JP4032510B2 - Satin woven fabric - Google Patents

Satin woven fabric Download PDF

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Publication number
JP4032510B2
JP4032510B2 JP19241198A JP19241198A JP4032510B2 JP 4032510 B2 JP4032510 B2 JP 4032510B2 JP 19241198 A JP19241198 A JP 19241198A JP 19241198 A JP19241198 A JP 19241198A JP 4032510 B2 JP4032510 B2 JP 4032510B2
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Japan
Prior art keywords
yarn
twisted
satin
knitted fabric
kneading
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Expired - Fee Related
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JP19241198A
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Japanese (ja)
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JP2000017541A (en
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功 根来
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根来産業株式会社
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  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
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Description

【0001】
【発明の属する技術分野】
本発明は、表面にザラツキ感がある織物や編物(以下、梨地調織編布帛と言う。)、特に、表面にザラツキ感があるループパイルを有するタフテッドパイル布帛、パイル編物、パイル織物、タオル等の梨地調織編パイル布帛に関するものである。
【0002】
【従来の技術】
表面にザラツキ感がある梨地調織編布帛を得る場合には、布帛の表面を構成する糸条に強撚糸が使用される。
【0003】
【発明が解決しようとする課題】
しかし、強撚糸では、それを構成する繊維が互いに強く密着していて繊維間に隙間がなく、全体が棒状に固く締束されているので、それによっては嵩高に開毛したボリーム感のある梨地調織編布帛は得られない。そして、撚数が多くなると下撚と上撚工程での撚糸速度も遅くなるので、強撚糸がコスト高になる。又、そのように固く締束されているので強撚糸を使用した梨地調織編布帛の目付は重く、その目付が多い分だけ梨地調織編布帛がコスト高になる。
【0004】
【発明の目的】
そこで本発明は、ザラツキ感があると共に表面が嵩高に開毛してボリーム感に富み、目付が少なく、軽く可撓な梨地調織編布帛を安価に得ることを目的とする。
【0005】
【課題を解決するための手段】
本発明に係る梨地調織編布帛は、軸糸11に絡み付けた表糸12の上に更に搦み糸13を撚り付けた二重巻糸14によって布帛の表面が形成されており、表糸12が軸糸11と搦み糸12よりも1.5倍以上オーバーフイードされており、表糸12が搦み糸の撚山17と撚山17の間から隆起した輪奈18を形成していることを第1の特徴とする。
【0006】
本発明に係る梨地調織編布帛の第2の特徴は、上記第1の特徴に加えて、表糸12が軸糸11と搦み糸13よりも太く、表糸12の隆起した輪奈18によって搦み糸13の撚山17が覆われていることにある。
【0007】
本発明に係る梨地調織編布帛の第3の特徴は、上記第1又は第2の何れかの特徴に加えて、表糸12が無撚糸、または、撚数が0.1回/m以下の実質的に無撚糸であることにある。
【0008】
本発明に係る梨地調織編布帛の第4の特徴は、上記第1、第2又は第3の何れかの特徴に加えて、二重巻糸14が捩れたループパイル15を構成し、そのループパイル15の一部に捩れた毛玉19が形成されていることにある。
【0009】
本発明に係る梨地調織編布帛の第5の特徴は、上記第第1、第2、第3又は第4の何れかの特徴に加えて、搦み糸13の二重巻糸14の上における撚数が3回/cm以上であることにある。
