JP4036043B2 - Fixing structure for roof installation members - Google Patents
Fixing structure for roof installation members Download PDFInfo
- Publication number
- JP4036043B2 JP4036043B2 JP2002183610A JP2002183610A JP4036043B2 JP 4036043 B2 JP4036043 B2 JP 4036043B2 JP 2002183610 A JP2002183610 A JP 2002183610A JP 2002183610 A JP2002183610 A JP 2002183610A JP 4036043 B2 JP4036043 B2 JP 4036043B2
- Authority
- JP
- Japan
- Prior art keywords
- screw
- roof
- fixing structure
- roof installation
- base sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Images
Landscapes
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Description
【0001】
【発明の属する技術分野】
この出願の発明は、屋根設置部材の固定構造に関するものである。さらに詳しくは、この出願の構造は、既設の屋根上に太陽電池モジュールやそのパネル等の機能性の屋根設置部材がビス固定された構造に関するものである。
【0002】
【従来の技術】
太陽電池パネルや太陽熱給湯システム等が一般住宅にも普及しつつあり、既設の屋根面上にそれらの設備(屋根設置部材)を後付固定することも頻繁に行われている。
【0003】
住宅等の既設の屋根面上に屋根設置部材を固定するには、図4に例示した方法が知られている。この図4に例示した従来の方法では、屋根(1)としての、野地板(2)、下地シート(3)、およびスレート瓦等の屋根材(4)からなる積層構造において、屋根設置部材の固定箇所にフレーム材(5)を配置し(図4A)、そしてこのフレーム材(5)と屋根材(4)にビス穴(6)をあけ(図4B)、このビス穴(6)にシリコン等のコーキング材(7)を注入(図4C)した後、ビス(8)を回転刺入させて接続金具(9)を取付け、この接続金具(9)に屋根設置部材(10)を固定するようにしている(図4D)。このように、ビス穴(6)にコーキング材(7)を充填することによって屋根材(4)の防水性を維持することが図られている。
【0004】
【発明が解決しようとする課題】
しかしながら、図4に例示したような従来方法による固定構造の場合には、粘性の高いシリコン等のコーキング材(7)をビス穴(6)に注入することは容易ではなく、例えば、ビス穴(6)の周辺にクッション材を配置して、その弾性を利用して何度かに分けてコーキング材(7)をビス穴(6)に押し込むなどの方法も採用されているが、実際上は不十分な対応に止まっている。
【0005】
またコーキング材(7)は、ビス穴(6)を密封する役目は果たすものの、図4Dにも示したように、下地シート(3)までは行き届かない。このため、ビス(8)の貫通によって生じた下地シート(3)の裂け目から雨水等が野地板(2)に浸水し、屋根構造の劣化の原因となる場合があった。
【0006】
この出願の発明は、以上のとおりの事情に鑑みてなされたものであって、屋根設置部材の取付工程を簡便に行うことができ、しかもビス固定箇所周辺を確実に防水処理することのできる屋根設置部材の新しい固定構造を提供することを課題としている。
【0007】
【課題を解決するための手段】
この出願は、前記の課題を解決するための発明とした、ビス本体の上部領域にはシール材が被覆されており、シール材下端の凹部にコーキング材を充填したビスが、屋根材を貫通して下地シートおよび野地板に刺入され、このビスのシール材およびコーキング材が屋根材のビス穴を密封し、かつシール材下端が下地シートに密接していることを特徴とする構造を提供する。
【0009】
【発明の実施の形態】
以下、添付した図面に沿ってこの出願の発明の実施形態について詳細かつ具体的に説明する。
【0010】
図1は、この出願の発明の固定構造を例示した側断面図である。この図1に例示した固定構造においては、既設の屋根(1)は野地板(2)、下地シート(3)、およびスレート瓦等の屋根材(4)からなる積層構造であり、屋根設置部材の固定箇所にフレーム材(5)を配置している。そして、このフレーム材(5)と屋根材(4)のビス穴(6)を介して下地シート(3)および野地板(2)に回転刺入したビス(11)によって接続金具(9)が取付けられ、この接続金具(9)に屋根設置部材(10)が固定される。なお、屋根設置部材(10)は、太陽電池パネル、太陽熱給湯システム、風力発電システム、電波アンテナ等の、屋根表面に設置する装置システム全般を対象とする。
