JP4066075B2 - Manufacturing method of five-finger type stockings and five-finger type stockings - Google Patents

Description

The present invention relates to a method for manufacturing stockings for covering a leg portion and a foot portion, and a five-finger type stockings.

Stockings are known for warming the legs and feet, protecting their skin, and adjusting the legs. Stockings have a function as a cushioning material between shoes and bare feet, as well as a function of keeping feet warm or absorbing moisture, and are clothes that many people wear on bare feet on a daily basis. Stockings made of thin fabrics in socks are in strong demand mainly by women as clothing that makes their legs look beautiful from a fashion standpoint, especially for women engaged in some business, stockings including pantyhose Has become indispensable. On the other hand, stockings knitted with fine fibers made of long fibers are knitted at high density and have a high effect of making the skin look smooth, but the surface of the foot is stuffy when worn or with shoes worn It may become unsanitary and may cause athlete's foot. For example, stockings knitted with high gauge with 400 or more knitting needles are often selected in the market in order to produce products with good gloss and feel when worn, but there is a risk of suffering from athlete's foot There was also a need for countermeasures. On the other hand, for example, as disclosed in Patent Documents 1, 2, and 3, proposals have been made to form a five-finger type stocking or pantyhose. In addition, recently, there has been a tendency to actively adopt five-finger pantyhose from the viewpoint of fashion, and the need for so-called long-fingered stockings with high-gauge products has been clarified. It's getting on.
Japanese Utility Model Publication No. 6-54706 (claim for utility model registration, Fig. 1) Utility Model Registration No. 3100991 (Description 0001, FIG. 1) Utility Model Registration No. 3007105 (Descriptions 0007 to 0009, FIGS. 1 and 3)

  In the stockings of Patent Documents 1 and 2 above, there is a suggestion of the configuration of a stocking or pantyhose provided with a toe bag in which five fingers are divided into the toe part, but for example, the leg part is used with a seamless knitting machine. There is no description of a specific manufacturing method of how to form or connect a bag portion corresponding to five fingers that are knitted and that are continuously different in size of the cylinder. On the other hand, the five-finger socks of Patent Document 3 are knitted from the wearer's mouth side with a circular knitting machine and a tip part of a sock consisting of five finger pouch portions and a knitted fabric that forms part of the trunk following the five finger bag portions. The remaining part of the sock consisting of a knitted fabric that forms the mouth part and the trunk part that follows it, the above-mentioned tip part and the remaining part are made to face each other's mesh between both ends. What is formed by stitching together the meshes by hand-shaping is disclosed. However, in the method of Patent Document 3, since the tip portion of the sock including the five-finger bag portion and the remaining portion are joined by hand stitching with a seam thread, it takes time to work and the work efficiency is improved. In addition to being significantly inferior, the manufacturing cost was high. Further, for example, in a high gauge product using, for example, about 400 to 470 needles using a long fiber, it is a thin fiber and has high knitting density. It was not applicable to long fiber / high gauge stockings.

  The present invention has been made in view of the above-described conventional problems, and one object thereof is stockings that are long fiber, high gauge products, and can easily produce five-fingered stockings with good production efficiency. Another object of the present invention is to provide a method for manufacturing five-finger type stockings and long fiber stockings that can be manufactured at low cost.

In order to achieve the above object, the present invention is a method for manufacturing a five-finger type stocking by a stocking knitting machine, and a toe portion 12 continuous from the leg portion of the stocking to the leg portion is knitted in a cylindrical shape. Marking to display vertically and horizontally a line 101 corresponding to the toe portion 18 of the toe when worn and a line 103 connecting the tip side of the toe when knitting to a cylindrical shape A step of weaving the thread 16 and a marking that is sewn so as to form a plurality of bag-like fingers to be attached to each finger and forms a line 103 on the tip side of the toe and a line 101 corresponding to the finger crotch 18 the yarn 16 I along constituted a sewing machine sewing process of sewing while cutting, from five manufacturing method of a finger type of stockings comprising.

It is advisable to perform edge-bonding processing when sewing while cutting.

  Further, when the line 103 connecting the toe crotch portion 18 of the toe and the tip of the toe at the time of wearing is formed only on one side layer in a state where the cylindrical toe portion 12 is overlapped in two layers. Good.

  The cutting along the marking thread 16 and the simultaneous sewing may be performed by an overlock sewing machine.

