JP4074708B2 - Electrostatic coating method for metal cylinders - Google Patents

Electrostatic coating method for metal cylinders Download PDF

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Publication number
JP4074708B2
JP4074708B2 JP15272098A JP15272098A JP4074708B2 JP 4074708 B2 JP4074708 B2 JP 4074708B2 JP 15272098 A JP15272098 A JP 15272098A JP 15272098 A JP15272098 A JP 15272098A JP 4074708 B2 JP4074708 B2 JP 4074708B2
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Prior art keywords
metal cylinder
resin powder
metal
electrostatic coating
axial direction
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JP15272098A
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Japanese (ja)
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JPH11342366A (en
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健 西澤
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Kuroda Precision Industries Ltd
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Kuroda Precision Industries Ltd
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Priority to JP15272098A priority Critical patent/JP4074708B2/en
Priority to SG1999002443A priority patent/SG74728A1/en
Priority to MYPI99001942A priority patent/MY134899A/en
Priority to KR10-1999-0019937A priority patent/KR100436623B1/en
Priority to CN99107151A priority patent/CN1106225C/en
Publication of JPH11342366A publication Critical patent/JPH11342366A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、例えば小型モ−タの回転子等に用いられる積層鉄心や、磁石のような金属円筒体の表面部分に、薄い均一な厚さの塗膜を形成することができるようにした静電塗装方法に関する。
【0002】
【従来の技術】
図9に示すように、小型モータの回転子等に用いられる積層鉄心1は、中心部に軸孔2を有し、外周3には軸方向に沿ったスロット4が周方向に所定間隔で形成されている。また、回転子には、同様な形状の磁石からなるものを用いることもある。
【0003】
この積層鉄心1のような金属円筒体CLに静電塗装を行う方法としては、電着塗装や、静電塗装が知られている。しかしながら、電着塗装は、設備が大掛かりで、機械のメンテナンスも大変であり、総じて生産コストが高くなるという問題点があった。
【0004】
一方、静電塗装は、上面が開口され下面に多孔板が配置された流動槽と、多孔板に取付けられた電極と、流動槽の下方空間を囲む均圧室とを備えた静電塗装装置を用い、流動槽に樹脂粉体を供給し、均圧室に圧力空気を導入して多孔板を通して噴出させ、流動槽内の樹脂粉体を流動化させると共に前記電極に正又は負の静電気を付与して樹脂粉体を帯電させ、前記電極とは反対の静電気を付与した被塗装物を流動槽の上方に支持して樹脂粉体を被塗装物の表面に付着させた後、被塗装物を加熱することにより、前記付着した樹脂粉体を融着させて塗膜を形成する方法である。
【0005】
【発明が解決しようとする課題】
しかしながら、積層鉄心1のような金属円筒体CLに静電塗装を行うと、外周3及び端面5には樹脂粉体が厚く付着するが、軸孔2やスロット4の内周には樹脂粉体が十分に付着せず、最終的に形成される塗膜の厚さにばらつきが生じるという問題があった。
【0006】
すなわち、軸孔2やスロット4の内周に適切な厚さの塗膜が形成されるようにすると、外周3の塗膜厚さが厚くなりすぎて、ステータ内周に当接してしまったり、端面5の塗膜厚さが厚くなりすぎて、コイルの周長が長くなったりする問題があり、外周4や端面5に適切な厚さの塗膜が形成されるようにすると、軸孔2やスロット4の内周の塗膜厚さが薄くなりすぎて、絶縁不良が生じたりする問題があった。
【0007】
したがって、本発明の目的は、小型モータの回転子等に用いられる積層鉄心のような金属円筒体の表面に均一に樹脂粉体を付着させることができるようにした金属円筒体の静電塗装方法を提供することにある。
【0008】
【課題を解決するための手段】
上記目的を達成するため、本発明の金属円筒体の静電塗装方法は、中心に軸孔を有し、外周に軸方向に沿ったスロットを周方向に所定間隔で有する金属円筒体への静電塗装方法において、樹脂粉体の流動槽の上面に十字状の開口部を有する蓋板を設け、該開口部の上方に、前記金属円筒体の軸方向を前記開口部の十字の一つの方向に向けて前記金属円筒体を支持すると共に、前記金属円筒体の端面から所定間隔をおいて環状の邪魔板を配置し、該開口部の前記金属円筒体の軸方向に沿った部分は、前記金属円筒体の外径よりも短い幅で、前記邪魔板の間隔よりも長い長さを有し、前記開口部の前記金属円筒体の軸方向と直角方向に沿った部分は、前記金属円筒体の軸長よりも短い幅で、外径よりも長い長さを有するようにし、前記金属円筒体を回転させながら樹脂粉体を付着させることを特徴とする。
【0009】
この方法によれば、流動槽から浮遊する樹脂粉体のうち、金属円筒体の端面と邪魔板との間に流入したものは、金属円筒体の端面に付着するが、邪魔板の外側に流動したものは、邪魔板によって端面に付着するのを邪魔される。一方、金属円筒体の軸孔内には、金属円筒体の端面と邪魔板との間に流入したものは勿論、邪魔板の外側に流動したものであっても、邪魔板の中心の孔を通して流入するので、相対的に軸孔に流入する樹脂粉体の量を増加させることができる。
【0010】
また、樹脂粉体のうち、金属円筒体の端面と邪魔板との間に流入したものは、邪魔板によって周囲への飛散を防止されるため、金属円筒体の端面側からスロット内に入りやすくなる。
【0011】
その結果、金属円筒体の端面や外周に付着する樹脂粉体の厚さと、軸孔やスロット内周に付着する樹脂粉体の厚さとを平均化して、最終的に得られる塗膜の厚さをより均一にすることができる。
【0013】
また、十字状の開口部の金属円筒体の軸方向に沿った部分が、邪魔板の外側に伸びているので、邪魔板の外側にも樹脂粉体が流動し、その樹脂粉体が邪魔板の中心の孔を通して金属円筒体の軸孔に流入するので、軸孔内周の樹脂粉体の付着量を相対的に増大させることができる。
【0014】
また、十字状の開口部の金属円筒体の軸方向に沿った部分が、金属円筒体の外径よりも短い幅とされているので、金属円筒体のスロットに入りにくい角度で上昇する樹脂粉体量を少なくし、金属円筒体のスロットに入りやすい角度で上昇する樹脂粉体量を相対的に多くして、金属円筒体の外周とスロットとに付着する樹脂粉体量をより均一化することができる。
【0015】