【0011】
図2は、この出願の発明の固定構造に使用するビスの側面図である。この図2に示したビス( 11 )は、ビス本体( 12 )の上部領域にシール材( 13 )が被覆されているが、このシール材( 13 )の下端に凹部( 16 )が形成されている。そしてこのビス( 11 )は、その凹部( 16 )にコーキング材 (7) を充填した状態で、ビス穴( 6 )を介して下地シート (3) および野地板( 2 )に回転刺入される。その際に、凹部( 16 )の先端部が潰れ、図3に提示したように、コーキング材( 7 )がビス穴( 6 )に圧入され、ビス穴( 6 )の内壁面とビスシール材( 13 )の表面との間にコーキング材( 7 )の層が形成され、ビス穴( 6 )の密封性がより向上した状態となる。このとき、シール材( 13 )の下端面( 14 )は下地シート (3) に密接し、ビス本体( 12 )の刺入部を完全に密封する。なお、コーキング材 (7) は従来例と同様のシリコン等を適宜に選択して使用することができる。また、凹部( 16 )の大きさや、そこに充填するコーキング材( 7 )の量もビス穴( 6 )の口径やシール材 (13) の太さ等に応じて適宜に調節することができる。
【0012】
シール材(13)は弾力性、耐久性、防水性を有していればいかなるものでもよく、シリコン、ゴム、合成高分子ゲル等が例示される。またビス本体(12)のシール材(13)部分の太さは、ビス穴(6)の口径と略同一とする。例えば、ビス穴(6)の口径を10〜16mmとした場合には、シール材(13)部分の太さは9〜17mm程度とすることができる。さらに、ビス本体(12)に被覆するシール材(13)の範囲(長さ)は、フレーム材(5)の上表面から下地シート(3)までの距離と同一またはそれより1〜2mm程度長い範囲とする。例えば、フレーム材(5)の上表面から下地シート(3)までの距離が50mmである場合には、ビス本体(12)の上端からは50〜52程度の範囲をシール材(13)で被覆すればよい。
【0013】
なお、図2の例では、ビス本体(12)の表面は平面的に表示したが、実際には螺旋状のビス溝が形成されていることは言うまでもない。また、図2ではワッシャー(15)を組み合わせた状態のビス(11)を例示したが、このワッシャー(15)はビス(11)と一体化していてもよく、もちろん別体であってもよい。
【0015】
この出願の発明は、以上の例によって限定されるものではなく、細部については様々な形態が可能であることは言うまでもない。
【0016】
【発明の効果】
以上、詳しく説明したとおり、この出願の発明によって、屋根設置部材の取付工程を簡便に行うことができ、しかもビス固定箇所の周辺を確実に防水処理することのできる屋根設置部材の新しい固定構造が提供される。
【図面の簡単な説明】
【図1】 この出願の発明の固定構造を例示した側断面図である。
【図2】 この出願の発明の固定構造に使用するビスを提示した側面図である。
【図3】 図2に例示したビスの固定状態を例示した側面図である。
【図4】 従来の屋根設置部材の固定方法における工程図である。
【符号の説明】
1 屋根
2 野地板
3 下地シート
4 屋根部材
5 フレーム材
6 ビス穴
7 コーキング材
8 ビス
9 接続金具
10 屋根設置部材
11 ビス
12 ビス本体
13 シール材
14 下端面
15 ワッシャー
16 凹部 [0001]
BACKGROUND OF THE INVENTION
The invention of this application relates to a fixing structure for a roof installation member. More specifically, the structure of this application relates to a structure in which a functional roof installation member such as a solar cell module or its panel is screw-fixed on an existing roof.
[0002]
[Prior art]
Solar cell panels, solar hot water supply systems, and the like are becoming popular in ordinary houses, and it is also frequently performed to retrofit and fix these facilities (roof installation members) on the existing roof surface.