【0010】
【発明の実施の形態】
撚山間17・17から隆起して形成する表糸12の隆起(18)は、軸糸11や搦み糸13に対する表糸12のオーバーフイード量に応じて大きくなるが、そのオーバーフイード量が余りにも多く、表糸の隆起(18)が余りにも高くなり、それが織物の製織過程や編物の編成過程で地糸に押し倒され、それがループパイルを形成する場合は在来のパイル布帛のループパイルのように嵩高に膨らんでザラツキ感のある梨地調織編パイル布帛は得られなくなる。勿論、表糸(12)のオーバーフイード量が多く、隆起(18)が高くなる場合には、搦み糸13の撚り付けピッチ(撚数)を多くし、その高く突き出る隆起(18)を搦み糸13によって押さえ付ければよいのであるが、搦み糸13の撚数を余り多くすると、搦み糸13によって表糸12が被覆されて二重巻糸14が固く仕上がり、嵩高な梨地調織編布帛は得難くなる。
【0011】
これらの点を考慮すると、表糸12のオーバーフイード量は、軸糸11と搦み糸13の長さに対して1.5〜5倍、好ましくは2〜4倍(3倍前後)とし、二重巻糸上での搦み糸13の撚数は、3〜15回/cm、好ましくは5〜10回/cm(8回/cm前後)とするとよい。更に詳しく説明すると、表糸12のオーバーフイード量と搦み糸13の撚数は、表糸と搦み糸の見掛けの太さを考慮し、表糸12が搦み糸12の撚山間17・17から1mm前後隆起した輪奈18を形成し、その輪奈18によって搦み糸の撚山17が覆われるように定める。
【0012】
それは、そのように1mm前後隆起した表糸12の輪奈18は、通常3〜7mmとなる在来のパイル布帛のループパイルに比して遙に短く、それが搦み糸13に押さえられて細かく出来るので、二重巻糸14の表面にザラツキが生じ、その結果、梨地調織編布帛の表面がザラツキ感のあるものとなるからである。
【0013】
そのように表糸の輪奈18によって二重巻糸全体14が覆われるようにするには、無撚で見掛け太さが搦み糸13よりも太く嵩高な糸条を表糸12を用いるとよい。従って表糸12には、絹繊維や化学繊維(レーヨン、ポリエステル、ナイロン等)のマルチフイラメント糸を用いるとよいが、棉その他の短繊維糸条(紡績糸)を用いるときは、軸糸11に絡み付けた際、或いは、搦み糸13を巻き付ける際に解撚し、表糸12が無撚の状態になるように、その短繊維糸条(表糸12)の撚数と、絡み付ける表糸12の軸糸11に対する撚数、或いは、搦み糸13の巻き付け方法を設定すればよい。
【0014】
搦み糸13を巻き付けて表糸12を無撚の状態にするには、表糸12の軸糸11に対する巻き付け方向と搦み糸13の表糸12および軸糸11に対する巻き付け方向を逆に、つまり搦み糸13と表糸12を逆撚りにすればよい。更に詳しく説明すると、表糸12にマルチフイラメント糸を使用する場合でも、搦み糸13の二重巻糸14の上における撚数が3回/cm以上にするには、搦み糸13とは逆方向に、3回/cm以上の撚数をもって表糸12を軸糸11に巻き付け、その表糸12の解撚トルク(解撚作用)に附勢されて搦み糸13が表糸12と軸糸11に巻き付くようにする。
【0015】
表糸12の軸糸11に対する絡み付けは、軸糸11よりも長い表糸12が、軸糸11から離れて大きく弛み出すことなく、絡み付けた表糸12を搦み糸13によって軸糸11へと締束する迄の間、表糸12が波紋状にだぶついて細かく折れ曲がって軸糸11に触れ合った状態に保持されるようにするために行うものであり、二重巻糸14における表糸12の撚数は0.1回/cm程度の僅かなものであってもよい。
【0016】
図1は、本発明に係る梨地調織編布帛の表面を構成する二重巻糸14を模型的に図示し、図2は、二重巻糸14をパイル糸に使用して基布20にタフテイングした梨地調タフテッドパイル布帛16を図示するものであり、図中、21は、二重巻糸14が梨地調タフテッドパイル布帛16の裏面に形成するバックステッチを図示する。
【0017】
【発明の効果】
本発明(請求項1)によると、布帛の表面を構成する二重巻糸14の表面が、搦み糸13の撚山間17・17から隆起した細かい輪奈18による凹凸に覆われているので、ループパイル布帛16においても表面にザラツキ感が生じる一方、表糸12の繊維が搦み糸13による締束から解放された輪奈18を形成して開毛しているので、二重巻糸14が布帛の表面で嵩高に脹らみ、従って布帛の目付を少なくすることが出来、ザラツキ感とボリーム感に富む軽く嵩高な梨地調織編布帛が得られる。
【0018】
本発明(請求項2)によると、搦み糸13が表糸の輪奈18に覆われており、その撚山17が恰も表糸12を強撚して出来た撚山の如き観を呈し、強撚糸によって表面が構成された強撚糸布帛に外観が近似した梨地調織編布帛が得られる。
【0019】
本発明(請求項3)によると、表糸12が嵩高になっており、梨地調織編布帛を低目付にすることが出来、その表糸12に絹や綿繊維のように吸湿性繊維を用いるときは、手拭いやタオルケット、バスマット、ワードロープその他の装寝具等に適した梨地調織編パイル布帛16が得られる。
