JP4087825B2 - Deck structure - Google Patents

Deck structure Download PDF

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JP4087825B2
JP4087825B2 JP2004250441A JP2004250441A JP4087825B2 JP 4087825 B2 JP4087825 B2 JP 4087825B2 JP 2004250441 A JP2004250441 A JP 2004250441A JP 2004250441 A JP2004250441 A JP 2004250441A JP 4087825 B2 JP4087825 B2 JP 4087825B2
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joist
deck
plate
screw
receiving plate
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JP2006063747A (en
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高木義雄
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Handy Techno Co Ltd
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Handy Techno Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02044Separate elements for fastening to an underlayer
    • E04F2015/0205Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer
    • E04F2015/02066Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements
    • E04F2015/02077Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements the additional fastening elements located in-between two adjacent flooring elements
    • E04F2015/02094Engaging side grooves running along the whole length of the flooring elements

Description

本発明は、建築物のテラスやバルコニーなどに用いられるデッキ構造、特に、建築廃材などの木粉とプラスチックとの混合材を原料として成形されるデッキ材を用いたデッキ構造の改良に関するものである。   The present invention relates to a deck structure used for a terrace or balcony of a building, and more particularly to an improvement of a deck structure using a deck material formed from a mixed material of wood powder and plastic such as building waste. .

従来より、木粉とプラスチックとを原料とするデッキ材を用いるこの種のデッキ構造では、デッキ材を構成する木質成分が気温の寒暖や湿度による影響を受けて、収縮、膨張、膨潤し易いという性質があり、デッキ材が膨張、膨潤により変形して互いに密着した場合には、排水性が阻害されるという問題が生ずるので、デッキ材は予め施工の時点で相互に密着させずに、僅かながら隙間が保持できるように取付け施工される。   Conventionally, in this type of deck structure using a deck material made of wood powder and plastic, the wood component constituting the deck material is easily contracted, expanded and swollen due to the influence of temperature and humidity of the temperature. When the deck materials are deformed due to expansion and swelling and adhere to each other, there is a problem that the drainage is hindered. Therefore, the deck materials are not in close contact with each other at the time of construction in advance. Installation is performed so that the gap can be maintained.

このような事情から、この種のデッキ構造の基本形としては、根太の上面に、上端に水平方向に延びるフランジを設けた固定金具をネジ止めし、一方、デッキ材は、両側面に長さ方向に沿った凹溝を設けておいて、互いに隣接する左右のデッキ材の凹溝内へ前記固定金具のフランジの両側縁が係止されるように装着して、固定金具を介してデッキ材を根太に接続する構造が知られている。   For this reason, the basic form of this type of deck structure is that the top of the joist is screwed with a fixture that has a flange that extends in the horizontal direction at the upper end, while the deck material is lengthwise on both sides. Are installed so that both side edges of the flange of the fixing bracket are locked in the concave grooves of the left and right deck materials adjacent to each other. Structures that connect to joists are known.

特開2002−206276号公報JP 2002-206276 A 特開2001−317121号公報JP 2001-317121 A

特許文献1に示されるデッキ構造は、根太上にデッキ材を固定するための固定部材を取付けるが、この固定部材は、断面U字形のスペーサの底部を根太へネジ止めするとともに、上縁にそれぞれ外側方向へ延出するフランジを設けて、これらのフランジがデッキ材の両側面に設けられた凹溝内に係止される。   The deck structure shown in Patent Document 1 is provided with a fixing member for fixing the deck material on the joist, and this fixing member is screwed to the joist at the bottom of the U-shaped spacer and is attached to the upper edge respectively. Flange extending outwardly is provided, and these flanges are locked in concave grooves provided on both side surfaces of the deck material.

しかし、この固定部材の構造では、断面U字形スペーサの底部をネジで根太へ固定しても、U字形スペーサの底部と上方のフランジとの間の高さは一定なので、ネジによる締付け力は専らスペーサを根太に固定する手段として機能するだけで、上方のフランジをデッキ材の凹溝内へ圧着するための手段としては機能しない。そのため、フランジが単なる一枚の水平な板であると、このフランジが凹溝内で自由に動いてしまって、フランジによりデッキ材の凹溝を安定よく固定することができないという問題が生ずる。   However, in this structure of the fixing member, even if the bottom of the U-shaped spacer is fixed to the joist with a screw, the height between the bottom of the U-shaped spacer and the upper flange is constant, so the tightening force by the screw is exclusively used. It only functions as a means for fixing the spacer to the joist, and does not function as a means for crimping the upper flange into the recessed groove of the deck material. Therefore, if the flange is merely a single horizontal plate, the flange moves freely in the recessed groove, and there is a problem that the recessed groove of the deck material cannot be stably fixed by the flange.