[0003]
The method illustrated in FIG. 4 is known for fixing the roof installation member on an existing roof surface such as a house. In the conventional method illustrated in FIG. 4, in the laminated structure including the roof plate (2) such as the base plate (2), the base sheet (3), and the slate tile as the roof (1), Place the frame material (5) in the fixed location (Fig. 4A), and make a screw hole (6) in this frame material (5) and the roof material (4) (Fig. 4B), and silicon in this screw hole (6) After injecting caulking material (7), etc. (Fig. 4C), screw (8) is rotationally inserted to attach fitting (9), and roof installation member (10) is fixed to this fitting (9). (FIG. 4D). Thus, maintaining the waterproofness of the roofing material (4) by filling the screw hole (6) with the caulking material (7) is attempted.
[0004]
[Problems to be solved by the invention]
However, in the case of a fixing structure according to the conventional method as illustrated in FIG. 4, it is not easy to inject a caulking material (7) such as silicon having high viscosity into the screw hole (6). Although a cushioning material is placed around 6) and the caulking material (7) is pushed into the screw hole (6) in several ways using its elasticity, it is actually used. Insufficient response.
[0005]
The caulking material (7) serves to seal the screw hole (6) but does not reach the base sheet (3) as shown in FIG. 4D. For this reason, rainwater or the like may infiltrate the base plate (2) from the tear of the base sheet (3) caused by the penetration of the screw (8), which may cause deterioration of the roof structure.
[0006]
The invention of this application has been made in view of the circumstances as described above, and can easily perform the mounting process of the roof installation member, and can reliably waterproof the periphery of the screw fixing portion. It is an object to provide a new fixing structure for an installation member.
[0007]
[Means for Solving the Problems]
In this application, the upper region of the screw main body is covered with a sealing material, and the screw having a caulking material filled in the recess at the lower end of the sealing material penetrates the roof material. Te is puncture the underlying sheet and sheathing plate, sealing material and caulking material of this screw is sealed screw holes roofing and sealing material lower end to provide a structure which is characterized in that in close contact with the base sheet .
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail and specifically with reference to the accompanying drawings.
[0010]
FIG. 1 is a side sectional view illustrating a fixing structure of the invention of this application . In the fixed structure illustrated in FIG. 1, the existing roof (1) is a laminated structure composed of a base plate (2), a base sheet (3), and a roof material (4) such as a slate tile, and a roof installation member The frame material (5) is placed in the fixed part of And the connection fitting (9) is connected to the base sheet (3) and the base plate (2) through the screw (11) through the screw holes (6) of the frame material (5) and the roof material (4). The roof mounting member (10) is fixed to the connection fitting (9). Note that the roof installation member (10) covers all device systems installed on the roof surface, such as solar cell panels, solar water heating systems, wind power generation systems, and radio wave antennas.
[0011]
FIG. 2 is a side view of a screw used in the fixing structure of the invention of this application. The screw ( 11 ) shown in FIG. 2 has a sealing material ( 13 ) coated on the upper region of the screw main body ( 12 ), and a recess ( 16 ) is formed at the lower end of the sealing material ( 13 ). Yes. And this screw ( 11 ) is rotationally inserted into the base sheet (3) and the base plate ( 2 ) through the screw hole ( 6 ) in a state in which the concave portion ( 16 ) is filled with the caulking material (7). . At this time, crushed tip of the recess (16), as presented in Figure 3, caulk (7) is pressed into the screw holes (6), the inner wall surface Bisushiru material screw holes (6) (13 ), A layer of caulking material ( 7 ) is formed, and the sealing performance of the screw hole ( 6 ) is further improved. At this time, the lower end surface ( 14 ) of the sealing material ( 13 ) is in close contact with the base sheet (3) and completely seals the insertion portion of the screw main body ( 12 ). As the caulking material (7), the same silicon as the conventional example can be appropriately selected and used. Further, the size of the recess ( 16 ) and the amount of the caulking material ( 7 ) filled therein can be appropriately adjusted according to the diameter of the screw hole ( 6 ), the thickness of the sealing material (13) , and the like.
