JP4022908B2 - Fabric adhesive laminating apparatus and method - Google Patents
Fabric adhesive laminating apparatus and method Download PDFInfo
- Publication number
- JP4022908B2 JP4022908B2 JP2002095819A JP2002095819A JP4022908B2 JP 4022908 B2 JP4022908 B2 JP 4022908B2 JP 2002095819 A JP2002095819 A JP 2002095819A JP 2002095819 A JP2002095819 A JP 2002095819A JP 4022908 B2 JP4022908 B2 JP 4022908B2
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- Prior art keywords
- fabric
- suction
- suction table
- synthetic resin
- suction surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
- B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/524—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by applying the adhesive from an outlet device in contact with, or almost in contact with, the surface of the part to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/244—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being non-straight, e.g. forming non-closed contours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2022/00—Hollow articles
- B29L2022/02—Inflatable articles
- B29L2022/027—Air bags
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Air Bags (AREA)
- Press Drives And Press Lines (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、布帛同士を接着する装置及び方法に関するものであり、さらに詳しくは、布帛に接着性を有する合成樹脂を付与する工程と、接着性を有する合成樹脂が付与された布帛に他の布帛を接着する工程を同時に行うことができるようにした装置及び方法に関するもので、例えば、二枚の布帛を貼り合わせてエアバッグ袋体を作成するために用いることができるものである。
【0002】
【従来の技術及びその問題点】
従来エアバッグ用などの袋体を作成するには、エアバッグ袋体を構成する布帛にディスペンサーなどで接着性を有する合成樹脂を付与する工程、該接着性を有する合成樹脂が付与された布帛に他の布帛を重ね合わせる工程、貼り合わせた布帛同士を圧着する工程などがあり、更に、接着積層された布帛の接着性を有する合成樹脂部を縫製する工程などを経てエアバッグ袋体を作成していた。
しかし、上述の工程はそれぞれ作業者により手作業で行われるか、或いは、それぞれの工程毎に機械を用いて行われていた。そのため、作業者が手作業にて行う工程においては作業に熟練を要し、生産効率はきわめて悪いものであった。また、機械を用いて作業を行う場合も、工程数が増えれば、それに伴い機械数が増え、複数の機械を設置するためのスペースが必要となる。また、工程を経る毎に、次の機械の所まで布帛を運ばなければならず、そのために、作業は複雑で効率が悪いものであった。
【0003】
【発明の目的】
本発明は、上述の課題を解決するものであり、エアバッグ等を構成する布帛同士を接着性を有する合成樹脂を用いて接着積層する工程において、接着性を有する合成樹脂の布帛への付与と布帛同士の接着工程を一台の機械で行えるようにし、そのため機械の設置面積を小さくでき、その作業を簡単に効率的に行うことのできる装置及び方法を提供するものである。
【0004】
【課題を解決する手段】
上記目的を達成するために、本発明は、第一に、布帛を吸引固定するための、回転可能な上部吸引台8と、上部吸引台8の上方に移動可能に配置されて、上部吸引台8上に 固定された布帛に接着性を有する合成樹脂を付与するためのディスペンサー1と、上部吸引台8の下方に設置され、布帛を吸引固定するための、上下・前後に移動可能な下部吸引台6とを具備してなる布帛接着積層装置である。
また、第二に、布帛を上部吸引台8の吸着面4に吸引固定する工程、該布帛に接着性を有する合成樹脂を付与する工程、上部吸引台8を180度回転させる工程、別の布帛を吸引面6に吸引固定した下部吸引台17を上昇させ布帛同士を圧着させる工程を有することを特徴とする布帛の接着積層方法である。
【0005】
【発明の実施の形態】
