portion 49 having a substantially rectangular shape in a side view is formed on the outer peripheral surface on the tip side of the bearing 48.
[0027]
Here, a pair of shaft support recesses 51 are defined in each of the side edges of the floor brush 9 in the traveling direction of the suction port 12 of the case body 11. Each of the shaft support recesses 51 is engaged with an engagement surface portion 49 of a bearing 48 that is fitted in the gear portion 47 of the receiving plate 41 and has both ends of the shaft 32 fixed rotatably. As a result, these bearings 48 support and fix the shaft 32 between the pair of shaft support recesses 51 in a rotatable manner.
[0028]
Further, a pin insertion hole 53 is formed in the peripheral surface portion of the receiving plate 41 between the inner flange portion 44 and the outer flange portion 45. The pin insertion hole 53 penetrates along the radial direction of each receiving plate 41. The pin insertion holes 53 communicate with the pin insertion hole 33 of the shaft 32 in a state where the shaft 32 is inserted into the insertion hole 42 of the receiving plate 41. The pin insertion holes 53 are aligned with and communicated with the pin insertion holes 33 of the shaft 32, and an elongated cylindrical pin 54 is inserted into the pin insertion holes 33 and 53, and the receiving plate 41 and The shaft 32 is connected and fixed to each of the axial direction and the circumferential direction.
[0029]
On the other hand, a motor 61 as a drive means is accommodated in the rear side of one pivotal support recess 51 in the case body 11 of the floor brush 9. A rotating shaft 62 that rotates by driving of the motor 61 protrudes from the tip of the motor 61. A gear 63 having a gear groove (not shown) formed on the outer peripheral surface is concentrically attached to the rotating shaft 62. The gear groove of the gear 63 is formed with the same interval and size as the gear groove 46 of the gear portion 47 of the receiving plate 41. Further, the gear 63 is located on the rear side of one receiving plate 41 of the rotating brush 13 attached in the case body 11 of the floor brush 9, and has a rotation direction that matches the rotation direction of the receiving plate 41. ing.
[0030]
A belt body 64 serving as an endless band is wound between the gear 63 and the gear portion 47 of one receiving plate 41 of the rotary brush 13 so as to bridge. On the inner peripheral surface of the belt body 64, a gear groove (not shown) having an interval and a size capable of engaging with each of the gear groove of the gear 63 and the gear groove 46 of the gear portion 47 is formed. Therefore, when the motor 61 is driven, the gear 63 is rotated by the rotation of the rotating shaft 62 of the motor 61, and the belt body 64 is rotated by the rotation of the gear 63, so that one receiving plate 41 of the rotating brush 13 is rotated. The rotating brush 13 is driven to rotate in the circumferential direction.
[0031]
Next, a method for assembling the floor brush according to the embodiment will be described.
[0032]
First, as shown in FIG. 2, a flexible brush base 14 is twisted and extruded so that the engagement recesses 15 are formed in a spiral shape on the outer peripheral surface in the circumferential direction.
[0033]
Next, an external force is applied to one end of the brush base 14 in the axial direction, and one end of the brush base 14 in the axial direction is twisted, for example, about 180 ° in the circumferential direction with respect to the other end, as shown in FIG. Each engaging recess 15 is linear along the axial direction of the brush base 14.
[0034]
In this state, the brush mounting portion 23 of the brush member 21 and the blade mounting portion 28 of the scraping member 22 are moved so that the brush member 21 and the scraping member 22 protrude in the radial direction of the brush base 14. These are slid into the respective engagement recesses 15 from one end in the axial direction to the other end to be locked. At this time, the brush member 21 and the scraping member 22 are attached so as to alternate along the circumferential direction of the brush base 14.
[0035]
Thereafter, when the external force that twists the brush base 14 is released, the restoring force of the member that forms the brush base 14 causes the brush base 14 to move in the circumferential direction together with the brush member 21 and the scraping member 22 as shown in FIG. It returns to the original state twisted in a spiral.
[0036]
Then, as shown in FIG. 1, the shaft 32 is inserted into the shaft insertion hole 31 of the brush base 14 having the brush member 21 and the scraping member 22 attached to the outer peripheral surface, and as shown in FIG. As shown in FIG. 5, the ribs 43 of the receiving plate 41 are fitted into the engaging recesses 15 from both ends of the brush base 14, respectively.
