JP4025393B2 - Reinforcing member and branch pipe joint device - Google Patents

Reinforcing member and branch pipe joint device Download PDF

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Publication number
JP4025393B2
JP4025393B2 JP22991597A JP22991597A JP4025393B2 JP 4025393 B2 JP4025393 B2 JP 4025393B2 JP 22991597 A JP22991597 A JP 22991597A JP 22991597 A JP22991597 A JP 22991597A JP 4025393 B2 JP4025393 B2 JP 4025393B2
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Prior art keywords
branch pipe
pipe
reinforcing member
joint
circumferential
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JP22991597A
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JPH1163360A (en
Inventor
太一 佐藤
功明 小林
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Waterworks Technology Development Organization Co Ltd
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Waterworks Technology Development Organization Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L41/00Branching pipes; Joining pipes to walls
    • F16L41/02Branch units, e.g. made in one piece, welded, riveted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • B29C65/3428Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding said at least a single wire having a waveform, e.g. a sinusoidal form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5224Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces
    • B29C66/52241Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52296Joining tubular articles involving the use of a socket said socket comprising sealing elements, e.g. gaskets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52297Joining tubular articles involving the use of a socket said socket comprising slip-off prevention means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52298Joining tubular articles involving the use of a socket said socket being composed by several elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/547Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles, e.g. endless tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic

Description

【0001】
【発明の属する技術分野】
本発明は、水道水および都市ガスなどの流体を輸送するために用いられる分岐管継手装置に関し、もっと詳しくは、ポリエチレンなどの熱可塑性合成樹脂製管に、流体の輸送を遮断することなく、分岐管を接続する分岐管継手装置に関する。
【0002】
【従来の技術】
ポリエチレン製の流体輸送管に分岐管を接続する先行技術では、ポリエチレン管に、ポリエチレン製分岐サドルを、その分岐サドルに埋設された電熱線に電力を供給して電気融着する。この分岐サドルには、新たな分岐管が接続される。
【0003】
この先行技術では、ポリエチレン管に分岐サドルが電気融着されるので、その電気融着時に、分岐サドルの位置または姿勢がずれやすくなる。これによって分岐サドルに接続されるべき前記分岐管を、正確に接続することが困難になるおそれが生じる。
【0004】
この問題を解決するために、ポリエチレン製分岐サドルの電気融着に代えて、金属製分岐管継手を用いることが考えられる。この金属製分岐管継手は、たとえば周方向に2分割または3分割されてポリエチレン管を外囲する取付部と、それらの取付部のうちの1つに形成されるフランジなどの継手部とを有し、取付部は、ポリエチレン管の外周部に周方向に隣接して配置され、ボルトおよびそのボルトに螺合するナットとの組合せによって、取付部がポリエチレン管の外周部に機械的に締付けられて気密に固定される。これによって正確な位置に金属性分岐管継手を接続することができる。
【0005】
ポリエチレン管に金属製分岐管継手を上述のように接続する構成における新たな問題は、ポリエチレン管が分岐管継手の取付部によって強固に締付けられるので、そのポリエチレン管がクリープ変形することである。このポリエチレン管の変形によって、気密性が低下する結果になる。
【0006】
ポリエチレン管のクリープ変形を防ぐために、ポリエチレン管内の分岐管継手が接続される個所に、剛性筒状のコアを挿入して補強することが考えられるけれども、このような補強は、前記ポリエチレン管による流体の輸送中に、言わば活管状態で施工することが不可能である。
【0007】
【発明が解決しようとする課題】
本発明の目的は、熱可塑性合成樹脂製管に流体を輸送した状態で、その流体の輸送を遮断する必要なしに、かつ前記管のクリープ変形を生じることなく、分岐管を接続することができるようにした分岐管継手装置を提供することである。
【0008】
本発明の他の目的は、分岐管継手が装着されるべき熱可塑性合成樹脂製管をクリープ変形しないように補強するための作業性が良好な分岐管継手用補強部材を提供することである。
【0009】
【課題を解決するための手段】
本発明は、熱可塑性合成樹脂製管の外周部に電気融着され、外周部に、分岐管継手が締付けられて気密に固定される分岐管継手用の補強部材であって、
熱可塑性合成樹脂から成り、周方向に等分割され、軸線方向に直角な断面が円弧状であり、周方向に隣接して配置することによって前記管の周方向全周にわたって外囲する複数の分割体と、
各分割体の前記管の外周部に臨む内周面全面の近傍と、周方向の一方のみの側面全面の近傍とに埋設される電熱線とを備え、
電熱線は、一方の周方向側面に向けて内周面に沿って周方向に延び、一方の周方向側面と内周面とが連なる一方の屈曲部で屈曲して一方の周方向側面で略コ字状に折返され、再び前記一方の屈曲部で屈曲して内周面に沿って他方の周方向側面に向けて周方向に延び、他方の周方向側面と内周面とが連なる他方の屈曲部の直前で略コ字状に折返されて再び内周面に沿って周方向に延びるように、分割体の長手方向一端部から長手方向他端部にわたって設けられ、
電熱線における内周面に沿って周方向に延びる部分同士の間隔W2は、すべて等しく、その周方向に延びる部分のうち長手方向両端面に近い2つの部分と端面との間隔W1は、周方向に延びる部分同士の間隔W2の2分の1以下に選ばれ、一方の周方向側面で折返される折返し部と外周面との間隔W3と、他方の屈曲部の直前で折返される折返部と他方の屈曲部との間隔W4とは、互いに等しくかつ周方向に延びる部分同士の間隔W2の2分の1以下に選ばれることを特徴とする補強部材である。
本発明に従えば、補強部材の分割体は周方向に等分割され、電熱線は、周方向側面の一方および内周面近傍に埋設されるので、補強部材を前記管に電気融着する場合は電熱線が埋設される側面と埋設されない側面とが互いに当接するように分割体を管の外周に配置することによって、周方向に隣接する分割体の側面を、および内周面と管の外周面と確実に電気融着することができる。したがって、一組の補強部材に対して分割体を複数種類製造する必要がなく、1種類のみ製造するだけでよく、分割体の汎用性が向上し、補強部材の製造コストが低減する。
しかも電熱線が前述のように配置されることによって、補強部材と管とはほぼ均一に熱融着される。また各分割体が組合されて管に電気融着される場合に、電熱線が埋設されている一方の周方向側面と、電熱線が埋設されていない他方の周方向端面とが当接するように設けられ、各分割体の当接する側面同士が全面にわたってほぼ均一に熱融着される。
また本発明は、前記補強部材と、
周方向に複数に分割され、補強部材の外周部に締付けて気密に固定される取付部と、
それらの取付部のうちの少なくとも1つに形成される継手部とを有することを特徴とする分岐管継手装置である。
【0010】
本発明に従えば、熱可塑性合成樹脂製の管を分岐させる場合には、まず管の外周部に熱可塑性合成樹脂製の筒状補強部材を電気融着し、その上から金属製分岐管継手を締付けて気密に固定し、その後前記補強部材および合成樹脂製管に穿孔し、分岐管継手の継手部に分岐管を接続する。先行技術のように、金属製分岐継手を管に直接取付ける場合には、周方向に分割された継手部を強固に締付けることによって、合成樹脂製の管がクリープ変形するおそれがあるが、本発明では合成樹脂製管が筒状補強部材によって補強されるので、分岐継手の取付部を強固に締付けたとしても合成樹脂製管がクリープ変形することが防がれ、気密性が保たれる。また熱可塑性合成樹脂製筒状補強部材を合成樹脂製管に取付ける場合は、電気発熱体の発熱によって電気融着するので、簡単にかつ確実に装着することができる。また電気融着による補強部材の装着は周方向および軸線方向にずれやすいが、管に対して補強部材がずれて装着されたとしても、金属製分岐管継手は取付部を機械的に締付けて固定するので、この分岐管継手の取付時に前記補強部材のずれを修正して正確に取付けることができる。このようにして分岐管継手は容易にかつ正確に合成樹脂製管に固定することができ、作業性が良好である。
【0011】
また本発明の前記管の外径は、第1複数種類の予め定める第1の規格値を有し、
分岐管継手の前記管を外囲する取付部の内径は、第2複数種類の予め定める第2の規格値を有し、
補強部材は、第1規格値の1つの内径を有し、
第2規格値の1つの外径を有する厚みで形成されることを特徴とする。
【0012】
本発明に従えば、たとえば合成樹脂製管に直接金属製分岐管継手を取付けて管を分岐させる場合には、前述のように合成樹脂製管がクリープ変形するおそれがあるだけでなく、前記管の外径である第1複数種類の予め定める第1の規格値に応じた内径の取付部を有する複数の金属製分岐管継手を製造する必要がある。しかも分岐管が接続される継手部の径も複数種類あるので、取付部と継手部の組合せによってさらに多種類の分岐管継手を製造する必要があり、金属製分岐管継手の製造コストが高くなるといった問題も有する。しかしながら本発明の補強部材は、内径が管の外径である第1の規格値に等しく、外径が分岐管継手の取付部の内径である第2規格値に等しく選ばれるので、この補強部材を介して分岐管継手を固定することによって分岐管継手を多種類製造する必要がなくなり、分岐管継手の製造コストを抑えるとともに分岐管継手の汎用性も向上される。
【0017】
本発明の補強部材は、分岐管継手の取付部の前記管に沿う長さ以上の長さを有し、
電熱線は、分割体および前記管への穿孔時に分断することができる強度を有することを特徴とする。
【0018】
本発明に従えば、補強部材は分岐管継手の取付部の管に沿う長さ以上の長さを有するので、補強部材を電気融着する際に管の軸線方向に補強部材がずれて固定されたとしても、分岐管継手の軸線方向の取付位置を容易に修正することができ、正確にかつ気密に分岐管継手を固定することができる。また電熱線は穿孔時に分断することができる強度を有するので、電熱線が穿孔の妨げとならず、確実に補強部材を穿孔することができる。
【0019】
また本発明の補強部材は、分岐管継手の取付部の前記管に沿う長さ以上の長さを有し、
補強部材には、分岐管継手の前記継手部に対応する位置に、透孔が形成されていることを特徴とする。
【0020】
本発明に従えば、前記補強部材には分岐管継手の前記継手部に対応する位置に予め透孔が形成されているので、電熱線を有する補強部材を穿孔する必要がなくなり容易に穿孔することができ、作業性が向上される。
【0021】
また本発明の補強部材は、分岐管継手の取付部の前記管に沿う長手方向両端部にのみに配置されることを特徴とする。
【0022】
本発明に従えば、補強部材は分岐管継手の長手方向両端部のみに配置されるので、補強部材を管に電気融着した後に分岐管継手を管の軸線方向および周方向に容易に修正して気密に固定することができる。また補強部材が分岐管継手の取付部の長手方向両端部のみに配置されるので、穿孔時に補強部材を穿孔する必要がなく、容易に穿孔することができ作業性が向上される。
【0023】
また本発明は、合成樹脂製の分岐管の外周面に、被接続体の管接続口部の内周面に形成した雌ねじ部に螺合する雄ねじ部を突出形成し、この雄ねじ部形成箇所の管周壁の最小肉厚を、前記分岐管の管接続領域以外の管周壁の肉厚と同一またはそれよりも大に構成するとともに、前記分岐管の内周面のうち、前記雄ねじ部形成箇所に相当する部位の少なくとも一部には、補強筒体を密着状態で挿入してあり、
前記被接続体を、分岐管継手の継手部に接続することを特徴とする。
【0024】
本発明に従えば、分岐管継手の継手部に接続された被接続体の管接続口部の内周面に形成した雌ねじ部に分岐管の雄ねじ部を螺合するだけで、管接続口部と分岐管とを接続することができ、しかも、雄ねじ部形成箇所の管周壁の最小肉厚が流体輸送管の管接続領域以外の管周壁の肉厚と同一またはそれよりも大であるから、雄ねじ部の最も強度の低い谷部の管周壁の肉厚は分岐管の管接続領域以外の管周壁の肉厚よりも大となり、その結果、雄ねじ部形成箇所における強度を流体輸送管の管接続領域以外の管周壁と同等またはそれ以上に高めることができる。
【0025】
しかも、前記雄ねじ部形成箇所に相当する管内周面の少なくとも一部には密着状態で補強筒体が挿入されているから、前記部位での剪断強度も同時に高めることができ、地震や不同沈下などに起因する管軸方向の引張力や圧縮力、あるいは、管軸線に対して交差する方向の剪断力や曲げモーメントなどの外力により、分岐管の管接続領域、特に雄ねじ部形成箇所が管接続領域以外の管周壁よりも先行して破断することを回避することができる。このようにして螺合することによって分岐管を容易にかつ堅固に接続することができる。
【0026】
また本発明の前記管接続口部の内周面の雌ねじ部よりも奥側に位置する部位には、前記該管接続口部に対する流体輸送管の接続側への螺進につれて径方向外方に圧縮される密封用の弾性シール材が装着されているとともに、前記補強筒体が、前記流体輸送管の内周面の前記弾性シール材に対応する部位にまで延出されていることを特徴とする。
【0027】
本発明に従えば、前記管接続口部と分岐管とを接続するための分岐管の接続側への螺進操作を利用して、密封性の弾性シール材を管接続口部の内周面と分岐管の外周面とに圧縮状態で密着させることができるから、たとえば、管接続口部に対する分岐管の接続側への押込操作で前記弾性シール材を圧縮させる場合に比べて、少ない操作力で弾性シール材を確実に圧縮することができる。
【0028】
