JP4061470B2 - Rolling bearing device - Google Patents

Rolling bearing device Download PDF

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Publication number
JP4061470B2
JP4061470B2 JP2002087529A JP2002087529A JP4061470B2 JP 4061470 B2 JP4061470 B2 JP 4061470B2 JP 2002087529 A JP2002087529 A JP 2002087529A JP 2002087529 A JP2002087529 A JP 2002087529A JP 4061470 B2 JP4061470 B2 JP 4061470B2
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JP
Japan
Prior art keywords
collar
outer ring
needle roller
peripheral surface
inner peripheral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2002087529A
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Japanese (ja)
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JP2003278747A (en
Inventor
大和 磯嶋
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JTEKT Corp
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JTEKT Corp
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Publication date
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Priority to JP2002087529A priority Critical patent/JP4061470B2/en
Publication of JP2003278747A publication Critical patent/JP2003278747A/en
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Description

【0001】
【発明の属する技術分野】
本発明は転がり軸受装置に関し、更に詳しくは、シェル型針状ころ軸受を主体とする転がり軸受装置に関する。
【0002】
【従来の技術】
針状ころ軸受は、一般に、比較的小径で、かつ、その直径に比して長さの長い針状のころを転動体として用いる。図3に針状ころ軸受の構成例を軸平行断面図で示す。なお、この図3においては、図面の煩雑化を避けるため、針状ころ52は断面図において両端に現れる2個のみ図示し、その間の針状ころ並びに保持器53のポケット等については図示を省略している。
【0003】
この図3に示す針状ころ軸受はシェル型と称されるものであって、鋼板をプレス成形した外輪51を有する点に特徴があり、軸方向両端に曲げ加工により形成された鍔51aを有する外輪51の内側に、複数の針状ころ52を保持器53のポケット53aに収容して周方向に一定のピッチで保持した構造を持つ。このようなシェル型針状ころ軸受は、例えば自動車のハンドル装置に、その操舵性を向上させる目的で、従来のブッシュに代えて多用されつつある。
【0004】
ところで、以上のような針状ころ軸受においては、各針状ころの内側に挿入される軸が傾くと、各針状ころが傾くスキューと称される現象が生じるなど、本来の回転性能が得られない。このような軸の傾きに対しては、一般に、針状ころの転走面を軸方向中心ほどその直径が大きくなるよう、転走面の母線を凸曲線状に加工する、クラウニングを付ける対策がとられ、針状ころにクラウニング加工を施すことにより、軸が多少傾いても軸受の回転性能を維持することができる。
【0005】
【発明が解決しようとする課題】
しかしながら、上記した自動車のハンドル装置など、軸が比較的大きく傾いた状態で組み込まれる可能性のある装置にシェル型の針状ころ軸受を用いる場合、針状ころにクラウニング加工を施す従来の対策では、そのクラウニング量を大きくする必要が生じるが、針状ころのクラウニングを大きくすることは、その製造が困難であるばかりでなく、組付作業の点においても、いわゆるころばらけが発生しやすくなるが故に困難である。また、外輪の軌道面にクラウニング加工を施すことも考えられるが、シェル型の針状ころ軸受では、軌道面の両端に鍔が形成されていることもあって、その加工が極めて困難であり、実用的ではない。
【0006】
本発明はこのような実情に鑑みてなされたもので、針状ころ軸受を主体とする転がり軸受装置において、特に困難な加工を要することなく、また、組付作業の困難性も伴うことなく、軸が比較的大きく傾いた状態で組み込まれても、スキュー等が発生せずに本来の回転性能を発揮することのできる転がり軸受装置の提供を目的としている。
【0007】
【課題を解決するための手段】
上記の目的を達成するため、本発明の転がり軸受装置は、鋼板製の外輪を有してなるシェル型針状ころ軸受を備えた転がり軸受装置であって、上記針状ころ軸受の外輪がカラーの内側に圧入され、このカラーの内周面の母線は軸方向中心ほど内側に突出した凸曲線からなり、上記外輪は、そのカラーと軸方向中心が互いに略一致した状態で、その外周面が当該カラーの内周面に密着していることによって特徴づけられる(請求項1)。
【0008】
ここで、本発明においては、上記カラーの軸方向寸法を上記外輪の軌道面の寸法と略等しくする構成(請求項2)を好適に採用することができる。
【0009】
本発明は、シェル型針状ころ軸受の外輪が、比較的薄肉で変形しやすいことを利用し、その外輪を、内周面にクラウニング形状を施したカラーの内側に圧入することによって、外輪をそのカラーの内周面形状に沿うように変形させて当該外輪の軌道面に所望のクラウニングを付し、これにより針状ころおよび外輪に対する機械加工によるクラウニング加工を不要とし、所期の目的を達成しようとするものである。