このような理由から、この固定部材ではフランジの外縁を断面鈎形に折り曲げることで係止部を形成し、この鈎形の係止部がデッキ材の凹溝内へ嵌り込むことで、デッキ材が固定部材に固定されるような構造としているが、この構造では、フランジの外縁を、デッキ材の凹溝内へ適正に係合できるような、精度のある鈎形に折り曲げる加工が必要とされて工程が複雑となり、コスト高となるという問題と、前記のように、デッキ材の固定手段としては、鈎形係止部がデッキ材の凹溝内に係止されるだけで、ネジの締め付け力は鈎形係止部に伝えられないので、デッキ材の固定手段としては強度性に欠けるとともにガタツキが発生するという問題が指摘される。   For this reason, in this fixing member, the outer edge of the flange is bent into a hook-shaped cross section to form a locking portion, and this hook-shaped locking portion fits into the concave groove of the deck material. However, in this structure, it is necessary to bend the outer edge of the flange into an accurate bowl shape so that it can be properly engaged in the recessed groove of the deck material. The problem is that the process becomes complicated and the cost is high, and as described above, as a fixing means for the deck material, the hook-shaped locking portion is only locked in the concave groove of the deck material, and the screw is tightened. Since the force cannot be transmitted to the hook-shaped locking portion, there is a problem that the deck material fixing means lacks strength and generates rattling.

一方、特許文献2に示されたデッキ構造では、根太上にデッキ材を固定するための固定具が取付けられていて、この固定具は、根太に挿通されるネジと、このネジの上端に設けられた円盤状のフランジとからなっており、このフランジの相対向する両縁部が隣接するデッキ材の側面の凹溝内に嵌め込まれた状態で、ネジの下端に螺着したナットを締め付けることで、デッキ材が根太に圧着固定される構造となっている。   On the other hand, in the deck structure shown in Patent Document 2, a fixing tool for fixing the deck material is mounted on the joist, and this fixing tool is provided at a screw inserted into the joist and an upper end of the screw. Tighten the nut that is screwed to the lower end of the screw, with both opposing edges of the flange fitted in the concave groove on the side of the adjacent deck material. The deck material is fixed to the joists by pressure bonding.

このデッキ構造では、デッキ材の凹溝内に嵌め込んだ固定具のフランジを、ネジの下端に螺着したナットで締め付けて、ネジの締め付け力を利用してデッキ材を根太へ圧着固定することができるが、ネジの締め付け力をデッキ材と根太との圧着手段に用いるためには、ネジの下端にナットを螺着してナットを根太に締め付けなければならず、ネジの下端は根太の下方へ突出していて、上方からはその位置を正しく確認することができないために、ナットをネジの下端へ螺着する作業に手間取るという問題と、螺着したナットを締め付けるための作業が行いにくく、適切な締め付け力が得られないという問題を有している。   In this deck structure, the flange of the fixture fitted in the concave groove of the deck material is tightened with a nut screwed to the lower end of the screw, and the deck material is crimped and fixed to the joist using the tightening force of the screw. However, in order to use the tightening force of the screw as a means for crimping the deck material and joist, the nut must be screwed onto the lower end of the screw and the nut must be tightened to the joist. Since the position cannot be confirmed correctly from above, it is difficult to perform the work of screwing the nut onto the lower end of the screw, and the work of tightening the screwed nut is difficult to perform. Has a problem that a sufficient tightening force cannot be obtained.

本発明は、従来におけるこの種のデッキ構造の問題点を解消し、上下2枚の係止プレートの間をネジにより連結し、上方の係止プレートをデッキ材の側面凹溝内に装着した状態で、ネジを上方から挿入したドライバーにより締め付けることにより、簡単な操作で根太とデッキ材とを、ネジの締め付け力を用いて、しっかりと圧着固定でき、また、経年後のネジの弛みに対しても、デッキ材を取り外すことなく、各デッキ材の隙間の上からドライバーにより増し締めができるようにしたデッキ構造の提供を目的としたものである。   The present invention eliminates the problems of this type of conventional deck structure, connects the upper and lower two locking plates with screws, and mounts the upper locking plate in the side groove of the deck material. By tightening the screw with a screwdriver inserted from above, the joist and deck material can be firmly crimped and fixed using the tightening force of the screw with a simple operation. The purpose of this is also to provide a deck structure that can be tightened by a screwdriver from above the gap between the deck materials without removing the deck materials.

本発明はそのための具体的手段として、根太上に、床面を構成する複数のデッキ材が間隔をおいて平行に配列され、デッキ材と根太とが連結金具を介して一体に連結されるデッキ構造であって、デッキ材は、両側面に前記連結金具の押さえプレートを係止するための長さ方向に沿った凹溝を備えており、連結金具は、根太に固定される中央部にネジ孔を設けた受座プレートと、デッキ材両側面の凹溝内に係止される押さえプレートとの間が、上方から挿通したネジにより連結され、連結金具の受座プレートと押さえプレートとの間に、前記ネジの締め付けにより屈曲可能なセパレータが設けられていることを特徴とする。   In the present invention, as a specific means for that purpose, a deck in which a plurality of deck materials constituting a floor surface are arranged in parallel at intervals on the joists, and the deck materials and joists are integrally connected via a connecting metal fitting. The deck material is provided with a concave groove along the length direction for locking the holding plate of the coupling metal on both side surfaces, and the coupling metal is screwed at the center part fixed to the joist. Between the receiving plate with holes and the holding plate locked in the concave grooves on both sides of the deck material are connected by screws inserted from above, and between the receiving plate and the holding plate of the connecting bracket Further, a separator that can be bent by tightening the screw is provided.

このデッキ構造に用いられる根太としては、上面に連結金具の受座プレートを係止するための長さ方向に沿った凹溝を備えていることが好ましく、また、連結金具としては、受座プレートが、根太の前記凹溝内へ上方から落とし込める横幅と、凹溝内で回転することで凹溝内の両側縁内側に係止される長さとをもった長方形の板からなっていることが好ましい。   As the joist used in this deck structure, it is preferable that the upper surface is provided with a concave groove along the length direction for locking the receiving plate of the connecting metal, and as the connecting metal, the receiving plate However, it is made of a rectangular plate having a width that can be dropped into the groove of the joist from above and a length that is locked inside the both side edges of the groove by rotating in the groove. preferable.

