JP4052231B2 - Molding method of resin molded product with skin material - Google Patents

Molding method of resin molded product with skin material Download PDF

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JP4052231B2
JP4052231B2 JP2003392841A JP2003392841A JP4052231B2 JP 4052231 B2 JP4052231 B2 JP 4052231B2 JP 2003392841 A JP2003392841 A JP 2003392841A JP 2003392841 A JP2003392841 A JP 2003392841A JP 4052231 B2 JP4052231 B2 JP 4052231B2
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mold
resin
skin material
skin
temperature
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克俊 水野
達朗 伊藤
幸彦 堀場
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Toyoda Gosei Co Ltd
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Description

本発明は、型に表皮材をセットして表皮材付き樹脂成形品を成形する方法に関するものである。   The present invention relates to a method for molding a resin molded product with a skin material by setting the skin material on a mold.

自動車内装用の表皮付き樹脂成形品(例えばピラー内装品)は、型に布、樹脂シート等の表皮材をセットし、該型に基材用樹脂をインジェクション成形、スタンピング成形等により充満させて基材を成形すると同時に前記表皮材と貼り合わせて製造されている。これらの表皮材や基材用樹脂は、従来、自然環境中ではほとんど分解しない樹脂を材料として使用していたため廃棄や処理が難しく、環境保全の観点から問題があった。   A resin molded product with a skin for automobile interiors (for example, a pillar interior product) is set by placing a skin material such as a cloth or a resin sheet on a mold, and filling the mold with a base resin by injection molding, stamping molding, or the like. At the same time that the material is molded, it is manufactured by being bonded to the skin material. Conventionally, these skin materials and base resin have been problematic from the viewpoint of environmental protection because they have been difficult to dispose of and dispose of, because resins that hardly decompose in the natural environment have been used as materials.

そこで、この対策として、自然環境中で微生物により分解される生分解性樹脂を、表皮材や基材用樹脂に使用することが検討されている。最近では、表皮材の内側に用いる発泡体の材料としても好適な生分解性樹脂が研究開発されており、例えば特許文献1には、ゲル分率が50%以上である生分解性脂肪族ポリエステルおよび/または該変性物(代表例としてポリ乳酸樹脂)からなる発泡体が開示されている。さらに特許文献1には、その発泡体の片側表面に表皮(生分解性脂肪族ポリエステルおよび/または該変性物からなるものを含む)を貼り合せ、反対側の表面に熱可塑性樹脂(生分解性脂肪族ポリエステルおよび/または該変性物を含む)からなる基材を一体に成形した成形品が記載されている。この場合の発泡体としては、厚さ1〜10mm、発泡倍率5〜30倍のものが記載されている。
特開2003−246036公報
Therefore, as a countermeasure against this, the use of biodegradable resins that are decomposed by microorganisms in the natural environment as a skin material or a base material resin has been studied. Recently, a biodegradable resin suitable as a foam material used inside the skin material has been researched and developed. For example, Patent Document 1 discloses a biodegradable aliphatic polyester having a gel fraction of 50% or more. And / or a foam comprising the modified product (typically a polylactic acid resin) is disclosed. Further, in Patent Document 1, a skin (including a biodegradable aliphatic polyester and / or a modified product thereof) is bonded to one surface of the foam, and a thermoplastic resin (biodegradable) is attached to the opposite surface. A molded article in which a base material made of an aliphatic polyester and / or the modified product is integrally molded is described. As the foam in this case, a foam having a thickness of 1 to 10 mm and an expansion ratio of 5 to 30 times is described.
JP 2003-246036 A

本発明者らは、上記特許文献1の技術に着目し、ポリ乳酸樹脂繊維糸からなる織布表皮とその裏面に貼り合わせたポリ乳酸樹脂からなる発泡体とからなる複合材である表皮材を試作した。そして、表皮材側の型にこの表皮材をセットし、基材側の型と前記表皮材との間のキャビティにポリ乳酸樹脂からなる基材用樹脂をインジェクションにより充満させて基材を成形すると同時に表皮材と貼り合わせて一体化させ、表皮材付き樹脂成形品を試作してみたところ、次のような解決すべき課題があることが判明した。   The present inventors pay attention to the technique of the above-mentioned Patent Document 1, and a skin material that is a composite material composed of a woven fabric skin made of polylactic acid resin fiber yarn and a foam made of polylactic acid resin bonded to the back surface thereof. Prototype. And when this skin material is set in the skin material side mold, and a base material made of polylactic acid resin is filled into the cavity between the base material side mold and the skin material by injection, the base material is molded. At the same time, it was pasted and integrated with the skin material, and when a prototype of the resin molded product with the skin material was made, it was found that there were the following problems to be solved.

(ア)表皮材の表面外観が低下しやすい
ポリ乳酸樹脂は、ガラス転移点(Tg)が55〜70℃であり、融点が160〜180℃である。このため、基材のインジェクション成形時に、型温80℃程度の表皮材側の型に表皮材の表面が押し付けられると、該型温によってポリ乳酸樹脂繊維糸からなる織布表皮の表面が加熱軟化し、織布の細かい形状が潰れ変形して表面外観が低下した。この問題は、織布表皮に代えてポリ乳酸樹脂よりなるシボ模様付き樹脂シートを用いたときも同様であり、シボ模様がだれて表面外観が低下した。このように、型温を80℃程度にしたのは、次に述べるように、ポリ乳酸樹脂からなる基材用樹脂を型内で所定の温度以上に保つ必要があるからである。
(A) The surface appearance of the skin material is likely to deteriorate. The polylactic acid resin has a glass transition point (Tg) of 55 to 70 ° C and a melting point of 160 to 180 ° C. For this reason, when the surface of the skin material is pressed against the mold on the skin material side at a mold temperature of about 80 ° C. during the injection molding of the base material, the surface of the woven fabric skin made of polylactic acid resin fiber yarn is softened by heating due to the mold temperature. Then, the fine shape of the woven fabric was crushed and deformed, and the surface appearance was lowered. This problem is the same when a resin sheet with a grain pattern made of polylactic acid resin is used in place of the woven cloth skin, and the grain appearance is distorted and the surface appearance is lowered. The reason why the mold temperature is set to about 80 ° C. is that the base resin made of polylactic acid resin needs to be maintained at a predetermined temperature or higher in the mold as described below.