【0020】
本発明(請求項4)によると、軸糸11は無撚状態で自撚トルクあるいは解撚トルクを有せず、又、表糸12も細かく折れ曲がった輪奈18を形成して解撚トルクを有しない。一方、搦み糸13は、強く撚り付けられて潜在した解撚トルクを有し、二重巻糸14がループパイル15を形成する場合には、その解撚トルクが顕現し、その搦み糸の解撚トルクによってループパイル15が自撚し、その一部が絡まり合って毛玉19を形成し、その毛玉19によってパイル布帛16の表面のザラツキ感が強められる。
【0021】
本発明(請求項5)によると、表糸12の輪奈18が細かく出来、搦み糸13の解撚トルクも大きく作用するので、二重巻糸14がループパイル15を形成する場合には、そのループパイル15に毛玉19が細かく出来、それによって皮膚を程よく刺激して肌触りの良いザラツキ感が表面に生じ、取り分け装寝具類に適した梨地調織編パイル布帛16が得られる。
【図面の簡単な説明】
【図1】本発明に係る梨地調織編布帛の表面を構成する二重巻糸の斜視図である。
【図2】本発明に係る梨地調織編パイル布帛の拡大側面断面図である。
【符号の説明】
11 軸糸
12 表糸
13 搦み糸
14 二重巻糸
15 ループパイル
16 パイル布帛
17 撚山
18 輪奈
19 毛玉
20 基布
[0001]
BACKGROUND OF THE INVENTION
INDUSTRIAL APPLICABILITY The present invention relates to a woven fabric or knitted fabric having a rough feeling on the surface (hereinafter referred to as a satin textured knitted fabric). The present invention relates to a satin weaving knitted pile fabric.
[0002]
[Prior art]
When obtaining a satin textured knitted fabric having a rough feeling on the surface, a strongly twisted yarn is used for the yarn constituting the surface of the fabric.
[0003]
[Problems to be solved by the invention]
However, in strong twisted yarn, the fibers that make up it are tightly adhered to each other, there are no gaps between the fibers, and the whole is tightly bundled in a rod shape, so that the pear texture with a bolus feel that is bulky A woven or knitted fabric cannot be obtained. And when the number of twists increases, the twisting speed in the lower twisting and upper twisting processes also slows down, and the cost of the strong twisted yarn becomes high. In addition, since the fabric is tightly bound in such a manner, the basis weight of the satin textured knitted fabric using the strong twisted yarn is heavy, and the cost of the textured fabric knitted fabric is increased by the amount of the basis weight.
[0004]
OBJECT OF THE INVENTION
Accordingly, an object of the present invention is to obtain a light and flexible satin-finished knitted fabric that has a rough feeling, has a bulky surface and has a high blossom feel, has a small basis weight, and is light and flexible.