一方、連結金具は、受座プレートが、根太の側面に配置されるブラッケトの垂直固定辺と直交する水平面からなっていて、前記垂直固定辺が根太にネジ止めされているような構造であってもよい。   On the other hand, the connecting bracket has a structure in which the receiving plate is formed of a horizontal plane orthogonal to the vertical fixed side of the bracket arranged on the side surface of the joist, and the vertical fixed side is screwed to the joist. Also good.

また、連結金具の受座プレートと押さえプレートとの間を保持するセパレータはプラスチックからなっていて、受座プレートのネジ孔の周囲に配置されたネジ貫通孔を有する基板と、この基板の両側から垂直に立ち上がる、ネジの太さより若干大きい横幅をもった左右一対の支持板とを備えていて、前記支持板の端部に突設した突片が、前記プレートにおけるネジ孔の周囲に開設した止め孔に係合されて、上下プレート間の間隔をセパレータの高さ位置に保持しているような構造が好ましい。   In addition, the separator that holds between the receiving plate and the holding plate of the coupling metal is made of plastic, and includes a board having screw through holes arranged around the screw holes of the receiving plate and both sides of the board. A pair of left and right support plates that rises vertically and has a width slightly larger than the thickness of the screw, and a protruding piece projecting from the end of the support plate is opened around the screw hole in the plate A structure in which the gap between the upper and lower plates is held at the height position of the separator is preferable.

このデッキ構造では、連結金具を、根太に固定される受座プレートと、デッキ材両側面の凹溝内に係止される押さえプレートとの間が、押さえプレートの上方から挿通して受座プレートのネジ孔へ螺着されるようなネジにより連結する構造としたので、押さえプレートをデッキ材の両側凹溝内へ係止して、この押さえプレートの上方に露呈するネジ頭部をネジ廻しにより回転すると、押さえプレートがネジにより締め付けられてデッキ材を根太へ圧着されるので、簡単な操作でデッキ材を根太に固定することができ、また、経年後のネジの弛みに対しても、デッキ材を取り外すことなく、各デッキ材の隙間の上からドライバーにより簡単に増し締めができる。    In this deck structure, the connecting bracket is inserted from above the holding plate between the receiving plate fixed to the joist and the holding plate locked in the concave grooves on both sides of the deck material. Since the structure is such that it is connected by screws that can be screwed into the screw holes, the presser plate is locked into the concave grooves on both sides of the deck material, and the screw head exposed above the presser plate is turned by screwing. When it rotates, the press plate is tightened with screws and the deck material is crimped to the joists, so that the deck materials can be fixed to the joists with a simple operation. Without removing the material, it can be easily tightened by a screwdriver from the top of each deck material.

連結金具は、押さえプレートと受座プレートとネジだけで構成すると、ネジの下端が受座プレートのネジ孔に螺着されていて、押さえプレートとは遊挿されて螺着されていないので、ネジに対して押さえプレートが自由に動いてしまい、取扱いにくいという問題があるが、押さえプレートと受座プレートとの間には、ネジの締め付けにより屈曲可能なセパレータが介挿されているので、押さえプレートと受座プレートとの間隔が常にこのセパレータにより規制されて、押さえプレートが勝手に動かず、従って、連結金具として扱いやすく、押さえプレートをデッキ材の凹溝内へ装着し易い構造とすることができる。   If the connecting bracket is composed only of a holding plate, a receiving plate and a screw, the lower end of the screw is screwed into the screw hole of the receiving plate, and it is loosely inserted into the holding plate and not screwed. However, there is a problem that the presser plate moves freely and is difficult to handle, but a separator that can be bent by screw tightening is inserted between the presser plate and the receiving plate. The distance between the receiving plate and the receiving plate is always regulated by this separator, so that the holding plate does not move freely, so it can be handled easily as a connecting bracket, and the holding plate can be easily installed in the recessed groove of the deck material. it can.

押さえプレートと受座プレートとの間隔を規制するセパレータは、ネジの両側に配置される左右一対の支持板が、ネジの太さより若干大きい横幅を有しているので、受座プレートを根太に係止して、押さえプレートをデッキ材の凹溝内へ係止した時に、隣接する左右のデッキ材の側面が、セパレータにおける支持板の両側縁の横幅に規制されて、全てのデッキ材が支持板の横幅と同じ幅間隔に保持されることになる。また、支持板の横幅はネジの太さより若干大きいので、内側にあるネジが、左右のデッキ材の側面により圧迫されることがなく、ネジを常に回転し易い状態に維持することができる。   In the separator that regulates the distance between the holding plate and the receiving plate, the pair of left and right support plates arranged on both sides of the screw has a width that is slightly larger than the thickness of the screw. When the presser plate is locked into the recessed groove of the deck material, the side surfaces of the adjacent left and right deck materials are regulated by the lateral width of both side edges of the support plate in the separator, and all deck materials are supported by the support plate. It is held at the same width interval as the horizontal width of. Further, since the lateral width of the support plate is slightly larger than the thickness of the screw, the screw on the inner side is not compressed by the side surfaces of the left and right deck members, and the screw can be maintained in a state where it is always easy to rotate.