更に、十字状の開口部の金属円筒体の軸方向と直角方向に沿った部分が、金属円筒体の軸長よりも短い幅で、外径よりも長い長さとされているので、金属円筒体の端面付近に流動する樹脂粉体の量を相対的に少なくして、金属円筒体の表面に付着する樹脂粉体量をより均一化することができる。
【0016】
本発明の更に好ましい態様によれば、前記流動槽の上方に前記金属円筒体を配置すると共に、この金属円筒体の更に上方及び/又は側方に吸引手段を設け、この吸引手段によって樹脂粉体の流れを形成する。
【0017】
この態様によれば、吸引手段により樹脂粉体の流れを作ることにより、所望の箇所に樹脂粉体を付着させやすくすることができる。特に、金属円筒体の上方及び側方に吸引手段を設けた場合には、上方の吸引手段を作動させたときには、上方に向かう強い流れを形成して、樹脂粉体がスロット内に流入しやすくすると共に、端面に付着する樹脂粉体をより均一にすることができる。また、側方の吸引手段を作動させたときには、水平方向に向かう流れを形成することができ、それによって軸孔やスロット内に樹脂粉体が流入しやすくすることができる。
【0018】
本発明の更に好ましい態様によれば、前記金属円筒体の外周に近接して掻き取り体を配置し、この掻き取り体により前記金属円筒体の外周に付着する樹脂粉体の厚さを調整する。
【0019】
金属円筒体の外周に付着する樹脂粉体の量は、前記のような各種の手段を講じても、なおかつ相対的に厚く形成される傾向があるため、掻き取り体を配置して外周に付着した樹脂粉体の過剰部分を強制的に掻き取ることにより、樹脂粉体の付着量をより均一化することができる。
【0020】
本発明の更に好ましい態様によれば、前記金属円筒体が積層鉄心であり、その内周又は外周に軸方向に沿って当接させた電極シャフトを介して、前記金属円筒体を支持する。
【0021】
積層鉄心に静電塗装した場合の問題として、樹脂粉体を加熱融着(キュア)させるとき、積層板間の空気が膨脹して気泡となって抜けるため、塗膜にピンホールが形成され、それが絶縁不良の原因となることがある。上記態様によれば、電極シャフトが当接した部分には樹脂粉体が付着しないので、加熱融着させるときに、積層板間の空気が樹脂粉体が付着していない部分から抜け、塗膜にピンホールができることを防止することができる。
【0022】
また、上記態様においては、前記金属円筒体に樹脂粉体を付着させた後、樹脂粉体を加熱融着させて塗膜を形成し、前記電極シャフトに当接して塗膜が形成されなかった部分に、常温硬化型の樹脂を塗布して硬化させることが好ましい。
【0023】
電極シャフトに当接して塗膜が形成されなかった部分に、常温硬化型の樹脂を塗布して硬化させることにより、積層板間の空気の膨脹による問題を生じることなく、金属円筒体の表面全体に塗膜を形成することができる。
【0024】
【発明の実施の形態】
図1、2は、本発明の静電塗装方法の参考例となる実施形態を示し、図1は同方法に用いられる静電塗装装置の正面断面図であり、図2は図1の要部斜視図である。
【0025】
この静電塗装装置は、上面が開口された枠体11と、その下面を覆う多孔板13と、多孔板13の下面に配置された筐体14とを備えており、枠体11と多孔板13とによって、樹脂粉体Pが供給、充填される流動槽12が形成され、多孔板13と筐体14とによって、均圧室15が形成されている。均圧室15の側部には均圧室15に圧力空気ARを導入するための送気口16が設けてある。多孔板13には、複数本の電極17が取付けられており、樹脂粉体Pに正又は負の静電気が付与される。
【0026】
被塗装物である金属円筒体CL(具体的には積層鉄心1)は、流動槽12の上方に軸方向を水平方向に向けて配置され、一対の電極シャフト18を軸孔2の内周に挿入されて支持されている。電極シャフト18は、多孔板13の電極17とは反対の電圧を印加され、図示しない駆動源によって回転する回転体19に装着されている。電極シャフト18は、金属円筒体CLの軸孔2の内周に、軸方向に沿って線状に当接している。
【0027】
また、金属円筒体CLの左右端面5、5への流動槽からの樹脂粉体Pの流れを規制するために、邪魔板20、21が、前記左右端面5から軸芯Cの方向へ、例えば数mm程度、僅かに離間して配置されている。邪魔板20、21は、中心部に孔20b、21bを有して環状をなしており、前記電極シャフト18を挿通されるテーパ孔20a、21aを有している。
【0028】
電極シャフト18は、金属円筒体CLの端面が係合する段部18aと、邪魔板20のテーパ孔20aが係合する段部18bと、邪魔板21のテーパ孔21aが係合する段部18cとを有しており、これらの段部によって、金属円筒体CL、邪魔板20、21の軸方向移動を規制している。
【0029】
上記構成において、送気口16から多孔板13を介して流動槽12に圧力空気ARを供給して均圧室15に圧力空気ARを導入し、多孔板13を通して噴出させることにより流動槽12内の樹脂粉体Pを流動化させる。また、回転体19を回転して電極シャフト18と共に金属円筒体CLをゆるやかに回転させる。
【0030】
この状態で電極17と電極シャフト18との間に所定の電圧を印加すると、樹脂粉体Pは電極17によって正又は負に帯電し、電極シャフト18を介してそれとは反対の電圧を印加された金属円筒体CLに静電的に付着する。
【0031】
この場合、流動槽12から立ち上がって上方へ流動する樹脂粉体Pには、▲1▼金属円筒体CLの外周3及びスロット4内に付着するもの、▲2▼金属円筒体CLの端面5、5と邪魔板20、21との間隙に入って端面5、5に付着するもの、▲3▼金属円筒体CLの軸孔2に流入してその内周に付着するものなどがある。
【0032】
ところが、上記邪魔板20、21を設けたことにより、邪魔板20、21に外側に流れた樹脂粉体Pは、金属円筒体CLの端面5、5に付着するのを阻止されるため、端面5、5に付着する樹脂粉体Pの量は、邪魔板20、21を設けない場合よりも少なくなる。
【0033】
一方、金属円筒体CLの軸孔2内には、金属円筒体CLの端面5、5と邪魔板20、21との間隙に流入したものばかりでなく、邪魔板20、21の外側に流れて邪魔板20、21の孔20b、21bを通過したものも流入するので、邪魔板20、21を設けない場合に比べてそれほど減少しない。
【0034】
更に、金属円筒体CLの端面5、5と邪魔板20、21との間隙に流入した樹脂粉体Pの一部は、邪魔板20、21内面で反射されて、金属円筒体CLの端面側からスロット4内に入る。
【0035】
結局、邪魔板20、21を設けない場合に比べて、軸孔2及びスロット4内に入る樹脂粉体の量が相対的に増加し、金属円筒体CLの表面により均一に樹脂粉体を付着させることが可能となる。
【0036】
こうして、金属円筒体CLの表面に樹脂粉体Pを付着させた後、金属円筒体CLを電極シャフト18、18から外して、あるいは金属円筒体CLを電極シャフト18、18で支持したまま、高周波加熱炉や熱風乾燥炉に入れて加熱し、樹脂粉体Pを溶着させて塗膜を形成する。
【0037】
金属円筒体CLは、軸孔2に挿通された電極シャフト18、18により支持さるため、この電極シャフト18、18に接触している軸孔2の部分には、樹脂粉体Pは付着しない。そして、金属円筒体CLが積層鉄心1の場合には、上記加熱時に積層鉄板間の空気が膨脹し、気泡となって流出しようとするが、この膨脹空気は、上記電極シャフト18、18が当接して樹脂粉体Pが付着しなかった部分から抜けるので、塗膜にピンホール等が生じることを防止できる。
【0038】
また、電極シャフト18、18が当接して塗膜が形成されなかった部分には、例えば紫外線硬化樹脂のような常温硬化型の樹脂を塗布して硬化させることにより、積層鉄心1の積層鉄板間の空気の膨脹による問題を生じることなく、積層鉄心1の表面全体に塗膜を形成することができる。
【0039】
なお、この実施形態では、金属円筒体CLとして小型モータの回転子用の積層鉄心1が用いられているが、本発明は、同様な形状をなす磁石等にも適用することができる。また、金属円筒体CLの電極シャフト18による支持は、複数本の電極シャフト18を金属円筒体CLの外周部3に当接させて行うこともできる。更に、樹脂粉体Pとしては、例えばポリエステル系、エポキシ系など、公知の粉体塗装用のものを用いることができる。
【0040】