(イ)基材の物性が十分に得られず、取出後のアニールが必要になる
結晶性樹脂であるポリ乳酸樹脂は結晶化度により物性が大きく左右され、結晶化度が低いと材料本来の物性が損なわれるため、特に基材用樹脂として用いるポリ乳酸樹脂は結晶化度を高くする必要がある。そのためには、基材用樹脂としてのポリ乳酸樹脂を型内で所定の温度以上に保つ必要があり、具体的には型温を十分に高く設定する必要がある。ところが、前記のとおり、型温を高くすると表皮材の表面外観が低下するため、80℃程度にせざるを得なかった。このため、ポリ乳酸樹脂の結晶化度が高くなりにくく、基材の物性が十分に得られなかった。そこで、型から表皮材付き樹脂成形品を取り出した後にアニールする必要があった。
(B) The physical properties of the substrate cannot be obtained sufficiently, and annealing after removal is required. Polylactic acid resin, which is a crystalline resin, is greatly affected by the crystallinity, and if the crystallinity is low, Since the physical properties are impaired, it is necessary to increase the degree of crystallinity of the polylactic acid resin used as the substrate resin. For this purpose, it is necessary to keep the polylactic acid resin as the substrate resin at a predetermined temperature or higher in the mold, and specifically, it is necessary to set the mold temperature sufficiently high. However, as described above, when the mold temperature is increased, the surface appearance of the skin material is lowered, so that the temperature has to be about 80 ° C. For this reason, the degree of crystallinity of the polylactic acid resin is difficult to increase, and the physical properties of the substrate cannot be obtained sufficiently. Therefore, it has been necessary to anneal the resin molded product with the skin material taken out of the mold.

本発明の目的は、上記課題を解決し、生分解性樹脂を主体とする表皮材の表面外観を低下させることなく、結晶性の生分解性樹脂を主体とする基材の物性を十分に得ることができる表皮材付き樹脂成形品の成形方法を提供することにある。   The object of the present invention is to solve the above-mentioned problems and sufficiently obtain the physical properties of a substrate mainly composed of a crystalline biodegradable resin without deteriorating the surface appearance of the skin material mainly composed of the biodegradable resin. Another object of the present invention is to provide a method for molding a resin molded product with a skin material.

上記の課題を解決するために、本発明は、表皮材側の型に表皮材をセットし、基材側の型と表皮材との間の型内(キャビティ)に基材用樹脂を充填して基材を成形すると同時に表皮材と貼り合わせて一体化させる表皮付き樹脂成形品の成形方法において、
表皮材に生分解性樹脂を主体とするものを使用し、
表皮材側の型の型温を表皮材の生分解性樹脂のガラス転移点以下に設定し、
基材用樹脂に結晶性の生分解性樹脂を主体とするものを使用し、
基材側の型の型温を基材用樹脂の生分解性樹脂のガラス転移点以上に設定して基材を成形することを特徴とする。
In order to solve the above-mentioned problems, the present invention sets a skin material in a mold on the skin material side, and fills the inside of the mold (cavity) between the mold on the base material side and the skin material with a base material resin. In the molding method of the resin molded product with the skin that is bonded and integrated with the skin material at the same time as molding the base material,
Use the skin material mainly composed of biodegradable resin,
Set the mold temperature of the skin material side mold below the glass transition point of the biodegradable resin of the skin material,
Use a resin mainly composed of crystalline biodegradable resin as the base resin,
The substrate is molded by setting the mold temperature of the mold on the substrate side to be equal to or higher than the glass transition point of the biodegradable resin of the substrate resin.

ここで、生分解性樹脂は、表皮材に使用するものと基材に使用するものとで、同じものであってもよいし異なるものであってもよい。表皮材(後述するように複合体の場合は特のその表皮)及び基材の各生分解性樹脂のガラス転移点は、特に限定されないが、55〜70℃であることが扱いやすく好ましい。この場合、表皮材側の型の型温を10〜50℃に設定することが好ましい。また、基材側の型の型温を90〜130℃に設定するとともに、型内に基材用樹脂を保持することによりアニールする型内アニール時間を30〜180秒に設定することが好ましい。そして、前記保持後に基材側の型の型温を基材用樹脂の生分解性樹脂のガラス転移点以下に下げてから表皮材付き樹脂成形品を取り出すことが好ましい。   Here, the biodegradable resin may be the same as or different from that used for the skin material and that used for the base material. The glass transition point of the skin material (special skin in the case of a composite as described later) and each biodegradable resin of the base material is not particularly limited, but it is preferably 55 to 70 ° C because it is easy to handle. In this case, it is preferable to set the mold temperature of the mold on the skin material side to 10 to 50 ° C. In addition, it is preferable to set the mold temperature of the mold on the substrate side to 90 to 130 ° C. and set the in-mold annealing time for annealing by holding the substrate resin in the mold to 30 to 180 seconds. And after the said holding | maintenance, it is preferable to take out the resin molded product with a skin material, after lowering | hanging the type | mold temperature of the type | mold of the base material side to below the glass transition point of the biodegradable resin of resin for base materials.

図6は、本発明者らがガラス転移点(Tg)55〜70℃のポリ乳酸樹脂について検討した、荷重たわみ温度と結晶化度との関係を示すグラフである。自動車内装用等の表皮付き樹脂成形品においては荷重たわみ温度を95℃以上とすることが好ましいが、同グラフからすると、同ポリ乳酸において荷重たわみ温度を例えば95℃以上とするには結晶化度が85%以上である必要があることが分かる。   FIG. 6 is a graph showing the relationship between the deflection temperature under load and the degree of crystallinity studied by the present inventors for a polylactic acid resin having a glass transition point (Tg) of 55 to 70 ° C. In a resin molded product with a skin for automobile interiors and the like, the deflection temperature under load is preferably 95 ° C. or higher. However, according to the graph, the degree of crystallinity is set to 95 ° C. or higher for the deflection temperature under load in the polylactic acid. It can be seen that it is necessary to be 85% or more.

図7は、本発明者らが同ポリ乳酸樹脂を樹脂温200℃で型温を70℃、90℃又は110℃に設定した型にインジェクションした場合の、結晶化度と型内アニール時間(型内に保持されることでアニールされる時間)との関係を示すグラフである。同グラフによると、結晶化度が85%以上となるには、型温110℃の場合に型内アニール時間が38秒以上必要であり、型温90℃の場合に型内アニール時間が99秒以上必要であることが分かる。一方、型温70℃の場合には、型内アニール時間を延ばしても結晶化度は60%にも届かなかった。   FIG. 7 shows crystallinity and in-mold annealing time (mold) when the present inventors injected the polylactic acid resin into a mold having a resin temperature of 200 ° C. and a mold temperature of 70 ° C., 90 ° C. or 110 ° C. It is a graph which shows the relationship with the time which anneals by being hold | maintained in (inside). According to the graph, in order to achieve a crystallinity of 85% or more, an in-mold annealing time of 38 seconds or more is required at a mold temperature of 110 ° C., and an in-mold annealing time of 99 seconds or more is required at a mold temperature of 90 ° C. It turns out that it is. On the other hand, when the mold temperature was 70 ° C., the crystallinity did not reach 60% even when the in-mold annealing time was extended.