本発明を実施するに際しては、デッキ材を固定するための根太として、上面に連結金具の下端係止辺の横幅を落とし込めるような横幅をもった凹溝を長さ方向に沿って設けておき、連結金具の受座プレートを上方から前記根太の凹溝内へ落とし込んで凹溝内で回転することにより、連結金具の受座プレートを凹溝の両側縁内側に係止できるようにし、連結金具の受座プレートをネジ止めすることなく根太に固定できるような構造とすることが好ましい。   In carrying out the present invention, as a joist for fixing the deck material, a concave groove having a lateral width is provided along the length direction so that the lateral width of the lower end locking side of the connecting bracket can be dropped on the upper surface. By dropping the receiving plate of the connecting bracket into the joist groove from above and rotating in the groove, the receiving plate of the connecting bracket can be locked inside the both side edges of the recessed groove. It is preferable that the seat plate be fixed to the joist without screwing.

次に、本発明に係るデッキ構造を図面に示す実施例について説明すると、このデッキ構造は、図1に示すように、根太1と、この根太1の上面に間隔をおいて平行に配列されて床面を構成する複数のデッキ材2と、前記根太1に前記デッキ材2を連結固定するための連結金具3とから基本的に構成されている。   Next, an embodiment shown in the drawing of the deck structure according to the present invention will be described. As shown in FIG. 1, the deck structure is arranged in parallel with a joist 1 and an upper surface of the joist 1 with a space therebetween. It is basically composed of a plurality of deck materials 2 constituting the floor surface and a connecting metal fitting 3 for connecting and fixing the deck material 2 to the joists 1.

デッキ材2は、木材、またはプラスチックからなるもの、または、廃材を利用した木粉とプラスチックとを混合した加工性、耐久性に優れた合成木材などからなっており、両側面の長さ方向に沿った中央位置にそれぞれ板厚の略3分の1程度の幅の凹溝4が設けられ、この凹溝4内に前記連結金具3の押さえプレート5が挿着されることで、隣接する一対のデッキ材2の相対向する側面2aが、所定の間隔W1をおいて根太1に取り付けられるように構成されている。   The deck material 2 is made of wood or plastic, or is made of synthetic wood with excellent processability and durability, which is a mixture of wood powder and plastic using waste materials. A concave groove 4 having a width of about one-third of the plate thickness is provided at the center position along the center, and the holding plate 5 of the connecting metal fitting 3 is inserted into the concave groove 4 so that a pair of adjacent grooves is provided. The opposite side surfaces 2a of the deck material 2 are configured to be attached to the joists 1 at a predetermined interval W1.

この実施例で使用される根太1は、図6に示すうように、アルミ製の角材からなっていて、デッキ材2が配置されることになる上面1aには、連結金具3の受座プレート6を係止するための長さ方向に沿った凹溝7が設けられている。この凹溝7の開口幅W2は、連結金具3の受座プレート6を、その長さ方向が凹溝7の長さ方向と平行になるような向きにして凹溝7内へ上方から落とし込めるような大きさとなっていて、連結金具3の受座プレート6が凹溝7内に落とし込まれた後に、受座プレート6を凹溝7内で90度回転することで、受座プレート6の長さ方向に沿った両端部6aが凹溝7の両側縁7aの内側に係止されるように構成されている。   As shown in FIG. 6, the joist 1 used in this embodiment is made of aluminum square material, and on the upper surface 1a on which the deck material 2 is to be disposed, the receiving plate of the connecting fitting 3 is provided. A concave groove 7 is provided along the length direction for locking 6. The opening width W2 of the concave groove 7 allows the receiving plate 6 of the connecting fitting 3 to be dropped into the concave groove 7 from above with the length direction thereof being parallel to the length direction of the concave groove 7. After the receiving plate 6 of the connecting fitting 3 is dropped into the concave groove 7, the receiving plate 6 is rotated 90 degrees in the concave groove 7, so that the receiving plate 6 Both end portions 6 a along the length direction are configured to be locked inside the side edges 7 a of the groove 7.

図6に示すように、根太1の凹溝7は、内側に凹溝7の開口幅W2よりも広い間隔をおいて設けられた隔壁9と、これらの隔壁9の間を結ぶ底板10とからなる補強枠8が設けられるように構成されており、図6では、この補強枠8を有する凹溝7が根太1の四辺のうち一辺にだけ設けられた例を示しているが、この凹溝7は根太1の四辺に設けられるような構造としてもよい。   As shown in FIG. 6, the groove 7 of the joist 1 includes a partition wall 9 provided on the inner side at a larger interval than the opening width W <b> 2 of the recess groove 7, and a bottom plate 10 connecting the partition walls 9. FIG. 6 shows an example in which the groove 7 having the reinforcement frame 8 is provided on only one side of the four sides of the joist 1, but this groove is shown in FIG. 7 may have a structure provided on the four sides of the joist 1.