[0005]
[Means for Solving the Problems]
In the satin woven fabric according to the present invention, the surface of the fabric is formed by a double wound yarn 14 in which a kneading yarn 13 is further twisted on a front yarn 12 entangled with an axial yarn 11. 12 is overfeeded 1.5 times or more than the axial yarn 11 and the stagnation yarn 12, and the surface yarn 12 forms a wrinkle 18 that is raised from between the knitting yarn 17 and the knitting yarn 17. The first characteristic is that
[0006]
The second feature of the satin woven fabric according to the present invention is that, in addition to the first feature, the surface yarn 12 is thicker than the shaft yarn 11 and the kneading yarn 13, and the surface yarn 12 is raised. Is that the twisted thread 17 of the kneaded yarn 13 is covered.
[0007]
The third feature of the satin woven fabric according to the present invention is that the surface yarn 12 is a non-twisted yarn or the number of twists is 0.1 times / m or less in addition to the first or second feature. It is to be a substantially non-twisted yarn.
[0008]
The fourth feature of the satin woven fabric according to the present invention is the loop pile 15 in which the double wound yarn 14 is twisted in addition to any of the first, second or third features, A twisted hair ball 19 is formed on a part of the loop pile 15.
[0009]
The fifth feature of the satin textured knitted fabric according to the present invention is that, in addition to any of the first, second, third, or fourth features, above the double wound yarn 14 of the kneading yarn 13. The number of twists in is 3 times / cm or more.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The bulge (18) of the surface yarn 12 formed by bulging from the ridges 17 and 17 increases according to the amount of overfeed of the surface yarn 12 with respect to the shaft yarn 11 and the stagnation yarn 13, but the amount of overfeed is too large. If the surface yarn bulge (18) becomes too high and it is pushed down by the ground yarn during the weaving process of the fabric or the knitting process of the knitted fabric, and it forms a loop pile, the loop of the conventional pile fabric A pear-textured knitted pile fabric that swells like a pile and has a rough feel cannot be obtained. Of course, when the overfeed amount of the front yarn (12) is large and the ridge (18) becomes high, the twisting pitch (twist number) of the knitted yarn 13 is increased and the ridge (18) protruding high is It is only necessary to press down with the yarn 13, but if the number of twists of the kneading yarn 13 is excessively large, the surface yarn 12 is covered with the kneading yarn 13 and the double wound yarn 14 is finished tightly, and the bulky satin texture A knitted fabric is difficult to obtain.
[0011]
Considering these points, the overfeed amount of the front yarn 12 is 1.5 to 5 times, preferably 2 to 4 times (around 3 times) the length of the shaft yarn 11 and the kneading yarn 13, The number of twists of the twisted yarn 13 on the double wound yarn is 3 to 15 times / cm, preferably 5 to 10 times / cm (around 8 times / cm). More specifically, the amount of overfeed of the front yarn 12 and the number of twists of the stagnation yarn 13 take into account the apparent thickness of the front yarn and the stagnation yarn, and the surface yarn 12 has a twisting distance 17 · A wrinkle 18 that is raised from 17 to about 1 mm is formed, and it is determined that the wrinkled yarn twist 17 is covered by the wrinkle 18.
[0012]
That is, the rim 18 of the front yarn 12 that is raised about 1 mm is shorter than the loop pile of the conventional pile fabric that is usually 3 to 7 mm, and it is pressed by the kneading yarn 13. This is because the surface of the double wound yarn 14 is rough because it can be made fine, and as a result, the surface of the satin textured knitted fabric becomes rough.
