JP4011048B2 - Vacuum forming equipment - Google Patents

Vacuum forming equipment Download PDF

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JP4011048B2
JP4011048B2 JP2004224079A JP2004224079A JP4011048B2 JP 4011048 B2 JP4011048 B2 JP 4011048B2 JP 2004224079 A JP2004224079 A JP 2004224079A JP 2004224079 A JP2004224079 A JP 2004224079A JP 4011048 B2 JP4011048 B2 JP 4011048B2
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mold
vacuum
storage chamber
forming apparatus
vacuum forming
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JP2006043906A (en
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正 森
博己 中西
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株式会社松田製作所
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Description

本発明は、所望の真空度に排気された雰囲気中で金型を型締めした状態で成形材を金型内に射出する真空成形装置に関する。   The present invention relates to a vacuum forming apparatus that injects a molding material into a mold while the mold is clamped in an atmosphere evacuated to a desired degree of vacuum.

従来、金型内に成形材を射出して成形品を作るための種々の成形装置が知られており、例えば特許文献1に示された成形装置では、所望の真空度に排気された金型を型締めした状態で、成形材を金型内に射出することにより成形品が作られる。このような従来の成形装置では、真空ポンプで金型内を直接排気(真空引き)しているため、排気に耐え得る高剛性の金型が用いられていると共に、各種シール材(例えば、Oリングや開閉弁)が金型に別途設けられており、これにより金型内が所望の真空度に維持されている。   2. Description of the Related Art Conventionally, various molding apparatuses for producing a molded product by injecting a molding material into a mold are known. For example, in the molding apparatus disclosed in Patent Document 1, the mold is exhausted to a desired degree of vacuum. A molded product is produced by injecting a molding material into a mold in a state where the mold is clamped. In such a conventional molding apparatus, since the inside of the mold is directly evacuated (evacuated) by a vacuum pump, a highly rigid mold capable of withstanding exhaust is used, and various sealing materials (for example, O A ring and an on-off valve) are separately provided in the mold, whereby the inside of the mold is maintained at a desired degree of vacuum.

ところで、金型内を直接排気する構成では、上述したような各種シール材を金型に別途設ける必要があり、そのための手間や費用が別途かかるため、成形装置の製造コストが上昇してしまう。また、従来の成形装置に用いる金型は、高剛性なものに限定されるため、金型の材料も高剛性化を図るものを選択する必要があり、そのため当該成形装置に適用可能な金型の選択の自由度が制限されてしまうと共に、金型自身の製造コストが上昇し、その結果、成形装置の製造コストも上昇してしまう。更に、従来の成形装置のように真空ポンプで金型内を直接排気する場合、金型内が所望の真空度になるまでに要する時間がかかるため、成形効率を高めることができない。なお、金型の精度(例えば、各種シール材の精度)によっては所望の真空度を得ることができず、その結果、成形不良が生じる場合も想定される。   By the way, in the structure which exhausts the inside of a metal mold | die directly, it is necessary to provide separately various sealing materials as mentioned above in a metal mold | die, and since the effort and expense for that are separately added, the manufacturing cost of a shaping | molding apparatus will rise. In addition, since the mold used in the conventional molding apparatus is limited to one having high rigidity, it is necessary to select a mold material that achieves high rigidity. Therefore, a mold that can be applied to the molding apparatus. As a result, the manufacturing cost of the mold itself increases, and as a result, the manufacturing cost of the molding apparatus also increases. Further, when the inside of the mold is directly evacuated with a vacuum pump as in the conventional molding apparatus, it takes time to reach the desired degree of vacuum in the mold, so that the molding efficiency cannot be increased. It should be noted that a desired degree of vacuum cannot be obtained depending on the accuracy of the mold (for example, the accuracy of various sealing materials), and as a result, a molding defect may occur.