一方、根太1とデッキ材2とを連結する連結金具3は、図2乃至図4に示すように、根太1に固定されるための受座プレート6と、デッキ材2の両側面の凹溝4に係止されるための押さえプレート5と、両方のプレート5,6間に挿通されるネジ11と、押さえプレート5と受座プレート6との間に挿通されたネジ11を締め付けることで、両方のプレート5,6を所定の間隔に保持するためのセパレータ12とから構成されている。   On the other hand, as shown in FIGS. 2 to 4, the connecting fitting 3 for connecting the joist 1 and the deck material 2 includes a receiving plate 6 for fixing to the joist 1 and concave grooves on both side surfaces of the deck material 2. By tightening the presser plate 5 to be locked to 4, the screw 11 inserted between both plates 5, 6, and the screw 11 inserted between the presser plate 5 and the seat plate 6, It consists of a separator 12 for holding both plates 5 and 6 at a predetermined interval.

図1乃至図7に示す実施例の連結金具3では、受座プレート6が、根太1の上面に設けられた幅W2を有する凹溝7内へ上方から落とし込めるような横幅と、長さ方向に沿った両側縁を下方へ直角に折り曲げた補強辺13とを備えた長方形の金属板からなっていて、中央部に前記ネジ11の下端を螺着するためのネジ孔14を有している。   In the connecting metal fitting 3 of the embodiment shown in FIGS. 1 to 7, a lateral width such that the receiving plate 6 can be dropped from above into a concave groove 7 having a width W2 provided on the upper surface of the joist 1, and a length direction. And has a screw hole 14 for screwing the lower end of the screw 11 at the center. .

また、上方の押さえプレート5は、両側縁がデッキ材両側面2aの凹溝4内に係止されるような、前記受座プレート6の横幅よりも大きい長方形の金属板からなっていて、中央部にはネジ11を自由に通す挿通孔15が設けられており、このネジ挿通孔15に頭11aを上にしたネジ11が挿通され、ネジ11の下端が下方の受座プレート6のネジ孔14に螺着されている。   Further, the upper holding plate 5 is made of a rectangular metal plate that is larger than the lateral width of the receiving plate 6 so that both side edges are locked in the recessed grooves 4 of the deck material side surfaces 2a. The part is provided with an insertion hole 15 through which the screw 11 can freely pass. The screw 11 with the head 11a up is inserted into the screw insertion hole 15, and the lower end of the screw 11 is the screw hole of the lower receiving plate 6 14 is screwed.

一方、セパレータ12は、連結金具3の受座プレート6と押さえプレート5との間を所定の間隔に保持するためのもので、プラスチックからなっており、受座プレート6のネジ孔14の周囲に配置された環状の基板16と、この基板16の両側から垂直に上方へ立ち上がる左右一対の支持板17とを備えている。   On the other hand, the separator 12 is for holding a space between the receiving plate 6 and the holding plate 5 of the coupling metal 3 at a predetermined interval, and is made of plastic, around the screw hole 14 of the receiving plate 6. An annular substrate 16 is provided, and a pair of left and right support plates 17 rising vertically from both sides of the substrate 16 are provided.

上記左右一対の支持板17は、図4に示すように、その横幅についてみると、ネジ11の太さより若干大きい横幅W3を有しており、また、図5に示すように、長さについては、デッキ材凹溝4の下縁4aからデッキ材下面2bまでの長さh1に、根太1の凹溝7の肉厚h2を加えた長さより若干大きい長さHからなっている。さらに、前記支持板17の上下両端に突片18,19が設けられており、これらの突片18,19が、受座プレート6と押さえプレート5のネジ孔14の周囲に開設した止め孔20,21に嵌め込まれて、支持板17が上下のプレート5,6間の所定の位置に安定よく保持されるようになっている。   As shown in FIG. 4, the pair of left and right support plates 17 have a width W3 that is slightly larger than the thickness of the screw 11 in terms of the width, and as shown in FIG. The length H1 is slightly larger than the length h1 from the lower edge 4a of the deck material groove 4 to the bottom surface 2b of the deck material plus the thickness h2 of the groove 7 of the joist 1. Further, projecting pieces 18, 19 are provided at both upper and lower ends of the support plate 17, and these projecting pieces 18, 19 are formed in the retaining holes 20 formed around the receiving plate 6 and the screw holes 14 of the holding plate 5. , 21 so that the support plate 17 is stably held at a predetermined position between the upper and lower plates 5, 6.

上記セパレータ12は、左右の支持板17が上下両プレート5,6間に挿着されたネジ11の両側位置に、ネジ11と平行して配列されるので、ネジ11を上方から締め付けると、上下両プレート5,6の間隔が収縮することに伴って支持板17が屈曲変形し、両プレート5,6に締め付け力に対する反力を伝える。   Since the separator 12 is arranged in parallel with the screw 11 at both side positions of the screw 11 with the left and right support plates 17 inserted between the upper and lower plates 5 and 6, when the screw 11 is tightened from above, As the distance between the plates 5 and 6 contracts, the support plate 17 is bent and deformed, and a reaction force against the clamping force is transmitted to the plates 5 and 6.

デッキ材2の取付け施工に際しては、図1のように、根太1の上方にデッキ材2を直交するように配列し、図7に鎖線で示すように、連結金具3の受座プレート6を、その長さ方向が根太1の凹溝7の長さ方向と平行するような向きとして凹溝7内へ落とし込み、次いで連結金具3を実線と点線で示すように90度回転して、受座プレート6の長さ方向を根太凹溝7の長さ方向と交差させ、受座プレート6の両端部6aを凹溝7の両側縁内側7aに係止させる。   When mounting the deck material 2, as shown in FIG. 1, the deck material 2 is arranged so as to be orthogonal above the joists 1, and the receiving plate 6 of the coupling metal 3 is attached as shown by a chain line in FIG. The lengthwise direction is dropped into the groove 7 so that the length direction is parallel to the length direction of the groove 7 of the joist 1, and then the connecting fitting 3 is rotated 90 degrees as shown by the solid line and the dotted line, The length direction of 6 intersects the length direction of the joist groove 7, and both end portions 6 a of the receiving plate 6 are engaged with the inner side edges 7 a of both sides of the groove 7.