本発明者らは、上記の検討から型温を相当に高くすることの必要性を痛感したが、そうすると前記のとおり表皮材の表面外観の低下という相反する問題がますます顕著になるため、その克服が必要であった。そこで、さらに種々検討を重ねた結果、表皮材側の型の型温と基材側の型の型温の設定によりこれらの問題を克服できることを見出して、本発明に至ったものである。   The present inventors have keenly felt the necessity of making the mold temperature considerably high from the above examination, but then the contradictory problem of deterioration of the surface appearance of the skin material becomes more pronounced as described above. Overcoming was necessary. As a result of further various studies, the present inventors have found that these problems can be overcome by setting the mold temperature of the mold on the skin material side and the mold temperature of the mold on the substrate side, and have reached the present invention.

すなわち、表皮材側の型の型温を表皮材の生分解性樹脂のガラス転移点未満に設定することで、該型に押し付けられる表皮材の表面が加熱軟化するおそれがなくなり、表面外観の低下を防止できる。一方、基材側の型の型温を基材用樹脂の生分解性樹脂のガラス転移点以上に設定することにより、基材側の型による基材用樹脂の冷却が抑えられるようになり、基材用樹脂の結晶化度を確保できる。   That is, by setting the mold temperature of the skin material side mold to be less than the glass transition point of the biodegradable resin of the skin material, there is no possibility that the surface of the skin material pressed against the mold is heated and softened, and the surface appearance is deteriorated. Can be prevented. On the other hand, by setting the mold temperature of the base-side mold to be equal to or higher than the glass transition point of the biodegradable resin of the base resin, cooling of the base resin by the base-side mold can be suppressed, The crystallinity of the base resin can be ensured.

但し、基材側の型の型温を高く設定しても、表皮材側の型温がガラス転移点未満まで低いと、表皮材側の型により基材用樹脂が冷却されて十分な結晶化度が得られない場合もある。そのような場合には、表皮材側の型に基材用樹脂の熱が奪われないように表皮材の断熱性を設定することが好ましい。基材側の型の型温と表皮材の断熱性とは関連付けて設定する。つまり、成形後の基材の結晶化度が例えば85%以上となるように、基材側の型の型温と表皮材の断熱性とを設定して、成形中の基材用樹脂を前記結晶化度が得られる温度及び時間に保つようにする。従って、成形後の基材の結晶化度が例えば85%以上となる限り、基材側の型の型温の設定と表皮材の断熱性の設定とのバランスを中庸にとったり、あるいはその中庸なバランスに対して、基材側の型の型温を高めに設定した分だけ表皮材の断熱性を低めに設定したり、表皮材の断熱性を高めに設定した分だけ基材側の型の型温を低めに設定したりするなど、設定の幅を持たせることができる。   However, even if the mold temperature of the mold on the base material side is set high, if the mold temperature on the skin material side is low below the glass transition point, the base resin is cooled by the mold on the skin material side and sufficient crystallization is achieved. In some cases, the degree cannot be obtained. In such a case, it is preferable to set the heat insulating property of the skin material so that the heat of the base resin is not taken away by the mold on the skin material side. The mold temperature of the mold on the substrate side and the heat insulating property of the skin material are set in association with each other. That is, by setting the mold temperature of the mold on the base material side and the heat insulating property of the skin material so that the crystallinity of the base material after molding becomes, for example, 85% or more, Keep the crystallinity at the temperature and time to obtain it. Therefore, as long as the crystallinity of the base material after molding is, for example, 85% or more, the balance between the mold temperature setting of the base-side mold and the heat insulating property setting of the skin material is moderate, or moderate For balance, set the temperature of the base material side to a lower level by setting the mold temperature of the base material side higher, or set the temperature of the base material side to the lower level by setting the heat insulating property of the skin material higher. A range of settings can be provided, such as setting the mold temperature lower.

[生分解性樹脂]
生分解性樹脂としては、特に限定されないが、前記特許文献1に開示された生分解性脂肪族ポリエステルおよび/または該変性物を例示できる。生分解性脂肪族ポリエステルの構成樹脂としては、ポリ乳酸をはじめ、以下のラクトン樹脂、例えば、ε−カプロラクトン、β−プロピオラクトン、γ−ブチロラクトン、δ−バレロラクトン、エナントラクトンや4−メチルカプロラクトン、2,2,4−トリメチルカプロラクトン、3,3,5−トリメチルカプロラクトンなどの各種メチル化ラクトンの単独重合体、又は共重合体、及びそれらの混合物、或いは、以下に代表される脂肪族ポリエステル、例えば、エチレンサクシネート、ポリブチレンサクシネート、ポリブチレンサクシネート・ア/アジペート、ポリブチレンサクシネート・カーボネート等のジオールとジカルボン酸または該酸無水物とを重縮合してなる脂肪族ポリエステル、或いは、ポリヒドロキシブチレート・バリレート等の天然直鎖状ポリエステル系樹脂等の天然高分子等を挙げることができる。
[Biodegradable resin]
Although it does not specifically limit as biodegradable resin, The biodegradable aliphatic polyester disclosed by the said patent document 1 and / or this modified material can be illustrated. Examples of the constituent resin of the biodegradable aliphatic polyester include polylactic acid and the following lactone resins such as ε-caprolactone, β-propiolactone, γ-butyrolactone, δ-valerolactone, enanthlactone and 4-methylcaprolactone. , 2,2,4-trimethylcaprolactone, homopolymers or copolymers of various methylated lactones such as 3,3,5-trimethylcaprolactone, and mixtures thereof, or aliphatic polyesters represented below, For example, an aliphatic polyester obtained by polycondensation of a diol such as ethylene succinate, polybutylene succinate, polybutylene succinate a / adipate, polybutylene succinate carbonate, and the like, or Polyhydroxybutyrate Barrela Natural polymers and the like such as natural linear polyester-based resins and the like.

