JP4031114B2 - Boiler combustion control system - Google Patents

Boiler combustion control system Download PDF

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Publication number
JP4031114B2
JP4031114B2 JP22228798A JP22228798A JP4031114B2 JP 4031114 B2 JP4031114 B2 JP 4031114B2 JP 22228798 A JP22228798 A JP 22228798A JP 22228798 A JP22228798 A JP 22228798A JP 4031114 B2 JP4031114 B2 JP 4031114B2
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Japan
Prior art keywords
combustion
purge
boiler
pressure
steam
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JP22228798A
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Japanese (ja)
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JP2000039102A (en
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直樹 小畑
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株式会社サムソン
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Description

【0001】
【産業上の利用分野】
本発明はボイラの燃焼制御装置に関するものである。
【0002】
【従来の技術】
ボイラの発停は、ボイラにて発生させた蒸気の圧力値によって制御されており、蒸気の使用によって蒸気圧力値が下限値である燃焼開始圧力未満となると燃焼を開始して蒸気を発生させ、上限値である燃焼停止圧力よりも高くなると燃焼を停止することで蒸気圧力を一定の値に保つように制御される。ボイラの燃焼開始時には、まず送風機を作動させて炉内へ空気を送り込むことで炉内を換気するプレパージが行われ、所定時間のプレパージが終了すると、プレパージ風量よりも低風量である着火風量でバーナの着火が行われて燃焼が開始される。
【0003】
【発明が解決しようとする課題】
ボイラは燃焼開始前にプレパージを行う必要があり、圧力低下により燃焼開始の出力が行われてもすぐに燃焼を開始することはできず、その分蒸気の供給が遅れるために、蒸気が不足することがあった。本発明が解決しようとする課題は、燃焼開始の遅れによって蒸気が不足することのない燃焼制御装置を提供することにある。
【0004】
【課題を解決するための手段】
ボイラにて発生させた蒸気の圧力を検出する圧力検出装置と、ボイラの炉内へ空気を導入する送風機および導入する空気量を調節する空気量調節手段を持ち、圧力検出装置によって検出された蒸気圧力値は制御装置へ入力されるようにしておき、蒸気圧力値が燃焼開始圧力未満となれば燃焼を行い、燃焼停止圧力以上となれば燃焼停止とする制御を行うボイラにおいて、蒸気圧力値が燃焼開始圧力となる前であって、ボイラの運転を停止してからの経過時間が所定の値となったことを検出すると、送風機の稼動を開始させる出力を行うことで、燃焼が必要となる前に先行してプレパージを行う先行プレパージを実施し、予め定めておいたプレパージ設定時間分のプレパージが終了すると、前記空気量調節手段に対して炉内への風量をプレパージ風量からプレパージ風量よりも少ない着火風量に変更させる出力を行っておき、蒸気圧力値が燃焼開始圧力となると直ちに着火の出力を行い、ボイラの燃焼を開始させる制御を行う。
【0005】
【発明の実施の形態】
本発明の一実施例を図面を用いて説明する。図1は4台のボイラを多缶設置したボイラの構成図である。各ボイラ3には、炉内へ火炎を発生させるバーナ(図示せず)、炉内へ空気を送り込むための送風機2、送風機からの風量を調節するダンパ装置5、ボイラで発生させた蒸気を取り出す蒸気取り出し管8、ボイラ各部の制御を行う運転制御装置7等が設けられている。
【0006】
各蒸気取り出し管8は共通のスチームヘッダー6に接続されており、スチームヘッダー6には圧力検出装置1が設けられ、圧力検出装置1と接続された台数制御装置4がボイラの燃焼台数を決定する。台数制御装置4は圧力検出装置1によって検出された蒸気圧力値に対応するボイラの燃焼量が定められており、燃焼優先順位の高いものから必要台数分のボイラに対して燃焼を行わせるものであり、台数制御装置4は決定した燃焼台数となるように各ボイラ3の運転制御装置7に燃焼実施や燃焼停止の信号を出力する。
【0007】
また、台数制御装置4には、燃焼優先順位が第3位までのボイラであって、運転を停止しているボイラの内の最も燃焼優先順位の高い1台のボイラは燃焼開始信号が入力される前にプレパージを行う先行プレパージを行わせるように設定されており、台数制御装置4は該当するボイラの運転制御装置7に先行プレパージ実施の出力を行う。
【0008】
図2は各ボイラの運転状態を表したものである。燃焼優先順位は1号缶、2号缶、3号缶、4号缶の順であり、当初は1号缶は燃焼実施、2号缶は先行プレパージ、3号缶と4号缶は停止の信号が台数制御装置4から入力されている。