[0012]
The sealing material (13) may be any material as long as it has elasticity, durability, and waterproofness, and examples thereof include silicon, rubber, and synthetic polymer gel. The thickness of the seal material (13) portion of the screw body (12) is substantially the same as the diameter of the screw hole (6). For example, when the diameter of the screw hole (6) is 10 to 16 mm, the thickness of the seal material (13) can be about 9 to 17 mm. Further, the range (length) of the sealing material (13) covering the screw body (12) is the same as the distance from the upper surface of the frame material (5) to the base sheet (3) or longer by about 1 to 2 mm. Range. For example, when the distance from the upper surface of the frame material (5) to the base sheet (3) is 50 mm, the range from 50 to 52 is covered with the sealing material (13) from the upper end of the screw body (12). do it.
[0013]
In the example of FIG. 2 , the surface of the screw main body (12) is shown in a plane, but it goes without saying that a spiral screw groove is actually formed. Moreover, although the screw (11) in a state where the washer (15) is combined is illustrated in FIG. 2 , the washer (15) may be integrated with the screw (11) or may be a separate body.
[0015]
The invention of this application is not limited by the above examples, and it goes without saying that various details are possible.
[0016]
【The invention's effect】
As described above in detail, according to the invention of this application, there is a new fixing structure of the roof installation member that can easily perform the mounting process of the roof installation member and can reliably waterproof around the screw fixing portion. Provided.
[Brief description of the drawings]
FIG. 1 is a side sectional view illustrating a fixing structure of an invention of this application .
FIG. 2 is a side view showing a screw used in the fixing structure of the invention of this application .
FIG. 3 is a side view illustrating a fixed state of the screw illustrated in FIG. 2;
FIG. 4 is a process diagram in a conventional method for fixing a roof installation member.
[Explanation of symbols]
1 roof
2 Field board
3 Base sheet
4 Roof material
5 Frame material
6 Screw hole
7 Caulking material
8 screws
9 Connection bracket
10 Roof installation material
11 Screw
12 Screw body
13 Sealing material
14 Bottom surface
15 Washer
16 recesses
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002183610A JP4036043B2 (en) | 2002-06-24 | 2002-06-24 | Fixing structure for roof installation members |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002183610A JP4036043B2 (en) | 2002-06-24 | 2002-06-24 | Fixing structure for roof installation members |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2004027575A JP2004027575A (en) | 2004-01-29 |
JP4036043B2 true JP4036043B2 (en) | 2008-01-23 |
Family
ID=31179772
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002183610A Expired - Fee Related JP4036043B2 (en) | 2002-06-24 | 2002-06-24 | Fixing structure for roof installation members |
Country Status (1)
Country | Link |
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JP (1) | JP4036043B2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5729715B2 (en) * | 2010-10-27 | 2015-06-03 | 株式会社Lixil | Installation structure and installation method of solar energy utilization device |
JP2012140844A (en) * | 2010-12-16 | 2012-07-26 | Nitto Denko Corp | Waterproof screw, seal material, structure installation method and structure installation structure |
JP5830289B2 (en) * | 2011-07-20 | 2015-12-09 | 株式会社カネカ | Fixing device, mounting method of solar cell module mounting device and roof structure |
JP5971847B2 (en) * | 2012-07-03 | 2016-08-17 | エバー株式会社 | Roof material drilling method and solar panel mounting method |
JP6059955B2 (en) * | 2012-10-31 | 2017-01-11 | 旭化成ホームズ株式会社 | Installation method of solar cell module |
JP2017014882A (en) * | 2015-06-30 | 2017-01-19 | 京セラ株式会社 | Installation tool and solar cell array equipped with the same |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5711325U (en) * | 1980-06-23 | 1982-01-21 | ||
JPH10141335A (en) * | 1996-11-12 | 1998-05-26 | Akio Tanaka | Nail |
JP3447632B2 (en) * | 1999-11-12 | 2003-09-16 | シャープ株式会社 | Mounting structure and installation method of solar cell module |
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2002
- 2002-06-24 JP JP2002183610A patent/JP4036043B2/en not_active Expired - Fee Related
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