また、これらの生分解性脂肪族ポリエステル系樹脂の耐熱性を高めるため、カーボネートを共重合したり、イソシアネートやカルボジイミド或いはエポキシ基等で鎖連結させ変性してもよい。   In order to increase the heat resistance of these biodegradable aliphatic polyester resins, carbonates may be copolymerized or modified by chain connection with isocyanate, carbodiimide, epoxy groups, or the like.

なお、上記生分解性樹脂に、生分解性を有する酢酸セルロース、セルロースブチレート、セルロースプロピオネート、硝酸セルロース、硫酸セルロース、セルロースアセテートブチレート、硝酸酢酸セルロース等のセルロースエステル等やポリグルタミン酸、ポリアスパラギン酸、ポリロイシン等のポリペプチドの合成高分子を混合してもよく、及び/または、天然高分子として、例えば、トウモロコシ澱粉、コムギ澱粉、コメ澱粉などの生澱粉、酢酸エステル化澱粉、メチルエーテル化澱粉、アミロース等の加工澱粉等を溶融特性を損なわない範囲で混合してもよい。また、上記生分解性樹脂は単独で用いても良いし、2種類以上を併用しても良い。   The biodegradable resin includes cellulose acetate such as cellulose acetate, cellulose butyrate, cellulose propionate, cellulose nitrate, cellulose sulfate, cellulose acetate butyrate, cellulose nitrate acetate, etc., polyglutamic acid, poly Synthetic polymers of polypeptides such as aspartic acid and polyleucine may be mixed and / or natural polymers such as raw starch such as corn starch, wheat starch and rice starch, acetated starch, methyl Etherified starch, processed starch such as amylose, and the like may be mixed as long as the melt characteristics are not impaired. Moreover, the said biodegradable resin may be used independently and may use 2 or more types together.

樹脂組成物中の全樹脂成分に対して主体的に含まれる生分解性樹脂の割合は特に限定されないが、50〜100重量%の範囲であることが好ましい。生分解性樹脂量が増えれば、分解速度が速くなり、また、分解後の崩形性が向上する。生分解性樹脂以外の樹脂成分としては特に制限は無く、例えば、超低密度ポリエチレン、低密度ポリエチレン、直鎖状低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、超高分子量ポリエチレン、ポリプロピレン、エチレン−プロピレンゴム、ポリ酢酸ビニル、ポリブテン等を添加してもよい。   The ratio of the biodegradable resin mainly contained in all resin components in the resin composition is not particularly limited, but is preferably in the range of 50 to 100% by weight. If the amount of biodegradable resin is increased, the decomposition rate is increased and the deformability after decomposition is improved. Resin components other than biodegradable resins are not particularly limited. For example, ultra-low density polyethylene, low density polyethylene, linear low density polyethylene, medium density polyethylene, high density polyethylene, ultra high molecular weight polyethylene, polypropylene, ethylene- Propylene rubber, polyvinyl acetate, polybutene and the like may be added.

また、上記生分解性脂肪族ポリエステル(特に表面材の発泡体に使用するもの)は、130℃テトラリン溶媒抽出法にて得られるゲル分率が50%以上であることが好ましく、さらに好ましくは55〜90%である。ゲル分率が低すぎると、基材との一体成形に際し、樹脂温度や樹脂圧力によって押しつぶされ、薄く偏肉化したり、破れが生じたりしてしまう。なお、ここでいうゲル分率とは、以下の方法で測定算出した値のことである。すなわち、生分解性樹脂架橋発泡体を約50mg精密に秤量し、130℃のテトラリン25mlに3時間浸漬した後、200メッシュのステンレス製金網で濾過して、金網上の不溶解分を真空乾燥する。次いで、この不溶解分の重量を精密に秤量し、以下の式に従ってゲル分率を百分率で算出する。
ゲル分率(%)={不溶解分の重量(mg)/秤量した生分解性樹脂架橋発泡体の重量(mg)}×100
Further, the biodegradable aliphatic polyester (especially used for the foam of the surface material) preferably has a gel fraction obtained by a 130 ° C. tetralin solvent extraction method of 50% or more, more preferably 55. ~ 90%. If the gel fraction is too low, it will be crushed by the resin temperature and the resin pressure during integral molding with the substrate, resulting in thinning of the thickness or tearing. In addition, the gel fraction here is a value measured and calculated by the following method. That is, about 50 mg of the biodegradable resin crosslinked foam is accurately weighed, immersed in 25 ml of tetralin at 130 ° C. for 3 hours, filtered through a 200 mesh stainless steel wire mesh, and the insoluble matter on the wire mesh is vacuum dried. . Next, the weight of this insoluble matter is precisely weighed, and the gel fraction is calculated as a percentage according to the following formula.
Gel fraction (%) = {weight of insoluble matter (mg) / weight of weighed biodegradable resin crosslinked foam (mg)} × 100

また、特に表面材の生分解性脂肪族ポリエステルからなる発泡体に使用する発泡剤としては、常温で液体または固体の化合物で、生分解樹脂の融点以上に加熱された時に分解または気化する化合物で、シート化や架橋反応を実質的に妨害しないかぎり任意のものが使用できる。中でも熱分解型発泡剤で、かつ、分解温度が120℃〜270℃の範囲のものが好ましい。その具体的な例としては、上記の特許文献1に例示のものを同じく例示できる。また、上記発泡剤には、分解温度を調節するために、例えば、酸化亜鉛、ステアリン酸亜鉛、尿素等の分解温度調節剤が含有されているものも好ましく用いることができる。また、発泡体を形成するときの架橋方法としては、公知の電離性放射線架橋法や有機過酸化剤を用いた化学架橋法が適用できるが、中でも電子線加速機による電子線照射法が取り扱い性や架橋度設定のし易さ等の観点から好ましい。上記方法で、樹脂の劣化を抑制し、架橋を促進させるためには、上記の特許文献1に例示の架橋促進剤を添加することは好ましい方法である。   In particular, the foaming agent used for the foam made of the biodegradable aliphatic polyester of the surface material is a compound that is liquid or solid at room temperature and decomposes or vaporizes when heated above the melting point of the biodegradable resin. Any material can be used as long as it does not substantially interfere with sheeting or crosslinking reaction. Among these, a pyrolytic foaming agent and a decomposition temperature in the range of 120 ° C. to 270 ° C. are preferable. As a specific example thereof, the one exemplified in Patent Document 1 can be exemplified. Moreover, in order to adjust decomposition temperature, what contains decomposition temperature regulators, such as a zinc oxide, a zinc stearate, urea, can be preferably used for the said foaming agent, for example. In addition, as a crosslinking method for forming a foam, a known ionizing radiation crosslinking method or a chemical crosslinking method using an organic peroxide can be applied, and among them, an electron beam irradiation method using an electron beam accelerator is easy to handle. From the standpoint of ease of setting the degree of crosslinking and the like. In order to suppress the deterioration of the resin and promote crosslinking by the above method, it is preferable to add the crosslinking accelerator exemplified in Patent Document 1 above.