【0009】
運転制御装置7は台数制御装置4からの信号を受けてボイラの各部の運転を制御する。燃焼制御順位第1位の1号缶は燃焼実施信号を受けており、1号缶は燃焼を行っている。燃焼優先順位第2位の2号缶は先行プレパージ信号を受けており、先行プレパージの信号を受けた運転制御装置7は、送風機2の作動と、ダンパ装置5へダンパ位置をプレパージ風量の位置とする出力を行うことでプレパージ風量で炉内の換気を行う。
【0010】
先行プレパージを開始した運転制御装置7はプレパージ実施時間のカウントも行っておき、予め定めておいたプレパージ設定時間の間送風を続けることでプレパージを行う。プレパージ実施時間のカウントがプレパージ設定時間に達すると、運転制御装置7はダンパ装置5に対してダンパ位置を着火風量の位置へ変更する出力を行い、ダンパの開度を絞ることでプレパージ風量よりも低風量である着火風量とした状態で待機させておく。
【0011】
燃焼優先順位第3位と第4位の3号缶と4号缶は停止信号を受けており、3号缶と4号缶は停止している。先行プレパージを行うボイラの台数は1台に設定しているため、現時点では2号缶のみに対して先行プレパージが出力されており、3号缶には先行プレパージではなく運転停止の信号が出力される。
【0012】
スチームヘッダー6の圧力検出装置1にて検出される蒸気圧力値が燃焼優先順位第2位のボイラの燃焼を開始する圧力まで低下すると、台数制御装置4は燃焼実施の信号を2号缶の運転制御装置7に出力する。燃焼実施信号を受けた2号缶はすでにプレパージが終了し、着火風量の状態で待機しているものであるため、直ちに着火を行うことができる。運転制御装置7はバーナの燃焼を開始させ、短時間の内に蒸気を発生させることで蒸気が不足するのを防止し、発生した蒸気は蒸気取り出し管8を通してスチームヘッダー6へ送られる。
【0013】
台数制御装置4は2号缶に対して燃焼開始の出力を行うとともに、3号缶に対しては先行プレパージの出力を行っておき、3号缶は前記と同様に先行プレパージを行う。圧力検出装置1にて検出される蒸気圧力値がさらに低下し、燃焼優先順位第3位のボイラの燃焼を開始する圧力まで低下すると、台数制御装置4は3号缶に対して燃焼実施の出力を行う。先行プレパージを開始してからプレパージ設定時間が経過する前に燃焼実施信号が入力された場合には、プレパージ設定時間分が経過するまでプレパージが続けられその後でバーナの着火が行われることとなるが、先行プレパージを行わなかった場合と比べると、燃焼実施信号が入力されるまでの間に行っていた先行プレパージ分だけ早く蒸気の供給が開始できるため、その分蒸気が不足することを防止できる。
【0014】
その後、蒸気発生量が多くなったことによりスチームヘッダー6での蒸気圧力が上昇し、燃焼台数を減少させる場合には、台数制御装置4は3号缶の運転制御装置7に対して燃焼停止の出力を行い、3号缶は運転を停止する。そして、台数制御装置4は3号缶の運転停止からの経過時間の検出を行っておき、経過時間が予め定めておいた先行プレパージ待機時間分経過したことを検出すると、3号缶へ先行プレパージの信号が出力され、3号缶では先行プレパージが行われる。
【0015】
先行プレパージを行うのは燃焼優先順位が第3位までのボイラと設定しているため、燃焼優先順位が第4位である4号缶に対しては先行プレパージは行われない。そのため蒸気圧力が4号缶の燃焼開始圧力まで低下した場合には、その時点からプレパージを開始し、プレパージ終了後に燃焼が開始されることとなる。この場合には蒸気供給が遅れる可能性があるが、通常は3台分のボイラでまかなうことができ、4台目が使用されるのは希であるために、蒸気供給の遅れを防ぐメリットよりも送風機作動等によるエネルギー消費量の増加のデメリットの方が大きい場合等には、先行プレパージは第3位のボイラまでとすることでエネルギー消費量の増加を防止することができる。
【0016】
なお、先行プレパージの出力時期は、実施例に記載したボイラが運転を停止してから先行プレパージ待機時間分経過後に行うという場合の他に、圧力検出装置1によって検出される蒸気圧力値が燃焼開始圧力より高い所定の圧力に達したときに行う場合や、ボイラが運転を停止した直後に行う場合など、蒸気使用量の状況等によって最適な基準を選択する。先行プレパージを行わせるボイラも、次に燃焼を開始する順位のボイラから1または複数台のボイラに対して先行プレパージの実施を出力するという場合や、特定の燃焼優先順位に当たるボイラが停止している場合には先行プレパージの実施を出力するとしたり、実施例のようにそれらを組み合わせてもよく、燃焼を行っているボイラが少ない程先行プレパージを行うボイラを多くするために燃焼を停止しているボイラの内の一定割合分のボイラに対して先行プレパージを行うなど、蒸気使用量の状況等によって最適なものを選択する。
【0017】
【発明の効果】
本発明を実施することにより、蒸気供給が必要となった時には直ちに燃焼を開始して蒸気の供給を開始することができるため、蒸気が不足するということを防止できる。また必要以上に先行プレパージが行われることを防ぐことで先行プレパージによる熱損失や送風機稼動のための電力消費量が過大となることは防がれる。
【図面の簡単な説明】
【図1】 本発明の一実施例の構成図
【図2】 本発明の一実施例の各ボイラの運転状態を示した説明図
【符号の説明】
1 圧力検出装置
2 送風機
3 ボイラ
4 台数制御装置
5 ダンパ装置
6 スチームヘッダー
7 運転制御装置
8 蒸気取り出し管
[0001]
[Industrial application fields]
The present invention relates to a combustion control device for a boiler.