次に、本発明の布帛接着装置を図面に基づいて説明する。図1に示すように、上部吸引台8は吸着面4と吸着面5を有し、エアバッグ袋体などに用いるために所定の形状に裁断された布帛2を、拡布状態で上部吸引台8の吸着面4上に載置した後、吸引用ブロアモーター11により真空吸引を行い吸着面4に吸引固定される。布帛2の吸着面4への載置は、作業者により手作業で行われる。引き続き、上下前後左右に可動可能なディスペンサー1により接着性を有する合成樹脂3が布帛2の所定部分に付与される。ディスペンサー1の駆動はコンピュータ(図示されない)により制御されることが望ましい。吸着面4は床面からの高さが1000mm〜1600mmの高さであることが好ましい。高さが1000mm未満であると吸着面が低すぎて、作業者が布帛2を拡布状態で上部吸引台8上に載置する際に、腰を曲げて作業しなければならないなど作業性が悪くなる虞がある。また、高さが1600mmより高いと、作業者が布帛を拡布状態で上部吸引台8の吸着面に載置する際に、背伸びをしたり、布帛を支える手を高く伸ばして作業しなければならず、作業性が悪くなる虞がある。
また上部吸引台8の内部は、二層の中空状になっており、吸着面4,吸着面5それぞれに布帛を吸着するための吸引孔7が多数設けられ、それぞれの内部空間は、それぞれ異なる吸引用ブロアモーター11,15に接続され、個々に布帛を吸引固定できるようになっている。更に、上部吸引台8は中央部に回転軸9を有し回転可能になっており、回転軸9に接続されたベルトやチェーンなどの動力伝達手段10によりモーター13からの動力により回転することができる。また、上部吸引台8の回転はコンピュータ(図示されない)などにより制御されることが好ましい。
【0006】
また、エアバッグ袋体などに用いるために所定の形状に裁断された別の布帛16は、図2に示すように下部吸引台17の吸着面6上に拡布された状態で載置された後、吸引用ブロアモーター14により真空吸引され吸着面6に吸引固定される。布帛16の吸着面6への載置は作業者の手作業により行われる。また、このとき、図7に示すように下部吸引台17を前方にせりだした状態にしておくことにより、布帛16の載置がしやすくなるため好ましい。下部吸引台17はエアシリンダー(図示されない)などにより前後に移動させることができる。また、吸着面6は、上部吸着台8の下方に配設され、床面からの高さが1000mm〜1600mmの高さであることが好ましい。高さが1000mm未満であると吸着面が低すぎて、作業者が布帛16を拡布状態で下部吸引台17上に載置する際に、腰を曲げて作業しなければならないなど作業性が悪くなる虞がある。また、高さが1600mmより高いと、作業者が布帛16を拡布状態で下部吸引台17の吸着面6に載置する際に、背伸びをしたり、布帛を支える手を高く伸ばして作業しなければならず、作業性が悪くなる虞がある。
【0007】
次に、上述のように下部吸引台17が前にせりだした状態で、図2に示すように、接着性を有する合成樹脂3が付与された布帛2を吸引したままの上部吸引台8を180度回転させる。このとき、図8に示すように、下部吸引台17が前にせりだしているため、上部吸引台8は下部吸引台17に当接することなく回転することができる。その後、図6に示すように、下部吸引台17を元の状態に戻し、図2に示すように、吸着面4上の布帛2と吸着面6上の布帛16とを対向させる。
【0008】
次に、図3に示すように、布帛16を吸引固定したままの下部吸引台17を上昇させ、上述の布帛2と布帛16を圧着させる。布帛2と布帛16が圧着された状態で、吸着面4の吸引を止め、引き続き、図4に示すように、下部吸引台17を所定の位置まで下げる。下部吸引台17上には、接着性を有する合成樹脂で接着積層された状態の布帛の積層体ができる。
下部吸引台17を上昇・下降させるためには、例えば図2に示すようにエアポンプ(図示されない)に接続されたエアシリンダー12を用いることができる。
【0009】
また、上述した布帛2と布帛16の圧着工程中に、図5に示すように上部吸引台8の吸着面5に布帛18を載置、吸引固定し、前述の布帛2と同じように接着性を有する合成樹脂を付与しておくことが好ましい。この様に、本発明では、樹脂付与工程と布帛の圧着工程を同時に行えるため効率よく接着積層ができる。また、樹脂の付与の仕方により、布帛同士を全面接着積層したり、部分的な接着をするにより積層する事ができる。
【0010】
本発明で用いられるのは織物、編み物や不織布などの布帛に限らず、吸引固定できるものであれば用いることができる。また、本発明で言う接着性を有する合成樹脂とは、アクリル樹脂、ウレタン樹脂やシリコーン樹脂などの従来公知の接着性のある樹脂を用いることができるが、常温硬化型の接着性を有する樹脂を用いることが好ましい。エアバッグ基布などに用いるときは更にシール性に優れたものを用いることが好ましい。
【0011】
【発明の効果】
本発明によれば、接着性を有する合成樹脂を付与された布帛と他の布帛を圧着しながら、同時に他の布帛に接着性を有する合成樹脂を付与することができるため、効率よく布帛の貼り合わせができ、更に、布帛への接着性を有する合成樹脂などの樹脂の付与と、布帛同士の貼り合わせ、布帛同士の圧着工程が一台の機械できるため、設備を設置するスペースが狭くてすむなどの利点がある。
【図面の簡単な説明】
【図1】本発明による布帛を吸引固定し樹脂を付与した状態を示す概略図である。
【図2】本発明による布帛同士を対向させた状態を示す概略図である。
【図3】本発明による布帛の圧着工程を示す概略図である。
【図4】本発明による布帛の圧着工程後を示す概略図である。
【図5】本発明による布帛の圧着工程と同時に別の布帛を吸引固定していることを示す概略図である。
【図6】本発明の吸引台の状態を示す概略図である。
【図7】本発明の下部吸引台が前にせりだしている状態を示す概略図である。
【図8】本発明の下部吸引台が前にせりだした状態で上部吸引台が回転していることを示す概略図である。
【符号の説明】
1−ディスペンサー
2、16−布帛
3−接着性を有する合成樹脂
4、5、6−吸着面
7−吸引孔
8−上部吸引台
9−軸
10−動力伝達手段
11、14,15−吸引ブロアモーター
