JP4026370B2 - Chest interlining dyeing method - Google Patents

Chest interlining dyeing method Download PDF

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Publication number
JP4026370B2
JP4026370B2 JP2002027760A JP2002027760A JP4026370B2 JP 4026370 B2 JP4026370 B2 JP 4026370B2 JP 2002027760 A JP2002027760 A JP 2002027760A JP 2002027760 A JP2002027760 A JP 2002027760A JP 4026370 B2 JP4026370 B2 JP 4026370B2
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Japan
Prior art keywords
dyeing
yarn
value
polyester
dtex
Prior art date
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Expired - Fee Related
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JP2002027760A
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Japanese (ja)
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JP2003227078A (en
Inventor
勲 松田
幸志 高橋
勝 正木
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Toray Industries Inc
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Toray Industries Inc
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Priority to JP2002027760A priority Critical patent/JP4026370B2/en
Publication of JP2003227078A publication Critical patent/JP2003227078A/en
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Description

【0001】
【発明の属する技術分野】
本発明はヨコ方向の曲げ反発性が高く、曲げ回復性が良いヨコハリ織物をロープ状染めスジやシワなどのない品位に仕上げる染色方法に関するものである。
【0002】
【従来の技術】
現在では一般的に織物を染色する方法として、液流染色法が挙げられる。しかしながら、液流染色では生地をロープ状で染色することからロープ状の染めムラやシワが発生しやすく、特にヨコハリ織物は一旦シワが発生するとシワの移動が少ないため、表面品位が問題であった。
【0003】
【発明が解決しようとする課題】
本発明の目的は、上記従来の問題点を解消せんとするものであり、ヨコハリ織物を染めスジやシワなどのない表面品位の良好なものとすることのできる胸芯地の染色法を提供せんとするものである。
【0004】
【課題を解決するための手段】
上記の目的を達成するため、本発明は以下の構成を採用する。すなわち、ヨコ糸に単糸繊度20デシテックス以上のポリエステルマルチフィラメント糸を含むものであって、KES曲げ特性のヨコのB値をタテのB値で除した値が15以上であるヨコハリ織物を拡布状で染料を染着させることを特徴とする胸芯地の染色方法である。
【0005】
【発明の実施の形態】
以下、本発明について、さらに詳しく説明する。
【0006】
本発明により得られる良好なヨコハリを有する織物は、胸芯地として用いると好適である。
【0007】
本発明が対象とする織物は、構成するヨコ糸に単糸繊度が20デシテックス以上のポリエステルマルチフィラメント糸を含むことが重要であり、単糸繊度が20デシテックス未満のポリエステルマルチフィラメント糸では十分なヨコハリが得られない。
【0008】
本発明のヨコ糸として、単糸繊度が20デシテックス以上のポリエステルマルチフィラメント糸とその他のポりエステル糸が合撚、交撚、引き揃え、交絡などにより複合しているものが好適である。
【0009】
単糸繊度が20デシテックス以上のポリエステル糸の総繊度および、その他のポリエステル糸の総繊度は、太くなりすぎると織物が厚くなり重くなるため、単糸繊度が20デシテックス以上のポリエステル糸の総繊度は200〜400デシテックスが好ましく、その他のポリエステル糸の総繊度は200〜400デシテックスが好ましい。
【0010】
単糸繊度が20デシテックス以上のポリエステル糸とその他のポリエステル糸の複合比率は、その他のポリエステル糸の複合比率が高くなると織物が重くなるため、単糸繊度が20デシテックス以上のポリエステル糸が40〜95重量%が好ましい。
【00011】
また、その他のポリエステル糸として好ましくは溶融紡糸における引取速度が2000〜4500m/分のPOYなどが挙げら、引き取り速度は2500〜3500m/分がより好ましい。
【0012】