なお、本発明に使用する樹脂組成物には、本発明の効果を阻害しない範囲において、発泡剤以外の添加剤成分を添加してもよい。例えば、添加剤として酸化防止剤、滑剤、熱安定剤、顔料、難燃剤、帯電防止剤、核剤、可塑剤、抗菌剤、生分解促進剤、発泡剤分解促進剤、光安定剤、紫外線吸収剤、ブロッキング防止剤、充填剤、防臭剤、増粘剤、発泡助剤、気泡安定剤、金属害防止剤などを、単独、もしくは2種類以上を併用して添加するようにしても良い。   In addition, you may add additive components other than a foaming agent to the resin composition used for this invention in the range which does not inhibit the effect of this invention. For example, antioxidants, lubricants, heat stabilizers, pigments, flame retardants, antistatic agents, nucleating agents, plasticizers, antibacterial agents, biodegradation accelerators, foaming agent decomposition accelerators, light stabilizers, UV absorbers as additives You may make it add an agent, an antiblocking agent, a filler, a deodorizer, a thickener, a foaming assistant, a foam stabilizer, a metal harm prevention agent etc. individually or in combination of 2 or more types.

[表皮材]
本発明に使用する表皮材としては、特に限定されないが、次のものを例示できる。
(1)表皮のみからなる表皮材
表皮自体が本発明で必要な断熱性を備えている場合、その表皮のみで表皮材を構成することができる。これに該当する表皮としては、生分解性樹脂繊維又は該繊維糸を用いた厚手の織布、不織布、起毛布等の布帛状物、生分解性樹脂の発泡体からなるシート状物(インテグラルスキン付きのものや、レザー調のものを含む)等を例示できる。
[Skin material]
Although it does not specifically limit as a skin material used for this invention, The following can be illustrated.
(1) Skin material which consists only of skin When skin itself is equipped with the heat insulation required by this invention, a skin material can be comprised only with the skin. Examples of such skins include biodegradable resin fibers or fabrics such as thick woven fabrics, nonwoven fabrics, and raised fabrics using the fiber yarns, and sheet-like products made of biodegradable resin foams (integral Examples include those with skins and leather-like ones).

(2)表皮と断熱層とからなる複合体の表皮材
表皮自体が本発明で必要な断熱性を備えていない場合、あるいは備えていてもさらなる断熱性を加えたい場合には、該表皮とその裏面に貼り合わせた断熱層とからなる複合体の表皮材を構成することができる。これに該当する表皮としては、生分解性樹脂繊維又は該繊維糸を用いた薄手又は厚手の織布、不織布、起毛布等の布帛状物、生分解性樹脂のシート状物(フィルムや、レザー調のものを含む)等を例示できる。また、これに該当する断熱層としては、生分解性樹脂の発泡体からなるシート状物、生分解性樹脂繊維を用いた不織布等を例示できる。特に断熱層が発泡体からなるシート状物の場合、厚さは1〜10mmが好ましく、発泡倍率は5〜30倍が好ましい。なお、発泡体シート状物は、生分解性脂肪族ポリエステル系樹脂からなるものが好ましく、特にポリブチレンサクシネート/アジペート等は柔軟で弾性が高いことからより好ましい。
(2) Composite skin material composed of a skin and a heat insulating layer When the skin itself does not have the heat insulating property required by the present invention, or when it is provided, but it is desired to add further heat insulating properties, the skin and its skin A composite skin material composed of a heat insulating layer bonded to the back surface can be formed. Such skins include biodegradable resin fibers or fabrics such as thin or thick woven fabrics, nonwoven fabrics and brushed fabrics using the fiber yarns, sheet materials of biodegradable resins (films and leathers). And the like). Moreover, as a heat insulation layer applicable to this, the sheet-like thing which consists of a foam of a biodegradable resin, the nonwoven fabric using a biodegradable resin fiber, etc. can be illustrated. In particular, when the heat insulating layer is a sheet-like material made of a foam, the thickness is preferably 1 to 10 mm, and the expansion ratio is preferably 5 to 30 times. The foam sheet is preferably made of a biodegradable aliphatic polyester resin, and polybutylene succinate / adipate is particularly preferred because it is flexible and highly elastic.

また、表皮材は次のいずれでもよい。
(ア)柔軟で変形容易な表皮材
この表皮材は、基材を成形するときに基材の圧力によって表皮材側の型に押し付けられて賦形されてもよいし、基材を成形するより前に真空成形、圧空成形等により表皮材側の型に密着させられて予備賦形されてもよい。後者の場合、表皮材をさほどストレスをかけずに大きく賦形することができるので、深絞り製品に対応することが容易になる。
(イ)別の型、手段等によって予め表皮材側の型に合致する形状に賦形された表皮材
例えば、別の真空成形型で予備賦形した表皮材や、生分解性樹脂からなるインサート部品を用いた表皮材を例示できる。
The skin material may be any of the following.
(A) Soft and easily deformable skin material This skin material may be formed by being pressed against the mold on the skin material side by the pressure of the base material when molding the base material, or by molding the base material It may be preliminarily shaped by being brought into close contact with the mold on the skin material side by vacuum forming, pressure forming or the like. In the latter case, the skin material can be greatly shaped without much stress, so that it becomes easy to deal with deep drawing products.
(A) A skin material pre-shaped in a shape that matches the mold on the skin material side by another mold, means, etc. For example, a skin material pre-shaped with another vacuum forming mold or an insert made of biodegradable resin A skin material using parts can be exemplified.

[基材の成形法]
基材の成形法としては、特に限定されないが、インジェクション成形法、インジェクションプレス成形法、スタンピング成形法等を例示できる。
[Substrate molding method]
Although it does not specifically limit as a shaping | molding method of a base material, The injection molding method, the injection press molding method, a stamping shaping | molding method etc. can be illustrated.

従って、本発明に係る表皮材付き樹脂成形品の成形方法によれば、生分解性樹脂を主体とする表皮材の表面外観を低下させることなく、結晶性の生分解性樹脂を主体とする基材の物性を十分に得ることができるという優れた効果を奏する。   Therefore, according to the method for molding a resin-molded article with a skin material according to the present invention, a base mainly composed of a crystalline biodegradable resin without reducing the surface appearance of the skin material mainly composed of the biodegradable resin. There is an excellent effect that the physical properties of the material can be sufficiently obtained.

