JP4040729B2 - Dispensing device - Google Patents

Dispensing device Download PDF

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Publication number
JP4040729B2
JP4040729B2 JP30794297A JP30794297A JP4040729B2 JP 4040729 B2 JP4040729 B2 JP 4040729B2 JP 30794297 A JP30794297 A JP 30794297A JP 30794297 A JP30794297 A JP 30794297A JP 4040729 B2 JP4040729 B2 JP 4040729B2
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Japan
Prior art keywords
scraper
bottom wall
foil
storage
dispensing device
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JP30794297A
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Japanese (ja)
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JPH11124194A (en
Inventor
三樹男 飯尾
恭彦 野田
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株式会社三井三池製作所
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Description

【0001】
【発明の属する技術分野】
本発明は、貯蔵庫内に収容(貯蔵)した被払出し物、例えば石炭などのばら物を貯蔵庫の底壁に設けられた払出口から払出す際に用いられる払出し装置に関する。
【0002】
【従来の技術】
一般に、石炭,スラグ,チップ,鉄鉱石などのばら物は、ホッパ型の貯蔵庫に収容するが、これらのばら物の払出しは、貯蔵庫内の底部に設けた払出し装置を用いて貯蔵庫底壁に設けられた払出口から払出している。例えば、セルフアンローダ式の船舶や製鉄所などにおいて広く利用されている。
【0003】
この払出し装置は、図7に示すように、従来、ホッパ型を呈する貯蔵庫2a内の底壁3aの幅方向の中央に長さ方向に向けてスリット状の払出口4aが形成され、この払出口4aに沿って回転しながら移動する回転ホイル7aが底壁3aの内面上を往復させて、貯蔵庫2a内のばら物1aを払出口4aから払出して払出口4aに沿って底壁3aの下方に配置された払出しベルトコンベヤ6a上に落下させるようにしている。
【0004】
ところで、前記払出し装置5aは、貯蔵庫2a内に存在するばら物1aを払出すために、上述の如く、回転ホイル7aが底壁3a上で回転し、更には底壁3a上を水平方向に移動させてばら物を払出すが、回転ホイル7aが底壁3a上で円滑に回転し、また水平移動できるようにするために、回転ホイル7aと底壁3aとの間および回転ホイル7aと側壁8aとの間に適当な隙間が設けられる。
【0005】
そのために、貯蔵庫2a内のばら物1aを払出した時点で、前記隙間にばら物1aが残留することになる。
【0006】
この残留ばら物1aは、貯蔵庫2a内に収容するばら物1aの種類を変える場合や船舶のように多種類のばら物1aを扱うような場合には、前記隙間に残留するばら物1aを人力で、また、大型の貯蔵庫2aの場合には、ブルトーザなどの機械を用いて取り除いている。これら隙間に残留するばら物1aは、回転ホイル7aと底壁3aとに押圧されて固化した状態となっており、とりわけ、その取り除き作業は困難である。
【0007】
そこで、回転ホイル7aにスクレーパを備え(図示せず)、前記隙間に残留するばら物を取り除けるようにした払出し装置を本出願人において提案した(図示せず)。
【0008】
この払出し装置によれば確実に残留物を払い出すことが可能である。
【0009】
【発明が解決しようとする課題】
しかしながら、回転ホイルへのスクレーパの着脱作業は一般に狭い場所である回転ホイールの待機個所において行われることになり、更には回転ホイールのスクレーパ取付面にばら物或いはそれらの粉粒物が付着していることから作業効率が悪く、また多大な労力と時間とを費やすことになる、という問題がある。
【0010】
本発明は、斯かる点に鑑みてなされたものであり、払出し時の底さらえを簡単且つ効率よく行うことのできる払出し装置を提供することを目的とする。
【0011】
【課題を解決するための手段】
前記課題を解決するため、本発明は、回転ホイルのホイル刃に貯蔵庫の底壁に接触するスクレーパを昇降可能に備え、このスクレーパが無線式の電動シリンダにより遠隔駆動されることを特徴とする。
【0012】
またスクレーパをスクレーパ作用面から出入可能とし、下降時に底壁との間の距離を調整可能とした。
【0013】
【発明の実施の形態】
次に本発明の実施の形態について説明する。
【0014】
図1から図6は、本発明に係る払出し装置の好ましい実施の形態の一例を示し、図1はその装置の断面図、図2はその装置のホイルの平面図、図3は図2の要部拡大平面図、図4は図2の要部拡大断面図、図5はホイル刃の部分を示し、(a)は通常荷役時の状態を示す側面図、(b)は底さらい時の状態を示す側面図、図6はホイル刃の要部を示し、(a)は図5(a)のA−A視拡大断面図、(b)は図5(b)のB−B視拡大断面図である。