しかも、前記分岐管の管周壁は弾性シール材の圧縮力に対する反力により応力集中を受けているが、この応力は、流体輸送管の管周壁のみならず、前記補強筒体でも受け止められるから、分岐管の管周壁が前記応力により経年的にクリープ変形することを抑制することができる。
【0031】
【発明の実施の形態】
図1は、本発明の実施の一形態である分岐管継手装置1の使用状態を示す斜視図である。分岐管継手装置1は、水道管などの管3から不断水状態で分岐する際に用いられ、管3に装着される補強部材2とこの補強部材2に固定されるT字状の分岐管継手7とを含んで構成される。分岐管継手7の接続部4には、分岐作業時に用いる仕切弁14を介して分岐管9の一端部が接続される。分岐管9は、分岐管本体12と、その一端部に連結部材11によって連絡されるねじ継手13とを有する。分岐管継手7に設けられる仕切弁14には被接続体であるフランジ継手10が接続され、このフランジ継手10に分岐管9の前記ねじ継手13が接続される。なお管3、分岐管9、補強部材、ねじ継手13および連結部材11はそれぞれポリエチレンなどの熱可塑性合成樹脂から成り、分岐管継手7およびフランジ継手10はそれぞれダクタイル鋳鉄などの金属から成る。
【0032】
図2は補強部材2を管3に電気融着した状態を示す斜視図である。補強部材3は大略的に筒状に形成され、周方向に、たとえば2つに等分割される。一方の分割体15と他方の分割体16とは同一の構成を有する。各分割体15,16はそれぞれ内周部にニクロム線などの電熱線が設けられ、この電熱線の両端部は、分割体15,16の軸線方向両端部で外方に突出する通電端子17,18に電気的に接続される。このような補強部材2を管3に電気融着する場合は、一方の分割体15と他方の分割体16とによって管3の外周部を外囲し、図示しないクランプ治具で補強部材2を管3に取付ける。その後図示しない電源装置の電線を一方および他方の各分割体15,16の各通電端子17,18にそれぞれ接続し電熱線に通電する。所定の時間通電した後、前記クランプ治具で補強部材2を管3に固定した状態で融着面を冷却し、融着面が固化した後にクランプ治具を外す。
【0033】
図3は、補強部材2に分岐管継手7を固定した状態を示す斜視図である。分岐管継手7は周方向に2つに分割される一方の取付部5と他方の取付部6とから構成され、他方の取付部6には継手部4が設けられ、この継手部4の先端部にはフランジ19が形成され、このフランジ19に仕切弁10のフランジ26がボルトによって接続される。
【0034】
取付部5には周方向両端部から半径方向外方に突出し、管3に沿う長手方向に延びる締付片21,22が設けられ、同様に取付部6にも周方向外方に締付片23,24が設けられる。これらの各締付片21〜24にはそれぞれ複数のボルト挿通孔が形成される。したがって分岐管継手7を補強部材2に固定する場合は、一方の取付部5の締付片21および22と他方の取付部6の締付片23および24とが互いに当接するように各取付部5,6を補強部材2に取付ける。その後各締付片21〜24に形成されるボルト挿通孔にボルト20を挿通して一方の取付部5と他方の取付部6とを締付けることによって、分岐管継手7は補強部材2に気密に固定される。
【0035】
管3の外径D1は、第1複数種類の予め定める第1の規格値を有し、分岐管継手7の取付部5,6の内径D2は、第2複数種類の予め定める第2の規格値を有し、補強部材2の内径は前記管2の外径D1に等しく選ばれ、補強部材2の外径は前記取付部5,6の内径D2に等しく選ばれる。補強部材2をこのように形成し、管3と分岐管継手7との間に介在させるすることによって、管3に分岐管継手7を固定したときに、取付部5,6の機械的な締付力によって管3がクリープ変形するといったことが防がれるとともに、補強部材2を適宜選択することによって分岐管継手7を複数種類の管3に固定することができ、分岐管継手7の汎用性が向上する。
【0036】
また、補強部材2の軸線方向の長さ、さらに詳しくは補強部材2の前記通電端子17,18間の長さL1は、分岐管継手7の取付部5,6の管3に沿う長さ、すなわち長手方向の長さL2以上の長さを有する。したがって、補強部材2に分岐管継手7を固定する際に分岐管継手7を管3の軸線方向に調節して固定することができる。前述のように補強部材2は管3に電気溶着によって固定されるので、補強部材2が冷却固化するまでの間に補強部材2が管3に対してずれるおそれがあるのに対し、分岐管継手7はボルト20によって固定されるので容易に正確な位置に固定することができる。したがって補強部材3が所定の位置から軸線方向にずれたとしても分岐管継手7を軸線方向に調節して正確に固定することが容易である。また分岐管継手7は補強部材2に対して周方向にも調節可能に固定される。これによって分岐管継手7の装着作業の作業性が向上する。
【0037】
図4は補強部材2の他方の分割体16を示す斜視図であり、図5は図4の切断面線V−Vから見た断面図であり、図6は図4の切断面線VI−VIから見た断面図である。分割体16は筒状の補強部材2が周方向に2つに等分割され、軸線方向に直角な断面が半円状となる。分割体16の、管3の外周面に臨む内周面28全面の近傍と、一方の周方向側面29の全面近傍には電熱線27が交互に折返されて埋設される。電熱線27の一端部27aは、分割体16の長手方向一端部16aで、半径方向中央部から厚み方向外方に貫入され、分割体16の外周面31に設けられる通電端子17に電気的に接続される。電熱線27はこの一端部27aから一方の周方向側面29に向けて内周面28に沿って周方向に延び、一方の周方向側面29と内周面28とが連なる一方の屈曲部32で屈曲して一方の周方向側面29で略コ字状に折返されて再び前記屈曲部32で屈曲して内周面28に沿って他方の周方向側面30に向けて周方向に延びる。他方の周方向側面30に向けて延びる電熱線27は、他方の周方向側面30と内周面28とが連なる他方の屈曲部33の直前で略コ字状に折返されて再び内周面28に沿って周方向に延び、一方の周方向側面29で略コ字状に折返される。このようにして電熱線27は分割体16の内周面28および一方の周方向側面29の全面近傍に埋設される。なお全面近傍に埋設されるとは、図5に示されるように電熱線27が分割体16内に厚み方向内周面28側に完全に埋設されるか、もしくは電熱線27の一部もしくは半分程度が内周面28および一方の周方向側面29表面から露出するように埋設される状態をいう。このようにして電熱線27が分割体16の他端部16bまで複数回折返されて埋設されると、電熱線27の他端部27bは分割体16の内周面28の周方向中央部から厚み方向に貫入され、外周面31に設けられる通電端子18に電気的に接続される。
【0038】
長手方向に隣接する電熱線27の間隔W2はすべて等しく選ばれ、分割体16の長手方向両端面36,37と両端部側に配置される電熱線27との間隔W1は、W1≦W2/2に選ばれ、一方の周方向側面29で折返される折返し部38と外周面31との間隔W3、および他方の屈曲部33の直前で折返される折返部35と他方の屈曲部33との間隔W4はそれぞれW3=W4≦W2/2に選ばれる。このように電熱線27が配置されることによって、補強部材2と管3とはほぼ均一に熱融着されることとなる。また一方の分割体15と他方の分割体16とは同一の構成を有し、各分割体15,16が組合されて管3に電気融着される場合には電熱線27が埋設されない他方の分割体16の他方の周方向側面30に一方の分割体15の一方の周方向側面29が当接するように組合わされるので、図4で仮想線36で示されるように他方の周方向側面30に一方の分割体15の電熱線27が配置される。これによって一方の分割体15の一方の周方向側面29と他方の分割体16の他方の周方向側面30とが全面にわたってほぼ均一に熱融着されることとなる。また電熱線27は管3への穿孔時に分断することができる強度を有する。
【0039】
図7は分岐管継手7の左側面図であり、図8は分岐管継手7の正面図であり、図9は図8の切断面線IX−IXから見た断面図であり、図10は図7の切断面線X−Xから見た断面図であり、図11は分岐管継手7の一方の取付部5からゴムパッキン42が取外された状態を示す分解斜視図であり、図12は分岐管継手7の一方の取付部5にゴムパッキン42が嵌装された状態を示す斜視図である。分岐管継手7の一方の取付部5の周方向両端部に設けられる締付片21,22には、長手方向に等間隔にボルト挿通孔39が複数、本実施形態では4つ形成される。同様に他方の取付部6の各締付片23,24にもそれぞれ4つのボルト挿通孔39が形成される。
【0040】
図11に示されるように、取付部5にはゴムパッキン42が嵌装される嵌合凹溝43が形成される。嵌合凹溝43は、締付片21,22では長手方向に延び両端部から屈曲して略コ字状となり、取付部5の長手方向両端部では周方向に沿って円弧状に延び、これらが互いに連なって形成される。この嵌合凹溝43に自然状態で嵌合されるように、ゴムパッキン42は前記嵌合凹溝43に沿って無端状に形成され、各締付片21,22に装着される一対の直線状部分45と、取付部5の長手方向両端部に装着される一対の円弧状部分46とを有する。このような嵌合凹溝43およびゴムパッキン42と同一の構成が他方の取付部6にも同様に設けられる。
【0041】
図12に示されるように、ゴムパッキン42が嵌合凹溝43に嵌装されたとき、ゴムパッキン42の外表面42aは、締付片21,22の内表面21a,22aおよび取付部6の長手方向両端部の内表面5aよりも高さH1だけ均一に突出して設けられる。したがって、一方の取付部5と他方の取付部6とを管3を挟んで各締付片21,23および各締付片22,24が対向するように組合わせることによって、各締付片21〜24に嵌装されるゴムパッキン42の直線状部分45の外表面が相互に当接するとともに、分岐管継手7の軸線方向両端部に配置されるゴムパッキン42の円弧状部分46が管3の外表面に当接する。この状態で各締付片21〜24をボルト20およびナット40によって締付けることによって、分岐管継手7はゴムパッキン42によって補強部材2に気密に固定されることとなる。このように長さ方向に分断されない無端状のゴムパッキン42によって分岐管継手7は補強部材2に気密に固定することができる。
【0042】
図13は分岐管9とフランジ継手10との接続構造を示す縦断面図であり、図14は図13の切断面線XIV−XIVから見た断面図であり、図15はフランジ継手10、補強筒体62およびねじ継手13の分解斜視図である。分岐管9の一端部には、ねじ継手13が設けられ、このねじ継手13に、分岐管継手49が連結されるフランジ継手10のほぼ円筒状の管接続口部8が接続される。この管接続口部8の軸線方向一端部にはフランジ52が一体に形成され、管接続口部8の内周面のうち、軸線方向他端部には雌ねじ部53が形成される。この雌ねじ部53よりも軸線方向一端部側には、軸線方向に所定間隔をあけて2本の環状溝54a,54bが形成され、これらの各環状溝54a,54bにはそれぞれ合成ゴム製、たとえばスチレンブタジエンゴムからなる密封用の環状の弾性シール材55a,55bが嵌着される。前記フランジ52には、円周方向に沿って複数のボルト挿通孔56が周方向に等間隔をあけて貫通して形成される。
【0043】
ねじ継手13は、前記フランジ継手10の雌ねじ部53に螺合する雄ねじ部57を有する雄ねじ部形成箇所58と、分岐管本体12に連結される連結部49とを有する。分岐管9の内径、すなわち分岐管本体12とねじ継手13の連結部49の内径は、その軸線方向に沿ってほぼ一定の内径に構成されている。連結部材11は前述の補強部材2とほぼ同一の構成であり、ねじ継手の連結部49と分岐継手本体12の一端部とを電気融着によって連結する。
【0044】
また雄ねじ部形成箇所58に対して前記連結部49の反対側には円筒部分59が一体的に形成され、管接続口部8の軸線方向他端部から分岐管9を挿入して螺着させて接続する際、前記各シール材55a,55bのそれぞれ内周面に前記円筒部分59が順次嵌まり込み、これらの各弾性シール材55a,55bに対応する各環状溝54a,54bの内底面に半径方向外方に圧縮する。また円筒部分59の先端部外周面にはテーパー面59aが形成されており、これによって分岐管9を管接続口部8に挿入して接続させる際に各弾性シール材55a,55bが前記テーパー面59aに案内されて前記内底面に確実に圧縮される。このようにして管接続口部8に分岐管9が螺着して接続された状態では、各シール材55a,55bが管接続口部8の内周面と分岐管9の円筒部分59の外周面とに圧縮状態で密着し、管接続口部8の内周面と分岐管9の外周面との間の隙間を密封することができる。また弾性シール材55aよりも大径の弾性シール材55bが嵌合する環状溝54bは、管接続口部8の軸線方向一端部側の急峻な第1傾斜面65と、他端部側の緩やかな第2傾斜面66とを有する。したがって分岐管9の円筒部分59が挿入されるときに前記弾性シール材55bが第1傾斜面65に押圧され、弾性シール材55bが環状溝54b内底面に効果的に押圧されることとなる。
【0045】
分岐管9のねじ継手13の外周面には、雄ねじ部57を管接続口部8の雌ねじ部3の所定位置まで螺合したときに、管接続口部8の軸線方向他端部の端面に当接し、分岐管9がさらに螺進することを規制する三角形状の板状ストッパ部60が、分岐管9の半径方向外方に突出して一体に形成される。また前記ストッパ部60間には、分岐管9を螺進する際に分岐管9を回転させるための工具が掛合される掛合突起61が一体に突出して形成される。
【0046】
前記ストッパ部60は、管接続口部8の端面との当接により、わずかに管接続口部側とは反対側に弾性的に撓み変形可能に構成してある。
【0047】
なお、フランジ継手10の管接続口部8に対する管接続領域は、前記雄ねじ部形成箇所58と円筒部59および前記ストッパ部60と突起61との形成箇所をもって構成される。
【0048】
図13に示されるように、雄ねじ部形成箇所58の雄ねじ部57の谷部相当部分は、前記雄ねじ部形成箇所58の管周壁のうち、半径方向の肉厚が最も薄い部分であり、この雄ねじ部57の谷部相当部分の管周壁の半径方向での肉厚(雄ねじ部形成箇所58の管周壁の半径方向での最小肉厚)t1は、分岐管9の管接続領域の管周壁、言い換えれば、ねじ継手13の連結部49および分岐管本体12の管周壁の肉厚t2よりも大に構成してある。
【0049】
図13、図14に示されるように、分岐管9の内周面のうち、前記雄ねじ部形成箇所58に相当する部位には、たとえばステンレス鋼製の補強筒体62を密着状態で挿入してあり、さらに前記補強筒体62は前記分岐管9の内周面の各弾性シール材55a,55bに対応する部位から円筒部分59の開口端部にまで延出してある。
【0050】
前記補強筒体62の外径は、自然状態で分岐管9の内径よりも大に選ばれる。補強筒体62は、その円周方向の1カ所で軸線方向に対して傾斜して分断される。つまり補強筒体62の軸線と直交する方向での断面がほぼC字状となり、軸線方向に沿ってその隙間62aが円周方向にずれる状態にずれるように分断されてある。
【0051】
前記補強筒体62は、前記隙間62aの存在により弾性復元力に抗して縮径変形することができ、最も縮径変形した状態における補強筒体62の外径が分岐管9の内径よりも小となるように構成される。
【0052】
図13〜図15に示されるように、前記補強筒体62は、分岐管9の内周面に対して、補強筒体62の外径が分岐管9の内径よりも小となるまで弾性復元力に抗して縮径変形させた状態で挿入し、この挿入した状態で前記縮径変形を解除することによって、分岐管9の内周面に補強筒体62の外周面が密着するまで拡径し、その後は、残留する拡径側への弾性復元力に抗して縮径された状態で補強筒体12は分岐管9の内周面に密着した状態で装着される。このような補強筒体62は弾性変形可能な合成樹脂であってもよい。
【0053】
フランジ継手10を分岐管継手7に設けられる仕切弁14に接続する場合は、図1に示されるようにフランジ継手10のフランジ52と仕切弁14のフランジ48とを相互に対向させ、各フランジ52,48間に密封用の弾性シール材(図示せず)を介在させた状態でフランジ52からフランジ48にわたってボルト64を挿通して締付けることによって、仕切弁14とフランジ継手10とを気密に接続することができる。
【0054】
図16は本発明の実施の他の形態である分岐管継手装置70を示す斜視図である。なお分岐管継手装置1に対応する構成には同一の参照符号を付す。分岐管継手装置70は、分岐管継手7の軸線方向両端部にそれぞれ補強部材71,72が配置される。補強部材71,72はそれぞれ分岐管継手装置1の補強部材2とほぼ同様の構成を有し、各補強部材71,72はそれぞれ分割体73,74および75,76に分割される。各分割体73〜76は同一の構成を有する。