[0002]
[Prior art]
The start and stop of the boiler is controlled by the pressure value of the steam generated in the boiler.When the steam pressure value becomes lower than the combustion start pressure, which is the lower limit value, by using steam, combustion is started and steam is generated. When the combustion stop pressure becomes higher than the upper limit value, the steam pressure is controlled to be kept constant by stopping the combustion. At the start of combustion of the boiler, pre-purge is performed to ventilate the furnace by first operating the blower and sending air into the furnace. When pre-purge for a predetermined time is completed, the burner is burned with an ignition air volume that is lower than the pre-purge air volume. Is ignited and combustion is started.
[0003]
[Problems to be solved by the invention]
The boiler needs to be pre-purged before the start of combustion. Even if output of combustion start is performed due to pressure drop, combustion cannot be started immediately, and steam supply is delayed by that amount, so steam is insufficient There was a thing. The problem to be solved by the present invention is to provide a combustion control device in which steam is not insufficient due to a delay in starting combustion.
[0004]
[Means for Solving the Problems]
Steam detected by the pressure detection device having a pressure detection device for detecting the pressure of the steam generated in the boiler, a blower for introducing air into the furnace of the boiler, and an air amount adjusting means for adjusting the amount of air to be introduced. The pressure value is input to the control device, and when the steam pressure value is less than the combustion start pressure, combustion is performed, and when the steam pressure value is equal to or higher than the combustion stop pressure, the steam pressure value is even before the start of combustion pressure and the elapsed time from the stop of the operation of the boiler is detected that a predetermined value, by performing output to start the operation of the blower, and necessary combustion When the pre-purge for the pre-purge set time is completed, the pre-purge is performed in advance. Advance to prepare output for changing the ignition air volume smaller than the pre-purge air volume from the air volume, it performs output immediately ignited the steam pressure value becomes the start of combustion pressure and performs control to start the combustion of the boiler.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a configuration diagram of a boiler in which a large number of four boilers are installed. Each boiler 3 takes out a burner (not shown) for generating a flame into the furnace, a blower 2 for sending air into the furnace, a damper device 5 for adjusting the air volume from the blower, and steam generated by the boiler. An operation control device 7 for controlling the steam take-out pipe 8 and each part of the boiler is provided.
[0006]
Each steam extraction pipe 8 is connected to a common steam header 6, and the steam header 6 is provided with a pressure detection device 1, and the number control device 4 connected to the pressure detection device 1 determines the number of boilers to be burned. . The number control device 4 determines the combustion amount of the boiler corresponding to the steam pressure value detected by the pressure detection device 1, and causes the boilers of the required number to be burned from the one with the highest combustion priority. Yes, the number control device 4 outputs a combustion execution signal and a combustion stop signal to the operation control device 7 of each boiler 3 so that the determined number of combustion is obtained.
[0007]
In addition, the number control device 4 receives a combustion start signal from one of the boilers with the highest combustion priority among the boilers with the combustion priority up to the third highest. The number control device 4 outputs the execution of the preceding pre-purge to the operation control device 7 of the corresponding boiler.
[0008]
FIG. 2 shows the operating state of each boiler. Combustion priority order is No. 1 can, No. 2 can, No. 3 can, No. 4 can. Initially, No. 1 can be burned, No. 2 can be pre-purge, No. 3 can and No. 4 can be stopped A signal is input from the number control device 4.