  Further, the weaving mode of the marking yarn 16 may include a toe line 103 extending linearly in the lateral direction and four orthogonal lines including a dividing line 101 arranged orthogonal to the toe line.

  Furthermore, it is good to arrange | position so that the one end side of the orthogonal line 110 may reach the opening 14 side of the cylinder of the toe part 12.

Moreover, this invention is comprised from the five-finger type stockings produced by the manufacturing method of said five-finger type stockings.

  The manufacturing method of the five-finger type stockings according to the present invention includes a step of knitting a marking thread so as to form a dividing line corresponding to the finger crotch part, and knitting a toe part into a cylinder shape continuously to the leg part. And a step of sewing along the marking yarn while cutting a portion corresponding to the finger crotch portion, using the marking of the marking yarn knitted at the time of knitting, along with this, the shape of five fingers Therefore, it is possible to construct stockings of five fingers type for high-gauge thin fabric products with 400 to 470 long fibers and needles, and it is efficient for this type of high-density product. Fingers can be formed and can be manufactured at a relatively low cost.

  In addition, by performing the edge-curing process at the time of sewing, it is possible to prevent the yarn from fraying from the cut edge portion.

  In addition, the dividing line is formed only on one side layer in a state where the cylindrical tow portion is pressed and overlapped in two layers, so that it is easy not only to design the knitting position setting etc. when knitting the marking yarn. The sewing manufacturer is not confused with the front and back, and the positional deviation between the front and back surfaces can be prevented.

  In addition, the marking yarn is knitted in such a manner that it includes a straight toe line connecting the toes of each finger at the time of wearing, and a dividing line formed extending perpendicularly from the toe line. Marking indicating the contour of the shape can be easily set, and cutting and sewing operations can be performed smoothly and easily.

Also, cut and sew linearly along the toe line, cut off the part on the other end side of the finger from the cutting line, then cut and sew the part corresponding to the finger crotch along the dividing line Therefore, it is possible to form a finger bag part that accommodates the fingers by cutting and sewing processing along the marking yarn corresponding to the finger crotch part from the circular knitting process of the normal body part, and the transition from circular knitting to the process is smooth. The manufacturing operation can be continued efficiently.

  In addition, the marking yarn has a configuration in which the weaving mode of the marking yarn includes a toe line extending linearly in the lateral direction and four orthogonal lines including a dividing line arranged orthogonal to the toe line. The knitting position can be easily set, and the sewing operation for forming the finger shape can be performed while checking the part where the finger is inserted in advance, so that the smoothness and certainty of the operation can be maintained.

  In addition, by arranging the one end side of the orthogonal line so as to reach the opening side of the tube of the toe part, it is easy to set the knitting position of the marking thread, and the sewing operation for forming the finger shape is performed in advance. Since it can be performed while confirming the part to be inserted, the smoothness and certainty of the work can be maintained.

  By cutting over the marking thread and performing simultaneous sewing with an overlock sewing machine, cutting, sewing, and edging can be performed at the same time, and long-fiber, high-gauge five-finger type with high-speed sewing processing using a sewing machine Stockings can be manufactured, and high efficiency and low cost can be achieved.

  Moreover, according to the long fiber stockings of the present invention, the stockings are formed by knitting long fibers, and five finger parts are provided on the toe side of the toe part formed continuously with the leg part. Since the finger shape including each toe portion and each crotch portion of the finger portion is closed by sewing, for example, using an overlock sewing machine, the cutting, sewing, and edging processes are performed simultaneously. This makes it possible to produce long-fiber, high-gauge five-fingered stockings by a high-speed sewing process using a sewing machine, and achieve high efficiency and low cost.

  The best mode for carrying out the present invention will be described below with reference to the accompanying drawings. The present invention is a stocking manufactured using a long fiber, for example, with a high gauge having about 400 to 470 needles, and can easily manufacture a five-finger type stocking at a low cost. And stockings thereof. Here, the stockings include a type covering from the toes to the thigh, a length extending from above the knee or below the knee, and a pantyhose including a panty part.

  FIG. 1 to FIG. 5 are diagrams showing a method for manufacturing five-fingered stockings according to an embodiment of the present invention. In this embodiment, an example of a manufacturing process for pantyhose is shown. In manufacturing pantyhose, for example, a dedicated pantyhose knitting machine is used, and circular knitting is performed into a seamless tubular shape with a high gauge having about 400 to 470 needles using long fibers such as nylon and polyester. The two tubular knitted fabrics are cut and stitched at the inner upper end, and are formed so as to be integrated at the panty portion. The pantyhose is composed of a waistband part, a panty part, a leg part, a heel part, and a toe part.