【0015】
貯蔵庫2は、平坦な底壁3を有するホッパ型の容器からなる。このホッパ型容器からなる貯蔵庫2内に、被払出し物、例えば、石炭などのばら物1が収容(貯蔵)されている。
【0016】
この貯蔵庫2の底壁3には、幅方向の中央に、ばら物1を払出すためのスリット状の払出口4が長さ方向に亘って設けられているとともに底壁3の内部側上には、山形の屋根5が払出口4に沿って長さ方向に配置され、この屋根5と底壁3の間に山形の空所6が形成されている。
【0017】
前記山形の空所6には、下端に回転ホイル7を軸支した駆動機構8が長さ方向に向って配置されたレール9,9上に支持されて往復走行可能になっている。
【0018】
前記回転ホイル7は、駆動機構8の駆動により、回転軸81を中心として回転しながら底壁3の内面上を払出口4に沿って往復移動し、貯蔵庫2内のばら物1を底壁3の払出口4からその下方に配置された払出し用ベルトコンベヤ10上に落下させている。したがって、そのベルトコンベヤ10上に落下したばら物1は、そのベルトコンベヤ10によって、所定の場所に搬送される。
【0019】
また、前記回転ホイル7は、図2に示すように中央に配置された円形の支持板71と、その周囲に設けられた眉形を呈する複数のホイル刃72からなり、ホイル刃72は支持板71の周囲に互いに等間隔を以て渦巻状に配設されており、更に前記回転ホイル7を構成する各ホイル刃72には、底壁3上のばら物1を浚うスクレーパ11が備えられている。
【0020】
このスクレーパ11は、図3および図4に示すように、例えばゴムなどのように適宜の剛性と柔軟性とを併せ持つスクレーパ本体12と、そのスクレーパ本体12の上部外周を保持する金属製の保持板13とで構成されている。そして、スクレーパ作用面14となる先端部近傍のみ、スクレーパ本体12が露出する形状となっている。
【0021】
そして、各スクレーパ11は、駆動手段によって昇降駆動される。この駆動手段は、例えば、各ホイル刃72に設けられた複数の無線式電動シリンダ15を有し、各シリンダはロッド16を介してスクレーパに取付けられている。電動シリンダ15は、無線式のシリンダからなり、各ホイル刃72には図示しないが、指令信号を受ける受信器等が設けられて、遠隔装置の遠隔操作によって昇降することにより各ホイル刃72に出入可能に上下摺動可能となっている。
【0022】
したがって、遠隔操作によって電動シリンダ15を昇降駆動させて、各スクレーパ11を下降突出させるとともに、スクレーパ作用面14と底壁3との間の距離を荷役状況、ばら物の種類、スクレーパ11の減り具合に応じて適切に微調整することができる。
【0023】
このスクレーパ作用面14と底壁3との間の距離調整は、底壁3又はスクレーパ11に設けられたリミットスイッチや赤外線センサなどのセンサを用いて前記距離を測定し、その信号に基づいてスクレーパ11の動作を制御するようになっているのできわめて容易に制御できる。
【0024】
このような本発明の実施の形態によれば、荷役状況,被払出し物の種類やスクレーパ11の減り具合などに応じてスクレーパ作用面14と貯蔵庫2の底壁3との間の距離を微調整(ホイル刃72の下面tからスクレーパ11が底壁3に接する0位置までの調整)するため、スクレーパ作用面14と底壁3との間の距離が常に適切に保持される。
【0025】
そして、通常荷役時には、図5(a),図6(a)に示すように、スクレーパ11を上昇位置としてホイル刃72内に収納し、底さらいの時には、図5(b),図6(b)に示すように、スクレーパ11を下降突出させて払出しを行うので良好に作用するスクレーパ作用面14により、ばら物1が円滑に払出されて、ばら物1の残留がなくなる。
【0026】
また、この発明の実施の形態によれば、遠隔操作によりスクレーパ11を摺動させて、スクレーパ作用面14と底壁3との間の距離が調整されるので狭い場所でのスクレーパ11の交換作業などの作業が必要なくなる。また、スクレーパ11の調整作業は、装置を停止することなく行われるため、払出し作業を継続していても行うことができ、作業効率が低下することがない。
【0027】
尚、スクレーパ11は回転ホイル7を構成する各ホイル刃72の全てにそれぞれ備えてもよいが、被払出し物であるばら物1の種類や回転ホイル7の大きさやホイル刃72の数などの諸条件によっては全てではなく一部のホイル刃72に備えた場合であってもよく、この場合には設備費の軽減を図ることができる。
【0028】
【発明の効果】
以上のように本発明によれば狭い場所でのスクレーパの着脱作業を必要することなく、きわめて簡単な操作で且つ迅速に底さらえ作業を行うことができる。
【0029】
また、スクレーパの出没を遠隔操作により可能とした場合には更に容易に底さらえ作業を行うことができるとともに、貯蔵庫の壁面との間の距離を調整することができることから、荷役状況、被払出し物の種類やスクレーパの減り具合などに応じて適切な位置にスクレーパの作用面を位置させて確実な底さらえを行うことができるものである。
【図面の簡単な説明】
【図1】本発明に係る払出し装置の実施の形態の一例を示す断面図。
【図2】図1の装置のホイルの平面図。
【図3】図2の要部拡大平面図。
【図4】図2の要部拡大断面図。
【図5】ホイル刃の部分の通常荷役時の状態(a)と底さらい時の状態(b)を示す側面図。
【図6】図5(a)のA−A視拡大断面図と図5(b)のB−B視拡大断面図。
【図7】従来の払出し装置の側面図。
【符号の説明】