[0037]
In this state, the pin insertion holes 53 of each receiving plate 41 are aligned and communicated with the pin insertion holes 33 and 33 of the shaft 32, and the pins 54 and 54 are inserted to connect the receiving plates 41 to the shaft 32, respectively. Let
[0038]
Thereafter, bearings 48 are rotatably fitted and attached to both end portions of the shaft 32 protruding outward from the insertion holes 42 of the receiving plates 41 to form the rotary brush 13.
[0039]
Then, each of the bearings 48 of the rotary brush 13 is fitted into the shaft support recess 51 of the case body 11, and the rotary brush 13 is rotatably supported in the suction port 12 of the case body 11. The floor brush 9 is completed.
[0040]
Next, the operation of the above embodiment will be described.
[0041]
First, when cleaning, the floor brush 9 is connected to the cleaner body 1 through the hose body 4 and the extension pipe 8. Then, the gripper 7 of the hose body 4 is held and pushed to run the floor brush 9 back and forth on the floor surface.
[0042]
At this time, dust on the floor surface is sucked together with air from the suction port 12 of the floor brush 9 by the suction force generated by driving the electric blower 2 in the cleaner body 1.
[0043]
Further, when the predetermined setting button 6 of the hand operation part 5 of the hose body 4 is turned on and the rotary brush 13 of the floor brush 9 is driven to rotate, the rotation of the brush member 21 of the rotary brush 13 The floor surface is brushed by the brush bristles 24 of the brush member 21. That is, when the floor surface is between boards, dust stuck to the floor surface is swept away from the floor surface, polished, and sucked into the suction port 12 of the floor brush 9.
[0044]
At the same time, the dust on the floor surface is swept away by the rotation of the scraping member 22 of the rotary brush 13. That is, when the floor surface is a carpet or the like, the dust that has entered the carpet is removed by the scraping portion 26 of the blade 27 of the scraping member 22 to the outside. It is sucked into the inlet 12.
[0045]
Thereafter, the air sucked together with dust from the suction port 12 of the floor brush 9 was sucked from the floor brush 9 into the main body suction port 3 of the cleaner body 1 through the extension pipe 8 and the hose body 4 in order. Thereafter, the dust sucked into the dust collecting pack accommodated in the cleaner body 1 and sucked together with the air is captured.
[0046]
As described above, in the above-described embodiment, on the outer peripheral surface of the brush base 14 having flexibility, the engagement concave portions 15 that are spirally formed in advance in the circumferential direction are provided along the axial direction. The proximal end sides of the brush member 21 and the scraping member 22 that are softer than the brush base 14 are locked to the respective engagement recesses 15, and the brush member 21 and the scraping member 22 are attached to protrude from the outer peripheral surface of the brush base 14. The configuration.
[0047]
As a result, when the rotating brush 13 is assembled, the brush member 21 and the brush member 21 are twisted in the circumferential direction so that each engaging recess 15 is linear along the axial direction of the brush base 14. The brush member 21 and the scraping member 22 are easily engaged with the brush base 14 by sliding the base end side of the scraping member 22 from one end side in the axial direction of each engagement recess 15 toward the other end side. Since it can stop, productivity can be improved.
[0048]
Further, since the brush base 14 is preliminarily molded in the circumferential direction, the brushes are formed on the respective engagement recesses 15 of the brush base 14 that are linear along the axial direction of the brush base 14. When the base ends of the member 21 and the scraping member 22 are locked, the brush base 14 itself is spirally twisted in the circumferential direction by the restoring force of the brush base 14 itself.
[0049]
For this reason, in the state where the rotating brush 13 is assembled, the restoring force in the circumferential direction is not applied to the brush base 14, and the torsional load in the circumferential direction of the brush base 14 when the rotating brush 13 is assembled, that is, stress Can be reduced.
[0050]