[0009]
The operation control device 7 receives a signal from the number control device 4 and controls the operation of each part of the boiler. The first can in the first combustion control order has received a combustion execution signal, and the first can is burning. The No. 2 can, which has the second highest combustion priority, has received a pre-purge signal, and the operation control device 7 having received the pre-purge signal operates the blower 2 and sets the damper position to the position of the pre-purge air flow to the damper device 5. By ventilating the furnace with a pre-purge air flow.
[0010]
The operation control device 7 that has started the preceding pre-purge also counts the pre-purge execution time, and performs the pre-purge by continuing the air blowing for a predetermined pre-purge setting time. When the count of the pre-purge execution time reaches the pre-purge setting time, the operation control device 7 outputs to the damper device 5 to change the damper position to the ignition air amount position, and by narrowing the damper opening, It is made to stand by in the state made into the amount of ignition air which is a low air volume.
[0011]
The 3rd and 4th cans of combustion priority 3rd and 4th received the stop signal, and the 3rd and 4th cans are stopped. Since the number of boilers that perform the pre-purge is set to one, the pre-purge is output only to the No. 2 can at this time, and the operation stop signal is output to the No. 3 can instead of the pre-purge. The
[0012]
When the steam pressure value detected by the pressure detection device 1 of the steam header 6 is lowered to a pressure at which combustion of the boiler with the second highest combustion priority is started, the unit control device 4 sends a signal for performing combustion to the operation of the No. 2 can. Output to the control device 7. The No. 2 can that has received the combustion execution signal has already completed the pre-purge and is waiting in the state of the amount of ignition air, and therefore can be ignited immediately. The operation control device 7 starts combustion of the burner and generates steam within a short time to prevent the steam from being insufficient, and the generated steam is sent to the steam header 6 through the steam extraction pipe 8.
[0013]
The number control device 4 outputs the start of combustion for the No. 2 can and outputs the pre-purge for the No. 3 can, and the No. 3 can performs the pre-purge as described above. When the steam pressure value detected by the pressure detection device 1 further decreases to a pressure at which combustion of the boiler with the third highest combustion priority is started, the unit control device 4 outputs the combustion execution to the No. 3 can. I do. If the combustion execution signal is input before the pre-purge set time has elapsed since the start of the pre-purge, the pre-purge is continued until the pre-purge set time has elapsed, and then the burner is ignited. Compared to the case where the preceding pre-purge is not performed, the supply of the steam can be started earlier by the amount of the preceding pre-purge which has been performed until the combustion execution signal is input, so that it is possible to prevent the steam from being insufficient.
[0014]
Thereafter, when the steam generation amount increases and the steam pressure in the steam header 6 increases and the number of combustion is reduced, the unit controller 4 stops the combustion with respect to the operation control unit 7 of the No. 3 can. Output is performed and the No. 3 can stops operation. Then, the number control device 4 detects the elapsed time from the operation stop of the No. 3 can, and when it detects that the elapsed time has passed the predetermined pre-purge waiting time, the pre-purge to the No. 3 can. Is output, and a pre-purge is performed in the No. 3 can.
[0015]
Since the pre-purge is set for the boiler with the combustion priority of up to the third place, the pre-purge is not performed for the No. 4 can with the combustion priority of the fourth place. Therefore, when the steam pressure is lowered to the combustion start pressure of the No. 4 can, pre-purge is started from that point, and combustion is started after the end of pre-purge. In this case, there is a possibility that the steam supply will be delayed, but it is usually possible to cover with 3 boilers, and since the 4th is rarely used, the advantage of preventing delay in steam supply However, when the demerit of the increase in energy consumption due to the operation of the blower is larger, the increase in energy consumption can be prevented by setting the pre-purge up to the third-ranked boiler.
[0016]
The output time of the pre-purge is determined after the steam pressure value detected by the pressure detection device 1 starts combustion, in addition to the case where the pre-purge waiting time elapses after the boiler described in the embodiment stops operating. The optimal standard is selected depending on the steam usage, such as when the pressure reaches a predetermined pressure higher than the pressure or when the boiler is stopped immediately after operation. In the boiler for performing the pre-purge, the boiler corresponding to the specific combustion priority is stopped when the execution of the pre-purge is output to one or a plurality of boilers from the boiler of the order of starting the next combustion. In some cases, the execution of the preceding pre-purge may be output, or they may be combined as in the embodiment, and the combustion is stopped in order to increase the number of boilers that perform the preceding pre-purge as the number of boilers performing the combustion decreases. The most appropriate one is selected according to the steam usage, such as performing a pre-purge for a certain percentage of the boiler.