そこで、金型内を直接排気するのでは無く、例えば金型を所望の真空度に排気された雰囲気中に配置し、金型を型締めした状態で成形材を金型内に射出するような構成が考えられる。しかしながら、このような構成では、所望の真空度を維持するための排気室内に型締め用のユニット(例えば、上下型締め構造体、構造体の昇降機構)や射出成形用のユニット、更にこれら各ユニットに電力を供給するための各種配線(例えば、ホット又はコールドランナー用油配線、金型ヒータ用配線)などを一括して収容しなければならない。この場合、排気室に対して金型を出し入れするための構成や、上記各ユニット及び各種配線を調整したりメンテナンスするための構成についても考慮しなければならない。しかし、現在このような問題を解決した構成については一切知られていない。
特開平11−70545号公報
Therefore, instead of directly evacuating the inside of the mold, for example, the mold is placed in an atmosphere evacuated to a desired degree of vacuum, and the molding material is injected into the mold with the mold clamped. Configuration is conceivable. However, in such a configuration, a mold clamping unit (e.g., an upper and lower mold clamping structure, a lifting mechanism for the structure), an injection molding unit, and each of these units are provided in the exhaust chamber for maintaining a desired degree of vacuum. Various wirings for supplying power to the unit (for example, hot or cold runner oil wiring, mold heater wiring) must be accommodated in a lump. In this case, it is also necessary to consider a configuration for taking in and out the mold with respect to the exhaust chamber and a configuration for adjusting and maintaining the above units and various wirings. However, there is currently no known configuration that solves such a problem.
JP-A-11-70545

本発明の目的は、金型の種類や精度を問わず、所望の真空度に排気された雰囲気中で金型を型締めした状態で成形材を金型内に射出することが可能な成形効率の高い低価格な真空成形装置を提供することにある。   The object of the present invention is to provide a molding efficiency capable of injecting a molding material into a mold in a state in which the mold is clamped in an atmosphere evacuated to a desired degree of vacuum regardless of the type and precision of the mold. It is to provide a high-priced and low-cost vacuum forming apparatus.

このような目的を達成するために、本発明は、所望の真空度に排気された雰囲気中で金型を型締めした状態で成形材を金型内に射出する真空成形装置であって、金型を収容可能な収容室を有する排気型締めユニットと、収容室に収容された金型内に成形材を射出する射出ユニットとを具備している。
排気型締めユニットは、収容室を所望の真空度に排気し型締めすると共に、排気型締めユニットには、少なくとも、金型から成形品を取り出す脱型時に当該金型を収容室から脱出させ且つ成形品を取り出した後の金型を再び収容室に挿入する挿脱機構と、収容室に収容された金型を型締めする型締め機構と、これら挿脱機構及び型締め機構を駆動させる電力を供給するための各種配線を一括して保持する可撓性保持体とが設けられており、可撓性保持体は、収容室内において挿脱機構及び型締め機構に干渉しない位置に設けられ、挿脱機構の動作に追従して前後動すると共に、型締め機構の昇降動作に追従して昇降し、更に、真空成形装置には、成形品の脱型時に挿脱機構により金型を収容室から脱出して、当該金型から成形品を取り出した後、金型内及び周辺に散在するバリをエアで吹き飛ばす際に当該バリが収容室内に入るのを防止するバリ避けシャッタが設けられている。
To achieve the above object, the present invention provides a vacuum molding apparatus is injected into the mold the molding material while clamping the mold in an atmosphere which is evacuated to a desired vacuum degree, gold An exhaust mold clamping unit having a storage chamber capable of storing a mold and an injection unit for injecting a molding material into a mold stored in the storage chamber are provided.
The exhaust mold clamping unit exhausts the storage chamber to a desired degree of vacuum and clamps the mold, and the exhaust mold clamping unit allows the mold to escape from the storage chamber at the time of demolding at least when the molded product is taken out from the mold. Insertion / removal mechanism for reinserting the mold after removing the molded product into the storage chamber, mold clamping mechanism for clamping the mold accommodated in the storage chamber, and power for driving these insertion / removal mechanism and mold clamping mechanism And a flexible holding body that collectively holds various wirings for supplying the wiring, and the flexible holding body is provided at a position that does not interfere with the insertion / removal mechanism and the mold clamping mechanism in the storage chamber, It moves back and forth following the operation of the insertion / removal mechanism, and moves up / down following the lifting / lowering operation of the mold clamping mechanism. In addition, the vacuum forming apparatus accommodates the mold by the insertion / removal mechanism when the molded product is removed. Escaped from the mold and took out the molded product from the mold Bali avoided shutter which the burr is prevented from entering the storage chamber when the blow off burrs scattered in and around the mold in the air is provided.

本発明によれば、金型の種類や精度を問わず、所望の真空度に排気された雰囲気中で金型を型締めした状態で成形材を金型内に射出することが可能な成形効率の高い低価格な真空成形装置を実現することができる。   According to the present invention, a molding efficiency capable of injecting a molding material into a mold in a state in which the mold is clamped in an atmosphere evacuated to a desired degree of vacuum regardless of the type and precision of the mold. High-priced and low-cost vacuum forming apparatus can be realized.