Furthermore, since it is difficult for stress in the circumferential direction to be applied to the brush base 14 in a state where the rotating brush 13 is assembled, stress in the circumferential direction is applied to the rib 43 of the receiving plate 41 that fits into the locking recess 29 of the brush base 14. It is difficult to add, and damage such as bending of the rib 43 can be prevented more reliably.
[0051]
Then, by making the restoring force of the brush base 14 greater than the restoring force of the brush member 21 and the scraping member 22, after attaching the proximal end side of the brush member 21 and the scraping member 22 to the brush base 14, the brush Since the brush base 14 is reliably restored in a spiral shape together with the brush member 21 and the scraping member 22 without separately applying an external force for twisting the base 14 in the circumferential direction, an external force is separately applied to twist the brush base 14. Compared with the conventional case of adding, it can manufacture more easily and can improve manufacturability more.
[0052]
In the above embodiment, a plurality of rotating brushes 13 may be disposed on the floor brush 9. In addition, although the rotary brush 13 is driven to rotate by the motor 61, a configuration in which the rotary brush 13 is driven to rotate by intake air from the electric blower 2 can also be adopted.
[0053]
In addition, although four engagement recesses 15 are provided in the brush table 14, at least one or more may be provided in accordance with the number of cleaning members attached to the brush table 14. In addition, the cleaning member is not limited to the brush member 21 and the scraping member 22, and may be a floor polishing member having a cloth blade, for example. Further, the brush members 21 and the scraping members 22 are alternately attached to the engaging recesses 15 of the brush base 14, but are not limited to each other, and one type of scraping member 22 is provided in each of the engaging recesses 15 of the brush base 14. May be attached, or multiple types may be attached.
[0054]
Further, when the rotating brush 13 is assembled, the brush member 21 or the scraping member 22 becomes a load that prevents the brush base 14 from being restored to the original twisted state, and the engagement recess 15 of the brush base 14 is made linear. If the brush base 14 does not completely return to its original twisted state simply by releasing the external force, an auxiliary external force may be applied to the brush base 14 to restore the brush base 14 to the original twisted state. Is possible.
[0055]
Further, the present invention is not limited to the canister type electric vacuum cleaner, but is an upright type in which the floor brush 9 is directly formed on the lower surface of the vacuum cleaner body 1, and the self-propelled type in which the vacuum cleaner body 1 and the floor brush 9 are integrated. Even a vacuum cleaner or a handy type can be used correspondingly.
[0056]
【The invention's effect】
According to the present invention, the flexible attachment member is formed in a twisted state, and the attachment recess is returned to the linear shape along the axial direction of the attachment member. in that locking, it is possible to improve the manufacturability, the circumferential direction relative to the mounting member than the mounting member cleaning member of the soft is opened the external force twisting the mounting member by returning the mounting member to the original state Therefore, since the restoring force in the circumferential direction is not applied to the mounting member in the assembled state, the torsional load can be reduced.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing a part of a rotary cleaning body according to an embodiment of the present invention.
FIG. 2 is a partial perspective view showing the assembly process of the rotary cleaning body.
FIG. 3 is a partial perspective view showing the assembly process of the rotary cleaning body.
FIG. 4 is a partial perspective view showing the assembly process of the rotary cleaning body.
FIG. 5 is a perspective view showing the rotary cleaning body.
FIG. 6 is a longitudinal sectional view showing a suction port body of a vacuum cleaner provided with the rotary cleaning body.
FIG. 7 is a plan view showing a suction port body of the same electric vacuum cleaner.
FIG. 8 is a perspective view showing a vacuum cleaner provided with a suction port body of the same vacuum cleaner.
[Explanation of symbols]
9 Floor brush as suction port of vacuum cleaner
13 Rotating brush as rotating cleaning body
14 Brush stand as mounting member
15 Engaging recess as mounting recess
21 Brush member as a cleaning member
22 Scraping member as a cleaning member
32 Shaft as shaft