[0017]
【The invention's effect】
By carrying out the present invention, when steam supply becomes necessary, combustion can be started immediately and supply of steam can be started, so that the shortage of steam can be prevented. Further, by preventing the preceding pre-purge from being performed more than necessary, it is possible to prevent heat loss due to the preceding pre-purge and excessive power consumption for operating the blower.
[Brief description of the drawings]
FIG. 1 is a block diagram of an embodiment of the present invention. FIG. 2 is an explanatory diagram showing the operation state of each boiler according to an embodiment of the present invention.
DESCRIPTION OF SYMBOLS 1 Pressure detection apparatus 2 Blower 3 Boiler 4 Number control apparatus 5 Damper apparatus 6 Steam header 7 Operation control apparatus 8 Steam extraction pipe

Claims (2)

ボイラにて発生させた蒸気の圧力を検出する圧力検出装置と、ボイラの炉内へ空気を導入する送風機および導入する空気量を調節する空気量調節手段を持ち、圧力検出装置によって検出された蒸気圧力値は制御装置へ入力されるようにしておき、蒸気圧力値が燃焼開始圧力未満となれば燃焼を行い、燃焼停止圧力以上となれば燃焼停止とする制御を行うボイラにおいて、蒸気圧力値が燃焼開始圧力となる前であって、ボイラの運転を停止してからの経過時間が所定の値となったことを検出すると、送風機の稼動を開始させる出力を行うことで、燃焼が必要となる前に先行してプレパージを行う先行プレパージを実施し、予め定めておいたプレパージ設定時間分のプレパージが終了すると、前記空気量調節手段に対して炉内への風量をプレパージ風量からプレパージ風量よりも少ない着火風量に変更させる出力を行っておき、蒸気圧力値が燃焼開始圧力となると直ちに着火の出力を行い、ボイラの燃焼を開始させる制御を行うことを特徴とするボイラの燃焼制御装置。Steam detected by the pressure detection device having a pressure detection device for detecting the pressure of the steam generated in the boiler, a blower for introducing air into the furnace of the boiler, and an air amount adjusting means for adjusting the amount of air to be introduced. The pressure value is input to the control device, and when the steam pressure value is less than the combustion start pressure, combustion is performed, and when the steam pressure value is equal to or higher than the combustion stop pressure, the steam pressure value is even before the start of combustion pressure and the elapsed time from the stop of the operation of the boiler is detected that a predetermined value, by performing output to start the operation of the blower, and necessary combustion When the pre-purge for the pre-purge set time is completed, the pre-purge is performed in advance. A boiler is characterized in that an output for changing the air volume from an air volume to an ignition air volume smaller than the pre-purge air volume is output, and when the steam pressure value reaches the combustion start pressure, the ignition is output immediately, and control is performed to start combustion of the boiler. Combustion control device. 請求項1に記載のボイラの燃焼制御装置において、ボイラを複数台設置した多缶設置の場合、先行プレパージを行うボイラと行わないボイラの設定を可能とし、所定のボイラにのみ先行プレパージを行うように設定しておき、先行プレパージを行うように設定されているボイラには蒸気圧力値が燃焼開始圧力となる前にプレパージを行わせる先行プレパージの出力を行い、それ以外のボイラは燃焼開始圧力となってからプレパージを開始させる通常の出力を行うことを特徴とするボイラの燃焼制御装置。 In the boiler combustion control apparatus according to claim 1, in the case of multi-can installation in which a plurality of boilers are installed, it is possible to set a boiler that performs a pre-purge and a boiler that does not perform a pre-purge, and a pre-purge is performed only on a predetermined boiler. The boiler that is set to perform the preceding pre-purge outputs the preceding pre-purge that causes the pre-purge to be performed before the steam pressure value reaches the combustion starting pressure, and the other boilers have the combustion starting pressure and A boiler combustion control apparatus characterized by performing normal output for starting pre-purge after becoming.
JP22228798A 1998-07-21 1998-07-21 Boiler combustion control system Expired - Fee Related JP4031114B2 (en)

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JP22228798A JP4031114B2 (en) 1998-07-21 1998-07-21 Boiler combustion control system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2552995Y2 (en) * 1990-10-15 1997-11-05 株式会社サムソン Gas fired boiler combustion control device
JPH08219550A (en) * 1995-02-09 1996-08-30 Miura Co Ltd Control method in multi-can installation system of fluid heater
JP3820621B2 (en) * 1996-02-21 2006-09-13 三浦工業株式会社 Control device for heat source system

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