【0055】
図17は、分割体73を示す斜視図である。分割体73は、管3の外周面に当接する内周面77および一方の周方向側面78全面の近傍に電熱線80が埋設される。電熱線80の配列方向は、補強部材2の電熱線27と異なり、電熱線80は分割体73の周方向に相互に間隔をあけ、軸線方向に折返されて内周面77および一方の周方向側面78全面にわたってその近傍に埋設される。電熱線80の両端部は、分割体73の長手方向一端部付近で、周方向中央部付近から厚み方向外方に貫入され、分割体73の外周面31に設けられる通電端子17,18にそれぞれ電気的に接続される。このような分割体73〜76を管3に電気融着する場合は、分割体73の一方の周方向側面78と分割体74の他方の周方向側面70とが互いに当接し、かつ長手方向一端部側に設けられる通電端子17,18がそれぞれ分岐管継手7の外方となるように分割体73と分割体74とが管3を外囲するように組合せて電気融着する。これと同様に分割体75および分割体76も各通電端子17,18が分岐管継手7に対して外方となるように分岐管継手7の他端部側に組合せて管3に装着して電気融着する。その後これらの補強部材71,72にわたって分岐管継手7を固定する。この際、前述のように分岐管継手7にはゴムパッキン42が設けられ、ゴムパッキン42の円弧状部分46がそれぞれ補強部材71,72の外周面31に当接するので、補強部材71,72と分岐管継手7とが気密に固定されることとなる。
【0056】
このような分岐管継手装置70では、分岐管継手7の継手部4に対応する部分に補強部材が介在されないので、分岐管継手7を固定した後に穿孔する際に補強部材を穿孔する必要がなく、作業性が向上する。また各分割体71〜74は同一の構成を有するので、1種類だけ製造するだけでよく、また補強部材71,72の構成は補強部材2の構成よりも小さくなるので、製造コストも低減することができる。このような分岐管継手装置70においても、分岐管継手7の締付力が作用する分岐管継手7の軸線方向両端部付近にそれぞれ補強部材71,72が配置されるので、これによって管3が補強され、分岐管継手を締付けたとしても管3がクリープ変形するといったことが防がれる。
【0057】
図18は、本発明の実施のさらに他の形態である分岐管継手用補強部材85を示す斜視図である。補強部材85は、分岐管継手装置1の補強部材2に類似し、注目すべきは分割体16に、分岐管継手7の継手部4に対応する位置に透孔86が形成されていることである。このように分割体16に予め透孔86が形成されることによって、管3に電気融着された補強部材85に分岐管継手7を固定した後、継手部4から穿孔する際に補強部材85を穿孔する必要がなく、管3のみを穿孔すればよく、作業性が向上される。なおこの分割体16の内周面28に埋設される電熱線27は前記透孔86を避けて内周面28全面にわたって均一に埋設される。これによって穿孔機が電熱線27を切断することが避けられる。
【0058】
図19は本発明の実施のさらに他の形態である分岐管継手装置用補強部材90を示す斜視図である。補強部材90は補強部材2に類似し、注目すべきは分割体15,16にそれぞれステンレス鋼板などの補強用の金属板91,92が設けられることである。金属板91,92はそれぞれ分割体15,16に沿って湾曲する矩形状であり、それぞれ分割体15,16の厚み方向中央部に埋設されて分割体15,16に一体に形成される。このように金属板91,92が設けられることにより、補強部材90の強度が向上し、これによって補強部材90に分岐管継手7を締付けて固定した際に管3がクリープ変形するといったことが確実に防がれる。したがって、補強部材90の厚みを細くすることができ、管3の外径と分岐管継手7の内径との間隔が小さい場合にも好適に実施することができる。このような金属板91,92はそれぞれ穿孔機による穿孔可能な厚さを有する。
【0059】
次に不断水で分岐管を接続する工事の手順を示す。まず管3に補強部材2を電気融着した上から分岐管継手7を固定する。その後分岐管継手7の継手部4のフランジ19に仕切弁14の一方側のフランジ26をボルトによって気密に固定し、この仕切弁14の他方側のフランジ48に穿孔機(図示せず)を取付ける。その後仕切弁14を開き、穿孔機を作動させて穿孔機の主軸を回しながら送出して、主軸の先端に取付けられたカッタで補強部材2および管3を穿孔する。そして主軸を引込めて元に戻し、仕切弁41を閉じ穿孔機を取外す。その後仕切弁14の他方側のフランジ48にフランジ継手10のフランジ52を気密に固定し、このフランジ継手10の管接続口部8に分岐管9のねじ継手13を螺合させて管3に分岐管9を接続し、最後に仕切弁14を開いて工事が完了する。
【0060】
また本発明の補強部材2は、分岐管継手7を固定する際の補強に用いられるだけでなく、不断水で管に取付られる弁、もしくは仕切弁付分岐管継手などを管に固定する際の補強部材としても好適に実施することができる。また補強部材2は管3に対して電気融着されるだけでなく、補強部材2と管3とを接着剤によって接合してもよい。また管3および補強部材2はそれぞれポリエチレン製に限らず、たとえばポリ塩化ビニルなどの他の熱可塑性合成樹脂製であってもよく、また管3と補強部材12とがポリエチレンとポリ塩化ビニルとの組合せであってもよい。また管3の輸送流体は水などの液体だけでなく、ガスであってもよい。
【0061】
【発明の効果】
以上のように請求項1記載の本発明によれば、補強部材の分割体は周方向に等分割され、電熱線は、周方向側面の一方および内周面近傍に埋設されるので、補強部材を前記管に電気融着する場合は電熱線が埋設される側面と埋設されない側面とが互いに当接するように分割体を管の外周に配置することによって、周方向に隣接する分割体の側面および内周面と管の外周面とを確実に電気融着することができる。したがって、分割体を複数種類製造する必要がなく、1種類のみ製造するだけでよく、分割体の汎用性が向上し、補強部材の製造コストが低減する。しかも電熱線が前述のように配置されることによって、補強部材と管とはほぼ均一に熱融着される。また各分割体が組合されて管に電気融着される場合に、電熱線が埋設されている一方の周方向側面と、電熱線が埋設されていない他方の周方向端面とが当接するように設けられ、各分割体の当接する側面同士が全面にわたってほぼ均一に熱融着される。
また請求項2記載の本発明によれば、金属製分岐継手を管に取付ける場合に、合成樹脂製管が筒状補強部材によって補強されるので、分岐継手の取付部を強固に締付けたとしても合成樹脂製管がクリープ変形することが防がれる。また熱可塑性合成樹脂製筒状補強部材を合成樹脂製管に取付ける場合は、電気発熱体の発熱によって電気融着するので、簡単にかつ確実に装着することができる。また電気融着による補強部材の装着は筒状補強部材の周方向および軸線方向にずれやすいが、管に対して補強部材がずれて装着されたとしても、金属製分岐管継手は取付部を機械的に締付けて固定するので、この分岐管継手の取付時に前記補強部材のずれを修正して正確に取付けることができる。このようにして分岐管継手は容易にかつ正確に合成樹脂製管に固定することができ、作業性が良好である。
【0062】
また請求項記載の本発明によれば、補強部材は、内径が管の外径である第1の規格値に等しく、外径が分岐管継手の取付部の内径である第2規格値に等しく選ばれるので、この補強部材を介して分岐管継手を固定することによって分岐管継手を多種類製造する必要がなくなり、分岐管継手の製造コストを抑えるとともに分岐管継手の汎用性が向上される。
【0065】
また請求項記載の本発明によれば、補強部材は分岐管継手の取付部の管に沿う長さ以上の長さを有するので、補強部材を電気融着する際に管の軸線方向に補強部材がずれて固定されたとしても、分岐管継手の軸線方向の取付位置を容易に修正することができ、正確に分岐管継手を固定することができる。また電熱線は穿孔時に分断することができる強度を有するので、電熱線が穿孔の妨げとならず、確実に補強部材を穿孔することができる。
【0066】
また請求項記載の本発明によれば、前記補強部材には分岐管継手の前記継手部に対応する位置に予め透孔が形成されているので、補強部材を穿孔する必要がなく、容易に穿孔することができ、作業性が向上される。
【0067】
また請求項記載の本発明によれば、補強部材は分岐管継手の長手方向両端部のみに配置されるので、補強部材を管に電気融着した後に分岐管継手を管の軸線方向および周方向に容易に修正して固定することができる。また補強部材が分岐管継手の取付部の長手方向両端部のみに配置されるので、穿孔時に補強部材を穿孔する必要がなく、容易に穿孔することができ作業性が向上される。
【0068】
また請求項記載の本発明によれば、分岐管の継手部に接続される被接続体の管接続口部の内周面に形成した雌ねじ部に分岐管の雄ねじ部を螺合するだけで、管接続口部と分岐管とを接続することができ、しかも、雄ねじ部形成箇所の管周壁の最小肉厚が流体輸送管の管接続領域以外の管周壁の肉厚と同一またはそれよりも大であるから、雄ねじ部の谷部形成箇所の管周壁の肉厚は流体輸送管の管接続領域以外の管周壁の肉厚よりも大となり、その結果、雄ねじ部形成箇所における強度を流体輸送管の管接続領域以外の管周壁と同等またはそれ以上に高めることができる。
【0069】
しかも、前記雄ねじ部形成箇所に相当する管内周面の少なくとも一部には密着状態で補強筒体が挿入されているから、前記部位での剪断強度も同時に高めることができるから、地震や不同沈下などに起因する管軸方向の引張力や圧縮力、あるいは、管軸線に対して交差する方向の剪断力や曲げモーメントなどの外力により、分岐管の管接続領域、特に雄ねじ部形成箇所が管接続領域以外の管周壁よりも先行して破断することを回避することができる。
【0070】
また請求項記載の本発明によれば、前記管接続口部と分岐管とを接続するための管接続口部に対する分岐管の接続側への螺進操作を利用して、密封性の弾性シール材を管接続口部の内周面と分岐管の外周面とに圧縮状態で密着させることができるから、たとえば、管接続口部に対する分岐管の接続側への押込操作で前記弾性シール材を圧縮させる場合に比べて、少ない操作力で弾性シール材を確実に圧縮することができる。
【0071】
しかも、前記分岐管の管周壁は弾性シール材の圧縮力に対する反力により応力集中を受けているが、この応力は、分岐管の管周壁のみならず、前記補強筒体でも受け止められるから、流体輸送管の管周壁が前記応力により経年的にクリープ変形することを抑制することができる。
【図面の簡単な説明】
【図1】本発明の実施の一形態である分岐管継手装置1の使用状態を示す斜視図である。
【図2】管3に補強部材2が電気融着された状態を示す斜視図である。
【図3】補強部材2に分岐管継手7が固定された状態を示す斜視図である。
【図4】他方の分割体16を示す斜視図である。
【図5】図4の切断面線V−Vから見た断面図である。
【図6】図4の切断面線VI−VIから見た断面図である。
【図7】分岐管継手7の左側面図である。
【図8】分岐管継手7の正面図である。
【図9】図8の切断面線IX−IXから見た断面図である。
【図10】図7の切断面線X−Xから見た断面図である。
【図11】一方の取付部5からゴムパッキン42が取外された状態を示す分解斜視図である。
【図12】一方の取付部5を示す斜視図である。
【図13】分岐管9とフランジ継手10との接続構造を示す縦断面図である。
【図14】図13の切断面線XIV−XIVから見た断面図である。
【図15】フランジ継手10、補強筒体62およびねじ継手13の分解斜視図である。
【図16】本発明の実施の他の形態である分岐管継手装置70を示す斜視図である。
【図17】分割体73を示す斜視図である。
【図18】本発明の実施のさらに他の形態である分岐管継手用補強部材85を示す斜視図である。
【図19】本発明の実施のさらに他の形態である分岐管継手用補強部材90を示す斜視図である。
【符号の説明】
1,70 分岐管継手装置
2,85,90 補強部材
3 管
4 継手部
5,6 取付部
7 分岐管継手
8 管接続口部
9 分岐管
10 フランジ継手
15,16,73,74,75,76 分割体
27,80 電熱線
53 雌ねじ部
55a,55b 弾性シール材
57 雄ねじ部
58 雄ねじ部形成箇所
62 補強筒体
86 透孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a branch pipe joint device used for transporting fluids such as tap water and city gas. More specifically, the present invention relates to a pipe made of thermoplastic synthetic resin such as polyethylene without blocking the transport of fluid. The present invention relates to a branch fitting device for connecting pipes.
[0002]
[Prior art]
In the prior art in which a branch pipe is connected to a polyethylene fluid transport pipe, a polyethylene branch saddle is supplied to the polyethylene pipe, and electric power is supplied to a heating wire embedded in the branch saddle to perform electrical fusion. A new branch pipe is connected to the branch saddle.
[0003]
In this prior art, since the branch saddle is electrofused to the polyethylene pipe, the position or posture of the branch saddle is liable to shift during the electric fusion. This may cause difficulty in accurately connecting the branch pipe to be connected to the branch saddle.
[0004]
In order to solve this problem, it is conceivable to use a metal branch pipe joint instead of the electric fusion of the polyethylene branch saddle. This metal branch pipe joint has, for example, a mounting part that is divided into two or three parts in the circumferential direction and surrounds the polyethylene pipe, and a joint part such as a flange formed in one of the mounting parts. The mounting portion is disposed adjacent to the outer peripheral portion of the polyethylene pipe in the circumferential direction, and the mounting portion is mechanically tightened to the outer peripheral portion of the polyethylene pipe by a combination of a bolt and a nut screwed into the bolt. Airtightly fixed. Thereby, the metallic branch pipe joint can be connected to an accurate position.
[0005]