以下、本発明の一実施の形態に係る真空成形装置について、添付図面を参照して説明する。本実施の形態の真空成形装置は、所望の真空度に排気された雰囲気中で金型を型締めした状態で成形材を金型内に射出することにより、各種の成形品を効率良く作ることができるようになっている。
かかる効果を実現するために、真空成形装置は、図1(a),(b)に示すように、金型(上金型2、下金型4)を収容可能な収容室6を有する排気型締めユニット8と、収容室6に収容された金型(型締めされた上下金型)2,4内に成形材を射出する射出ユニット10とを具備しており、排気型締めユニット8(以下、単に排気ユニット8と称する)は、収容室6を所望の真空度に排気し型締めするようになっている。
Hereinafter, a vacuum forming apparatus according to an embodiment of the present invention will be described with reference to the accompanying drawings. The vacuum forming apparatus of the present embodiment can efficiently produce various molded products by injecting a molding material into the mold in a state where the mold is clamped in an atmosphere exhausted to a desired degree of vacuum. Can be done.
In order to realize such an effect, the vacuum forming apparatus has an exhaust chamber having an accommodating chamber 6 in which molds (upper mold 2 and lower mold 4) can be accommodated, as shown in FIGS. 1 (a) and 1 (b). A mold clamping unit 8 and an injection unit 10 for injecting a molding material into molds (upper and lower molds clamped) 2 and 4 accommodated in the storage chamber 6 are provided, and an exhaust mold clamping unit 8 ( Hereinafter, the evacuation unit 8 is simply evacuated to a desired degree of vacuum and clamped.

排気ユニット8には、例えば、金型(例えば、下金型4)を収容室6に対して挿脱する挿脱機構と、収容室6に収容された金型2,4を型締めする型締め機構と、挿脱機構や型締め機構を駆動させる電力を供給するための各種配線を一括して保持する可撓性保持体12とが設けられており、可撓性保持体12は、挿脱機構の動作に追従して前後動すると共に、型締め機構の昇降動作に追従して昇降する。   The exhaust unit 8 includes, for example, an insertion / removal mechanism for inserting / removing a mold (for example, the lower mold 4) into / from the storage chamber 6, and a mold for clamping the molds 2, 4 stored in the storage chamber 6. A clamping mechanism and a flexible holder 12 that collectively holds various wires for supplying electric power for driving the insertion / removal mechanism and the mold clamping mechanism are provided. It moves back and forth following the operation of the detaching mechanism and moves up and down following the lifting and lowering operation of the mold clamping mechanism.

収容室6は、その内部が外部に対して気密的に密閉されており、金型(下金型4)を収容室6に対して挿脱する際に開閉する前面開閉扉14と、挿脱機構及び型締め機構や可撓性保持体12に保持された各種配線に対する各種作業のための後面開閉扉16(図4(a),(b)参照)とが設けられている。なお、収容室6において、可撓性保持体12は、挿脱機構や型締め機構に干渉しない位置に設けられている。   The interior of the storage chamber 6 is hermetically sealed with respect to the outside, and a front opening / closing door 14 that opens and closes when the mold (lower mold 4) is inserted into and removed from the storage chamber 6, and an insertion / removal A rear opening / closing door 16 (see FIGS. 4A and 4B) is provided for various operations on various mechanisms held by the mechanism and the mold clamping mechanism and the flexible holder 12. In the storage chamber 6, the flexible holder 12 is provided at a position that does not interfere with the insertion / removal mechanism or the mold clamping mechanism.