12−エアシリンダー
13−モーター
17−下部吸引台[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus and a method for bonding fabrics to each other, and more specifically, a step of applying a synthetic resin having adhesiveness to a fabric, and another fabric to a fabric provided with an adhesive synthetic resin. The present invention relates to an apparatus and a method that can perform the step of adhering to each other at the same time. For example, it can be used to create an airbag bag body by bonding two pieces of fabric together.
[0002]
[Prior art and its problems]
Conventionally, in order to create a bag body for an airbag or the like, a step of applying a synthetic resin having an adhesive property to a fabric constituting the airbag bag body with a dispenser or the like, and a fabric provided with the synthetic resin having the adhesive property There are a process of superimposing other fabrics, a process of crimping the bonded fabrics together, and further, a process of sewing a synthetic resin portion having adhesiveness of the bonded and laminated fabrics to create an airbag bag body. It was.
However, each of the above processes is performed manually by an operator, or is performed using a machine for each process. Therefore, in the process performed manually by the operator, skill is required for the work, and the production efficiency is extremely poor. Also, when working using machines, if the number of processes increases, the number of machines increases accordingly, and a space for installing a plurality of machines becomes necessary. In addition, every time the process is performed, the fabric has to be transported to the next machine. Therefore, the work is complicated and inefficient.
[0003]
OBJECT OF THE INVENTION
This invention solves the above-mentioned subject, and in the process of carrying out the adhesion lamination of the cloth which constitutes an air bag etc. using the synthetic resin which has adhesiveness, giving the synthetic resin which has adhesiveness to the cloth, It is an object of the present invention to provide an apparatus and a method capable of performing the bonding process between fabrics with a single machine, thereby reducing the installation area of the machine and performing the operation easily and efficiently.
[0004]
[Means for solving the problems]
In order to achieve the above object, the present invention firstly has a rotatable upper suction table 8 for sucking and fixing a fabric, and an upper suction table that is movably disposed above the upper suction table 8.