  In the present embodiment, the manufacturing method of the five-finger type stockings includes the marking thread 16 knitted so as to form the dividing line 101 corresponding to the finger crotch portion 18, and the toe portion 12 is continuously formed in the leg portion. And a step of sewing while cutting a portion corresponding to the finger crotch portion 18 along the marking yarn 16. FIG. 1 is an enlarged view of a portion in which a toe portion 12 is knitted continuously with a body portion 10 including a leg portion and a heel portion, and an end portion is opened 14 as shown in FIG. When the portion 12 is knitted, the marking yarn 16 is knitted into the toe portion. Pantyhose knitting is performed by computer control, and marking yarn is knitted in a predesignated region. The length of the toe portion 12 in the cylindrical axis direction is longer than the length from the base portion of the finger crotch portion to the toe portion.

  In the present embodiment, for example, red colored yarn is used as the marking yarn so that it can be sufficiently distinguished from the white color of the stock material of the stockings, and is knitted at the time of knitting. As shown in FIG. 1, in this embodiment, the marking thread 16 forms four parallel linear dividing lines 101 corresponding to the finger crotch portions 18 that are the finger crotch tears of the five toes. Thus, it is knitted so that the longitudinal direction of the cylinder of stocking body part 10 may be met. In the present embodiment, the linear finger crotch base line 102 that connects the bases of the finger crotch 18 is formed so as to be a guide for work when sewing the finger crotch.

  The marking thread 16 is formed only on one side of the toe part, and as a result, the finger crotch part itself appears to be shifted on one side during the sewing operation of the finger crotch part, as described later, or a cylindrical knitted product Therefore, it is difficult to accurately weave the opposite surface of the sewing machine, or the operator does not misread the sewing site because of the colored yarn applied to both surfaces during the sewing operation. That is, as shown in FIG. 2, in this embodiment, the marking thread 16 is formed only on one side layer in a state where the dividing line 101 is pressed in the cylindrical tow portion 12 and overlapped in two layers.

  In the present embodiment, as described above, the length of the toe portion 12 in the cylindrical axis direction is longer than the length from the base portion of the finger crotch portion to the toe portion. The marking yarn weaving mode includes a straight toe line 103 that connects the toes of each finger when a person wears the stocking, and a dividing line 101 that extends perpendicularly from the toe line. . Further, in the present embodiment, each of the dividing lines 101 is formed with an extension line 104 that extends across the toe line 103 that is formed in a horizontal straight line so as to be orthogonal to the cylindrical axis. And it arrange | positions so that the one end side of the extension line | wire 104 which makes an orthogonal line may reach the opening 14 side of the cylinder of the toe part 12. FIG. As described above, in the present embodiment, four cross-shaped orthogonal lines 110 are formed by the dividing lines 101 and the extension lines 104 at a predetermined interval on the toe line 103 formed in the horizontal direction. By forming the cross-shaped orthogonal line 110 by the extension line 104, it becomes easy to set the knitting position at the time of knitting.

  As described above, the marking yarn 16 is applied to the toe portion 12 and circularly knitted, and then the portion corresponding to the finger crotch portion 18 is cut along the marking yarn 16 and sewed along the cutting line to form five fingers. Complete the original type of stockings. At this time, first, the cutting is performed linearly along the toe line 103, the extension line 104 side is cut off, and sewing is performed linearly along the cutting line. Thereafter, the portion corresponding to the finger crotch portion 18 is cut while being cut along the marking thread of the dividing line 101, and sewing is performed along the narrow groove-shaped finger crotch portion. In addition, since the edge of the knitted fabric after cutting is easily frayed, it is advisable to perform an edge-curing process.

  As described above, the original shape of the five-finger type stocking as shown in FIG. 5 is completed. Thereafter, the stocking body is actually turned into a product by inverting the inside and outside of the stocking body so that the stitched portion is located inside through a dyeing process or the like.