例えば、引き取り速度1500m/分のポリエステル糸は実質的に未延伸といわれるものであり、延伸の伴わない熱処理を施すと極めて脆弱なものとなり、産業上の利用価値を失ってしまうため好ましくなく、また、引き取り速度5000m/分のポリエステル糸は反発弾性や形状保持性の発現が著しく劣ったものになるため好ましくない。
【0013】
タテ糸としては、一般に多く用いられる、例えば総繊度が84デシテックスのポリエステルマルチフィラメント糸を用いればよく、仮撚加工糸や融着糸あるいは、複合糸を用いてもよい。総繊度が110デシテックスより太いポリエステルマルチフィラメント糸を用いると織物が厚く、織物のヨコ密度が少なくなりヨコ方向の反発性が低くなるので好ましくない。
【0014】
使用する織機は、エアージェット方式やウォータージェット方式やスルーザー方式やレピア方式などがあるが製織できる織機で織ることが望ましい。
【0015】
織物の組織は、平組織が織物の変形が少なく好ましい。
【0016】
製織した生機はヨコハリを持たせるため生機セットを175〜200℃で実施し、ヨコ方向に7〜14%収縮させることが望ましい。
【0017】
精練は、通常の精練機を用い、生機に付着している糊剤を除去するポリエステル系繊維織物の条件でよい。
【0018】
本発明の染色前の織物としては、風合い評価法である、Kawabata`sEvaluation SystemいわゆるKESにおける物理特性のヨコの曲げ剛性B値(gf・cm2/cm)をタテの曲げ剛性B値(gf・cm2/cm)で除した値が15以上の織物であって、本発明の良好な表面品位を得るためには拡布状で染色することであり、拡布状で染料を染着させる方法であれば特に限定するものではない。
【0019】
例えば、拡布状で染料を染着させる方法としては、染液浸漬後に絞り、スチーミングまたは乾燥・ベーキングする方法、染料を含んだ色糊を生地表面にプリント後スチーミングする方法、染料を含んだ液を片面または両面に塗布後熱処理をする方法などの連続染色法やジッガー染色、ビーム染色などのバッチ染色法などが挙げられる。染色加工時にシワなどの欠点が発生しにくい方式など、染色しやすい方法を選択することが好ましい。染料は織物素材であるポリエステル系繊維、例えばポリエチレンテレフタレート繊維やポリプロピレンテレフタレート繊維やポリブチレンテレフタレート繊維などに適する染料を用いることが好ましく、ポリエステル系繊維織物を染色する通常条件でよい。
【0020】
染色後の還元洗浄もポリエステル系繊維織物を還元洗浄する通常条件でよい。
【0021】
乾燥は、120〜130℃で行うのが好ましい。
【0022】
仕上げセットは、しわを取り除く程度で仕上げセット前の幅に対し0〜1cmの範囲で広く設定し150〜180℃で行うことが望ましい。
【0023】
また、仕上げに用いる樹脂加工は、必要に応じて帯電防止剤、撥水剤、柔軟剤、硬仕上げ剤、抗菌剤、制菌剤、防汚剤、吸湿剤、などを使用してもよい。
【0024】
KESにおける物理特性のヨコの曲げ剛性B値(gf・cm2 /cm)をタテの曲げ剛性B値(gf・cm2/cm)で除した値が15以上の織物としては、前記したヨコ糸を用いて製織し、好ましくは前記したタテ糸を用い、好ましくは前記した生機セットを行い、KESにおける物理特性のヨコの曲げ剛性B値(gf・cm2/cm)をタテの曲げ剛性B値(gf・cm2/cm)で除した値が15以上の織物となるように、適宜これらの条件を選択設定することにより得ることができる。
【0025】
本発明においては、スーツなどの表地と裏地の間に挿入され、胴の形態を保持する役目を果たす胸芯地などの織物に好適に使用され、ヨコ方向の曲げ反発性が高い(ハリ、コシがあること)ことが特徴である。
【0026】
本発明の織物としては平織り、綾織りなど特に限定するものではない。
なお、本発明の物性の測定法は次のとおりである。
1)KES曲げ特性B値
風合い評価法Kawabata`s Evaluation System いわゆるKESにおける物理特性の曲げ剛性B値(gf・cm2 /cm)を測定する。
測定条件
最大曲率:K=±2.5cm-1
変形速度:曲率 0.5/sec
試 料 :20cm×20cm
KESの測定法は、衣料の風合いを数値化する方法で、社団法人繊維機械学会繊維機械学会誌 1980年Vol.33 に、「風合いと衣料」で示され、たとえば、カトーテック(株)で測定器が製造販売されている。
【0027】
ヨコの曲げ剛性は、織物のヨコ糸を折り曲げ(織物をタテに折る形)、その剛性を測定したものである。
2)洗濯試験
JIS−L−0844のA−2法で洗濯する。
【0028】
【実施例】
以下、実施例によって本発明をさらに具体的に説明する。
【0029】
実施例1
83デシテックス、36フィラメントのポリエステル仮撚り加工糸のタテ糸に、333デシテックス、10フィラメントの延伸糸と285デシテックス、30フィラメントのPOY(引き取り速度3000m/分)糸を引き揃えヨコ糸として打ち込み、タテ密度110本/インチ、ヨコ密度40本/インチの生機を製織した。
【0030】
この生機をピンテンターを用い、タテヨコとも張力負荷の小さい状態で180℃×30秒のセットを行い幅方向に8%収縮させ、次いで拡布状で精練乾燥を行った。この生地を風合い評価法Kawabata`s Evaluation SystemいわゆるKESにおける物理特性のヨコの曲げ剛性B値(gf・cm2/cm)をタテの曲げ剛性B値(gf・cm2/cm)で除した値が26であった
次にパッド液として
Dianix Black E−G 30g/L
イオネット300(三洋化成製分散剤) 2g/L
アルギン酸ナトリウム 2g/l
の水溶液を作り、ピックアップ60%で絞り100℃で乾燥後、220℃×45秒で熱処理、還元洗浄湯水洗、乾燥、ピンテンターによる仕上げセットを行った。
得られた織物はシワ、染めスジのない表面品位の良好なグレーであった。
【0031】
比較例1