Claims (5)

可撓性を有し、周方向に向けて予め螺旋状に形成された取付凹部を軸方向に沿って外周面に備えた軸状の取付部材と、
この取付部材よりも軟質の清掃部材とを具備し
前記清掃部材は、前記取付部材を、前記取付凹部が前記取付部材の軸方向に沿って直線状となるように外力を加えて捻った状態で、前記取付部材の径方向に向けて突出するように基端側を前記取付凹部に係止することで前記取付部材の外周面に取り付けられ、前記取付部材を捻った外力を解放して前記取付部材を元の状態に戻すことで前記取付部材に対して周方向に向けて螺旋状に捻られた状態に形成されている
ことを特徴とした回転清掃体。
A shaft-shaped mounting member having flexibility and having a mounting recess formed in a spiral shape in advance in the circumferential direction on the outer circumferential surface along the axial direction;
Than the mounting member and a cleaning member for soft,
The cleaning member protrudes in the radial direction of the mounting member in a state where the mounting member is twisted by applying an external force so that the mounting recess is linear along the axial direction of the mounting member. It is attached to the outer peripheral surface of the mounting member by locking the base end side to the mounting recess, and the mounting member is returned to the original state by releasing the external force twisting the mounting member. On the other hand, the rotary cleaning body is formed in a spirally twisted state in the circumferential direction .
取付部材は、清掃部材よりも復元力が大きい
ことを特徴とした請求項1記載の回転清掃体。
The rotary cleaning body according to claim 1, wherein the attachment member has a restoring force larger than that of the cleaning member.
取付部材は、この取付部材より硬質の軸体が同心状に挿通され、かつこの軸体とともに両端部が保持されている
ことを特徴とした請求項1または2記載の回転清掃体。
The rotary cleaning body according to claim 1 or 2, wherein a shaft that is harder than the mounting member is inserted concentrically, and both ends are held together with the shaft.
請求項1ないし3いずれか一記載の回転清掃体を具備した
ことを特徴とした電気掃除機の吸込口体。
The suction opening body of the vacuum cleaner characterized by having comprised the rotary cleaning body as described in any one of Claims 1 thru | or 3.
可撓性を有する筒状の取付部材を、外周面に周方向に向けて取付凹部が螺旋状に形成されるように形成し、
前記取付部材を、前記取付凹部が前記取付部材の軸方向に沿って直線状となるように外力を加えて捻り、
前記取付部材の径方向に向けて突出するように基端側を前記取付凹部に係止して清掃部材を前記取付部材の外周面に取り付け、
前記取付部材を捻った外力を解放して前記取付部材を元の状態に戻す
ことを特徴とした回転清掃体の製造方法。
A cylindrical mounting member having flexibility is formed so that the mounting recess is formed in a spiral shape in the circumferential direction on the outer peripheral surface,
Twist the mounting member by applying an external force so that the mounting recess is linear along the axial direction of the mounting member,
The base end side is locked to the mounting recess so as to protrude in the radial direction of the mounting member, and the cleaning member is mounted on the outer peripheral surface of the mounting member,
The manufacturing method of the rotary cleaning body characterized by releasing the external force which twisted the attachment member, and returning the attachment member to the original state.
JP2003155780A 2003-05-30 2003-05-30 Rotating cleaning body, suction port body of electric vacuum cleaner, and manufacturing method of rotating cleaning body Expired - Fee Related JP4097260B2 (en)

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JP2003155780A JP4097260B2 (en) 2003-05-30 2003-05-30 Rotating cleaning body, suction port body of electric vacuum cleaner, and manufacturing method of rotating cleaning body

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Application Number Priority Date Filing Date Title
JP2003155780A JP4097260B2 (en) 2003-05-30 2003-05-30 Rotating cleaning body, suction port body of electric vacuum cleaner, and manufacturing method of rotating cleaning body

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JP4097260B2 true JP4097260B2 (en) 2008-06-11

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JP2009131418A (en) * 2007-11-29 2009-06-18 Kowa Co Ltd Cleaning body, rotary cleaning body, suction tool for cleaner, vacuum cleaner, and air conditioner
JP5566678B2 (en) * 2009-12-24 2014-08-06 槌屋ティスコ株式会社 brush
CN108903823A (en) * 2018-08-13 2018-11-30 天佑电器(苏州)有限公司 Round brush, the production method of round brush and the sweeper with the round brush

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