  FIG. 6 is a flowchart showing the toe part sewing cutting process in the above process, and the above sewing cutting process may be performed by an overlock sewing machine. The overlock sewing machine is a sewing machine that can be sewn while cutting and can perform edge stitching at the same time so as to wrap the cut surface, and using this, the body part 10 including the leg part and the toe part is circularly knitted, At that time, the cylinder is knitted while weaving colored yarn on one side (S1). Next, cutting, sewing, and edging processing are performed linearly along the toe line 103, and the finger bag 20 that is the extension line 104 side portion is cut off (S2). The disconnected state is shown in FIG. Next, for example, a portion corresponding to the finger crotch portion 18 from the end is sequentially cut, sewn, and edge-bonded along the dividing lines 101 (S3). This semi-finished product is dyed to a desired color through the dyeing step (S4) and commercialized.

  FIG. 4 shows a process of cutting, sewing, and edging the portion corresponding to the finger crotch portion 18 along each dividing line 101 in S3. In this embodiment, as shown in FIG. Cutting, sewing, and edging are simultaneously performed so as to surround the outer edges of the lines 101A to 101D. And the part corresponding to the inner side of a finger crotch part is cut off, and thereby, a five-finger type stocking prototype as shown in FIG. 5 is formed.

  This is stockings constructed by knitting long fibers, and five finger portions 22 are provided on the toe side of the toe portion formed continuously with the leg portion, and each toe portion ( Stockings having a configuration in which a finger shape including a part 103a) of the toe line and each finger crotch portion 18 is closed by sewing can be formed.

  The manufacturing method of the above-mentioned five-finger type stockings, the manufacturing method of the long fiber stockings and the long fiber stockings are not limited to the configuration of the above-described embodiment, and the invention described in the claims. Modifications and improvements within the scope not departing from the essence are also included in the present invention.

  The five-finger type stockings manufacturing method, the long-fiber stockings manufacturing method, and the long-fiber stockings according to the present invention are five-finger type stockings manufactured by high gauge using long fibers. It can be manufactured including a stocking of a type covering up to the thigh, a stocking having a length up to or below the knee, and a pantyhose including a panty part.

It is expansion front explanatory drawing containing a part of toe part and a leg part in the manufacturing method of the five-finger type stocking which concerns on 1st Embodiment of this invention. FIG. 2 is a partially omitted enlarged perspective view showing a tubular body of a toe portion of the stocking of FIG. 1. It is an expansion front explanatory view of the state where the extension line side part was cut off from the state of FIG. It is an enlarged explanatory view showing a manufacturing state in overlock sewing of the parting line portion. It is a partially omitted enlarged explanatory view of a semi-finished state of a five-finger type stocking. It is a flowchart figure of the manufacturing method of the 5-finger type stocking which concerns on 1st Embodiment of this invention.

Explanation of symbols

10 Body 12 Toe 16 Marking Thread 18 Finger Crotch 101 Dividing Line 103 Toe Line 104 Extension Line

Claims (7)

It is a manufacturing method of five-finger type stockings by a stocking knitting machine,
Knitting a toe part continuous from the leg part of stockings to the leg part into a tubular shape;
A step of knitting a marking thread so that a line corresponding to the toe of the toe when worn and a line connecting the tip side of the toe is displayed vertically and horizontally when knitting in a tubular shape,
Is sewn so as to form a plurality of bag-like finger portion which is applied to each finger, along the marking thread to form a line corresponding to the line and Yubiko part of the toe tip side sewing while cutting A five-finger type stockings manufacturing method comprising: a sewing machine sewing step. 2. The method of manufacturing a five-finger type stockings according to claim 1, wherein an edge-over process is performed when sewing is performed while cutting.   The line connecting the toe of the toe at the time of wearing and the line connecting the tip side of the toe is formed only on one side layer with the cylindrical toe part overlapped in two layers The manufacturing method of the five-finger type stockings according to claim 1 or 2.   4. The method for manufacturing a five-finger type stockings according to claim 1, wherein the cutting along the marking thread and the simultaneous sewing are performed by an overlock sewing machine.   5. The marking yarn weaving mode includes a toe line extending linearly in the lateral direction and four orthogonal lines including dividing lines arranged orthogonal to the toe line. The manufacturing method of the five-finger type stockings according to any one of the above.   6. The method for manufacturing a five-finger type stockings according to claim 5, wherein one end side of the orthogonal line is arranged so as to reach the opening side of the tube of the toe part. 5-finger type of stockings manufactured by the method of any of claims 1 to 6.

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