同様の生機を用いて、液流染色機でグレーに染色したところ、ロープ状の染めシワが確認された。
【0032】
【発明の効果】
本発明の効果は次のとおりである。
1)良好な表面品位のヨコハリ織物が得られる。
2)胸芯地として洗濯による寸法変化が少ない。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a dyeing method for finishing a horizontal woven fabric having high bending resilience in the horizontal direction and good bend recovery to a quality free from rope-like dyeing lines and wrinkles.
[0002]
[Prior art]
At present, a liquid dyeing method is generally used as a method for dyeing fabrics. However, in liquid flow dyeing, the fabric is dyed in a rope shape, and rope-like dyeing unevenness and wrinkles are likely to occur. .
[0003]
[Problems to be solved by the invention]
An object of the present invention is to solve the above-mentioned conventional problems, and does not provide a method for dyeing a breast interlining which can dye a horizontal woven fabric and have a good surface quality without streaks or wrinkles. It is what.
[0004]
[Means for Solving the Problems]
In order to achieve the above object, the present invention adopts the following configuration. That is, the weft fabric includes a polyester multifilament yarn having a single yarn fineness of 20 dtex or more in the weft yarn, and the weft fabric having a value obtained by dividing the B value of the KES bending property by the B value of the warp is 15 or more. A method for dyeing breast interstices characterized by dyeing with a dye.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in more detail.
[0006]
The woven fabric having a good width obtained by the present invention is suitable for use as a breast interlining.
[0007]
It is important that the woven fabric targeted by the present invention includes a polyester multifilament yarn having a single yarn fineness of 20 dtex or more in the weft yarn constituting the yarn, which is sufficient for a polyester multifilament yarn having a single yarn fineness of less than 20 dtex. Cannot be obtained.
[0008]
The weft yarn of the present invention is preferably one in which a polyester multifilament yarn having a single yarn fineness of 20 dtex or more and other polyester yarn are compounded by twisting, twisting, drawing, entanglement, or the like.
[0009]
The total fineness of polyester yarns with a single yarn fineness of 20 dtex or more and the total fineness of other polyester yarns are too thick. The total fineness of polyester yarns with a single yarn fineness of 20 dtex or more is too thick. 200 to 400 dtex is preferable, and the total fineness of the other polyester yarn is preferably 200 to 400 dtex.