表皮材側の型に表皮材をセットし、基材側の型と表皮材との間の型内(キャビティ)に基材用樹脂を充填して基材を成形すると同時に表皮材と貼り合わせて一体化させる表皮付き樹脂成形品の成形方法において、
表皮材に好ましくはガラス転移点55〜70℃の生分解性樹脂を主体とするものを使用し、
表皮材側の型の型温を表皮材の生分解性樹脂のガラス転移点未満である好ましくは10〜50℃に設定し、
基材用樹脂に好ましくはガラス転移点55〜70℃の結晶性の生分解性樹脂を主体とするものを使用し、
基材側の型の型温を基材用樹脂の生分解性樹脂のガラス転移点以上である好ましくは90〜130℃に設定するとともに、型内に基材用樹脂を保持してアニールする型内アニール時間を30〜180秒に設定して、基材を成形する。
そして、前記保持後に基材側の型の型温を基材用樹脂の生分解性樹脂のガラス転移点以下に下げてから表皮材付き樹脂成形品を取り出す。
The skin material is set on the mold on the skin material side, the base resin is filled in the mold (cavity) between the mold on the base material side and the skin material, the base material is molded, and at the same time, the base material is pasted In the molding method of the resin molded product with skin to be integrated,
Preferably, the skin material is mainly composed of a biodegradable resin having a glass transition point of 55 to 70 ° C.
The mold temperature of the mold on the skin material side is preferably less than the glass transition point of the biodegradable resin of the skin material, preferably 10 to 50 ° C.,
Preferably, a resin mainly composed of a crystalline biodegradable resin having a glass transition point of 55 to 70 ° C. is used as the base resin.
A mold in which the mold temperature of the mold on the substrate side is set to 90 to 130 ° C. which is equal to or higher than the glass transition point of the biodegradable resin of the substrate resin, and the mold is annealed while holding the substrate resin in the mold The inner annealing time is set to 30 to 180 seconds, and the substrate is molded.
After the holding, the mold temperature of the mold on the base material side is lowered below the glass transition point of the biodegradable resin of the base resin, and then the resin molded product with the skin material is taken out.

以下、本発明を具体化した実施例を図面に基づいて説明する。本実施例で成形する表皮付き樹脂成形品1は、図1及び図2に示すとおりの自動車のピラー内装品であって、表皮材2と基材5とからなるものである。表皮材2は、ファブリック3とその裏面に貼り合わされた断熱層4とからなる複合体である。   Embodiments of the present invention will be described below with reference to the drawings. A resin-molded article 1 with a skin molded in this embodiment is a pillar interior product of an automobile as shown in FIGS. 1 and 2, and is composed of a skin material 2 and a base material 5. The skin material 2 is a composite composed of a fabric 3 and a heat insulating layer 4 bonded to the back surface thereof.

ファブリック3には、ガラス転移点約68℃、融点約170℃のポリ乳酸樹脂からなる繊維径1.77〜11.0dtex(デシ・テックス)の繊維による糸を織り込んでなる織布が使用されている。   The fabric 3 is made of a woven fabric in which yarns made of fibers having a fiber diameter of 1.77 to 11.0 dtex (Decitex) made of polylactic acid resin having a glass transition point of about 68 ° C. and a melting point of about 170 ° C. are used. Yes.

断熱層4には、同じくガラス転移点約−32℃のポリブチレンサクシネート樹脂で形成された、発泡倍率約10倍、密度約0.1g/cm3 、厚さ約2mmの発泡体シートが使用されている。この発泡体シートは、例えば、前記ポリブチレンサクシネート樹脂、発泡剤、架橋助剤からなる混合物を用いてシートに成形した後、該シートに電離性放射線を照射し、該ポリブチレンサクシネート樹脂を架橋させ、しかる後、発泡剤の分解温度以上に加熱して発泡を行なわせて製造されたものである。同製造方法としては、例えば上記の特許文献1に例示の方法を採用できる。 For the heat-insulating layer 4, a foam sheet having a foaming ratio of about 10 times, a density of about 0.1 g / cm 3 and a thickness of about 2 mm, which is also formed of a polybutylene succinate resin having a glass transition point of about −32 ° C. is used. Has been. The foam sheet is formed into a sheet using, for example, a mixture of the polybutylene succinate resin, a foaming agent, and a crosslinking aid, and then the sheet is irradiated with ionizing radiation, and the polybutylene succinate resin is used. It is produced by crosslinking and then heating to a temperature higher than the decomposition temperature of the foaming agent for foaming. As the manufacturing method, for example, the method exemplified in the above-mentioned Patent Document 1 can be adopted.

表皮材2は、こうして得られた発泡体シートの表面に、ファブリック3が接着剤法、熱ロール法、フレームラミネート法、押出ラミネート法等の公知の方法で貼り合せられることにより複合体に形成されたものである。   The skin material 2 is formed into a composite by bonding the fabric 3 to the surface of the foam sheet thus obtained by a known method such as an adhesive method, a heat roll method, a frame laminating method, and an extrusion laminating method. It is a thing.

基材5には、ガラス転移点約68℃、融点約170℃のポリ乳酸樹脂が基材用樹脂として使用されている。そして、本実施例の基材5は、次に述べるようにインジェクション成形法により成形されている。   For the base material 5, a polylactic acid resin having a glass transition point of about 68 ° C. and a melting point of about 170 ° C. is used as the base material resin. And the base material 5 of a present Example is shape | molded by the injection molding method as described below.

上記の表皮付き樹脂成形品1は、図3に示すような型装置を使用し、図4及び図5に示すような型温の制御を伴って、次の方法により成形される。
(1)図3(a)に示すように、表皮材側の型10のPL面に表皮材2をあてがってセットする。このとき、ファブリック3を表皮材側の型10の成形面11に向け、断熱層4を基材側の型20の成形面21に向ける。
The above-mentioned resin molded article 1 with a skin is molded by the following method using a mold apparatus as shown in FIG. 3 and controlling the mold temperature as shown in FIGS.
(1) As shown in FIG. 3A, the skin material 2 is set on the PL surface of the mold 10 on the skin material side. At this time, the fabric 3 is directed to the molding surface 11 of the mold 10 on the skin material side, and the heat insulating layer 4 is directed to the molding surface 21 of the mold 20 on the base material side.