図3〜5は、本発明による静電塗装方法の第1実施形態を示し、図3は同方法に用いられる静電塗装装置の正面断面図、図4は図3のX−X線矢視図、図5は図3の要部斜視図である。なお、前記参考例と実質的に同一部分には同符号を付してその説明を省略する。
【0041】
この第実施形態においても、前記参考例と同様に、金属円筒体CLは電極シャフト18、18により支持され、金属円筒体CLの端面5、5近傍には樹脂粉体Pの流れを誘導するための邪魔板20、21が設けられている。
【0042】
そして、本発明の特徴は、流動槽12の上面に、平面視で十字状をなす開口部Hを有する蓋板31を配置したことにある。この開口部Hは、金属円筒体CLの軸方向に沿った部分Aと、軸方向と直角方向に沿った部分Bとを有している。軸方向に沿った部分Aは、幅W1が金属円筒体CLの外径Wよりも小さく、長さL1が左右の邪魔板20、21の配設間隔LLよりも長い。軸方向と直角方向に沿った部分Bは、幅W2が金属円筒体CLの軸長Lよりも短く、長さL2が金属円筒体CLの外径Wよりも長くなっている。
【0043】
したがって、本発明によれば、十字状の開口部Hの金属円筒体CLの軸方向に沿った部分Aが、邪魔板20、21の外側に伸びているので、邪魔板20、21の外側にも樹脂粉体Pが流動し、その樹脂粉体Pが邪魔板20、21の中心の孔20b、21bを通して金属円筒体CLの軸孔2に流入するので、軸孔2内周の樹脂粉体Pの付着量を相対的に増大させることができる。
【0044】
また、十字状の開口部Hの金属円筒体CLの軸方向に沿った部分Aが、金属円筒体CLの外径Wよりも短い幅とされているので、金属円筒体CLのスロット4に入りにくい角度(金属円筒体CLの中心から外れるほどスロット4に入りにくくなる)で上昇する樹脂粉体量を少なくし、金属円筒体CLのスロット4に入りやすい角度で上昇する樹脂粉体量を相対的に多くして、金属円筒体CLの外周3とスロット4とに付着する樹脂粉体量をより均一化することができる。
【0045】
更に、十字状の開口部Hの金属円筒体CLの軸方向と直角方向に沿った部分Bの幅W2が金属円筒体CLの軸長Lよりも短く、軸方向と直角方向に沿った部分Bの長さL2が金属円筒体CLの外径Wよりも長くされているので、金属円筒体CLの端面5、5付近に流動する樹脂粉体Pの量を相対的に少なくして、金属円筒体CLの端面5、5に付着する樹脂粉体量を少なくし、全体として樹脂粉体Pの付着量をより均一化することができる。
【0046】
この第実施形態において、金属円筒体CLとして、外径Wが20.3mm,軸長Lが8.8mm,軸孔2の内径が15mmである積層鉄心を用いて試験したところ、塗膜厚さは、軸孔2では25〜30mμ、外周部3で40μm、スロット4内部で36〜40μm、左右端面5で50μmとなり、樹脂粉体Pが付着し難い軸孔2やスロット4内部での塗膜厚さは、邪魔板20や蓋板31を設けない従来の静電塗装方法に比べて、十分に均一化されることが判明した。
【0047】
図6は、本発明による静電塗装方法の第実施形態に用いられる静電塗装装置の正面断面図である。なお、参考例及び第実施形態と実質的に同一部分には同符号を付してその説明を省略することにする。
【0048】
この第実施形態においても、前記第実施形態と同様に、金属円筒体CLは電極シャフト18、18により支持され、金属円筒体CLの端面5、5近傍に樹脂粉体Pの流れを誘導するための邪魔板20、21が設けられ、流動槽12の上面には十字状をなす開口部Hを有する蓋板31が配置されている。
【0049】
そして、この第実施形態の特徴は、流動槽12から金属円筒体CLに向かう樹脂粉体Pの流れを強制的に所望の方向に形成する吸引手段32、33を設けたことにある。一方の吸引手段32は、金属円筒体CLの上方に配置され、他方の吸引手段33は、金属円筒体CLの一側方に配置されている。なお、この実施形態の場合、吸引手段32、33は、図示しない吸引ポンプに接続された吸引筒からなり、吸引筒の途中に配置される切り換え弁によっていずれの吸引手段32、33が選択的に作動するようになっている。
【0050】
したがって、金属円筒体CLの上方にある吸引手段32を作動させると、流動槽12から真直ぐ上方に向かう強い流れが形成され、金属円筒体CLの下面のスロット4に樹脂粉体Pが流入しやすくなり、スロット4内に付着する樹脂粉体Pの量を増やすと共に、金属円筒体CLの端面5近傍を通る樹脂粉体Pの流速を速めて、左右端面5、5に付着する樹脂粉体Pの量を減らし、かつ、均一な厚さで付着させることができる。
【0051】
また、金属円筒体CLの側方にある吸引手段33を作動させると、流動槽12から上昇した樹脂粉体Pが、金属円筒体CLの軸方向に沿って一側方に流れるため、樹脂粉体Pが軸孔2やスロット4内に流入しやすくなり、軸孔2やスロット4に付着する樹脂粉体Pの量を増やすことができる。なお、この場合、金属円筒体CLを流動槽12に対して移動させるか、蓋体31の開口部Hを移動させるかして、金属円筒体CLの位置を、流動槽12の直上から吸引手段33の方向に相対的に移動させると、上記流れをより効果的に形成することができる。
【0052】
図7は、本発明の静電塗装方法の第実施形態を示す斜視図である。なお、参考例及び第1〜の実施形態と実質的に同一部分には同符号を付してその説明を省略することにする。
【0053】
この第実施形態の特徴は、電極シャフト18で支持された金属円筒体CLの外周3に近接して、樹脂粉体Pの掻き取り体34を設けたことにある。掻き取り体34としては、この実施形態では合成樹脂製のへら状の板を採用しているが、ローラやブラシ等であってもよい。掻き取り体34と金属円筒体CLの外周3との隙間Tは、所望とする樹脂粉体Pの付着厚さに応じて適宜設定すればよいが、通常は、所望とされる塗膜厚さの数倍程度が好ましい。
【0054】
この実施形態では、金属円筒体CLの外周3に過剰な厚さの樹脂粉体Pが付着すると、掻き取り体34によって余分な樹脂粉体Pが掻き落とされるので、金属円筒体CLの外周に常に適正な厚さの樹脂粉体Pを付着させることができる。なお、この実施形態では、掻き落とし板34の先端縁34aを邪魔板20、21の外周部に接触させて、掻き取り体34と金属円筒体CLの外周3との隙間Tを規定している。
【0055】
図8は、本発明による静電塗装方法の第実施形態に用いられる静電塗装装置の正面断面図である。なお、参考例及び第1〜の実施形態と実質的に同一部分には同符号を付してその説明を省略することにする。
【0056】
この第実施形態の特徴は、前記図3に示すように、金属円筒体CLをその軸方向が水平方向に向くように支持し、前記実施形態と同様な方法で樹脂粉体Pを付着させた後、図8に示すように、金属円筒体CLをその軸方向が垂直方向に向くように支持角度を変えることにある。
【0057】
すなわち、金属円筒体CLをその軸方向が垂直方向になるように支持すると、流動槽12から上昇する樹脂粉体Pは、金属円筒体CLの軸孔2やスロット4内に入りやすくなり、軸孔2やスロット4内の塗膜の厚さをより厚くすることができる。
【0058】
【発明の効果】
以上説明したように、本発明によれば、金属円筒体の端面から所定間隔をおいて、環状の邪魔板を配置し、金属円筒体を回転させながら樹脂粉体を付着させるようにしたので、金属円筒体の端面や外周に付着する樹脂粉体の厚さと、軸孔やスロット内周に付着する樹脂粉体の厚さとを平均化して、最終的に得られる塗膜の厚さをより均一にすることができる。
【0059】
また流動槽の上面に十字状の開口部を有する蓋板を設けたことで、金属円筒体の軸孔及びスロットに流入する樹脂粉体量を相対的に増大させて、塗膜の厚さをより均一化することができる。
【0060】
本発明の更に好ましい態様において、金属円筒体の更に上方及び/又は側方に吸引手段を設けた場合には、吸引手段により樹脂粉体の強制的な流れを作ることにより、所望の箇所に樹脂粉体を付着させやすくすることができる。
【0061】
本発明の更に好ましい態様において、金属円筒体の外周に近接して掻き取り体を配置した場合には、この掻き取り体により金属円筒体の外周に付着した樹脂粉体の過剰部分を強制的に掻き取ることにより、樹脂粉体の付着量をより均一化することができる。
【0062】