1:ばら物、2:貯蔵庫、3:底壁、4:払出口、7:回転ホイル、11、21:スクレーパ、14,26:スクレーパ作用面、15,17,24:電動シリンダ、27:側壁、72,73:ホイル刃。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a payout device used when paying out a material to be discharged (stored) in a storage, for example, a bulk material such as coal, from a discharge outlet provided on a bottom wall of the storage.
[0002]
[Prior art]
Generally, bulk materials such as coal, slag, chips and iron ore are housed in a hopper-type storage. Discharge of these bulk materials is provided on the bottom wall of the storage using a discharge device provided at the bottom of the storage. It is paid out from the designated outlet. For example, it is widely used in self-unloader type ships and steelworks.
[0003]
As shown in FIG. 7, this dispensing device has a slit-shaped dispensing outlet 4a formed in the center in the width direction of the bottom wall 3a in the storage 2a having a hopper shape. The rotating wheel 7a that moves while rotating along 4a reciprocates on the inner surface of the bottom wall 3a, and the bulk material 1a in the storage 2a is discharged from the outlet 4a and along the outlet 4a below the bottom wall 3a. It is made to fall on the arranged delivery belt conveyor 6a.
[0004]
By the way, the dispensing device 5a, as described above, rotates the rotating wheel 7a on the bottom wall 3a and moves horizontally on the bottom wall 3a in order to dispense the bulk material 1a present in the storage 2a. In order to allow the rotary foil 7a to rotate smoothly on the bottom wall 3a and to move horizontally, the rotary foil 7a is disposed between the rotary foil 7a and the bottom wall 3a and between the rotary foil 7a and the side wall 8a. A suitable gap is provided between the two.
[0005]
For this reason, the bulk material 1a remains in the gap when the bulk material 1a in the storage 2a is dispensed.
[0006]
This residual bulk 1a is used to change the type of bulk 1a accommodated in the storage 2a or when handling various types of bulk 1a such as a ship, the bulk 1a remaining in the gap is manpowered. In the case of the large storage 2a, it is removed using a machine such as a bulltozer. The bulk material 1a remaining in these gaps is pressed and solidified by the rotating foil 7a and the bottom wall 3a, and it is particularly difficult to remove it.
[0007]
Accordingly, the present applicant has proposed (not shown) a dispensing device provided with a scraper (not shown) in the rotating wheel 7a so as to remove the loose matter remaining in the gap.
[0008]
According to this dispensing device, it is possible to reliably dispense the residue.