[0010]
The composite ratio of the polyester yarn having a single yarn fineness of 20 dtex or more and the other polyester yarns becomes heavy when the composite ratio of the other polyester yarns increases, so that the polyester yarn having a single yarn fineness of 20 dtex or more is 40 to 95. % By weight is preferred.
[00011]
Further, other examples of preferred polyester yarn such as take-up speed of 2000~4500M / min POY is exemplified et been in melt spinning takeoff speed is 2500~3500M / min is more preferred.
[0012]
For example, a polyester yarn with a take-up speed of 1500 m / min is said to be substantially unstretched, and is unfavorable because it becomes extremely fragile when subjected to heat treatment without stretching and loses industrial utility value. Polyester yarn having a take-up speed of 5000 m / min is not preferred because it exhibits significantly poor resilience and shape retention.
[0013]
As the warp yarn, a polyester multifilament yarn generally used, for example, having a total fineness of 84 dtex may be used, and false twisted yarn, fusion yarn, or composite yarn may be used. If a polyester multifilament yarn having a total fineness larger than 110 dtex is used, the woven fabric is thick, and the weft density of the woven fabric is reduced and the rebound in the transverse direction is lowered.
[0014]
The loom to be used includes an air jet method, a water jet method, a throughzer method, and a rapier method, but it is desirable to use a loom that can be woven.
[0015]
As the woven fabric structure, a plain structure is preferable since deformation of the woven fabric is small.
[0016]
It is desirable that the weaving machine is subjected to a living machine set at 175 to 200 [deg.] C. and contracted by 7 to 14% in the horizontal direction in order to have a horizontal tension.
[0017]
The scouring may be performed under the condition of a polyester fiber fabric that uses a normal scouring machine and removes the paste adhering to the raw machine.
[0018]
As the fabric before dyeing of the present invention, the horizontal bending stiffness B value (gf · cm 2 / cm) of physical properties in Kawabata's Evaluation System, so-called KES, which is a texture evaluation method, is used as the bending stiffness B value (gf · In order to obtain a good surface quality of the present invention, the fabric divided by cm 2 / cm) should be dyed in an expanded form, and the dye is dyed in an expanded form. There is no particular limitation.
[0019]
For example, as a method of dyeing the dye in a spread form, the method includes drawing, dipping after dyeing, steaming or drying / baking, dyeing the color paste containing the dye on the fabric surface, and steaming. Examples thereof include a continuous dyeing method such as a method in which a liquid is applied on one or both surfaces and then a heat treatment, and a batch dyeing method such as a jigger dyeing and a beam dyeing. It is preferable to select a method that facilitates dyeing, such as a method in which defects such as wrinkles are less likely to occur during dyeing. As the dye, it is preferable to use a dye suitable for a polyester fiber that is a woven material, for example, polyethylene terephthalate fiber, polypropylene terephthalate fiber, polybutylene terephthalate fiber, or the like, and normal conditions for dyeing the polyester fiber fabric may be used.
[0020]
The reduction cleaning after dyeing may be performed under the normal conditions for reducing and cleaning the polyester fiber fabric.
[0021]
The drying is preferably performed at 120 to 130 ° C.
[0022]
It is desirable that the finishing set is performed at 150 to 180 ° C. with a wide setting in a range of 0 to 1 cm with respect to the width before the finishing set so as to remove wrinkles.
[0023]
Moreover, the resin processing used for finishing may use an antistatic agent, a water repellent agent, a softening agent, a hard finish agent, an antibacterial agent, an antibacterial agent, an antifouling agent, a hygroscopic agent, and the like as necessary.
[0024]
As the woven fabric having a value obtained by dividing the horizontal bending stiffness B value (gf · cm 2 / cm) of the physical characteristics in KES by the vertical bending stiffness B value (gf · cm 2 / cm), the above-mentioned weft yarn , Preferably using the above-described warp yarn, and preferably performing the above-described raw machine set, and the horizontal bending stiffness B value (gf · cm 2 / cm) of the physical characteristics in KES is determined as the bending stiffness B value of the warp These conditions can be appropriately selected and set so that the value obtained by dividing by (gf · cm 2 / cm) is 15 or more.