本発明の更に好ましい態様において、金属円筒体が積層鉄心であり、その内周又は外周に当接させた電極シャフトを介して支持するようにした場合には、電極シャフトが当接した部分には樹脂粉体が付着しないので、樹脂粉体を加熱融着させるときに、積層板間の空気が樹脂粉体が付着していない部分から抜け、塗膜にピンホールができることを防止することができる。
【0063】
更に、上記態様において、電極シャフトに当接して塗膜が形成されなかった部分に、常温硬化型の樹脂を塗布して硬化させれば、積層板間の空気の膨脹による問題を生じることなく、表面全体に塗膜を形成することができる。
【図面の簡単な説明】
【図1】本発明の静電塗装方法の参考例となる実施形態に用いられる静電塗装装置の正面断面図である。
【図2】図1の要部斜視図である。
【図3】本発明の静電塗装方法の第実施形態に用いられる静電塗装装置の正面断面図である。
【図4】図3のX−X線矢視図である。
【図5】図3の要部斜視図である。
【図6】本発明の静電塗装方法の第実施形態に用いられる静電塗装装置の正面断面図である。
【図7】本発明の静電塗装方法の第実施形態を示す斜視図である。
【図8】本発明の静電塗装方法の第実施形態に用いられる静電塗装装置の正面断面図である。
【図9】被塗装物である金属円筒体の一例としての積層鉄心の斜視図である。
[0001]
BACKGROUND OF THE INVENTION
The present invention provides a static coating capable of forming a thin uniform coating film on the surface of a laminated metal core used for, for example, a rotor of a small motor or a metal cylindrical body such as a magnet. It relates to the electropainting method.
[0002]
[Prior art]
As shown in FIG. 9, a laminated core 1 used for a rotor of a small motor has a shaft hole 2 in the center, and slots 4 along the axial direction are formed in the circumferential direction at predetermined intervals in the circumferential direction. Has been. Moreover, what consists of a magnet of the same shape may be used for a rotor.
[0003]
As a method of performing electrostatic coating on the metal cylindrical body CL such as the laminated iron core 1, electrodeposition coating and electrostatic coating are known. However, the electrodeposition coating has a problem that the equipment is large and the maintenance of the machine is difficult, and the production cost is generally increased.
[0004]
On the other hand, electrostatic coating is an electrostatic coating apparatus comprising a fluid tank having an upper surface opened and a perforated plate disposed on the lower surface, an electrode attached to the perforated plate, and a pressure equalizing chamber surrounding the lower space of the fluid tank. , The resin powder is supplied to the fluid tank, the pressure air is introduced into the pressure equalizing chamber and ejected through the perforated plate, the resin powder in the fluid tank is fluidized, and positive or negative static electricity is applied to the electrode. The resin powder is charged by charging, and the object to be coated, which has been charged with the opposite static electricity to the electrode, is supported above the fluid tank, and the resin powder is adhered to the surface of the object to be coated. Is a method in which the adhered resin powder is fused to form a coating film.
[0005]
[Problems to be solved by the invention]
However, when electrostatic coating is performed on the metal cylindrical body CL such as the laminated core 1, the resin powder is thickly attached to the outer periphery 3 and the end surface 5, but the resin powder is applied to the inner periphery of the shaft hole 2 and the slot 4. Did not adhere sufficiently, and there was a problem that the thickness of the finally formed coating film varied.
[0006]
That is, if a coating film having an appropriate thickness is formed on the inner periphery of the shaft hole 2 or the slot 4, the coating film thickness of the outer periphery 3 becomes too thick and abuts on the inner periphery of the stator. There is a problem that the coating thickness of the end face 5 becomes too thick and the peripheral length of the coil becomes long, and if a coating film having an appropriate thickness is formed on the outer periphery 4 or the end face 5, the shaft hole 2 Further, there is a problem that the coating thickness on the inner periphery of the slot 4 becomes too thin, resulting in poor insulation.