図7のように、連結金具3の受座プレート6を凹溝7内へ落とし込む際に、誤って連結金具3を手から離して落としてしまっても、上方の押さえプレート5の横幅の方が受座プレート6の横幅よりも大きいので、連結金具3が根太の凹溝7を通して下方へ落下して紛失することはない。   As shown in FIG. 7, even when the receiving plate 6 of the connecting fitting 3 is dropped into the concave groove 7, even if the connecting fitting 3 is accidentally dropped from the hand, the lateral width of the upper holding plate 5 is larger. Since it is larger than the lateral width of the receiving plate 6, the connecting fitting 3 does not fall down through the joist groove 7 and is not lost.

図1に示すように、受座プレート6を根太凹溝7内に係止した後、ネジ11を少し緩めておいて、連結金具3を根太凹溝7の長さ方向に沿って左側のデッキ材2の凹溝4の方向へ移動させ、その状態で押さえプレート5の片方の側縁5aをデッキ材凹溝4の上に楽に係合できるようにする。次いで、隣接する右側のデッキ材2を矢印の方向へ移動して、このデッキ材2の凹溝4へ前記連結金具3の押さえプレート5の他方の側縁5aを係合する。   As shown in FIG. 1, after the seat plate 6 is locked in the joist groove 7, the screw 11 is slightly loosened, and the connecting metal fitting 3 is connected to the left deck along the length direction of the joist groove 7. The material 2 is moved in the direction of the concave groove 4, and in this state, one side edge 5 a of the pressing plate 5 can be easily engaged with the deck material concave groove 4. Next, the adjacent right deck material 2 is moved in the direction of the arrow, and the other side edge 5 a of the holding plate 5 of the coupling metal 3 is engaged with the concave groove 4 of the deck material 2.

図1及び図5に示すように、押さえプレート5の両側縁5aが隣接する一対のデッキ材2のそれぞれの凹溝4内へ係止されると、先に受座プレート6を根太凹溝7内で90度回転したことにより、セパレータ12における左右の支持板17の横幅W3がデッキ材2の両側面2aと直交する向きに配置されることになる。そのため、左右のデッキ材2の両側面2aは、左右の支持板17の両側縁と接触して、支持板17を挟んだ位置で所定の幅間隔W1に保持されることになる。   As shown in FIGS. 1 and 5, when both side edges 5 a of the pressing plate 5 are locked into the respective recessed grooves 4 of the pair of adjacent deck members 2, the receiving plate 6 is first moved into the joist groove 7. The horizontal width W3 of the left and right support plates 17 in the separator 12 is arranged in a direction orthogonal to the both side surfaces 2a of the deck material 2. Therefore, both side surfaces 2a of the left and right deck members 2 come into contact with both side edges of the left and right support plates 17 and are held at a predetermined width interval W1 at a position sandwiching the support plates 17.

上記のように、左右のデッキ材2の両側面2aが左右の支持板17の両側縁と接触して、支持板17を挟んだ所定の幅間隔W1の位置に保持されると、左右の支持板17の横幅W3はネジ11の外径よりも大きいので、ネジ11が左右のデッキ材2の両側面2aと接触して回転を阻害されるということがなく、幅間隔W1に保持されたデッキ材両側面2aの上方から挿入したネジ廻し22により楽に回転でき、押さえプレート5をデッキ材凹溝4に具合よく圧着固定できる。そため、気温の変化による膨張・収縮に伴ったメンテナンスが必要となる場合に適切に対応することができる。   As described above, when the both side surfaces 2a of the left and right deck members 2 are in contact with both side edges of the left and right support plates 17 and are held at the predetermined width interval W1 across the support plates 17, the left and right support members are supported. Since the lateral width W3 of the plate 17 is larger than the outer diameter of the screws 11, the screws 11 do not come into contact with both side surfaces 2a of the left and right deck members 2 and are not inhibited from rotating, and the deck is held at the width interval W1. The screw plate 22 inserted from above the material side surfaces 2a can be rotated easily, and the pressing plate 5 can be pressed and fixed to the deck material groove 4 in a good manner. Therefore, it is possible to appropriately cope with a case where maintenance accompanying expansion / contraction due to a change in temperature is required.

図8乃至図9は別の実施例を示しており、この実施例は凹溝を備えていない根太31を使用する場合のものである。この場合には、根太31に連結金具を係止するための凹溝が設けられていないので、連結金具33は、受座プレート36が根太31の側面に配置されるブラッケト38の垂直固定辺39と直交する水平面からなっていて、前記垂直固定辺39が根太31の側面に止めネジ40を差し込むことにより固定支持されている。   FIG. 8 to FIG. 9 show another embodiment, and this embodiment is a case where the joist 31 having no concave groove is used. In this case, since the groove for locking the connection fitting is not provided in the joist 31, the connection fitting 33 has the vertical fixing side 39 of the bracket 38 on which the receiving plate 36 is disposed on the side surface of the joist 31. The vertical fixing side 39 is fixedly supported by inserting a set screw 40 into the side face of the joist 31.