【0010】
すなわち、内周面の母線が軸方向中心ほど内側に突出した凸曲線からなるカラーの内側に、シェル型針状ころ軸受の外輪を圧入してその外周面をカラーの内周面に密着させると、外輪はカラーの内周面に沿うように変形し、その内周側の軌道面の母線形状も、軸方向中心ほど内側に突出した凸曲線となり、クラウニング形状となる。カラーの内周面の母線の凸曲線形状は、鍔を有していないが故に研削加工等により比較的容易に任意形状に加工することができ、従ってそのカラーの内周面に外輪を倣わすことによって得られる外輪軌道面のクラウニング量についても、容易に大きくすることができる。
【0011】
そして、このようにカラーに倣わすことで外輪軌道面に比較的大きなクラウニングを付することによって、外輪および針状ころに機械加工によるクラウニング加工を全く施すことなく、従って加工の困難性並びに組付の困難性を伴うことなく、軸が比較的大きく傾いた状態で組み込まれても、針状ころ軸受は本来の回転性能を発揮することができる。
【0012】
ここで、本発明においてカラーの軸方向寸法は特に限定されるものではないが、請求項2に係る発明のように、カラーの軸方向寸法を針状ころ軸受の外輪軌道面の軸方向寸法と略等しくすることにより、外輪軌道面にその軸方向中心から両端に至るまで凸曲線状の母線を持つ、いわゆるフルクラウニング形状を無駄なく形成することががきる。
【0013】
【発明の実施の形態】
以下、図面を参照しつつ本発明の実施の形態について説明する。
図1は本発明の実施の形態の軸平行断面図であり、この図1においては、図面の煩雑化を避けるために断面図において両端に現れる2本の針状ころ2のみを図示し、他は省略している。また、この図1においては、説明を判りやすくするために、カラー3の内周面3bの形状を誇張して示している。
【0014】
針状ころ軸受1は、図3に示した従来のシェル型の針状ころ軸受と同等であって、軸方向両端に鍔11aが形成された鋼板製の外輪11と、その内側に配置されて外輪1の内周側に形成されている軌道面11bに対して転動自在の複数の針状ころ2と、各針状ころ2をポケット3a内に収容することによってこれらを周方向に一定のピッチで保持する保持器3を備えている。この針状ころ軸受1の外輪11の軌道面11bおよび各針状ころ12の転走面には、それぞれ自体にはクラウニング加工が施されていない。
【0015】
この針状ころ軸受1は、ハウジング2の内部に、カラー3を外輪11の外側に介在させた状態で嵌め込まれて固定されている。そして、その針状ころ軸受1の各針状ころ2の内側に軸Sが挿入され、各針状ころ2が軸Sの表面と外輪11の内側の軌道面11bの双方に接触して転動し、これにより軸Sが回転自在に支承される。
【0016】
さて、カラー3は、その外周面3aが円筒面であり、内周面3bは、その母線が軸方向中心が最も内側に突出した凸曲線となっている。針状ころ軸受1は、図2に模式的に示すように、ハウジング2に対する組み込み前にカラー3の内側に圧入される。このとき、針状ころ軸受1の外輪11の外周面11cがカラー3の内周面3bに密着するように、かつ、両者の軸方向中心が相互に一致するようにカラー3に対して圧入されている。
【0017】
カラー3の軸方向寸法は針状ころ軸受1の外輪11の軌道面11bの軸方向寸法と略等しく、また、このカラー3の内周面3bの内径寸法は、その両端部が外輪11の自然状態における外径寸法と略等しい。従って、このカラー3に圧入されることによって、鋼板製の外輪11はその全体がカラー3の内周面3bに倣い、これにより、軌道面11bはカラー3の内周面3bと同等の、軸方向中心が最も内側に突出した凸曲線の母線を持つ形状となり、実質的にフルクラウニング形状となる。
【0018】
カラー3の内周面3bの母線形状の凸曲線の中心の突出量は、予想される軸Sの傾きに応じて、例えば数十μm程度に設定され、これにより、外輪11の軌道面11bのクラウニング量はそれと同等となり、軸Sがハウジング2に対して多少傾いた状態で組み込まれても、各針状ころ12は軸Sの傾きに対応して傾斜しつつ、軸S並びに外輪11の軌道面11bの双方に転がり接触しつつ転動し、針状ころ軸受1の本来の回転性能を発揮すると同時に、本来の寿命を全うすることができる。
【0019】
なお、カラー3の材質は特に限定されるものではないが、その加工性や機能並びにコストなどの点から、鋼材等を用いることが好ましい。
【0020】
以上の実施の形態において、特に注目すべき点は、針状ころ軸受1自体には、その外輪11の軌道面11b並びに各針状ころ2の外周面(転走面)のいずれにも全くクラウニング加工を施さずとも、カラー3の内周面3bの形状に応じたクラウニング形状が外輪11の軌道面11bに形成される点であり、また、カラー3の内周面3bには鍔等の突起物が存在しないため、研削加工等によってその母線を容易に凸曲線状に加工することが可能であることから、加工の困難性や組付作業の困難性を伴うことなく、従ってトータルコストをさほど上昇させることなく、支持すべき軸が比較的大きく傾いていても、針状ころのスキューが発生せずに本来の回転性能を発揮することができる。
【0021】
【発明の効果】
以上のように、本発明によれば、シェル型の針状ころ軸受を、内周面の母線が軸方向中心において最も内側に突出する凸曲線となっているカラー内に圧入することにより、鋼板製の外輪をそのカラーの内周面に倣わせ、これによって外輪軌道面にクラウニングを付与するので、比較的加工が簡単なカラーの内周面のみをクラウニング状に加工するだけで、外輪軌道面や針状ころには全くクラウニング加工を施すことなく、従ってトータルコストをさほど上昇させることなく、軸の傾きに対してもスキューを生じずに本来の回転性能を発揮することのできる転がり軸受装置を得ることができ、また、軸の傾きに起因して転がり軸受の寿命が短くなることを防止することができる。
【図面の簡単な説明】
【図1】本発明の実施の形態の軸平行断面図で、針状ころの一部の図示を省略し、かつ、カラーの内周面形状を誇張して示す図である。
【図2】本発明の実施の形態のハウジング内への組み込み前の工程の模式的説明図である。
【図3】従来のシェル型の針状ころ軸受の構成例を示す軸平行断面図である。
【符号の説明】
1 シェル型針状ころ軸受
11 外輪
11a 鍔
11b 軌道面
11c 外周面
12 針状ころ
13 保持器
2 ハウジング