[0007]
Accordingly, an object of the present invention is to provide an electrostatic coating method for a metal cylinder capable of uniformly adhering resin powder to the surface of a metal cylinder such as a laminated iron core used in a rotor of a small motor or the like. Is to provide.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the method of electrostatic coating of a metal cylinder of the present invention includes a shaft hole at the center, and a static to a metal cylinder having slots along the axial direction on the outer periphery at predetermined intervals in the circumferential direction. In the electrocoating method, a lid plate having a cross-shaped opening is provided on the upper surface of the resin powder flow tank, and the axial direction of the metal cylinder is positioned above the opening in one direction of the cross of the opening. The metal cylinder is supported toward the end, an annular baffle plate is disposed at a predetermined interval from the end surface of the metal cylinder, and the portion of the opening along the axial direction of the metal cylinder is The metal cylinder has a width shorter than the outer diameter of the metal cylinder and a length longer than the distance between the baffle plates, and the portion of the opening along the direction perpendicular to the axial direction of the metal cylinder is the metal cylinder in the axial width shorter than the length, to have a longer length than the outer diameter, said metal cylinder While rotating, characterized in that the deposition of the resin powder.
[0009]
According to this method, among the resin powder floating from the fluid tank, the one that flows between the end surface of the metal cylinder and the baffle plate adheres to the end surface of the metal cylinder, but flows to the outside of the baffle plate. This is obstructed from adhering to the end face by the baffle plate. On the other hand, in the shaft hole of the metal cylinder, not only the material that flows between the end surface of the metal cylinder and the baffle plate, but also the one that flows outside the baffle plate, Since it flows in, the amount of the resin powder flowing into the shaft hole can be relatively increased.
[0010]
In addition, resin powder that flows between the end surface of the metal cylinder and the baffle plate is prevented from scattering to the surroundings by the baffle plate, so that it easily enters the slot from the end surface side of the metal cylinder body. Become.
[0011]
As a result, the thickness of the resin powder adhering to the end face or outer periphery of the metal cylinder and the thickness of the resin powder adhering to the inner periphery of the shaft hole or slot are averaged to obtain the final coating thickness. Can be made more uniform.
[0013]
Further , since the portion of the cross-shaped opening along the axial direction of the metal cylindrical body extends to the outside of the baffle plate, the resin powder flows outside the baffle plate, and the resin powder flows to the baffle plate. Since it flows into the shaft hole of the metal cylindrical body through the center hole, the amount of resin powder deposited on the inner periphery of the shaft hole can be relatively increased.
[0014]
In addition, since the portion of the cross-shaped opening along the axial direction of the metal cylinder has a width shorter than the outer diameter of the metal cylinder, the resin powder rises at an angle that makes it difficult to enter the slot of the metal cylinder. Reduce the body weight, relatively increase the amount of resin powder rising at an angle that easily enters the slot of the metal cylinder, and make the amount of resin powder adhering to the outer periphery and slot of the metal cylinder more uniform be able to.
[0015]
Furthermore, the portion of the cross-shaped opening along the direction perpendicular to the axial direction of the metal cylinder has a width shorter than the axial length of the metal cylinder and a length longer than the outer diameter. The amount of the resin powder that flows near the end face of the metal can be relatively reduced, and the amount of the resin powder that adheres to the surface of the metal cylinder can be made more uniform.
[0016]
According to a further preferred aspect of the present invention, the metal cylinder is disposed above the fluid tank, and suction means is provided further above and / or to the side of the metal cylinder, and the suction means provides resin powder. To form a flow.
[0017]
According to this aspect, by making the flow of the resin powder by the suction means, the resin powder can be easily attached to a desired location. In particular, when suction means are provided above and to the side of the metal cylinder, when the upper suction means is operated, a strong upward flow is formed, and the resin powder easily flows into the slot. In addition, the resin powder adhering to the end face can be made more uniform. Further, when the side suction means is operated, a flow in the horizontal direction can be formed, and thereby the resin powder can easily flow into the shaft hole or the slot.
[0018]
According to a further preferred aspect of the present invention, a scraping body is disposed in the vicinity of the outer periphery of the metal cylinder, and the thickness of the resin powder adhering to the outer periphery of the metal cylinder is adjusted by the scraping body. .
[0019]
Since the amount of the resin powder adhering to the outer periphery of the metal cylindrical body tends to be formed relatively thick even if various measures as described above are taken, a scraping body is arranged to adhere to the outer periphery. By forcibly scraping off the excess portion of the resin powder, the amount of resin powder adhered can be made more uniform.
[0020]
According to a further preferred aspect of the present invention, the metal cylinder is a laminated iron core, and the metal cylinder is supported via an electrode shaft that is in contact with the inner periphery or the outer periphery of the core in the axial direction.
[0021]
As a problem when electrostatic coating is applied to the laminated iron core, when the resin powder is heated and fused (cured), the air between the laminated plates expands and escapes as bubbles, so pinholes are formed in the coating film, That can cause insulation failure. According to the above aspect, since the resin powder does not adhere to the portion where the electrode shaft abuts, the air between the laminated plates escapes from the portion where the resin powder does not adhere when heated and fused. It is possible to prevent pinholes from being formed.
[0022]
Further, in the above aspect, after the resin powder is attached to the metal cylindrical body, the resin powder is heated and fused to form a coating film, and the coating film is not formed by contacting the electrode shaft. It is preferable to apply and cure a room temperature curable resin on the portion.
[0023]
By applying a room temperature curable resin to the part where the coating film was not formed by contacting the electrode shaft and curing it, the entire surface of the metal cylindrical body was produced without causing problems due to air expansion between the laminated plates. A coating film can be formed.
[0024]
DETAILED DESCRIPTION OF THE INVENTION
1 and 2 show an embodiment as a reference example of the electrostatic coating method of the present invention, FIG. 1 is a front sectional view of an electrostatic coating apparatus used in the method, and FIG. 2 is a main portion of FIG. It is a perspective view.
[0025]
The electrostatic coating apparatus includes a frame body 11 having an upper surface opened, a porous plate 13 covering the lower surface thereof, and a casing 14 disposed on the lower surface of the porous plate 13. 13, a fluid tank 12 to which the resin powder P is supplied and filled is formed, and a pressure equalizing chamber 15 is formed by the porous plate 13 and the housing 14. An air supply port 16 for introducing the pressure air AR into the pressure equalizing chamber 15 is provided at the side of the pressure equalizing chamber 15. A plurality of electrodes 17 are attached to the porous plate 13, and positive or negative static electricity is applied to the resin powder P.