(2)上記(1)と同時に又は前後して、表皮材側の型10に内蔵されている温度調整管(図示略)に所定温度の媒体液を流すことにより、図4(b)に示すように、該型10の型温を約30℃に設定する。また、基材側の型20に内蔵されている温度調整管(図示略)に所定温度の媒体液を流すことにより、図4(b)及び図5に示すように、該型20の型温を約110℃に設定する。 (2) At the same time as (1) or before and after (1), a medium liquid at a predetermined temperature is allowed to flow through a temperature adjusting tube (not shown) built in the mold 10 on the skin material side, as shown in FIG. Thus, the mold temperature of the mold 10 is set to about 30 ° C. In addition, by flowing a medium liquid at a predetermined temperature through a temperature adjusting tube (not shown) built in the base-side mold 20, the mold temperature of the mold 20 is changed as shown in FIGS. Is set to about 110 ° C.

(3)上記(1)の後に、図3(b)に示すように、表皮材側の型10と基材側の型20とを合わせて型締めし、樹脂温約200℃で溶融している基材用樹脂5aを基材側の型20に接続したインジェクションノズル25からゲート22を経て、基材側の型20の型面21と表皮材2との間のキャビティに射出して充満させ、基材5を成形すると同時に表皮材2と貼り合わせて一体化させる。なお、射出する樹脂温は、流動性をもたせるために該樹脂5aの融点より20℃以上高めにしている。また、型内射出圧力は通常10〜60MPaとする。 (3) After the above (1), as shown in FIG. 3 (b), the mold 10 on the skin material side and the mold 20 on the base material side are put together and clamped and melted at a resin temperature of about 200 ° C. The base material resin 5a is injected from the injection nozzle 25 connected to the base material side mold 20 through the gate 22 into the cavity between the mold surface 21 of the base material side mold 20 and the skin material 2 to be filled. The base material 5 is molded and bonded to the skin material 2 at the same time. In addition, in order to give fluidity | liquidity, the resin temperature inject | emitted is made 20 degreeC or more higher than melting | fusing point of this resin 5a. The in-mold injection pressure is usually 10 to 60 MPa.

図5に示すように、上記(3)の射出後の状態を所定時間保持することにより、基材用樹脂5aを型内アニールして結晶化を行わせる。この型内アニール時間は、本実施例においては約60秒である。図4(b)は、この型内アニール時間のいずれかの時点における、表皮付き樹脂成形品1の各部の温度分布を概念的に示している。すなわち、
a)表皮材側の型10の型温を、表皮材2の特に表面側であるファブリック3に用いたポリ乳酸樹脂のガラス転移点未満である30℃に設定したことで、該型10の成形面11に押し付けられるファブリック3の少なくとも表面部分の温度をガラス転移点未満に抑えることができるため、ファブリック3の表面が加熱軟化するおそれがなくなり、表面外観の低下を防止できる。
As shown in FIG. 5, by maintaining the state after the injection in (3) for a predetermined time, the base resin 5a is annealed in the mold to be crystallized. This in-mold annealing time is about 60 seconds in this embodiment. FIG. 4B conceptually shows the temperature distribution of each part of the resin-molded article 1 with a skin at any point of this in-mold annealing time. That is,
a) Mold temperature of the mold 10 on the skin material side is set to 30 ° C., which is lower than the glass transition point of the polylactic acid resin used for the fabric 3 which is the surface side of the skin material 2 in particular. Since the temperature of at least the surface portion of the fabric 3 pressed against the surface 11 can be suppressed below the glass transition point, there is no possibility that the surface of the fabric 3 is heated and softened, and the surface appearance can be prevented from being deteriorated.

b)一方、基材側の型20の型温を基材用樹脂5aに用いたポリ乳酸樹脂のガラス転移点以上である約110℃に設定したことで、該型20による基材用樹脂5aの冷却が抑えられるようになり、かつ型内アニール時間を約60秒に設定したことにより、十分な結晶化が進行する。但し、基材側の型20の型温を高く設定しても、表皮材側の型温10がガラス転移点未満まで低いと、該型10に基材用樹脂5aが冷却されて、十分な結晶化度が得られない可能性もある。そこで、本実施例では、表皮材側の型10に基材用樹脂5aの熱が奪われないように表皮材2の断熱層4の断熱性を設定し、成形中の基材用樹脂5aを例えば85%以上の結晶化度が得られる温度及び時間に保つようにしたものである。従って、取出後にアニールしなくても、基材の物性を十分に得ることができる。 b) On the other hand, by setting the mold temperature of the mold 20 on the substrate side to about 110 ° C. which is equal to or higher than the glass transition point of the polylactic acid resin used for the substrate resin 5a, the substrate resin 5a according to the mold 20 is used. As a result, the in-mold annealing time is set to about 60 seconds, and sufficient crystallization proceeds. However, even if the mold temperature of the mold 20 on the base material side is set high, if the mold temperature 10 on the skin material side is low below the glass transition point, the base resin 5a is cooled to the mold 10 and sufficient. There is a possibility that the crystallinity cannot be obtained. Therefore, in this embodiment, the heat insulating property of the heat insulating layer 4 of the skin material 2 is set so that the heat of the resin 5a for the base material is not taken away by the mold 10 on the skin material side, and the resin 5a for the base material being molded is For example, the temperature and the time at which a crystallinity of 85% or more is obtained are maintained. Therefore, sufficient physical properties of the substrate can be obtained without annealing after removal.

(4)上記型内アニールが終了した後、基材側の型20の温度調整管(図示略)に所定温度の媒体液を流すことにより、図5に示すように、該型20の型温をガラス転移点未満である例えば例えば約50℃に下げて基材5の軟化状態を硬化状態に変えるとともに、型10,20を開いて、イジェクタピン(図示略)により表皮付き樹脂成形品1を型20から突き離して取り出す。このように型温を下げるのは、基材5をイジェクタピンによる取出時に変形しないよう硬化させるためである。 (4) After the above in-mold annealing is completed, a medium liquid at a predetermined temperature is allowed to flow through a temperature adjusting tube (not shown) of the mold 20 on the base material side, so that the mold temperature of the mold 20 is as shown in FIG. Is lower than the glass transition point, for example, to about 50 ° C. to change the softened state of the base material 5 to a cured state, and the molds 10 and 20 are opened, and the resin-molded article 1 with the skin is formed by ejector pins (not shown). Take it apart from the mold 20 and remove it. The reason for lowering the mold temperature in this way is to cure the base material 5 so as not to be deformed when taken out by the ejector pin.