受座プレート36の両側には、垂直固定辺39との間に補強側板43が設けられているとともに、垂直固定辺39の背面には根太31の上面に係止される鈎型の案内板44が一体的に設けられていて、この案内板44の上面44aによりブラッケト38と連結金具33を根太31の側面の所定の高さ位置に保持し、かつ、根太31の長さ方向に沿ってデッキ材32の方向へスライドできるようになっている。なお、連結金具33の受座プレート36にはネジ孔37が設けられていて押さえプレート35との間にネジ45が挿着されていること、また、受座プレート36と押さえプレート3との間にセパレータ42が設けられる点については先の実施例の構成と同じである。   On both sides of the receiving plate 36, reinforcing side plates 43 are provided between the receiving plate 36 and the vertical fixed side 39, and a hook-shaped guide plate 44 that is locked to the upper surface of the joist 31 on the back surface of the vertical fixed side 39. Are integrally provided, and the upper surface 44a of the guide plate 44 holds the bracket 38 and the connecting bracket 33 at a predetermined height position on the side surface of the joist 31, and the deck along the length direction of the joist 31. It can slide in the direction of the material 32. The receiving plate 36 of the connection fitting 33 is provided with a screw hole 37 and a screw 45 is inserted between the receiving plate 36 and the receiving plate 36 and the holding plate 3. The separator 42 is provided with the same configuration as that of the previous embodiment.

この実施例の場合には、図8のように、いずれか一方のデッキ材例えば、左側のデッキ材32を根太31に固定した後、ラッケト38を案内板44により根太31の側面に吊り掛けた状態で前記デッキ材32の方向へスライドさせ、押さえプレート35の一方の側縁35aをデッキ材32の凹溝34内に係止する。   In the case of this embodiment, as shown in FIG. 8, after fixing one of the deck materials, for example, the left deck material 32 to the joist 31, the racket 38 is hung on the side surface of the joist 31 by the guide plate 44. In this state, it is slid in the direction of the deck material 32, and one side edge 35 a of the pressing plate 35 is locked in the concave groove 34 of the deck material 32.

この状態でブラッケト38の垂直固定辺39を止めネジ40により根太31に固定し、次いで、右側の隣接するデッキ材32を、矢印のようにデッキ材32の方向へ押し込んで、押さえプレート35の他方の側縁35aをデッキ材32の凹溝34内に係止する。そして、最後に、両デッキ材32の突き合わせ部上方から挿入したネジ廻し22によりネジ41を回転して、押さえプレート35を両方のデッキ材の凹溝34内へそれぞれ係止固定する。   In this state, the vertical fixing side 39 of the bracket 38 is fixed to the joist 31 with the set screw 40, and then the adjacent deck material 32 on the right side is pushed in the direction of the deck material 32 as shown by the arrow, The side edge 35a is locked in the groove 34 of the deck material 32. Finally, the screw 41 is rotated by the screwdriver 22 inserted from above the abutting portions of the two deck members 32, and the pressing plate 35 is locked and fixed in the concave grooves 34 of both deck members.

本発明に係るデッキ構造は、第1の実施例のように、根太1に凹溝4が設けられている場合には、連結金具3の受座プレート6を凹溝4内へ落とし込んで、凹溝4内で90度回転するだけで簡単に根太1へ係合できるという便利さを有し、また、互いに付き合わされるデッキ材の両側面2aの間隔W1が、セパレータ12の支持板17の横幅に規制されることで全て均一な隙間間隔で施工できるという仕上がりの美麗さを有するで点で利用性が高く、信頼性の高いデッキ構造とすることができる。。   In the deck structure according to the present invention, when the groove 1 is provided in the joist 1 as in the first embodiment, the receiving plate 6 of the connecting metal fitting 3 is dropped into the groove 4 to form the groove. It has the convenience that it can be easily engaged with the joist 1 simply by rotating 90 degrees in the groove 4, and the interval W1 between the two side surfaces 2a of the deck members attached to each other is the width of the support plate 17 of the separator 12. Therefore, it is possible to obtain a deck structure with high usability and high reliability because it has a beautiful finish that can be constructed with uniform gap intervals. .

また、押さえプレート5と受座プレート6とを連結するネジ11が、セパレータ12の支持板17の横幅内に保護されていて、デッキ材の両側面2aが完全に弛みなく接合されたとしても、ネジがデッキ材両側面2aと接触して、デッキ材両側面間に挟着されることがないので、ネジ11は隙間の上方から挿入したネジ廻しにより常に回転できる状態が維持され、補修・修理を簡単に行えるという利点を有する。   Moreover, even if the screw 11 that connects the holding plate 5 and the receiving plate 6 is protected within the lateral width of the support plate 17 of the separator 12 and the both side surfaces 2a of the deck material are joined together without looseness, Since the screw does not come into contact with both sides of the deck material 2a and is not sandwiched between the both sides of the deck material, the screw 11 can always be rotated by the screw inserted from above the gap, and repair / repair It has the advantage that it can be performed easily.