3 カラー
3b 内周面
S 軸
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rolling bearing device, and more particularly to a rolling bearing device mainly composed of a shell needle roller bearing.
[0002]
[Prior art]
Needle roller bearings generally use a needle roller having a relatively small diameter and a length longer than the diameter as a rolling element. FIG. 3 shows a configuration example of the needle roller bearing in an axial parallel sectional view. In FIG. 3, only two needle rollers 52 appearing at both ends in the cross-sectional view are shown in order to avoid complication of the drawing, and the illustration of the needle rollers between them and the pockets of the cage 53 are omitted. is doing.
[0003]
The needle roller bearing shown in FIG. 3 is called a shell type, and is characterized by having an outer ring 51 formed by press-molding a steel plate, and has flanges 51a formed by bending at both ends in the axial direction. Inside the outer ring 51, a plurality of needle rollers 52 are accommodated in pockets 53a of a cage 53 and held at a constant pitch in the circumferential direction. Such shell-type needle roller bearings are being frequently used in place of conventional bushes for the purpose of improving the steering performance of, for example, an automobile handle device.
[0004]
By the way, in the needle roller bearing as described above, when the shaft inserted inside each needle roller is tilted, the original rotational performance is obtained, for example, a phenomenon called skew in which each needle roller tilts occurs. I can't. For this kind of shaft inclination, in general, there is a measure to add crowning that processes the generatrix of the rolling surface into a convex curve so that the diameter of the rolling surface of the needle roller increases toward the axial center. Thus, by performing crowning on the needle rollers, the rotational performance of the bearing can be maintained even if the shaft is slightly inclined.
[0005]
[Problems to be solved by the invention]
However, when shell-type needle roller bearings are used in a device that may be incorporated with the shaft tilted relatively greatly, such as the above-described automobile handle device, conventional measures for crowning the needle rollers are not possible. However, it is necessary to increase the crowning amount. However, increasing the crowning of the needle rollers not only makes it difficult to manufacture, but also tends to cause so-called roll-off in terms of assembly work. Therefore it is difficult. Although it is conceivable to perform the crowning process on the raceway surface of the outer ring, the shell-type needle roller bearing is extremely difficult to process because there are ridges formed at both ends of the raceway surface. Not practical.