A new problem in the configuration in which the metal branch pipe joint is connected to the polyethylene pipe as described above is that the polyethylene pipe is firmly tightened by the attachment portion of the branch pipe joint, and the polyethylene pipe undergoes creep deformation. This deformation of the polyethylene pipe results in a decrease in hermeticity.
[0006]
In order to prevent creep deformation of the polyethylene pipe, it may be possible to reinforce by inserting a rigid cylindrical core at a location where the branch pipe joint in the polyethylene pipe is connected. During transportation, it is impossible to construct in a live tube state.
[0007]
[Problems to be solved by the invention]
It is an object of the present invention to connect a branch pipe in a state where a fluid is transported to a thermoplastic synthetic resin pipe without the need to block the transport of the fluid and without causing creep deformation of the pipe. An object of the present invention is to provide a branch pipe coupling device.
[0008]
  Another object of the present invention is for a branch pipe joint having good workability for reinforcing a thermoplastic synthetic resin pipe to which the branch pipe joint is to be attached so as not to undergo creep deformation.ofIt is to provide a reinforcing member.
[0009]
[Means for Solving the Problems]
  The present inventionA reinforcing member for a branch pipe joint that is electrically fused to the outer peripheral part of a thermoplastic synthetic resin pipe, and the branch pipe joint is fastened to the outer peripheral part and is airtightly fixed.
  A plurality of divisions made of a thermoplastic synthetic resin, equally divided in the circumferential direction, having a circular cross section perpendicular to the axial direction, and surrounding the entire circumference in the circumferential direction by being arranged adjacent to the circumferential direction. Body,
  A heating wire embedded in the vicinity of the entire inner peripheral surface facing the outer peripheral portion of the pipe of each divided body, and in the vicinity of the entire side surface of only one side in the circumferential direction,
  The heating wire extends in the circumferential direction along the inner circumferential surface toward one circumferential side surface, bends at one bent portion where the one circumferential side surface and the inner circumferential surface are continuous, and is substantially formed on one circumferential side surface. It is folded back into a U-shape, is bent again at the one bent portion, extends in the circumferential direction toward the other circumferential side surface along the inner circumferential surface, and the other circumferential side surface and the inner circumferential surface are connected to each other. Provided from one end in the longitudinal direction of the divided body to the other end in the longitudinal direction so as to be folded back in a substantially U shape immediately before the bent portion and extend in the circumferential direction along the inner peripheral surface again,
  The intervals W2 between the portions extending in the circumferential direction along the inner peripheral surface of the heating wire are all equal, and the interval W1 between the two portions close to both end surfaces in the longitudinal direction of the portions extending in the circumferential direction is the circumferential direction. A distance W3 between the folded portion and the outer circumferential surface that is folded at one circumferential side surface, and a folded portion that is folded immediately before the other bent portion. The interval W4 with the other bent portion is selected to be equal to or less than half of the interval W2 between the portions extending in the circumferential direction.It is.
  According to the present invention, the reinforcing member divided body is equally divided in the circumferential direction, and the heating wire is embedded in one of the circumferential side surfaces and in the vicinity of the inner circumferential surface. Is arranged on the outer periphery of the pipe so that the side surface where the heating wire is embedded and the side surface where the heating wire is not embedded are in contact with each other, so that the side surface of the divided body adjacent in the circumferential direction It can be surely electrofused with the surface. Therefore, it is not necessary to manufacture a plurality of types of divided bodies for a set of reinforcing members, and only one type needs to be manufactured. The versatility of the divided bodies is improved, and the manufacturing cost of the reinforcing members is reduced.
  In addition, by arranging the heating wire as described above, the reinforcing member and the tube are heat-sealed almost uniformly. In addition, when the divided bodies are combined and electrically fused to the pipe, the one circumferential side surface in which the heating wire is embedded and the other circumferential end surface in which the heating wire is not embedded are in contact with each other. Provided, the side surfaces of the divided bodies that contact each other are heat-sealed almost uniformly over the entire surface.
  The present invention also includes the reinforcing member,
  A mounting portion that is divided into a plurality of portions in the circumferential direction and is fastened to the outer peripheral portion of the reinforcing member to be hermetically fixed;
  It is a branch pipe joint apparatus characterized by having a joint part formed in at least one of those attachment parts.
[0010]
According to the present invention, when branching a tube made of thermoplastic synthetic resin, first, a tubular reinforcing member made of thermoplastic synthetic resin is electrofused to the outer periphery of the tube, and then a metal branch pipe joint is formed thereon. Then, the reinforcing member and the synthetic resin pipe are drilled, and the branch pipe is connected to the joint portion of the branch pipe joint. When the metal branch joint is directly attached to the pipe as in the prior art, the pipe made of synthetic resin may be creep-deformed by firmly fastening the joint portion divided in the circumferential direction. Then, since the synthetic resin pipe is reinforced by the cylindrical reinforcing member, even if the attachment portion of the branch joint is firmly tightened, the synthetic resin pipe is prevented from undergoing creep deformation and airtightness is maintained. Further, when the thermoplastic synthetic resin tubular reinforcing member is attached to the synthetic resin pipe, it can be easily and reliably mounted because it is electrically fused by the heat generated by the electric heating element. In addition, the attachment of the reinforcing member by electric fusion tends to shift in the circumferential direction and the axial direction, but the metal branch pipe joint is fixed by mechanically tightening the mounting portion even if the reinforcing member is attached to the pipe. Therefore, when the branch pipe joint is attached, the displacement of the reinforcing member can be corrected and attached accurately. In this way, the branch pipe joint can be easily and accurately fixed to the synthetic resin pipe, and the workability is good.