[0009]
[Problems to be solved by the invention]
However, the operation of attaching / detaching the scraper to / from the rotating wheel is generally performed at a standby position of the rotating wheel, which is a narrow space, and further, loose particles or powder particles thereof are attached to the scraper mounting surface of the rotating wheel. For this reason, there are problems that work efficiency is low and a great deal of labor and time are consumed.
[0010]
The present invention has been made in view of such points, and an object of the present invention is to provide a dispensing device that can easily and efficiently perform bottom lifting during dispensing.
[0011]
[Means for Solving the Problems]
In order to solve the above-described problems, the present invention is characterized in that a scraper that contacts a bottom wall of a storage is provided on a foil blade of a rotary foil so as to be movable up and down, and the scraper is remotely driven by a wireless electric cylinder .
[0012]
In addition , the scraper can be moved in and out from the scraper working surface, and the distance from the bottom wall can be adjusted when descending.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment of the present invention will be described.
[0014]
1 to 6 show an example of a preferred embodiment of a dispensing device according to the present invention. FIG. 1 is a sectional view of the device, FIG. 2 is a plan view of a foil of the device, and FIG. FIG. 4 is an enlarged cross-sectional view of the main part of FIG. 2, FIG. 5 shows a portion of the foil blade, (a) is a side view showing a state during normal cargo handling, and (b) is a state when the bottom is swept. FIG. 6 shows the main part of the foil blade, (a) is an AA enlarged sectional view of FIG. 5 (a), (b) is an enlarged sectional view of BB of FIG. 5 (b). FIG.
[0015]
The storage 2 is a hopper type container having a flat bottom wall 3. An article to be delivered, for example, a bulk material 1 such as coal, is housed (stored) in a storage 2 formed of a hopper type container.
[0016]
The bottom wall 3 of the storage 2 is provided with a slit-shaped outlet 4 for discharging the bulk material 1 in the center in the width direction over the length direction and on the inner side of the bottom wall 3. A mountain-shaped roof 5 is disposed in the longitudinal direction along the outlet 4, and a mountain-shaped space 6 is formed between the roof 5 and the bottom wall 3.
[0017]
In the mountain-shaped space 6, a drive mechanism 8 having a rotating wheel 7 supported at the lower end is supported on rails 9, 9 arranged in the length direction so as to be able to reciprocate.
[0018]
The rotating wheel 7 is reciprocated along the payout opening 4 on the inner surface of the bottom wall 3 while rotating around the rotating shaft 81 by driving of the driving mechanism 8, and the bulk material 1 in the storage 2 is moved to the bottom wall 3. Are dropped onto a payout belt conveyor 10 disposed below the payout opening 4. Therefore, the bulk material 1 dropped on the belt conveyor 10 is conveyed to a predetermined place by the belt conveyor 10.
[0019]
Further, as shown in FIG. 2, the rotary foil 7 includes a circular support plate 71 disposed in the center and a plurality of foil blades 72 having an eyebrow shape provided around the support plate 71. The foil blade 72 is a support plate. The foil blades 72 constituting the rotating foil 7 are provided with a scraper 11 for holding the bulk material 1 on the bottom wall 3. .
[0020]
As shown in FIGS. 3 and 4, the scraper 11 includes a scraper body 12 having both appropriate rigidity and flexibility, such as rubber, and a metal holding plate that holds an upper outer periphery of the scraper body 12. 13. The scraper main body 12 is exposed only in the vicinity of the tip portion that becomes the scraper action surface 14.
[0021]
Each scraper 11 is driven up and down by driving means. This driving means has, for example, a plurality of wireless electric cylinders 15 provided on each foil blade 72, and each cylinder is attached to a scraper via a rod 16. The electric cylinder 15 is a wireless cylinder, and although not shown, each foil blade 72 is provided with a receiver or the like that receives a command signal, and is moved up and down by remote operation of a remote device. It can slide up and down as much as possible.
[0022]
Accordingly, the electric cylinder 15 is driven up and down by remote control to cause each scraper 11 to project downward, and the distance between the scraper operating surface 14 and the bottom wall 3 is determined based on the loading status, the type of loose material, and how the scraper 11 is reduced. Can be fine-tuned appropriately.
[0023]
The distance between the scraper working surface 14 and the bottom wall 3 is adjusted by measuring the distance using a sensor such as a limit switch or an infrared sensor provided on the bottom wall 3 or the scraper 11, and based on the signal. Since the operation of 11 is controlled, it can be controlled very easily.