[0006]
The present invention has been made in view of such circumstances, in a rolling bearing device mainly composed of needle roller bearings, without particularly difficult processing, and without the difficulty of assembly work, An object of the present invention is to provide a rolling bearing device capable of exhibiting the original rotational performance without causing skew or the like even when the shaft is incorporated with a relatively large inclination.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, a rolling bearing device of the present invention is a rolling bearing device provided with a shell-type needle roller bearing having an outer ring made of steel plate, and the outer ring of the needle roller bearing is a collar. The outer peripheral surface of the outer ring is in a state in which the collar and the axial center substantially coincide with each other. This is characterized by being in close contact with the inner peripheral surface of the collar (claim 1).
[0008]
Here, in the present invention, a configuration (Claim 2) in which the axial dimension of the collar is substantially equal to the dimension of the raceway surface of the outer ring can be suitably employed.
[0009]
The present invention utilizes the fact that the outer ring of the shell-type needle roller bearing is relatively thin and easily deformed, and presses the outer ring into the inner side of the collar having a crowned shape on the inner peripheral surface. The outer ring raceway surface is deformed to conform to the shape of the inner peripheral surface of the collar, and the desired crowning is applied to the outer ring raceway surface. This eliminates the need for machining by machining the needle rollers and outer ring, achieving the intended purpose. It is something to try.
[0010]
That is, when the outer ring of the shell type needle roller bearing is press-fitted into the inner side of the collar formed of a convex curve with the inner peripheral surface generating line projecting inward toward the axial center, the outer peripheral surface is brought into close contact with the inner peripheral surface of the collar. The outer ring is deformed along the inner peripheral surface of the collar, and the generatrix shape of the raceway surface on the inner peripheral side becomes a convex curve that protrudes inward toward the center in the axial direction, and becomes a crowning shape. The convex curve shape of the generating line on the inner peripheral surface of the collar can be processed into an arbitrary shape relatively easily by grinding or the like because it has no wrinkles. Therefore, the outer ring is imitated on the inner peripheral surface of the collar. Thus, the crowning amount of the outer ring raceway surface obtained can be easily increased.
[0011]
And by imposing a relatively large crowning on the raceway surface of the outer ring by following the collar in this way, the outer ring and the needle roller are not subjected to any crowning by machining, so that the machining difficulty and assembly The needle roller bearing can exhibit its original rotational performance even if the shaft is assembled with a relatively large inclination without any difficulty.
[0012]
Here, in the present invention, the axial dimension of the collar is not particularly limited, but as in the invention according to claim 2, the axial dimension of the collar is the axial dimension of the outer ring raceway surface of the needle roller bearing. By making them substantially equal, it is possible to form a so-called full crowning shape on the outer ring raceway surface with a convexly curved generatrix from the center in the axial direction to both ends.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is an axial parallel cross-sectional view of an embodiment of the present invention. In FIG. 1, only two needle rollers 2 appearing at both ends in the cross-sectional view are shown in order to avoid complication of the drawing. Is omitted. In FIG. 1, the shape of the inner peripheral surface 3 b of the collar 3 is exaggerated for easy understanding.
[0014]
The needle roller bearing 1 is equivalent to the conventional shell-type needle roller bearing shown in FIG. 3, and is provided with a steel plate outer ring 11 having flanges 11a formed at both ends in the axial direction, and an inner side thereof. A plurality of needle rollers 2 that can roll with respect to the raceway surface 11b formed on the inner peripheral side of the outer ring 1 and each needle roller 2 are accommodated in a pocket 3a so that they are constant in the circumferential direction. A cage 3 that holds the pitch is provided. The raceway surface 11b of the outer ring 11 of the needle roller bearing 1 and the rolling surface of each needle roller 12 are not subjected to crowning.
[0015]
The needle roller bearing 1 is fitted and fixed inside the housing 2 with the collar 3 interposed outside the outer ring 11. Then, the shaft S is inserted inside each needle roller 2 of the needle roller bearing 1, and each needle roller 2 comes into contact with both the surface of the shaft S and the inner raceway surface 11b of the outer ring 11 to roll. As a result, the shaft S is rotatably supported.
[0016]
The outer peripheral surface 3a of the collar 3 is a cylindrical surface, and the inner peripheral surface 3b is a convex curve with its generatrix protruding inward at the center in the axial direction. As schematically shown in FIG. 2, the needle roller bearing 1 is press-fitted inside the collar 3 before being assembled into the housing 2. At this time, it is press-fitted into the collar 3 so that the outer peripheral surface 11c of the outer ring 11 of the needle roller bearing 1 is in close contact with the inner peripheral surface 3b of the collar 3 and the axial centers of both are coincident with each other. ing.