なお、本発明は前記実施形態に限定されるものではなく、例えば以下のように、発明の趣旨から逸脱しない範囲で適宜変更して具体化することもできる。
(1)ファブリック3を、例えば前記ポリ乳酸樹脂(分子量10万〜20万が好ましい)を押出した意匠シートに置き換えること。
(2)前記実施例では、各部に同じポリ乳酸樹脂からなるものを使用していたので、例えば表皮材2(断熱層4)と基材5の接触面は親和性・相溶性があるため成形時の熱融着により接着される。しかし、これら両者の間に親和性・相溶性がなく接着しにくい場合には、表皮材2に予め接着剤を塗布したり、ホットメルト樹脂のフィルム状物を設けたりするとよい。
(3)基材用樹脂5aに例えばクレイ等のナノコンポジットを1〜10重量%混入して結晶核として働かせ、結晶化度を90%以上確保することが好ましい。
In addition, this invention is not limited to the said embodiment, For example, it can also be suitably changed and embodied as follows, for example in the range which does not deviate from the meaning of invention.
(1) Replacing the fabric 3 with, for example, a design sheet obtained by extruding the polylactic acid resin (molecular weight is preferably 100,000 to 200,000).
(2) In the above-described embodiment, since the same polylactic acid resin is used for each part, for example, the contact surface of the skin material 2 (heat insulating layer 4) and the base material 5 has an affinity / compatibility and is molded. Bonded by heat fusion at the time. However, in the case where there is no affinity / compatibility between them and adhesion is difficult, it is preferable to apply an adhesive to the skin material 2 in advance or to provide a film-like material of hot melt resin.
(3) It is preferable that 1 to 10% by weight of a nanocomposite such as clay is mixed in the base resin 5a to act as a crystal nucleus to ensure a crystallinity of 90% or more.

本発明の実施例で成形する表皮付き樹脂成形品(自動車のピラー内装品)の斜視図である。1 is a perspective view of a resin molded product with a skin (automotive pillar interior product) molded in an example of the present invention. FIG. (a)は図1のII−II線断面図、(b)は(a)の要部拡大断面図である。(A) is the II-II sectional view taken on the line of FIG. 1, (b) is the principal part expanded sectional view of (a). 同表皮付き樹脂成形品の成形方法を示す断面図である。It is sectional drawing which shows the shaping | molding method of the resin molded product with the same skin. (a)は図3のIVa矢示部の拡大断面図、(b)は(a)の温度分布を示す概略図である。(A) is an expanded sectional view of the IVa arrow part of FIG. 3, (b) is the schematic which shows the temperature distribution of (a). 基材側の型の型温と時間経過の関係を示すタイムチャートである。It is a time chart which shows the mold temperature of the type | mold of the base material side, and the relationship of time passage. ポリ乳酸樹脂の荷重たわみ温度と結晶化度との関係を示すグラフである。It is a graph which shows the relationship between the deflection temperature under load and the crystallinity degree of polylactic acid resin. ポリ乳酸樹脂の結晶化度と型内アニール時間との関係を示すグラフである。It is a graph which shows the relationship between the crystallinity degree of polylactic acid resin, and in-mold annealing time.

符号の説明Explanation of symbols

1 表皮材付き樹脂成形品
2 表皮材
3 ファブリック
4 断熱層
5 基材
5a 基材用樹脂
10 表皮材側の型
20 基材側の型
DESCRIPTION OF SYMBOLS 1 Plastic molded product with skin material 2 Skin material 3 Fabric 4 Heat insulation layer 5 Base material 5a Base material resin 10 Mold on the skin material side 20 Mold on the base material side

Claims (5)

表皮材側の型に表皮材をセットし、基材側の型と前記表皮材との間の型内に基材用樹脂を充填して基材を成形すると同時に前記表皮材と貼り合わせて一体化させる表皮付き樹脂成形品の成形方法において、
前記表皮材に生分解性樹脂を主体とするものを使用し、
前記表皮材側の型の型温を前記表皮材の生分解性樹脂のガラス転移点未満に設定し、
前記基材用樹脂に結晶性の生分解性樹脂を主体とするものを使用し、
前記基材側の型の型温を前記基材用樹脂の生分解性樹脂のガラス転移点以上に設定して前記基材を成形することを特徴とする表皮材付き樹脂成形品の成形方法。
The skin material is set in the mold on the skin material side, and the base material is filled in the mold between the mold on the base material side and the skin material, and the base material is molded. In the molding method of the resin molded product with a skin to be converted,
Use the skin material mainly composed of biodegradable resin,
The mold temperature of the mold on the skin material side is set below the glass transition point of the biodegradable resin of the skin material,
Using a resin mainly composed of a crystalline biodegradable resin as the base resin,
A molding method for a resin-molded article with a skin material, wherein a mold temperature of a mold on the substrate side is set to be equal to or higher than a glass transition point of a biodegradable resin of the resin for the substrate.
前記表皮材及び前記基材の各生分解性樹脂のガラス転移点が55〜70℃である請求項1記載の表皮材付き樹脂成形品の成形方法。   The method for molding a resin molded product with a skin material according to claim 1, wherein the glass transition point of each biodegradable resin of the skin material and the base material is 55 to 70 ° C. 前記表皮材側の型の型温を10〜50℃に設定する請求項2記載の表皮材付き樹脂成形品の成形方法。   The molding method of a resin molded product with a skin material according to claim 2, wherein a mold temperature of the mold on the skin material side is set to 10 to 50 ° C. 前記基材側の型の型温を90〜130℃に設定するとともに、前記型内に前記基材用樹脂を保持することによりアニールする型内アニール時間を30〜180秒に設定する請求項2又は3記載の表皮材付き樹脂成形品の成形方法。   The mold temperature of the mold on the substrate side is set to 90 to 130 ° C, and the in-mold annealing time for annealing by holding the resin for the substrate in the mold is set to 30 to 180 seconds. Or the molding method of the resin molded product with a skin material of 3 description. 前記保持後に前記基材側の型の型温を前記基材用樹脂の生分解性樹脂のガラス転移点以下に下げてから表皮材付き樹脂成形品を取り出す請求項4記載の表皮材付き樹脂成形品の成形方法。   The resin molding with a skin material according to claim 4, wherein after the holding, the mold temperature of the base material side mold is lowered below the glass transition point of the biodegradable resin of the resin for the base material, and then the resin molded product with the skin material is taken out. Molding method.
JP2003392841A 2003-11-21 2003-11-21 Molding method of resin molded product with skin material Expired - Fee Related JP4052231B2 (en)

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JPH1034696A (en) * 1996-07-29 1998-02-10 Toyota Motor Corp Skin insert injection molding method
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