[0011]
Further, the outer diameter of the tube of the present invention has a first plurality of first predetermined standard values,
The inner diameter of the mounting portion surrounding the pipe of the branch pipe joint has a second standard value determined in advance of a second plurality of types,
The reinforcing member has one inner diameter of the first standard value,
It is characterized by being formed with a thickness having one outer diameter of the second standard value.
[0012]
According to the present invention, for example, when a metal branch pipe joint is directly attached to a synthetic resin pipe to branch the pipe, not only the synthetic resin pipe may be creep-deformed as described above but also the pipe. It is necessary to manufacture a plurality of metal branch pipe joints having attachment portions with inner diameters corresponding to the first plurality of first predetermined standard values that are the outer diameters of the first and second types. Moreover, since there are multiple types of joint diameters to which the branch pipes are connected, it is necessary to manufacture more types of branch pipe joints by combining the mounting part and the joint part, which increases the manufacturing cost of metal branch pipe joints. There are also problems such as. However, the reinforcing member of the present invention is selected so that the inner diameter is equal to the first standard value that is the outer diameter of the pipe, and the outer diameter is equal to the second standard value that is the inner diameter of the attachment portion of the branch pipe joint. By fixing the branch pipe joints through the pipes, it is not necessary to manufacture many kinds of branch pipe joints, and the production cost of the branch pipe joints is reduced and the versatility of the branch pipe joints is also improved.
[0017]
The reinforcing member of the present invention has a length equal to or longer than the length along the pipe of the attachment part of the branch pipe joint,
The heating wire is characterized in that it has a strength that allows it to be divided at the time of drilling the divided body and the tube.
[0018]
According to the present invention, since the reinforcing member has a length equal to or longer than the length of the pipe of the attachment portion of the branch pipe joint, the reinforcing member is displaced and fixed in the axial direction of the pipe when the reinforcing member is electrically fused. Even so, the axial attachment position of the branch pipe joint can be easily corrected, and the branch pipe joint can be fixed accurately and airtightly. In addition, since the heating wire has a strength that can be broken at the time of drilling, the heating wire does not hinder the drilling, and the reinforcing member can be reliably drilled.
[0019]
Further, the reinforcing member of the present invention has a length equal to or longer than the length along the pipe of the attachment part of the branch pipe joint,
The reinforcing member is characterized in that a through hole is formed at a position corresponding to the joint portion of the branch pipe joint.
[0020]
According to the present invention, since the through hole is previously formed in the reinforcing member at a position corresponding to the joint portion of the branch pipe joint, it is not necessary to perforate the reinforcing member having the heating wire, and the perforation can be easily perforated. Workability is improved.
[0021]
Moreover, the reinforcing member of this invention is arrange | positioned only at the longitudinal direction both ends along the said pipe | tube of the attachment part of a branch pipe coupling, It is characterized by the above-mentioned.
[0022]
According to the present invention, since the reinforcing member is disposed only at both ends in the longitudinal direction of the branch pipe joint, the branch pipe joint is easily corrected in the axial direction and the circumferential direction of the pipe after the reinforcing member is electrically fused to the pipe. And can be fixed airtight. Further, since the reinforcing member is disposed only at both ends in the longitudinal direction of the attachment portion of the branch pipe joint, it is not necessary to drill the reinforcing member at the time of drilling, and the drilling can be easily performed and workability is improved.
[0023]
In the present invention, a male screw portion that is threadedly engaged with a female screw portion formed on the inner peripheral surface of the pipe connection port portion of the body to be connected is projected on the outer peripheral surface of the branch pipe made of synthetic resin. The minimum wall thickness of the pipe peripheral wall is configured to be equal to or greater than the wall thickness of the pipe peripheral wall other than the pipe connection region of the branch pipe, and the male threaded portion is formed on the inner peripheral surface of the branch pipe. Reinforcing cylinders are inserted in close contact with at least some of the corresponding parts,
The connected body is connected to a joint portion of a branch pipe joint.
[0024]
According to the present invention, the pipe connection port portion can be obtained by simply screwing the male screw portion of the branch pipe into the female screw portion formed on the inner peripheral surface of the pipe connection port portion of the connected body connected to the joint portion of the branch pipe joint. Since the minimum thickness of the pipe peripheral wall of the male thread portion forming portion is the same as or larger than the wall thickness of the pipe peripheral wall other than the pipe connection region of the fluid transport pipe, The wall thickness of the pipe peripheral wall of the lowest strength trough of the male screw part is larger than the wall thickness of the pipe peripheral wall other than the pipe connection area of the branch pipe. It can be increased to be equal to or higher than the peripheral wall of the pipe other than the region.
[0025]
In addition, since a reinforcing cylinder is inserted in close contact with at least a part of the inner peripheral surface of the pipe corresponding to the male threaded portion formation location, the shear strength at the site can be increased at the same time, such as an earthquake or uneven settlement. The pipe connection area of the branch pipe, especially where the male thread is formed, due to external forces such as tensile and compressive forces in the pipe axis direction caused by the pipe, or shearing force and bending moment in the direction intersecting the pipe axis. It is possible to avoid breaking ahead of other pipe peripheral walls. The branch pipes can be easily and firmly connected by screwing in this way.
[0026]
Further, in a portion located on the inner side of the inner peripheral surface of the pipe connection port portion of the present invention on the back side, radially outward as the fluid transport pipe is connected to the pipe connection port portion. An elastic sealing material for sealing to be compressed is mounted, and the reinforcing cylindrical body extends to a portion corresponding to the elastic sealing material on the inner peripheral surface of the fluid transport pipe. To do.
[0027]
According to the present invention, a sealing elastic sealing material is used for the inner peripheral surface of the pipe connection port part by utilizing a screwing operation to the connection side of the branch pipe for connecting the pipe connection port part and the branch pipe. And the outer peripheral surface of the branch pipe in a compressed state. For example, compared with the case where the elastic sealing material is compressed by pushing the branch pipe into the connection side of the pipe connection port, the operation force is small. Thus, the elastic sealing material can be reliably compressed.
[0028]
In addition, the pipe peripheral wall of the branch pipe receives stress concentration due to the reaction force against the compressive force of the elastic seal material, but this stress is received not only by the pipe peripheral wall of the fluid transport pipe but also by the reinforcing cylinder. It is possible to suppress the pipe peripheral wall of the branch pipe from creeping over time due to the stress.
[0031]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a perspective view showing a use state of a branch pipe joint device 1 according to an embodiment of the present invention. The branch pipe joint device 1 is used when branching from a pipe 3 such as a water pipe in an uninterrupted water state, and a reinforcing member 2 attached to the pipe 3 and a T-shaped branch pipe joint fixed to the reinforcing member 2. 7. One end portion of the branch pipe 9 is connected to the connection portion 4 of the branch pipe joint 7 via a gate valve 14 used during branching work. The branch pipe 9 has a branch pipe main body 12 and a threaded joint 13 connected to one end of the branch pipe main body 12 by a connecting member 11. A flange joint 10 as a connected body is connected to the gate valve 14 provided in the branch pipe joint 7, and the thread joint 13 of the branch pipe 9 is connected to the flange joint 10. The pipe 3, the branch pipe 9, the reinforcing member, the screw joint 13 and the connecting member 11 are each made of a thermoplastic synthetic resin such as polyethylene, and the branch pipe joint 7 and the flange joint 10 are each made of a metal such as ductile cast iron.
[0032]
FIG. 2 is a perspective view showing a state in which the reinforcing member 2 is electrically fused to the tube 3. The reinforcing member 3 is generally formed in a cylindrical shape, and is equally divided into two, for example, in the circumferential direction. One divided body 15 and the other divided body 16 have the same configuration. Each of the divided bodies 15 and 16 is provided with a heating wire such as a nichrome wire on the inner periphery thereof, and both ends of the heating wire are energized terminals 17 projecting outward at both ends in the axial direction of the divided bodies 15 and 16. 18 is electrically connected. When such a reinforcing member 2 is electrically fused to the tube 3, the outer periphery of the tube 3 is surrounded by one divided body 15 and the other divided body 16, and the reinforcing member 2 is attached by a clamping jig (not shown). Attach to tube 3. Thereafter, an electric wire of a power supply device (not shown) is connected to the energization terminals 17 and 18 of the one and the other divided bodies 15 and 16, respectively, and energizes the heating wire. After energization for a predetermined time, the fusion surface is cooled in a state where the reinforcing member 2 is fixed to the tube 3 with the clamp jig, and the clamp jig is removed after the fusion surface is solidified.
[0033]
FIG. 3 is a perspective view showing a state in which the branch pipe joint 7 is fixed to the reinforcing member 2. The branch pipe joint 7 is composed of one attachment portion 5 and the other attachment portion 6 which are divided into two in the circumferential direction, and the other attachment portion 6 is provided with a joint portion 4. A flange 19 is formed at the portion, and a flange 26 of the gate valve 10 is connected to the flange 19 by a bolt.
[0034]
The attachment portion 5 is provided with fastening pieces 21 and 22 that protrude radially outward from both ends in the circumferential direction and extend in the longitudinal direction along the pipe 3. Similarly, the attachment portion 6 also has fastening pieces outward in the circumferential direction. 23, 24 are provided. Each of the fastening pieces 21 to 24 is formed with a plurality of bolt insertion holes. Therefore, when the branch pipe joint 7 is fixed to the reinforcing member 2, the attachment portions are arranged so that the fastening pieces 21 and 22 of one attachment portion 5 and the fastening pieces 23 and 24 of the other attachment portion 6 abut each other. 5 and 6 are attached to the reinforcing member 2. Thereafter, the branch pipe joint 7 is hermetically sealed to the reinforcing member 2 by inserting the bolts 20 into the bolt insertion holes formed in the respective fastening pieces 21 to 24 and fastening the one attachment portion 5 and the other attachment portion 6. Fixed.
[0035]
The outer diameter D1 of the pipe 3 has a first plurality of types of predetermined first standard values, and the inner diameter D2 of the mounting portions 5 and 6 of the branch pipe joint 7 is a second plurality of types of predetermined second standards. The reinforcing member 2 has an inner diameter selected to be equal to the outer diameter D1 of the tube 2, and the reinforcing member 2 has an outer diameter selected to be equal to the inner diameter D2 of the mounting portions 5 and 6. By forming the reinforcing member 2 in this manner and interposing it between the pipe 3 and the branch pipe joint 7, when the branch pipe joint 7 is fixed to the pipe 3, the mechanical fastening of the mounting portions 5, 6 is performed. The pipe 3 is prevented from creeping due to the applied force, and the branch pipe joint 7 can be fixed to a plurality of types of pipes 3 by appropriately selecting the reinforcing member 2. Will improve.
[0036]
Further, the length of the reinforcing member 2 in the axial direction, more specifically, the length L1 between the current-carrying terminals 17 and 18 of the reinforcing member 2 is the length along the pipe 3 of the attachment portions 5 and 6 of the branch pipe joint 7, That is, it has a length equal to or longer than the length L2 in the longitudinal direction. Therefore, when the branch pipe joint 7 is fixed to the reinforcing member 2, the branch pipe joint 7 can be adjusted and fixed in the axial direction of the pipe 3. As described above, since the reinforcing member 2 is fixed to the pipe 3 by electric welding, the reinforcing member 2 may be displaced from the pipe 3 until the reinforcing member 2 is cooled and solidified. Since 7 is fixed by the bolt 20, it can be easily fixed at an accurate position. Therefore, even if the reinforcing member 3 is displaced in the axial direction from a predetermined position, it is easy to adjust the branch pipe joint 7 in the axial direction and fix it accurately. The branch pipe joint 7 is fixed to the reinforcing member 2 so as to be adjustable in the circumferential direction. This improves the workability of the work for installing the branch pipe joint 7.