[0025]
In the present invention, it is inserted between the outer material and the lining material of a suit or the like, and is preferably used for a fabric such as a breast lining material that plays a role of maintaining the shape of the trunk, and has a high bending resilience in the horizontal direction. It is a feature.
[0026]
The woven fabric of the present invention is not particularly limited, such as plain weave and twill weave.
In addition, the measuring method of the physical property of this invention is as follows.
1) KES bending property B value texture evaluation method Kawabata's Evaluation System Measures the bending stiffness B value (gf · cm 2 / cm) of physical properties in so-called KES.
Measurement condition Maximum curvature: K = ± 2.5cm -1
Deformation speed: Curvature 0.5 / sec
Sample: 20cm x 20cm
The KES measurement method is a method of quantifying the texture of clothing, and is shown in “Texture and Clothing” in the 1980 Vol.33 of the Textile Society of Japan, Textile Society of Textiles, for example, measured by Kato Tech Co., Ltd. The vessel is manufactured and sold.
[0027]
The bending stiffness of a weft is obtained by bending the weft yarn of the woven fabric (a shape in which the woven fabric is folded vertically) and measuring the stiffness.
2) Washing test Washing is performed according to A-2 method of JIS-L-0844.
[0028]
【Example】
Hereinafter, the present invention will be described more specifically with reference to examples.
[0029]
Example 1
A vertical yarn density of 333 decitex, 10 filament stretched yarn and 285 decitex, 30 filament POY (pickup speed 3000 m / min) is drawn into a warp yarn of 83 dtex, 36 filament polyester false twisted yarn, and driven into a warp density. A green machine with 110 pieces / inch and a horizontal density of 40 pieces / inch was woven.
[0030]
Using a pin tenter, this raw machine was set at 180 ° C. for 30 seconds with a small tension load and contracted by 8% in the width direction, and then scoured and dried in an expanded form. Value obtained by dividing the horizontal bending stiffness B value (gf · cm 2 / cm) of physical properties in the texture evaluation method Kawabata's Evaluation System so-called KES by the vertical bending stiffness B value (gf · cm 2 / cm). Was 26, and then, as a pad solution, Dianix Black E-G 30 g / L
Ionette 300 (Sanyo Chemicals dispersant) 2g / L
Sodium alginate 2g / l
After being drawn at 60 ° C. and drawn at 100 ° C., heat treatment was performed at 220 ° C. for 45 seconds.
The resulting woven fabric was gray with good surface quality without wrinkles and dye lines.
[0031]
Comparative Example 1
A similar dyeing machine was used for dyeing in gray with a liquid dyeing machine, and rope-like dyeing wrinkles were confirmed.
[0032]
【The invention's effect】
The effects of the present invention are as follows.
1) A horizontal woven fabric with good surface quality can be obtained.
2) Less dimensional change due to washing as a breast interlining.

Claims (1)

ヨコ糸に単糸繊度20デシテックス以上のポリエステルマルチフィラメント糸を含むものであって、KES曲げ特性のヨコのB値をタテのB値で除した値が15以上である織物を拡布状で染料を染着させることを特徴とする胸芯地の染色方法。The weft yarn contains polyester multifilament yarn with a single yarn fineness of 20 dtex or more, and weaving the woven fabric with a value of 15 or more obtained by dividing the B value of the KES bending property by the B value of the warp in a spread form A method for dyeing breast interlining , which comprises dyeing.
JP2002027760A 2002-02-05 2002-02-05 Chest interlining dyeing method Expired - Fee Related JP4026370B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002027760A JP4026370B2 (en) 2002-02-05 2002-02-05 Chest interlining dyeing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002027760A JP4026370B2 (en) 2002-02-05 2002-02-05 Chest interlining dyeing method

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JP4026370B2 true JP4026370B2 (en) 2007-12-26

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Country Link
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