[0026]
The metal cylindrical body CL (specifically, the laminated core 1), which is the object to be coated, is disposed above the fluid tank 12 with the axial direction oriented horizontally, and the pair of electrode shafts 18 are disposed on the inner periphery of the shaft hole 2. Inserted and supported. The electrode shaft 18 is attached to a rotating body 19 to which a voltage opposite to that of the electrode 17 of the perforated plate 13 is applied and is rotated by a driving source (not shown). The electrode shaft 18 is in linear contact with the inner periphery of the shaft hole 2 of the metal cylindrical body CL along the axial direction.
[0027]
Further, in order to restrict the flow of the resin powder P from the flow tank to the left and right end surfaces 5 and 5 of the metal cylinder CL, baffle plates 20 and 21 are arranged in the direction from the left and right end surfaces 5 to the axis C, for example. They are arranged slightly apart by about several mm. The baffle plates 20, 21 have holes 20 b, 21 b in the center and have an annular shape, and have tapered holes 20 a, 21 a through which the electrode shaft 18 is inserted.
[0028]
The electrode shaft 18 includes a stepped portion 18a with which the end surface of the metal cylindrical body CL is engaged, a stepped portion 18b with which the tapered hole 20a of the baffle plate 20 is engaged, and a stepped portion 18c with which the tapered hole 21a of the baffle plate 21 is engaged. These step portions regulate the axial movement of the metal cylinder CL and the baffle plates 20 and 21.
[0029]
In the above-described configuration, the pressure air AR is supplied from the air supply port 16 to the fluid tank 12 through the porous plate 13, the pressure air AR is introduced into the pressure equalizing chamber 15, and ejected through the porous plate 13. The resin powder P is fluidized. Further, the rotating body 19 is rotated to gently rotate the metal cylindrical body CL together with the electrode shaft 18.
[0030]
In this state, when a predetermined voltage is applied between the electrode 17 and the electrode shaft 18, the resin powder P is positively or negatively charged by the electrode 17, and the opposite voltage is applied via the electrode shaft 18. It adheres electrostatically to the metal cylinder CL.
[0031]
In this case, the resin powder P that rises from the fluid tank 12 and flows upward includes (1) what adheres to the outer periphery 3 and the slot 4 of the metal cylinder CL, and (2) the end surface 5 of the metal cylinder CL. There are those that enter the gap between the baffle plate 5 and the baffle plates 20 and 21 and adhere to the end surfaces 5 and 5, and (3) those that flow into the shaft hole 2 of the metal cylinder CL and adhere to the inner periphery thereof.
[0032]
However, the provision of the baffle plates 20 and 21 prevents the resin powder P flowing outside the baffle plates 20 and 21 from adhering to the end surfaces 5 and 5 of the metal cylindrical body CL. The amount of the resin powder P adhering to the layers 5 and 5 is smaller than that when the baffle plates 20 and 21 are not provided.
[0033]
On the other hand, in the shaft hole 2 of the metal cylinder CL, not only the gas that flows into the gap between the end surfaces 5 and 5 of the metal cylinder CL and the baffle plates 20 and 21, but also flows outside the baffle plates 20 and 21. Since the thing which passed the holes 20b and 21b of the baffle plates 20 and 21 also flows in, it does not reduce so much compared with the case where the baffle plates 20 and 21 are not provided.
[0034]
Furthermore, a part of the resin powder P that has flowed into the gap between the end surfaces 5 and 5 of the metal cylinder CL and the baffle plates 20 and 21 is reflected by the inner surfaces of the baffle plates 20 and 21, and the end surface side of the metal cylinder CL To enter slot 4.
[0035]
As a result, the amount of the resin powder entering the shaft hole 2 and the slot 4 is relatively increased as compared with the case where the baffle plates 20 and 21 are not provided, and the resin powder adheres more uniformly to the surface of the metal cylinder CL. It becomes possible to make it.
[0036]
In this way, after the resin powder P is attached to the surface of the metal cylinder CL, the metal cylinder CL is detached from the electrode shafts 18, 18 or the metal cylinder CL is supported by the electrode shafts 18, 18, It heats by putting in a heating furnace or a hot-air drying furnace, the resin powder P is welded, and a coating film is formed.
[0037]
Since the metal cylindrical body CL is supported by the electrode shafts 18 and 18 inserted through the shaft hole 2, the resin powder P does not adhere to the portion of the shaft hole 2 in contact with the electrode shafts 18 and 18. When the metal cylinder CL is the laminated iron core 1, the air between the laminated iron plates expands during the heating and tends to flow out as bubbles, but the expanded air is applied to the electrode shafts 18 and 18. Since the resin powder P comes out from the part where it does not adhere to the film, pinholes and the like can be prevented from occurring in the coating film.
[0038]
In addition, a portion where the electrode shafts 18 and 18 are in contact with each other and no coating film is formed is coated with a room temperature curable resin such as an ultraviolet curable resin and cured, so that the laminated iron plates 1 are laminated. A coating film can be formed on the entire surface of the laminated core 1 without causing problems due to the expansion of air.
[0039]
In this embodiment, the laminated core 1 for the rotor of the small motor is used as the metal cylindrical body CL, but the present invention can also be applied to a magnet having the same shape. The support of the metal cylinder CL by the electrode shaft 18 can also be performed by bringing a plurality of electrode shafts 18 into contact with the outer peripheral portion 3 of the metal cylinder CL. Furthermore, as the resin powder P, for example, a known powder coating material such as polyester and epoxy can be used.
[0040]
3 to 5 show a first embodiment of an electrostatic coating method according to the present invention, FIG. 3 is a front sectional view of an electrostatic coating apparatus used in the method, and FIG. 4 is a view taken along line XX in FIG. 5 is a perspective view of the main part of FIG. Note that substantially the same parts as those in the reference example are denoted by the same reference numerals and description thereof is omitted.
[0041]
Also in the first embodiment, similarly to the reference example , the metal cylinder CL is supported by the electrode shafts 18 and 18, and the flow of the resin powder P is induced near the end surfaces 5 and 5 of the metal cylinder CL. Baffle plates 20 and 21 are provided.
[0042]
A feature of the present invention is that a lid plate 31 having an opening H having a cross shape in a plan view is disposed on the upper surface of the fluidized tank 12. The opening H has a portion A along the axial direction of the cylindrical metal body CL and a portion B along the direction perpendicular to the axial direction. In the portion A along the axial direction, the width W1 is smaller than the outer diameter W of the metal cylinder CL, and the length L1 is longer than the arrangement interval LL between the left and right baffle plates 20 and 21. In the portion B along the direction perpendicular to the axial direction, the width W2 is shorter than the axial length L of the metal cylinder CL, and the length L2 is longer than the outer diameter W of the metal cylinder CL.