[0024]
According to such an embodiment of the present invention, the distance between the scraper working surface 14 and the bottom wall 3 of the storage 2 is finely adjusted in accordance with the cargo handling situation, the type of material to be paid out, the reduction degree of the scraper 11, and the like. (Adjustment from the lower surface t of the foil blade 72 to the 0 position where the scraper 11 contacts the bottom wall 3), the distance between the scraper working surface 14 and the bottom wall 3 is always properly maintained.
[0025]
5 (a) and 6 (a), the scraper 11 is housed in the wheel blade 72 as the raised position, and when the bottom is lifted, as shown in FIGS. 5 (a) and 6 (a). As shown in b), since the scraper 11 is lowered and projected to perform the dispensing, the scraper action surface 14 that works well allows the loose material 1 to be smoothly dispensed and the loose material 1 to remain.
[0026]
Further, according to the embodiment of the present invention, the scraper 11 is slid by remote operation to adjust the distance between the scraper working surface 14 and the bottom wall 3, so that the scraper 11 can be replaced in a narrow place. Such work is no longer necessary. Further, since the adjustment work of the scraper 11 is performed without stopping the apparatus, it can be performed even if the payout work is continued, and the work efficiency is not lowered.
[0027]
The scraper 11 may be provided for each of the foil blades 72 constituting the rotary foil 7, but various types such as the type of the bulk material 1 to be delivered, the size of the rotary foil 7, the number of the foil blades 72, etc. Depending on the conditions, some foil blades 72 may be provided instead of all. In this case, the equipment cost can be reduced.
[0028]
【The invention's effect】
As described above, according to the present invention, it is possible to quickly perform the bottoming operation with an extremely simple operation without requiring the operation of attaching and detaching the scraper in a narrow place.
[0029]
In addition, when the scraper can be moved in and out by remote control, the bottom-sparing operation can be performed more easily and the distance from the wall of the storage can be adjusted. The working surface of the scraper can be positioned at an appropriate position in accordance with the type of the scraper and how much the scraper is reduced.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an example of an embodiment of a payout device according to the present invention.
FIG. 2 is a plan view of the foil of the apparatus of FIG.
3 is an enlarged plan view of a main part of FIG.
4 is an enlarged cross-sectional view of a main part of FIG.
FIG. 5 is a side view showing a state (a) at the time of normal cargo handling and a state (b) at the time of bottom lifting of the foil blade part.
6 is an AA enlarged sectional view of FIG. 5A and an BB enlarged sectional view of FIG. 5B. FIG.
FIG. 7 is a side view of a conventional dispensing device.
[Explanation of symbols]
1: Bulk material, 2: Storage, 3: Bottom wall, 4: Discharge outlet, 7: Rotating wheel, 11, 21: Scraper, 14, 26: Scraper action surface, 15, 17, 24: Electric cylinder, 27: Side wall 72, 73: foil blades.

Claims (2)

ホッパ型を呈する貯蔵庫の底壁に沿って複数のホイル刃を有する回転ホイルを走行させ、前記貯蔵庫内のばら物を前記底壁に設けられたスリット状の払出し口から底壁の下方に配置された払出しコンベヤ上に払い出す払出し装置であって、前記回転ホイルのホイル刃に貯蔵庫の底壁に接触するスクレーパが昇降可能に備えられており、前記スクレーパが無線式の電動シリンダにより遠隔駆動されることを特徴とす払出し装置。A rotating foil having a plurality of foil blades is run along a bottom wall of a storage box having a hopper shape, and loose pieces in the storage room are disposed below the bottom wall from a slit-like outlet provided in the bottom wall. a dispensing device for paying out on the payout conveyor has said and scraper in contact with the foil blade rotating wheel to the bottom wall of the reservoir is provided to be movable up and down, the scraper is remotely driven by wireless the electric cylinder dispenser you wherein a. 前記スクレーパが降下するときに底壁との間の距離が調整可能であることを特徴とする請求項1記載の払出し装置。  2. The dispensing device according to claim 1, wherein a distance between the scraper and the bottom wall can be adjusted when the scraper descends.
JP30794297A 1997-10-22 1997-10-22 Dispensing device Expired - Lifetime JP4040729B2 (en)

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