本発明に係るデッキ構造の構成を示す斜視図。The perspective view which shows the structure of the deck structure which concerns on this invention. このデッキ材構造に使用される連結金具の構造を示す斜視図。The perspective view which shows the structure of the connection metal fitting used for this deck material structure. 図2のA−A線における断面図。Sectional drawing in the AA of FIG. 図2のB−B線における断面図。Sectional drawing in the BB line of FIG. 隣接するデッキ材を根太上で連結金具により連結した状態の断面図。Sectional drawing of the state which connected the adjacent deck material on the joist with the connection metal fitting. 本発明のデッキ材構造に使用される根太の端面図。The end view of the joist used for the deck material structure of this invention. 根太の凹溝に連結金具の受座プレート挿着する工程を示す平面図。The top view which shows the process of inserting the receiving plate of a connection metal fitting in the groove of a joist. 別の実施例としてのデッキ構造の構成を示す斜視図。The perspective view which shows the structure of the deck structure as another Example. 図8のC−C線における断面図。Sectional drawing in the CC line | wire of FIG.

符号の説明Explanation of symbols

1、31:根太、
2、32:デッキ材、
3、33:連結金具、
4、34:凹溝、
5、35:押さえプレート、
6、36:受座プレート、
7:根太凹溝、
8:補強枠、
9:隔壁、
10:底板、
11、41:ネジ、
12、42:セパレータ、
13:補強辺、
14:ネジ孔、
15:ネジ挿通孔、
16:基板、
17:支持板、
18、19:突片、
20、21:止め孔、
22:ネジ廻し、
37:ネジ孔、
38:ブラッケト、
39:垂直固定辺、
40:止めネジ、
43:補強側板、
44:案内板、
1, 31: joists,
2, 32: deck material,
3, 33: connecting bracket,
4, 34: groove,
5, 35: Presser plate,
6, 36: receiving plate,
7: joist groove,
8: Reinforcement frame,
9: partition wall,
10: bottom plate,
11, 41: screw,
12, 42: separator,
13: Reinforcement side,
14: Screw hole,
15: Screw insertion hole,
16: substrate
17: Support plate,
18, 19: Projection piece,
20, 21: Stop hole,
22: Turn the screw,
37: Screw hole,
38: Brackett,
39: vertical fixed side,
40: set screw,
43: Reinforced side plate,
44: Guide board

Claims (4)

根太材上に、床面を構成する複数のデッキ材が間隔をおいて平行に配列され、デッキ材と根太とが連結金具を介して一体に連結されるデッキ構造であって、
デッキ材は、両側面に前記連結金具の押さえプレートを係止するための長さ方向に沿った凹溝を備えており、
連結金具は、根太に固定される中央部にネジ孔を設けた受座プレートと、デッキ材両側面の凹溝内に係止される押さえプレートとの間が、上方から挿通したネジにより連結され、
連結金具の受座プレートと押さえプレートとの間に、前記ネジの締め付けにより屈曲可能なセパレータが設けられていることを特徴とするデッキ構造。
A deck structure in which a plurality of deck materials constituting a floor surface are arranged in parallel at intervals on the joist material, and the deck material and the joist are integrally connected via a connecting metal fitting,
The deck material is provided with concave grooves along the length direction for locking the holding plate of the coupling metal on both side surfaces,
The connecting bracket is connected by a screw inserted from above between a receiving plate with a screw hole in the center fixed to the joist and a holding plate locked in the concave groove on both sides of the deck material. ,
A deck structure characterized in that a separator that can be bent by tightening the screw is provided between a receiving plate and a holding plate of a connecting metal fitting.
根太が、上面に連結金具の受座プレートを係止するための長さ方向に沿った凹溝を備えており、
連結金具の受座プレートが、根太の前記凹溝内へ上方から落とし込める幅と、凹溝内で回転することで凹溝内の両側縁内側に係止される長さの長方形板からなっている請求項1のデッキ構造。
The joist has a concave groove along the length direction for locking the receiving plate of the connecting bracket on the upper surface,
The receiving plate of the connecting bracket is made of a rectangular plate having a width that can be dropped into the groove of the joist from above and a length that is locked inside the both side edges of the groove by rotating in the groove. The deck structure of claim 1.
連結金具の受座プレートが、根太の側面に配置されるブラッケトの垂直固定辺と直交する水平面からなっていて、前記垂直固定辺が根太にネジ止めされている請求項1のデッキ構造。   The deck structure according to claim 1, wherein the receiving plate of the coupling metal is made of a horizontal plane perpendicular to the vertical fixed side of the bracket arranged on the side surface of the joist, and the vertical fixed side is screwed to the joist. 連結金具の受座プレートと押さえプレートとの間を保持するセパレータがプラスチックからなっていて、受座プレートのネジ孔の周囲に配置された環状の基板と、この基板の両側から垂直に立ち上がる、ネジの太さより若干大きい横幅をもった左右一対の支持板とを備えていて、前記支持板の端部に突設した突片が、前記プレートにおけるネジ孔の周囲に開設した止め孔に係合されて、上下プレート間の間隔をセパレータの高さ位置に保持している請求項1のデッキ構造。   The separator that holds between the receiving plate and the holding plate of the coupling metal is made of plastic, and an annular substrate arranged around the screw hole of the receiving plate, and a screw that rises vertically from both sides of this substrate A pair of left and right support plates having a width slightly larger than the thickness of the support plate, and projecting pieces projecting from the end portions of the support plates are engaged with stop holes formed around screw holes in the plate. The deck structure according to claim 1, wherein an interval between the upper and lower plates is maintained at a height position of the separator.
JP2004250441A 2004-08-30 2004-08-30 Deck structure Expired - Fee Related JP4087825B2 (en)

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