[0043]
Therefore, according to the present invention , the portion A along the axial direction of the metal cylinder CL of the cross-shaped opening H extends outside the baffle plates 20, 21. Since the resin powder P flows and the resin powder P flows into the shaft hole 2 of the metal cylindrical body CL through the central holes 20b and 21b of the baffle plates 20 and 21, the resin powder on the inner periphery of the shaft hole 2 is used. The adhesion amount of P can be relatively increased.
[0044]
Moreover, since the portion A along the axial direction of the metal cylinder CL of the cross-shaped opening H has a width shorter than the outer diameter W of the metal cylinder CL, it enters the slot 4 of the metal cylinder CL. The amount of resin powder that rises at a difficult angle (the more difficult it is to enter the slot 4 as it moves away from the center of the metal cylinder CL) is reduced, and the amount of resin powder that rises at an angle that easily enters the slot 4 of the metal cylinder CL is relatively In particular, the amount of the resin powder adhering to the outer periphery 3 and the slot 4 of the metal cylinder CL can be made more uniform.
[0045]
Furthermore, the width W2 of the portion B along the direction perpendicular to the axial direction of the metal cylinder CL of the cross-shaped opening H is shorter than the axial length L of the metal cylinder CL, and the portion B along the direction perpendicular to the axial direction. Since the length L2 of the metal cylinder CL is longer than the outer diameter W of the metal cylinder CL, the amount of the resin powder P flowing near the end faces 5 and 5 of the metal cylinder CL is relatively reduced, and the metal cylinder The amount of resin powder adhering to the end surfaces 5 and 5 of the body CL can be reduced, and the amount of resin powder P adhered as a whole can be made more uniform.
[0046]
In this first embodiment, the metal cylinder CL was tested using a laminated core having an outer diameter W of 20.3 mm, an axial length L of 8.8 mm, and an inner diameter of the shaft hole 2 of 15 mm. The thickness of the shaft hole 2 is 25 to 30 mμ, the outer peripheral portion 3 is 40 μm, the inside of the slot 4 is 36 to 40 μm, and the left and right end surfaces 5 are 50 μm. It has been found that the film thickness is sufficiently uniform as compared with the conventional electrostatic coating method in which the baffle plate 20 and the cover plate 31 are not provided.
[0047]
FIG. 6 is a front sectional view of the electrostatic coating apparatus used in the second embodiment of the electrostatic coating method according to the present invention. Note that substantially the same parts as those in the reference example and the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
[0048]
Also in the second embodiment, similarly to the first embodiment, the metal cylinder CL is supported by the electrode shafts 18 and 18, and the flow of the resin powder P is induced near the end surfaces 5 and 5 of the metal cylinder CL. Baffle plates 20 and 21 are provided, and a lid plate 31 having a cross-shaped opening H is disposed on the upper surface of the fluid tank 12.
[0049]
The feature of the second embodiment is that suction means 32 and 33 for forcibly forming the flow of the resin powder P from the fluid tank 12 toward the metal cylinder CL in a desired direction are provided. One suction means 32 is disposed above the metal cylinder CL, and the other suction means 33 is disposed on one side of the metal cylinder CL. In the case of this embodiment, the suction means 32, 33 are constituted by a suction cylinder connected to a suction pump (not shown), and any of the suction means 32, 33 is selectively selected by a switching valve arranged in the middle of the suction cylinder. It comes to work.
[0050]
Therefore, when the suction means 32 above the metal cylinder CL is operated, a strong flow is formed straight upward from the fluid tank 12, and the resin powder P easily flows into the slot 4 on the lower surface of the metal cylinder CL. Accordingly, the amount of the resin powder P adhering in the slot 4 is increased, and the flow rate of the resin powder P passing through the vicinity of the end surface 5 of the metal cylindrical body CL is increased, so that the resin powder P adhering to the left and right end surfaces 5 and 5 is increased. And can be deposited with a uniform thickness.
[0051]
Further, when the suction means 33 on the side of the metal cylinder CL is operated, the resin powder P rising from the fluid tank 12 flows to one side along the axial direction of the metal cylinder CL. The body P easily flows into the shaft hole 2 or the slot 4, and the amount of the resin powder P adhering to the shaft hole 2 or the slot 4 can be increased. In this case, the metal cylinder CL is moved with respect to the fluid tank 12 or the opening H of the lid body 31 is moved so that the position of the metal cylinder CL is sucked from directly above the fluid tank 12. If it moves relatively in the direction of 33, the flow can be formed more effectively.
[0052]
FIG. 7 is a perspective view showing a third embodiment of the electrostatic coating method of the present invention. It should be noted that substantially the same parts as those in the reference example and the first and second embodiments are denoted by the same reference numerals, and the description thereof is omitted.
[0053]
The feature of the third embodiment is that a scraping body 34 for the resin powder P is provided in the vicinity of the outer periphery 3 of the metal cylinder CL supported by the electrode shaft 18. As the scraping member 34, a spatula-shaped plate made of synthetic resin is employed in this embodiment, but a roller, a brush, or the like may be used. The gap T between the scraping body 34 and the outer periphery 3 of the cylindrical metal body CL may be set as appropriate according to the desired thickness of the resin powder P, but usually the desired coating thickness. Is preferably several times as large as.
[0054]
In this embodiment, when the excessively thick resin powder P adheres to the outer periphery 3 of the metal cylindrical body CL, the excess resin powder P is scraped off by the scraping body 34. The resin powder P having an appropriate thickness can always be adhered. In this embodiment, the tip edge 34a of the scraping plate 34 is brought into contact with the outer peripheral portions of the baffle plates 20 and 21 to define the gap T between the scraping body 34 and the outer periphery 3 of the metal cylindrical body CL. .
[0055]
FIG. 8 is a front sectional view of an electrostatic coating apparatus used in the fourth embodiment of the electrostatic coating method according to the present invention. It should be noted that substantially the same parts as those of the reference example and the first to third embodiments are denoted by the same reference numerals, and the description thereof will be omitted.
[0056]
As shown in FIG. 3, the feature of the fourth embodiment is that the metal cylinder CL is supported so that its axial direction is in the horizontal direction, and the resin powder P is adhered by the same method as in the above embodiment. Then, as shown in FIG. 8, the support angle of the metal cylinder CL is changed so that its axial direction is in the vertical direction.
[0057]
That is, when the metal cylinder CL is supported so that its axial direction is vertical, the resin powder P rising from the fluidized tank 12 easily enters the shaft hole 2 and the slot 4 of the metal cylinder CL, and the shaft The thickness of the coating film in the hole 2 or the slot 4 can be increased.
[0058]
【The invention's effect】
As described above, according to the present invention, the annular baffle plate is arranged at a predetermined interval from the end face of the metal cylinder, and the resin powder is adhered while rotating the metal cylinder. The thickness of the resin powder that adheres to the end face and outer periphery of the metal cylinder and the thickness of the resin powder that adheres to the inner periphery of the shaft hole and slot are averaged, resulting in a more uniform coating thickness. Can be.