[0017]
The axial dimension of the collar 3 is substantially equal to the axial dimension of the raceway surface 11b of the outer ring 11 of the needle roller bearing 1, and the inner diameter dimension of the inner peripheral surface 3b of the collar 3 is the natural diameter of the outer ring 11 at both ends. It is approximately equal to the outer diameter in the state. Therefore, when the collar 3 is press-fitted, the entire outer ring 11 made of a steel sheet follows the inner peripheral surface 3b of the collar 3, so that the raceway surface 11b is equivalent to the inner peripheral surface 3b of the collar 3. The shape has a convex curve generating line with the center in the direction projecting inward, and is substantially a full crowning shape.
[0018]
The protrusion amount at the center of the convex curve of the generatrix shape of the inner peripheral surface 3b of the collar 3 is set to, for example, about several tens of μm according to the expected inclination of the axis S, whereby the track surface 11b of the outer ring 11 is The amount of crowning is the same, and even if the shaft S is assembled with a slight inclination with respect to the housing 2, the needle rollers 12 are inclined corresponding to the inclination of the shaft S, and the track of the shaft S and the outer ring 11. It rolls while being in rolling contact with both of the surfaces 11b, demonstrates the original rotational performance of the needle roller bearing 1, and at the same time can achieve the original life.
[0019]
The material of the collar 3 is not particularly limited, but it is preferable to use a steel material or the like from the viewpoints of workability, function, cost, and the like.
[0020]
In the above-described embodiment, the point to be particularly noted is that the needle roller bearing 1 itself is entirely crowned on both the raceway surface 11b of the outer ring 11 and the outer peripheral surface (rolling surface) of each needle roller 2. Even without processing, a crowning shape corresponding to the shape of the inner peripheral surface 3b of the collar 3 is formed on the raceway surface 11b of the outer ring 11, and protrusions such as ridges are formed on the inner peripheral surface 3b of the collar 3. Since there is no object, it is possible to easily process the generatrix into a convex curve by grinding, etc., so there is no difficulty in processing or assembly work, so the total cost is much lower. Without raising, even if the shaft to be supported is inclined relatively largely, the original rotation performance can be exhibited without causing the skew of the needle rollers.
[0021]
【The invention's effect】
As described above, according to the present invention, a shell-type needle roller bearing is press-fitted into a collar having a convex curve in which the generatrix of the inner peripheral surface protrudes inward at the center in the axial direction. The outer ring raceway is made to follow the inner peripheral surface of the collar, and this gives crowning to the outer ring raceway surface. Rolling bearings that can exhibit their original rotational performance without causing any skew even with respect to the inclination of the shaft, without giving any crowning to needle rollers or needles, thus increasing the total cost. Further, it is possible to prevent the life of the rolling bearing from being shortened due to the inclination of the shaft.
[Brief description of the drawings]
FIG. 1 is an axially parallel sectional view of an embodiment of the present invention, in which a part of a needle roller is not shown, and an inner peripheral surface shape of a collar is exaggerated.
FIG. 2 is a schematic explanatory view of a process before assembling into the housing according to the embodiment of the present invention.
FIG. 3 is an axial parallel cross-sectional view showing a configuration example of a conventional shell-type needle roller bearing.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Shell type needle roller bearing 11 Outer ring 11a 鍔 11b Track surface 11c Outer peripheral surface 12 Needle roller 13 Cage 2 Housing 3 Collar 3b Inner peripheral surface S Axis

Claims (2)

鋼板製の外輪を有してなるシェル型針状ころ軸受を備えた転がり軸受装置であって、
上記針状ころ軸受の外輪がカラーの内側に圧入され、このカラーの内周面の母線は軸方向中心ほど内側に突出した凸曲線からなり、上記外輪は、そのカラーと軸方向中心が互いに略一致した状態で、その外周面が当該カラーの内周面に密着していることを特徴とする転がり軸受装置。
A rolling bearing device provided with a shell-type needle roller bearing having a steel plate outer ring,
The outer ring of the needle roller bearing is press-fitted into the inside of the collar, and the generatrix of the inner peripheral surface of the collar is a convex curve that protrudes inward toward the center in the axial direction. A rolling bearing device, wherein the outer peripheral surface is in close contact with the inner peripheral surface of the collar in a matched state.
上記カラーの軸方向寸法が上記外輪の軌道面の寸法と略等しいことを特徴とする請求項1に記載の転がり軸受装置。The rolling bearing device according to claim 1, wherein an axial dimension of the collar is substantially equal to a dimension of a raceway surface of the outer ring.
JP2002087529A 2002-03-27 2002-03-27 Rolling bearing device Expired - Fee Related JP4061470B2 (en)

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US8029195B2 (en) * 2004-11-25 2011-10-04 Jtekt Corporation Vehicular-wheel bearing assembly

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