[0013]
In order to cover the entire double-wound yarn 14 with the outer yarn 18 of the front yarn in such a manner, when the front yarn 12 is used as a yarn that is untwisted and has an apparent thickness that is thicker and bulkier than the yarn 13. Good. Therefore, for the front yarn 12, it is better to use a multifilament yarn made of silk fiber or chemical fiber (rayon, polyester, nylon, etc.), but when using other short fiber yarn (spun yarn), the shaft yarn 11 is used. Tables to be entangled or twisted with the short fiber yarns (surface yarn 12) so that the surface yarn 12 is untwisted when the entangled yarn 13 is wound or the surface yarn 12 is untwisted. What is necessary is just to set the number of twists of the yarn 12 with respect to the shaft yarn 11 or the winding method of the kneaded yarn 13.
[0014]
In order to wind the kneading yarn 13 and make the front yarn 12 untwisted, the winding direction of the front yarn 12 with respect to the axial yarn 11 and the winding direction of the kneading yarn 13 with respect to the front yarn 12 and the axial yarn 11 are reversed. That is, the kneading yarn 13 and the front yarn 12 may be reversely twisted. More specifically, even when a multifilament yarn is used for the front yarn 12, in order to increase the number of twists on the double wound yarn 14 of the kneading yarn 13 to 3 times / cm or more, what is the kneading yarn 13? In the reverse direction, the front yarn 12 is wound around the shaft yarn 11 with a twist number of 3 times / cm or more, and is urged by the untwisting torque (untwisting action) of the front yarn 12, so The shaft thread 11 is wound around.
[0015]
As for the entanglement of the front yarn 12 with respect to the axial yarn 11, the front yarn 12 longer than the axial yarn 11 does not loosen greatly away from the axial yarn 11, and the entangled front yarn 12 is squeezed by the kneading yarn 13. This is performed in order to hold the front yarn 12 in a state where the front yarn 12 bumps into a ripple shape and is bent finely until it is in contact with the shaft yarn 11 until it is tightened. The number of twists of 12 may be as small as about 0.1 times / cm.
[0016]
FIG. 1 schematically shows a double wound yarn 14 constituting the surface of a satin textured knitted fabric according to the present invention, and FIG. 2 shows a base fabric 20 using the double wound yarn 14 as a pile yarn. A tufted satin-like tufted pile fabric 16 is illustrated. In the figure, reference numeral 21 denotes a back stitch formed on the back surface of the satin-like tufted pile fabric 16.
[0017]
【The invention's effect】
According to the present invention (Claim 1), the surface of the double wound yarn 14 constituting the surface of the fabric is covered with irregularities due to the fine wrinkles 18 raised from the twisted yarns 17 and 17 of the kneaded yarn 13. The loop pile fabric 16 also has a rough feeling on the surface thereof, while the fibers of the front yarn 12 are opened by forming the wrinkles 18 released from the binding by the kneading yarn 13, so that the double wound yarn 14 swells bulky on the surface of the fabric, and hence the fabric weight can be reduced, and a light and bulky satin textured knitted fabric rich in roughness and volume is obtained.
[0018]
According to the present invention (Claim 2), the kneaded yarn 13 is covered with the outer yarn 18 and the twisted thread 17 has a view like a twisted mountain formed by twisting the outer yarn 12 forcibly. Thus, a satin-textured knitted fabric whose appearance is similar to that of a strong twisted yarn whose surface is constituted by a strong twisted yarn is obtained.
[0019]
According to the present invention (Claim 3), the surface yarn 12 is bulky, and the satin textured knitted fabric can be made to have a low basis weight, and the surface yarn 12 is made of hygroscopic fibers such as silk and cotton fibers. When used, a satin-textured knitted pile fabric 16 suitable for hand towels, towel towels, bath mats, wardrobes and other beddings can be obtained.
[0020]
According to the present invention (Claim 4), the shaft yarn 11 has no self-twisting torque or untwisting torque in a non-twisted state, and the front yarn 12 also forms a wrinkle 18 that is finely bent to provide the untwisting torque. I don't have it. On the other hand, the twisted yarn 13 is strongly twisted and has a latent untwisting torque. When the double wound yarn 14 forms the loop pile 15, the untwisting torque is manifested, The loop pile 15 is self-twisted by the untwisting torque, and a part of the loop pile 15 is entangled to form a hair ball 19, and the hair ball 19 enhances the roughness of the surface of the pile fabric 16.