[0037]
4 is a perspective view showing the other divided body 16 of the reinforcing member 2, FIG. 5 is a cross-sectional view taken along the cutting plane line VV of FIG. 4, and FIG. 6 is a cutting plane line VI- of FIG. It is sectional drawing seen from VI. In the divided body 16, the cylindrical reinforcing member 2 is equally divided into two in the circumferential direction, and a cross section perpendicular to the axial direction is semicircular. Heating wires 27 are alternately folded and embedded in the vicinity of the entire inner peripheral surface 28 facing the outer peripheral surface of the pipe 3 and the entire surface of one circumferential side surface 29 of the divided body 16. One end portion 27 a of the heating wire 27 is penetrated outward in the thickness direction from the central portion in the radial direction at the one end portion 16 a in the longitudinal direction of the divided body 16, and electrically connected to the energizing terminal 17 provided on the outer peripheral surface 31 of the divided body 16. Connected. The heating wire 27 extends in the circumferential direction along the inner peripheral surface 28 from the one end portion 27 a toward the one circumferential side surface 29, and is one bent portion 32 where the one circumferential side surface 29 and the inner peripheral surface 28 are continuous. It bends and is folded back in a substantially U shape at one circumferential side surface 29 and is bent again at the bent portion 32 and extends in the circumferential direction along the inner circumferential surface 28 toward the other circumferential side surface 30. The heating wire 27 extending toward the other circumferential side surface 30 is folded back into a substantially U-shape just before the other bent portion 33 where the other circumferential side surface 30 and the inner circumferential surface 28 are continuous, and again the inner circumferential surface 28. And is folded back in a substantially U shape at one circumferential side surface 29. In this way, the heating wire 27 is embedded in the vicinity of the entire inner peripheral surface 28 and one circumferential side surface 29 of the divided body 16. It is to be noted that being embedded in the vicinity of the entire surface means that the heating wire 27 is completely embedded on the inner peripheral surface 28 side in the thickness direction in the divided body 16 as shown in FIG. 5 or a part or half of the heating wire 27. A state in which the degree is buried so as to be exposed from the inner circumferential surface 28 and the surface of one circumferential side surface 29. In this way, when the heating wire 27 is diffracted and embedded multiple times to the other end portion 16 b of the divided body 16, the other end portion 27 b of the heating wire 27 extends from the center in the circumferential direction of the inner peripheral surface 28 of the divided body 16. It penetrates in the thickness direction and is electrically connected to the energizing terminal 18 provided on the outer peripheral surface 31.
[0038]
The intervals W2 between the heating wires 27 adjacent to each other in the longitudinal direction are all selected equally, and the interval W1 between the longitudinal end surfaces 36, 37 of the divided body 16 and the heating wires 27 arranged on both ends is W1 ≦ W2 / 2. The distance W3 between the folded portion 38 and the outer circumferential surface 31 that is folded at one circumferential side surface 29, and the distance between the folded portion 35 that is folded immediately before the other bent portion 33 and the other bent portion 33. W4 is selected as W3 = W4 ≦ W2 / 2, respectively. By arranging the heating wire 27 in this way, the reinforcing member 2 and the tube 3 are heat-sealed almost uniformly. Further, one divided body 15 and the other divided body 16 have the same configuration, and when the divided bodies 15 and 16 are combined and electrically fused to the tube 3, the other heating wire 27 is not embedded. Since the other circumferential side surface 30 of the divided body 16 is combined so that one circumferential side surface 29 of one divided body 15 abuts, the other circumferential side surface 30 as shown by an imaginary line 36 in FIG. The heating wire 27 of one of the divided bodies 15 is disposed in the middle. Thus, one circumferential side surface 29 of one divided body 15 and the other circumferential side surface 30 of the other divided body 16 are heat-sealed almost uniformly over the entire surface. Further, the heating wire 27 has a strength that can be divided when the tube 3 is drilled.
[0039]
7 is a left side view of the branch pipe joint 7, FIG. 8 is a front view of the branch pipe joint 7, FIG. 9 is a cross-sectional view taken along the section line IX-IX in FIG. 8, and FIG. FIG. 11 is a cross-sectional view taken along the section line XX of FIG. 7, and FIG. 11 is an exploded perspective view showing a state where the rubber packing 42 is removed from one attachment portion 5 of the branch pipe joint 7. FIG. 3 is a perspective view showing a state in which a rubber packing 42 is fitted to one attachment portion 5 of the branch pipe joint 7. A plurality of bolt insertion holes 39, four in this embodiment, are formed in the fastening pieces 21 and 22 provided at both ends in the circumferential direction of one attachment portion 5 of the branch pipe joint 7 in the longitudinal direction. Similarly, four bolt insertion holes 39 are formed in each of the fastening pieces 23 and 24 of the other mounting portion 6.
[0040]
As shown in FIG. 11, a fitting groove 43 in which the rubber packing 42 is fitted is formed in the attachment portion 5. The fitting groove 43 extends in the longitudinal direction in the fastening pieces 21 and 22 and is bent from both ends to be substantially U-shaped, and extends in an arc shape along the circumferential direction at both ends in the longitudinal direction of the mounting portion 5. Are formed continuously. The rubber packing 42 is formed endlessly along the fitting groove 43 so as to be fitted into the fitting groove 43 in a natural state, and a pair of straight lines attached to the fastening pieces 21 and 22. And a pair of arcuate portions 46 attached to both ends in the longitudinal direction of the attachment portion 5. The same configuration as the fitting groove 43 and the rubber packing 42 is also provided in the other mounting portion 6 in the same manner.
[0041]
As shown in FIG. 12, when the rubber packing 42 is fitted into the fitting groove 43, the outer surface 42 a of the rubber packing 42 corresponds to the inner surfaces 21 a and 22 a of the fastening pieces 21 and 22 and the mounting portion 6. It is provided so as to protrude uniformly by a height H1 from the inner surface 5a at both ends in the longitudinal direction. Therefore, by combining one attachment portion 5 and the other attachment portion 6 so that the fastening pieces 21 and 23 and the fastening pieces 22 and 24 face each other with the tube 3 interposed therebetween, each fastening piece 21 is assembled. The outer surface of the linear portion 45 of the rubber packing 42 fitted to 24 is in contact with each other, and the arc-shaped portions 46 of the rubber packing 42 disposed at both axial ends of the branch pipe joint 7 Abuts on the outer surface. By tightening the fastening pieces 21 to 24 with the bolts 20 and the nuts 40 in this state, the branch pipe joint 7 is airtightly fixed to the reinforcing member 2 by the rubber packing 42. In this way, the branch pipe joint 7 can be hermetically fixed to the reinforcing member 2 by the endless rubber packing 42 that is not divided in the length direction.
[0042]
13 is a longitudinal sectional view showing a connection structure between the branch pipe 9 and the flange joint 10, FIG. 14 is a sectional view taken along the cutting plane line XIV-XIV in FIG. 13, and FIG. 3 is an exploded perspective view of a cylindrical body 62 and a threaded joint 13. FIG. A threaded joint 13 is provided at one end of the branch pipe 9, and the substantially cylindrical pipe connection port 8 of the flange joint 10 to which the branch pipe joint 49 is coupled is connected to the threaded joint 13. A flange 52 is integrally formed at one end in the axial direction of the pipe connection port 8, and a female screw portion 53 is formed at the other end in the axial direction of the inner peripheral surface of the pipe connection port 8. Two annular grooves 54a and 54b are formed at a predetermined interval in the axial direction on the one end side in the axial direction with respect to the female screw portion 53. Each of the annular grooves 54a and 54b is made of synthetic rubber, for example, Sealing annular elastic sealing materials 55a and 55b made of styrene butadiene rubber are fitted. A plurality of bolt insertion holes 56 are formed through the flange 52 at equal intervals in the circumferential direction along the circumferential direction.
[0043]
The threaded joint 13 includes a male threaded portion forming portion 58 having a male threaded portion 57 that is screwed into the female threaded portion 53 of the flange joint 10, and a connecting portion 49 that is coupled to the branch pipe body 12. The inner diameter of the branch pipe 9, that is, the inner diameter of the connecting portion 49 between the branch pipe main body 12 and the threaded joint 13 is configured to be a substantially constant inner diameter along the axial direction. The connecting member 11 has substantially the same configuration as that of the reinforcing member 2 described above, and connects the connecting portion 49 of the threaded joint and one end portion of the branch joint main body 12 by electric fusion.
[0044]
A cylindrical portion 59 is integrally formed on the opposite side of the connecting portion 49 with respect to the male screw portion forming portion 58, and the branch pipe 9 is inserted and screwed from the other axial end of the pipe connection port portion 8. Are connected to the inner peripheral surfaces of the respective sealing materials 55a and 55b in sequence, and the inner circumferential surfaces of the respective annular grooves 54a and 54b corresponding to the respective elastic sealing materials 55a and 55b. Compress radially outward. Further, a tapered surface 59a is formed on the outer peripheral surface of the distal end portion of the cylindrical portion 59, whereby each elastic sealing material 55a, 55b is connected to the tapered surface when the branch pipe 9 is inserted and connected to the pipe connection port portion 8. It is guided to 59a and is reliably compressed to the inner bottom surface. In the state where the branch pipe 9 is screwed and connected to the pipe connection port 8 in this way, the sealing materials 55a and 55b are connected to the inner peripheral surface of the pipe connection port 8 and the outer periphery of the cylindrical portion 59 of the branch pipe 9. In close contact with the surface, the gap between the inner peripheral surface of the pipe connection port 8 and the outer peripheral surface of the branch pipe 9 can be sealed. Further, the annular groove 54b into which the elastic seal material 55b having a diameter larger than that of the elastic seal material 55a is fitted includes a steep first inclined surface 65 on one end side in the axial direction of the pipe connection port 8 and a gentle on the other end side. Second inclined surface 66. Therefore, when the cylindrical portion 59 of the branch pipe 9 is inserted, the elastic sealing material 55b is pressed against the first inclined surface 65, and the elastic sealing material 55b is effectively pressed against the inner bottom surface of the annular groove 54b.
[0045]
When the male thread portion 57 is screwed to the outer peripheral surface of the threaded joint 13 of the branch pipe 9 up to a predetermined position of the female thread portion 3 of the pipe connection port portion 8, the end surface of the other end portion in the axial direction of the pipe connection port portion 8 is A triangular plate-like stopper portion 60 that abuts and restricts the branch tube 9 from further screwing is integrally formed so as to protrude outward in the radial direction of the branch tube 9. Further, between the stopper portions 60, a hooking protrusion 61 is formed so as to project integrally as a tool for hooking a tool for rotating the branch pipe 9 when the branch pipe 9 is screwed.
[0046]
The stopper portion 60 is configured to be elastically bent and deformed slightly on the side opposite to the tube connection port portion side by abutting against the end surface of the tube connection port portion 8.
[0047]
In addition, the pipe connection area | region with respect to the pipe connection port part 8 of the flange joint 10 is comprised with the formation part of the said male thread part formation part 58, the cylindrical part 59, and the said stopper part 60, and the protrusion 61. FIG.
[0048]
As shown in FIG. 13, the portion corresponding to the valley portion of the male screw portion 57 of the male screw portion forming portion 58 is the portion of the pipe peripheral wall of the male screw portion forming portion 58 that has the smallest thickness in the radial direction. The thickness in the radial direction of the pipe peripheral wall of the portion corresponding to the valley portion of the portion 57 (minimum thickness in the radial direction of the pipe peripheral wall of the male screw portion forming portion 58) t1 is the pipe peripheral wall of the pipe connection region of the branch pipe 9, in other words, For example, the connecting portion 49 of the threaded joint 13 and the wall thickness t2 of the pipe peripheral wall of the branch pipe main body 12 are configured to be larger.
[0049]
As shown in FIGS. 13 and 14, for example, a stainless steel reinforcing cylinder 62 is inserted into the inner peripheral surface of the branch pipe 9 into a portion corresponding to the male screw portion forming portion 58 in a close contact state. Further, the reinforcing cylinder 62 extends from a portion corresponding to each elastic sealing material 55a, 55b on the inner peripheral surface of the branch pipe 9 to the opening end of the cylindrical portion 59.