[0059]
In addition , by providing a cover plate having a cross-shaped opening on the upper surface of the fluid tank, the amount of resin powder flowing into the shaft hole and slot of the metal cylindrical body is relatively increased, and the thickness of the coating film is increased. Can be made more uniform.
[0060]
In a further preferred aspect of the present invention, when suction means is provided further above and / or to the side of the metal cylindrical body, the resin powder is formed at a desired location by creating a forced flow of the resin powder by the suction means. The powder can be easily adhered.
[0061]
In a further preferred aspect of the present invention, when the scraping body is disposed in the vicinity of the outer periphery of the metal cylinder, the scraping body forcibly removes the excess portion of the resin powder adhering to the outer periphery of the metal cylinder. By scraping off, the adhesion amount of the resin powder can be made more uniform.
[0062]
In a further preferred aspect of the present invention, when the metal cylindrical body is a laminated iron core and is supported via an electrode shaft that is in contact with the inner periphery or outer periphery of the laminated core, Since the resin powder does not adhere, when the resin powder is heated and fused, it is possible to prevent the air between the laminated plates from coming off from the portion where the resin powder is not adhered and making a pinhole in the coating film. .
[0063]
Furthermore, in the above aspect, if a room temperature curable resin is applied and cured on the part where the coating film is not formed by contacting the electrode shaft, there is no problem due to the expansion of air between the laminated plates. A coating film can be formed on the entire surface.
[Brief description of the drawings]
FIG. 1 is a front sectional view of an electrostatic coating apparatus used in an embodiment serving as a reference example of the electrostatic coating method of the present invention.
FIG. 2 is a perspective view of the main part of FIG.
FIG. 3 is a front sectional view of the electrostatic coating apparatus used in the first embodiment of the electrostatic coating method of the present invention.
4 is a view taken in the direction of arrows X-X in FIG. 3;
FIG. 5 is a perspective view of a main part of FIG. 3;
FIG. 6 is a front sectional view of an electrostatic coating apparatus used in a second embodiment of the electrostatic coating method of the present invention.
FIG. 7 is a perspective view showing a third embodiment of the electrostatic coating method of the present invention.
FIG. 8 is a front sectional view of an electrostatic coating apparatus used in a fourth embodiment of the electrostatic coating method of the present invention.
FIG. 9 is a perspective view of a laminated iron core as an example of a metal cylinder that is an object to be coated.

Claims (5)

中心に軸孔を有し、外周に軸方向に沿ったスロットを周方向に所定間隔で有する金属円筒体への静電塗装方法において、
樹脂粉体の流動槽の上面に十字状の開口部を有する蓋板を設け、
該開口部の上方に、前記金属円筒体の軸方向を前記開口部の十字の一つの方向に向けて前記金属円筒体を支持すると共に、前記金属円筒体の端面から所定間隔をおいて環状の邪魔板を配置し、
該開口部の前記金属円筒体の軸方向に沿った部分は、前記金属円筒体の外径よりも短い幅で、前記邪魔板の間隔よりも長い長さを有し、前記開口部の前記金属円筒体の軸方向と直角方向に沿った部分は、前記金属円筒体の軸長よりも短い幅で、外径よりも長い長さを有するようにし、
前記金属円筒体を回転させながら樹脂粉体を付着させることを特徴とする金属円筒体の静電塗装方法。
In the electrostatic coating method on a metal cylinder having a shaft hole in the center and slots along the axial direction on the outer periphery at predetermined intervals in the circumferential direction,
Provide a cover plate with a cross-shaped opening on the top surface of the resin powder flow tank ,
Above the opening, the metal cylinder is supported with the axial direction of the metal cylinder facing one direction of the cross of the opening, and an annular shape is spaced from the end surface of the metal cylinder. Place baffle plates,
The portion of the opening along the axial direction of the metal cylinder has a width shorter than the outer diameter of the metal cylinder and a length longer than the distance between the baffle plates, and the metal of the opening The portion along the direction perpendicular to the axial direction of the cylindrical body has a width shorter than the axial length of the metal cylindrical body and a length longer than the outer diameter,
An electrostatic coating method for a metal cylinder, wherein the resin powder is adhered while rotating the metal cylinder.
前記流動槽の上方に前記金属円筒体を配置すると共に、この金属円筒体の更に上方及び/又は側方に吸引手段を設け、この吸引手段によって樹脂粉体の流れを形成する請求項記載の金属円筒体の静電塗装方法。While placing the metal cylinder above the fluidization vessel, a suction means provided in the further upward and / or the side of the metal cylinder, according to claim 1 wherein a flow of the resin powder by the suction means Electrostatic coating method for metal cylinders. 前記金属円筒体の外周に近接して掻き取り体を配置し、この掻き取り体により前記金属円筒体の外周に付着する樹脂粉体の厚さを調整する請求項1又は2に記載の金属円筒体の静電塗装方法。The metal cylinder according to claim 1 or 2 , wherein a scraping body is disposed in the vicinity of the outer periphery of the metal cylinder, and the thickness of the resin powder attached to the outer periphery of the metal cylinder is adjusted by the scraping body. Body electrostatic painting method. 前記金属円筒体が積層鉄心であり、その内周又は外周に軸方向に沿って当接させた電極シャフトを介して、前記金属円筒体を支持する請求項1〜のいずれか1つに記載の金属円筒体の静電塗装方法。It said metal cylinder has a laminated iron core, through the inner peripheral or the electrode shaft is brought into contact in the axial direction on the outer circumference, according to any one of claims 1-3 for supporting the metal cylinder Electrostatic coating method for metal cylinders. 前記金属円筒体に樹脂粉体を付着させた後、樹脂粉体を加熱融着させて塗膜を形成し、前記電極シャフトに当接して塗膜が形成されなかった部分に、常温硬化型の樹脂を塗布して硬化させる請求項記載の金属円筒体の静電塗装方法。After the resin powder is adhered to the metal cylindrical body, the resin powder is heat-fused to form a coating film, and the room temperature curing type is formed on the portion where the coating film is not formed by contacting the electrode shaft. The method of electrostatic coating of a cylindrical metal body according to claim 4, wherein a resin is applied and cured.
JP15272098A 1998-06-02 1998-06-02 Electrostatic coating method for metal cylinders Expired - Lifetime JP4074708B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP15272098A JP4074708B2 (en) 1998-06-02 1998-06-02 Electrostatic coating method for metal cylinders
SG1999002443A SG74728A1 (en) 1998-06-02 1999-05-14 Method for electrostatic coating a metallic cylindrical body
MYPI99001942A MY134899A (en) 1998-06-02 1999-05-18 Method for electrostatic coating a metallic cylindrical body
KR10-1999-0019937A KR100436623B1 (en) 1998-06-02 1999-06-01 Method for electrostatic coating a metallic cylindrical body
CN99107151A CN1106225C (en) 1998-06-02 1999-06-02 Method for electrostatic coating metallic cylindrical body

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