[0021]
According to the present invention (Claim 5), the knives 18 of the front yarn 12 can be made fine, and the untwisting torque of the stagnation yarn 13 also acts greatly, so when the double wound yarn 14 forms the loop pile 15 The loop pile 15 has fine hairballs 19 so that the skin is moderately stimulated to produce a soft and rough feel on the surface, and a satin-textured knitted pile fabric 16 that is particularly suitable for bedding is obtained.
[Brief description of the drawings]
FIG. 1 is a perspective view of a double wound yarn constituting the surface of a satin textured knitted fabric according to the present invention.
FIG. 2 is an enlarged side cross-sectional view of a satin textured knitted pile fabric according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 11 Axle thread 12 Front thread 13 Kneading thread 14 Double wound thread 15 Loop pile 16 Pile fabric 17 Twist mountain 18 Wanna 19 Hair ball 20 Base fabric

Claims (5)

(a) 軸糸(11)に絡み付けた表糸(12)の上に更に搦み糸(13)を撚り付けた二重巻糸(14)が布帛の表面を形成しており、
(b) 表糸(12)が軸糸(11)と搦み糸(12)よりも1.5倍以上オーバーフイードされており、
(c) 表糸(12)が、軸糸(11)を中心とする輪奈(18)を描いて搦み糸の撚山(17)と撚山(17)の間から隆起しており、
(d) 表糸の輪奈18によって二重巻糸全体14が覆われている梨地調織編布帛。
(A) The double wound yarn (14) obtained by further twisting the kneading yarn (13) on the front yarn (12) entangled with the shaft yarn (11) forms the surface of the fabric,
(B) The front yarn (12) is overfeeded 1.5 times or more than the axial yarn (11) and the stagnation yarn (12),
(C) The front yarn (12) is raised from between the twisted mountain (17) and the twisted mountain (17) of the kneaded yarn, depicting the wanna (18) centered on the axial yarn (11) ,
(D) A satin- textured knitted fabric in which the entire double-wound yarn 14 is covered with the outer yarn 18 of the surface yarn .
表糸(12)が軸糸(11)と搦み糸(13)よりも太く、表糸(12)の隆起した輪奈(18)によって搦み糸(13)の撚山(17)が覆われている前掲請求項1に記載の梨地調織編布帛。 The front yarn (12) is thicker than the shaft yarn (11) and the kneading yarn (13), and the twisted mountain (17) of the kneading yarn (13) is covered by the raised ridge (18) of the front yarn (12). The satin textured knitted fabric according to claim 1. 表糸(12)が無撚糸、または、撚数が0.1回/m以下の実質的に無撚糸である前掲請求項1および請求項2の何れかに記載の梨地調織編布帛。The satin textured knitted fabric according to any one of claims 1 and 2 , wherein the front yarn (12) is a non-twisted yarn or a substantially non-twisted yarn having a twist number of 0.1 times / m or less. 二重巻糸(14)が捩れたループパイル(15)を構成し、そのループパイル(15)の一部に捩れた毛玉(19)が形成されている前掲請求項1に記載の梨地調織編布帛。The satin finish according to claim 1, wherein the double wound yarn (14) constitutes a twisted loop pile (15), and a twisted hair ball (19) is formed on a part of the loop pile (15). Woven knitted fabric. 搦み糸(13)の二重巻糸(14)の上における撚数が3回/cm以上である前掲請求項1に記載の梨地調織編布帛。The satin-finished knitted fabric according to claim 1, wherein the number of twists on the double wound yarn (14) of the kneaded yarn (13) is 3 times / cm or more.
JP19241198A 1998-06-22 1998-06-22 Satin woven fabric Expired - Fee Related JP4032510B2 (en)

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