Second, a step of sucking and fixing the fabric to the suction surface 4 of the upper suction table 8, a step of applying an adhesive synthetic resin to the fabric, a step of rotating the upper suction table 8 by 180 degrees, another fabric This is a method for bonding and laminating fabrics, characterized by having a step of raising the lower suction table 17 that is suction-fixed to the
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Next, the fabric bonding apparatus of the present invention will be described with reference to the drawings. As shown in FIG. 1, the upper suction table 8 has an adsorption surface 4 and an
Further, the inside of the upper suction table 8 has a two-layered hollow shape, and a plurality of suction holes 7 for sucking fabric are provided on the
[0006]
In addition, after another
[0007]
Next, with the lower suction table 17 protruding forward as described above, as shown in FIG. 2, the upper suction table 8 with the
[0008]
Next, as shown in FIG. 3, the lower suction table 17 with the
In order to raise and lower the lower suction table 17, for example, an
[0009]
Further, during the pressure bonding process between the
[0010]
What is used in the present invention is not limited to fabrics such as woven fabrics, knitted fabrics, and nonwoven fabrics, and any fabric that can be sucked and fixed can be used. As the synthetic resin having adhesiveness in the present invention, conventionally known adhesive resins such as acrylic resins, urethane resins, and silicone resins can be used. It is preferable to use it. When used for an air bag base fabric or the like, it is preferable to use a material having further excellent sealing properties.
[0011]
【The invention's effect】
According to the present invention, since the synthetic resin having adhesiveness and the other fabric can be pressure-bonded simultaneously, the synthetic resin having adhesiveness can be simultaneously applied to the other fabric. In addition, it is possible to apply a resin such as a synthetic resin having adhesiveness to the fabric, to bond the fabrics, and to press the fabrics together, so that the space for installing the equipment can be reduced. There are advantages such as.
[Brief description of the drawings]
FIG. 1 is a schematic view showing a state where a fabric according to the present invention is fixed by suction and resin is applied.
FIG. 2 is a schematic view showing a state in which fabrics according to the present invention are opposed to each other.
FIG. 3 is a schematic view showing a crimping process of a fabric according to the present invention.
FIG. 4 is a schematic view showing the fabric after the crimping step according to the present invention.
FIG. 5 is a schematic view showing that another fabric is suction-fixed simultaneously with the fabric crimping step according to the present invention.
FIG. 6 is a schematic view showing a state of the suction table of the present invention.
FIG. 7 is a schematic view showing a state in which the lower suction table of the present invention protrudes forward.
FIG. 8 is a schematic view showing that the upper suction table rotates while the lower suction table of the present invention protrudes forward.
[Explanation of symbols]
1-
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002095819A JP4022908B2 (en) | 2002-03-29 | 2002-03-29 | Fabric adhesive laminating apparatus and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002095819A JP4022908B2 (en) | 2002-03-29 | 2002-03-29 | Fabric adhesive laminating apparatus and method |
Publications (2)
Publication Number | Publication Date |
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JP2003291220A JP2003291220A (en) | 2003-10-14 |
JP4022908B2 true JP4022908B2 (en) | 2007-12-19 |
Family
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JP2002095819A Expired - Fee Related JP4022908B2 (en) | 2002-03-29 | 2002-03-29 | Fabric adhesive laminating apparatus and method |
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Cited By (1)
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CN102514430A (en) * | 2011-11-30 | 2012-06-27 | 无锡凤凰画材有限公司 | Automatic canvas jointing and flattening device |
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JP2009143114A (en) * | 2007-12-14 | 2009-07-02 | Seiren Co Ltd | Laminating apparatus and method for manufacturing laminated cloth |
JP5602907B1 (en) * | 2013-04-02 | 2014-10-08 | 株式会社松屋アールアンドディ | Sheet-like material laminating device |
JP6464532B2 (en) * | 2014-08-07 | 2019-02-06 | 日本バイリーン株式会社 | Breathable sheet |
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CN102514430A (en) * | 2011-11-30 | 2012-06-27 | 无锡凤凰画材有限公司 | Automatic canvas jointing and flattening device |
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