[0050]
The outer diameter of the reinforcing cylinder 62 is selected to be larger than the inner diameter of the branch pipe 9 in a natural state. The reinforcing cylinder 62 is divided by being inclined with respect to the axial direction at one place in the circumferential direction. That is, the cross section in the direction perpendicular to the axis of the reinforcing cylinder 62 is substantially C-shaped, and the gap 62a is divided along the axis direction so as to be shifted in the circumferential direction.
[0051]
The reinforcing cylinder 62 can be reduced in diameter against the elastic restoring force due to the presence of the gap 62a, and the outer diameter of the reinforcing cylinder 62 in the most reduced diameter deformation state is larger than the inner diameter of the branch pipe 9. It is configured to be small.
[0052]
As shown in FIGS. 13 to 15, the reinforcing cylinder 62 is elastically restored with respect to the inner peripheral surface of the branch pipe 9 until the outer diameter of the reinforcing cylinder 62 becomes smaller than the inner diameter of the branch pipe 9. Insertion is performed in a state in which the diameter is reduced against the force, and in the inserted state, the diameter reduction is released, so that the outer peripheral surface of the reinforcing cylinder 62 is in close contact with the inner peripheral surface of the branch pipe 9. After that, the reinforcing cylinder 12 is mounted in close contact with the inner peripheral surface of the branch pipe 9 in a state where the diameter is reduced against the remaining elastic restoring force toward the enlarged diameter side. Such a reinforcing cylinder 62 may be an elastically deformable synthetic resin.
[0053]
When connecting the flange joint 10 to the gate valve 14 provided in the branch pipe joint 7, the flange 52 of the flange joint 10 and the flange 48 of the gate valve 14 are opposed to each other as shown in FIG. , 48 with a sealing elastic sealing material (not shown) interposed between the flange 52 and the flange 48, and the bolt 64 is inserted and tightened to connect the gate valve 14 and the flange joint 10 in an airtight manner. be able to.
[0054]
FIG. 16 is a perspective view showing a branch pipe joint device 70 according to another embodiment of the present invention. The components corresponding to the branch pipe joint device 1 are denoted by the same reference numerals. In the branch pipe joint device 70, reinforcing members 71 and 72 are disposed at both ends of the branch pipe joint 7 in the axial direction. The reinforcing members 71 and 72 have substantially the same configuration as the reinforcing member 2 of the branch pipe joint device 1, and the reinforcing members 71 and 72 are divided into divided bodies 73 and 74 and 75 and 76, respectively. Each of the divided bodies 73 to 76 has the same configuration.
[0055]
FIG. 17 is a perspective view showing the divided body 73. In the divided body 73, the heating wire 80 is embedded in the vicinity of the entire inner peripheral surface 77 that contacts the outer peripheral surface of the tube 3 and one circumferential side surface 78. The arrangement direction of the heating wires 80 is different from that of the heating wires 27 of the reinforcing member 2, and the heating wires 80 are spaced apart from each other in the circumferential direction of the divided body 73, and are folded back in the axial direction. The entire side surface 78 is buried in the vicinity thereof. Both ends of the heating wire 80 are inserted in the vicinity of one end in the longitudinal direction of the divided body 73 and outward in the thickness direction from the vicinity of the central portion in the circumferential direction. Electrically connected. When such divided bodies 73 to 76 are electrofused to the pipe 3, one circumferential side surface 78 of the divided body 73 and the other circumferential side surface 70 of the divided body 74 are in contact with each other and have one longitudinal end. The split body 73 and the split body 74 are combined and electrofused so as to surround the pipe 3 so that the energizing terminals 17 and 18 provided on the part side are respectively outside the branch pipe joint 7. Similarly, the divided body 75 and the divided body 76 are also mounted on the pipe 3 in combination with the other end side of the branch pipe joint 7 so that the current-carrying terminals 17 and 18 are outward from the branch pipe joint 7. Electrofuse. Thereafter, the branch pipe joint 7 is fixed over the reinforcing members 71 and 72. At this time, as described above, the branch pipe joint 7 is provided with the rubber packing 42, and the arc-shaped portions 46 of the rubber packing 42 abut against the outer peripheral surfaces 31 of the reinforcing members 71 and 72, respectively. The branch pipe joint 7 is fixed in an airtight manner.
[0056]
In such a branch pipe joint device 70, since the reinforcing member is not interposed in the portion corresponding to the joint portion 4 of the branch pipe joint 7, there is no need to drill the reinforcing member when drilling after fixing the branch pipe joint 7. , Workability is improved. Further, since each of the divided bodies 71 to 74 has the same configuration, it is only necessary to manufacture one type, and the configuration of the reinforcing members 71 and 72 is smaller than the configuration of the reinforcing member 2, so that the manufacturing cost is also reduced. Can do. Also in such a branch pipe joint device 70, the reinforcing members 71 and 72 are disposed in the vicinity of both ends in the axial direction of the branch pipe joint 7 on which the tightening force of the branch pipe joint 7 acts. Even if the branch pipe joint is tightened, the pipe 3 is prevented from creeping.
[0057]
FIG. 18 is a perspective view showing a branch pipe joint reinforcing member 85 according to still another embodiment of the present invention. The reinforcing member 85 is similar to the reinforcing member 2 of the branch pipe joint device 1, and it should be noted that a through-hole 86 is formed in the divided body 16 at a position corresponding to the joint portion 4 of the branch pipe joint 7. is there. By forming the through holes 86 in the divided body 16 in advance in this way, the reinforcing member 85 is fixed when the branch pipe joint 7 is fixed to the reinforcing member 85 electrofused to the pipe 3 and then drilled from the joint portion 4. There is no need to perforate, only the pipe 3 need be perforated, and workability is improved. The heating wire 27 embedded in the inner peripheral surface 28 of the divided body 16 is uniformly embedded over the entire inner peripheral surface 28 avoiding the through holes 86. This prevents the perforator from cutting the heating wire 27.
[0058]
FIG. 19 is a perspective view showing a branch pipe joint device reinforcing member 90 according to still another embodiment of the present invention. The reinforcing member 90 is similar to the reinforcing member 2, and it should be noted that the divided members 15 and 16 are provided with reinforcing metal plates 91 and 92 such as stainless steel plates, respectively. The metal plates 91 and 92 each have a rectangular shape that curves along the divided bodies 15 and 16, and are embedded in the central portions in the thickness direction of the divided bodies 15 and 16, respectively, and are integrally formed with the divided bodies 15 and 16. By providing the metal plates 91 and 92 as described above, the strength of the reinforcing member 90 is improved, and thereby, it is ensured that the pipe 3 undergoes creep deformation when the branch pipe joint 7 is fastened and fixed to the reinforcing member 90. Is prevented. Accordingly, the thickness of the reinforcing member 90 can be reduced, and the present invention can be suitably implemented even when the distance between the outer diameter of the pipe 3 and the inner diameter of the branch pipe joint 7 is small. Such metal plates 91 and 92 each have a thickness capable of being punched by a punching machine.
[0059]
Next, the construction procedure for connecting branch pipes with constant water is shown. First, the branch pipe joint 7 is fixed after the reinforcing member 2 is electrically fused to the pipe 3. Thereafter, the flange 26 on one side of the gate valve 14 is airtightly fixed to the flange 19 of the joint portion 4 of the branch pipe joint 7 with a bolt, and a drilling machine (not shown) is attached to the flange 48 on the other side of the gate valve 14. . Thereafter, the gate valve 14 is opened, the punching machine is operated, and the main shaft of the drilling machine is rotated and sent out, and the reinforcing member 2 and the pipe 3 are punched with a cutter attached to the tip of the main spindle. Then, the spindle is retracted and returned to its original position, the gate valve 41 is closed, and the punching machine is removed. Thereafter, the flange 52 of the flange joint 10 is airtightly fixed to the flange 48 on the other side of the gate valve 14, and the screw joint 13 of the branch pipe 9 is screwed into the pipe connection port 8 of the flange joint 10 to branch to the pipe 3. The pipe 9 is connected, and finally the gate valve 14 is opened to complete the construction.
[0060]
Further, the reinforcing member 2 of the present invention is not only used for reinforcement when the branch pipe joint 7 is fixed, but also when fixing a valve attached to the pipe with constant water or a branch pipe joint with a gate valve or the like to the pipe. It can implement suitably also as a reinforcement member. In addition, the reinforcing member 2 is not only electrically fused to the tube 3, but the reinforcing member 2 and the tube 3 may be joined by an adhesive. The pipe 3 and the reinforcing member 2 are not limited to polyethylene, but may be made of other thermoplastic synthetic resins such as polyvinyl chloride. The pipe 3 and the reinforcing member 12 are made of polyethylene and polyvinyl chloride. It may be a combination. Further, the transport fluid in the pipe 3 may be not only a liquid such as water but also a gas.
[0061]
【The invention's effect】
  As described above, according to the first aspect of the present invention,The reinforcing member divided body is equally divided in the circumferential direction, and the heating wire is embedded in one of the side surfaces in the circumferential direction and in the vicinity of the inner peripheral surface. Therefore, when the reinforcing member is electrofused to the pipe, the heating wire is embedded. By arranging the divided body on the outer periphery of the tube so that the side surface that is not embedded and the side surface that is not embedded are in contact with each other, the side surface and inner peripheral surface of the circumferentially adjacent divided body and the outer peripheral surface of the tube can be reliably electrofused. can do. Therefore, it is not necessary to manufacture a plurality of types of divided bodies, and only one type needs to be manufactured. The versatility of the divided bodies is improved, and the manufacturing cost of the reinforcing member is reduced. In addition, by arranging the heating wire as described above, the reinforcing member and the tube are heat-sealed almost uniformly. In addition, when the divided bodies are combined and electrically fused to the pipe, the one circumferential side surface in which the heating wire is embedded and the other circumferential end surface in which the heating wire is not embedded are in contact with each other. Provided, the side surfaces of the divided bodies that contact each other are heat-sealed almost uniformly over the entire surface.
  According to the present invention as set forth in claim 2,When a metal branch joint is attached to the pipe, the synthetic resin pipe is reinforced by the cylindrical reinforcing member, so that even if the branch joint attachment portion is firmly tightened, the synthetic resin pipe is prevented from creeping. It is. Further, when the thermoplastic synthetic resin tubular reinforcing member is attached to the synthetic resin pipe, it can be easily and reliably mounted because it is electrically fused by the heat generated by the electric heating element. In addition, the attachment of the reinforcing member by electric fusion tends to be displaced in the circumferential direction and the axial direction of the cylindrical reinforcing member. Therefore, when the branch pipe joint is attached, the displacement of the reinforcing member can be corrected and attached accurately. In this way, the branch pipe joint can be easily and accurately fixed to the synthetic resin pipe, and the workability is good.
[0062]
  And claims3According to the described invention, the reinforcing member is selected so that the inner diameter is equal to the first standard value that is the outer diameter of the pipe, and the outer diameter is equal to the second standard value that is the inner diameter of the attachment portion of the branch pipe joint. By fixing the branch pipe joint via the reinforcing member, it is not necessary to manufacture many types of branch pipe joints, thereby reducing the manufacturing cost of the branch pipe joint and improving the versatility of the branch pipe joint.
[0065]
  And claims4According to the described invention, the reinforcing member has a length equal to or longer than the length of the pipe of the attachment portion of the branch pipe joint. Therefore, when the reinforcing member is electrically welded, the reinforcing member is displaced in the axial direction of the pipe. Even if it is fixed, the mounting position of the branch pipe joint in the axial direction can be easily corrected, and the branch pipe joint can be fixed accurately. In addition, since the heating wire has a strength that can be broken at the time of drilling, the heating wire does not hinder the drilling, and the reinforcing member can be reliably drilled.
[0066]
  And claims5According to the present invention described above, since the through hole is formed in advance in the reinforcing member at a position corresponding to the joint portion of the branch pipe joint, the reinforcing member does not need to be drilled and can be easily drilled. Workability is improved.
[0067]
  And claims6According to the described invention, since the reinforcing member is disposed only at both ends in the longitudinal direction of the branch pipe joint, the branch pipe joint can be easily attached in the axial direction and the circumferential direction of the pipe after the reinforcing member is electrically fused to the pipe. It can be modified and fixed. Further, since the reinforcing member is disposed only at both ends in the longitudinal direction of the attachment portion of the branch pipe joint, it is not necessary to drill the reinforcing member at the time of drilling, and the drilling can be easily performed and workability is improved.
[0068]
  And claims7According to the described invention, the pipe connection port can be obtained simply by screwing the male screw part of the branch pipe into the female thread part formed on the inner peripheral surface of the pipe connection port part of the connected body connected to the joint part of the branch pipe. Since the minimum thickness of the pipe peripheral wall of the male screw part forming portion is the same as or greater than the wall thickness of the pipe peripheral wall other than the pipe connection region of the fluid transport pipe , The wall thickness of the pipe peripheral wall at the valley formation part of the male screw part is larger than the wall thickness of the pipe peripheral wall other than the pipe connection region of the fluid transport pipe. It can be increased to be equal to or higher than the peripheral wall of the pipe other than the region.
[0069]
Moreover, since a reinforcing cylinder is inserted in close contact with at least a part of the inner peripheral surface of the pipe corresponding to the location where the male screw part is formed, the shear strength at the site can be increased at the same time. The pipe connection region of the branch pipe, especially the male threaded part formation place, is connected to the pipe by an external force such as a tensile force or compressive force in the tube axis direction or a shearing force or bending moment in the direction intersecting the tube axis. It is possible to avoid breaking ahead of the pipe peripheral wall other than the region.
[0070]
  And claims8According to the present invention described above, a sealing elastic sealing material is piped by utilizing a screwing operation to the connecting side of the branch pipe with respect to the pipe connecting port part for connecting the pipe connecting port part and the branch pipe. Since the inner peripheral surface of the connection port and the outer peripheral surface of the branch pipe can be brought into close contact with each other in a compressed state, for example, when the elastic sealing material is compressed by a pushing operation to the connection side of the branch pipe with respect to the pipe connection port Compared to the above, the elastic sealing material can be reliably compressed with a small operating force.
[0071]
Moreover, although the pipe peripheral wall of the branch pipe is subjected to stress concentration due to the reaction force against the compressive force of the elastic seal material, this stress is received not only by the pipe peripheral wall of the branch pipe but also by the reinforcing cylinder. It is possible to prevent the pipe peripheral wall of the transport pipe from creeping with time due to the stress.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a use state of a branch pipe joint device 1 according to an embodiment of the present invention.
FIG. 2 is a perspective view showing a state in which a reinforcing member 2 is electrically fused to a pipe 3. FIG.
3 is a perspective view showing a state in which a branch pipe joint 7 is fixed to a reinforcing member 2. FIG.
FIG. 4 is a perspective view showing the other divided body 16;
5 is a cross-sectional view taken along the section line VV in FIG.
6 is a cross-sectional view taken along section line VI-VI in FIG.
7 is a left side view of the branch pipe joint 7. FIG.
8 is a front view of the branch pipe joint 7. FIG.
9 is a cross-sectional view taken along section line IX-IX in FIG. 8;
10 is a cross-sectional view taken along the section line XX of FIG.
11 is an exploded perspective view showing a state in which the rubber packing 42 is removed from one attachment portion 5. FIG.
FIG. 12 is a perspective view showing one mounting portion 5;
13 is a longitudinal sectional view showing a connection structure between the branch pipe 9 and the flange joint 10. FIG.
14 is a cross-sectional view taken along section line XIV-XIV in FIG. 13;
15 is an exploded perspective view of the flange joint 10, the reinforcing cylinder 62, and the screw joint 13. FIG.
FIG. 16 is a perspective view showing a branch pipe joint device 70 according to another embodiment of the present invention.
17 is a perspective view showing a divided body 73. FIG.
FIG. 18 is a perspective view showing a branch pipe joint reinforcing member 85 according to still another embodiment of the present invention.
FIG. 19 is a perspective view showing a branch pipe joint reinforcing member 90 according to still another embodiment of the present invention.
[Explanation of symbols]
1,70 Branch fitting device
2,85,90 Reinforcement member
3 tubes
4 Joint part
5,6 Mounting part
7 Branch fittings
8 Pipe connection port
9 Branch pipe
10 Flange joint
15, 16, 73, 74, 75, 76
27, 80 heating wire
53 Female thread
55a, 55b Elastic sealing material
57 Male thread
58 Male thread formation place
62 Reinforcing cylinder
86 Through hole

Claims (8)

熱可塑性合成樹脂製管の外周部に電気融着され、外周部に、分岐管継手が締付けられて気密に固定される分岐管継手用の補強部材であって、A reinforcing member for a branch pipe joint that is electrically fused to the outer peripheral part of a thermoplastic synthetic resin pipe, and the branch pipe joint is fastened to the outer peripheral part and is airtightly fixed.
熱可塑性合成樹脂から成り、周方向に等分割され、軸線方向に直角な断面が円弧状であり、周方向に隣接して配置することによって前記管の周方向全周にわたって外囲する複数の分割体と、A plurality of divisions made of a thermoplastic synthetic resin, equally divided in the circumferential direction, having a circular cross section perpendicular to the axial direction, and surrounding the entire circumference in the circumferential direction by being arranged adjacent to the circumferential direction. Body,
各分割体の前記管の外周部に臨む内周面全面の近傍と、周方向の一方のみの側面全面の近傍とに埋設される電熱線とを備え、A heating wire embedded in the vicinity of the entire inner peripheral surface facing the outer peripheral portion of the pipe of each divided body, and in the vicinity of the entire side surface of only one side in the circumferential direction,
電熱線は、一方の周方向側面に向けて内周面に沿って周方向に延び、一方の周方向側面と内周面とが連なる一方の屈曲部で屈曲して一方の周方向側面で略コ字状に折返され、再び前記一方の屈曲部で屈曲して内周面に沿って他方の周方向側面に向けて周方向に延び、他方の周方向側面と内周面とが連なる他方の屈曲部の直前で略コ字状に折返されて再び内周面に沿って周方向に延びるように、分割体の長手方向一端部から長手方向他端部にわたって設けられ、The heating wire extends in the circumferential direction along the inner circumferential surface toward one circumferential side surface, bends at one bent portion where the one circumferential side surface and the inner circumferential surface are continuous, and is substantially formed on one circumferential side surface. It is folded back into a U-shape, is bent again at the one bent portion, extends in the circumferential direction toward the other circumferential side surface along the inner circumferential surface, and the other circumferential side surface and the inner circumferential surface are connected to each other. Provided from one end in the longitudinal direction of the divided body to the other end in the longitudinal direction so as to be folded back in a substantially U shape immediately before the bent portion and extend in the circumferential direction along the inner peripheral surface again,
電熱線における内周面に沿って周方向に延びる部分同士の間隔W2は、すべて等しく、その周方向に延びる部分のうち長手方向両端面に近い2つの部分と端面との間隔W1は、周方向に延びる部分同士の間隔W2の2分の1以下に選ばれ、一方の周方向側面で折返される折返し部と外周面との間隔W3と、他方の屈曲部の直前で折返される折返部と他方の屈曲部との間隔W4とは、互いに等しくかつ周方向に延びる部分同士の間隔W2の2分の1以下に選ばれることを特徴とする補強部材。The intervals W2 between the portions extending in the circumferential direction along the inner peripheral surface of the heating wire are all equal, and the interval W1 between the two portions close to both end surfaces in the longitudinal direction of the portions extending in the circumferential direction is the circumferential direction. A distance W3 between the folded portion and the outer circumferential surface that is folded at one circumferential side surface, and a folded portion that is folded immediately before the other bent portion. The spacing member W4 with the other bent portion is selected to be equal to or less than one half of the spacing W2 between the portions extending in the circumferential direction.
請求項1記載の補強部材と、
周方向に複数に分割され、補強部材の外周部に締付けて気密に固定される取付部と、
それらの取付部のうちの少なくとも1つに形成される継手部とを有することを特徴とする分岐管継手装置。
A reinforcing member according to claim 1;
A mounting portion that is divided into a plurality of portions in the circumferential direction and is fastened to the outer peripheral portion of the reinforcing member to be hermetically fixed;
Min branch pipes joint device you characterized Rukoto which have a a joint portion which is formed on at least one of those mounting portions.
前記管の外径は、第1複数種類の予め定める第1の規格値を有し、
分岐管継手の前記管を外囲する取付部の内径は、第2複数種類の予め定める第2の規格値を有し、
補強部材は、第1規格値の1つの内径を有し、第2規格値の1つの外径を有する厚みで形成されることを特徴とする請求項記載の分岐管継手装置。
The outer diameter of the tube has a first plurality of predetermined first standard values,
The inner diameter of the mounting portion surrounding the pipe of the branch pipe joint has a second standard value determined in advance of a second plurality of types,
The reinforcing member has one inner diameter of the first standard value, the branch pipe joint according to claim 2, wherein Rukoto is formed with a thickness having one outer diameter of the second standard value.
補強部材は、取付部の前記管に沿う長さ以上の長さを有し、
電熱線は、分割体および前記管への穿孔時に分断することができる強度を有することを特徴とする請求項2または3記載の分岐管継手装置。
The reinforcing member has a length equal to or longer than the length of the mounting portion along the pipe,
Heating wire, the branch pipe joint according to claim 2 or 3, wherein Rukoto to have a strength that can be separated during drilling to split body and the tube.
補強部材は、取付部の前記管に沿う長さ以上の長さを有し、
補強部材には、前記継手部に対応する位置に、透孔が形成されていることを特徴とする請求項または記載の分岐管継手装置。
Reinforcing member has more than a length along the tube Mounting portion of the length,
The reinforcing member, at a position corresponding to the joint portion, the branch pipe joint according to claim 2 or 3, wherein that you have been through hole is formed.
補強部材は、取付部の前記管に沿う長手方向両端部にのみに配置されることを特徴とする請求項または記載の分岐管継手装置。Reinforcing member, the branch pipe joint according to claim 2 or 3 wherein is arranged only on both ends in the longitudinal direction along the tube of the mounting portion, characterized in Rukoto. 合成樹脂製の分岐管の外周面に、被接続体の管接続口部の内周面に形成した雌ねじ部に螺合する雄ねじ部を突出形成し、この雄ねじ部形成箇所の管周壁の最小肉厚を、前記分岐管の管接続領域以外の管周壁の肉厚と同一またはそれよりも大に構成するとともに、前記分岐管の内周面のうち、前記雄ねじ部形成箇所に相当する部位の少なくとも一部には、補強筒体を密着状態で挿入してあり、
前記被接続体を、継手部に接続することを特徴とする請求項2〜6のうちの1つに記載の分岐管継手装置。
On the outer peripheral surface of the branch pipe made of synthetic resin, a male thread portion that is screwed into the female thread portion formed on the inner peripheral surface of the pipe connection port portion of the body to be connected is projected, and the minimum wall thickness of the pipe peripheral wall at the male thread portion formation location The thickness is configured to be equal to or greater than the wall thickness of the pipe peripheral wall other than the pipe connection region of the branch pipe, and at least a portion corresponding to the male screw portion forming portion of the inner peripheral surface of the branch pipe In some, the reinforcing cylinder is inserted in close contact,
The branch pipe joint according to the object to be connected, one of the claims 2-6, characterized in be tied to the joint portion.
前記管接続口部の内周面の雌ねじ部よりも奥側に位置する部位には、前記管接続口部に対する流体輸送管の接続側への螺進につれて径方向外方に圧縮される密封用の弾性シール材が装着されているとともに、前記補強筒体が、前記流体輸送管の内周面の前記弾性シール材に対応する部位にまで延出されていることを特徴とする請求項記載の分岐管継手装置。 In a portion located on the inner side of the inner peripheral surface of the pipe connection port portion on the back side, the sealing is compressed radially outward as the fluid transport tube is connected to the connection side of the pipe connection port portion. with elastic sealing material is attached, the reinforcing cylinder is, according to claim 7, characterized that you have it extends to a position corresponding to said elastic sealing member on the inner peripheral surface of the fluid transport pipe Branch pipe fitting device.
JP22991597A 1997-08-26 1997-08-26 Reinforcing member and branch pipe joint device Expired - Lifetime JP4025393B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22991597A JP4025393B2 (en) 1997-08-26 1997-08-26 Reinforcing member and branch pipe joint device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22991597A JP4025393B2 (en) 1997-08-26 1997-08-26 Reinforcing member and branch pipe joint device

Publications (2)

Publication Number Publication Date
JPH1163360A JPH1163360A (en) 1999-03-05
JP4025393B2 true JP4025393B2 (en) 2007-12-19

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