前面開閉扉14は、収容室6を気密的に密閉した閉じ位置(図1(a)及び図2(b)参照)と、収容室6を外部に開いた開き位置(図1(b)及び図2(a)参照)とに位置付けられるようになっている。このような位置関係に前面開閉扉14を位置付ける方法の一例として、本実施の形態において、前面開閉扉14は、アクチュエータ18により上下方向J1,J2にスライド可能に構成されている。この場合、アクチュエータ18として例えば油圧シリンダを適用することが可能であり、油圧シリンダ18を上方に伸ばすと前面開閉扉14が閉じ位置に位置付けられ、一方、油圧シリンダ18を下方に引き込むと前面開閉扉14が開き位置に位置付けられる。   The front opening / closing door 14 has a closed position (see FIGS. 1 (a) and 2 (b)) in which the accommodation chamber 6 is hermetically sealed, and an open position (FIG. 1 (b)) in which the accommodation chamber 6 is opened to the outside. 2 (a)). As an example of a method for positioning the front opening / closing door 14 in such a positional relationship, in the present embodiment, the front opening / closing door 14 is configured to be slidable in the vertical directions J1 and J2 by an actuator 18. In this case, for example, a hydraulic cylinder can be applied as the actuator 18, and when the hydraulic cylinder 18 is extended upward, the front opening / closing door 14 is positioned at the closed position, while when the hydraulic cylinder 18 is pulled downward, the front opening / closing door is provided. 14 is positioned in the open position.

また、前面開閉扉14は、その両側の上下位置に上部スライド部材20及び下部スライド部材22が固定されており、一対の上部スライド部材20は、排気ユニット8上部の両側壁に前面開閉扉14のスライド方向に沿って形成された上部側案内ガイド溝24に係合し、一対の下部スライド部材22は、排気ユニット8下部の両側壁に前面開閉扉14のスライド方向に沿って形成された下部側案内ガイド溝26に係合している。
これにより、例えば前面開閉扉14が開き位置(図1(b)及び図2(a)参照)に位置付けられた状態から油圧シリンダ18を上方に伸ばすと、上部スライド部材20及び下部スライド部材22が上部側案内ガイド溝24及び下部側案内ガイド溝26にガイドされつつ上方に移動することにより、前面開閉扉14をブレや変動を来たすこと無く安定して且つスムーズに閉じ位置(図1(a)及び図2(b)参照)までスライドさせることができる。
The front open / close door 14 has an upper slide member 20 and a lower slide member 22 fixed to the upper and lower positions on both sides of the front open / close door 14. The pair of lower slide members 22 engage with the upper side guide guide grooves 24 formed along the slide direction, and the pair of lower slide members 22 are formed on the both side walls of the lower portion of the exhaust unit 8 along the slide direction of the front opening / closing door 14. The guide guide groove 26 is engaged.
Thereby, for example, when the hydraulic cylinder 18 is extended upward from the state where the front opening / closing door 14 is positioned at the open position (see FIGS. 1B and 2A), the upper slide member 20 and the lower slide member 22 are moved. By moving upward while being guided by the upper side guide guide groove 24 and the lower side guide guide groove 26, the front opening / closing door 14 is stably and smoothly closed without causing blurring or fluctuation (FIG. 1A). And FIG. 2 (b)).

更に、上部側案内ガイド溝24及び下部側案内ガイド溝26は、その上部端側24a,26a(図2(a),(b)参照)が収容室6方向に湾曲(カーブ)している。このため、上部側案内ガイド溝24及び下部側案内ガイド溝26に沿って上方J1に移動した上部スライド部材20及び下部スライド部材22は、上部端側24a,26aで収容室6方向K(図2(b)参照)に移動変化する。そして、かかる移動変化に追従して前面開閉扉14も収容室6方向Kにスライドすることにより、前面開閉扉14を収容室6に圧接させ、当該収容室6を気密的に密閉することができる。この場合、気密性を更に向上させるために、前面開閉扉14の内側(収容室6に圧接する部分)に図示しないOリング(ゴム製パッキン)を配設しても良い。   Further, the upper side guide guide groove 24 and the lower side guide guide groove 26 have upper end sides 24a and 26a (see FIGS. 2A and 2B) curved toward the housing chamber 6. Therefore, the upper slide member 20 and the lower slide member 22 moved to the upper J1 along the upper side guide guide groove 24 and the lower side guide guide groove 26 are arranged in the accommodation chamber 6 direction K (FIG. 2) on the upper end sides 24a and 26a. (Refer to (b)). The front opening / closing door 14 also slides in the accommodation chamber 6 direction K following the movement change, so that the front opening / closing door 14 is pressed against the accommodation chamber 6 and the accommodation chamber 6 can be hermetically sealed. . In this case, in order to further improve the airtightness, an O-ring (rubber packing) (not shown) may be provided inside the front opening / closing door 14 (portion in pressure contact with the storage chamber 6).

後面開閉扉16は、図4(a),(b)に示すように、その一端側が蝶番(ヒンジ)28で回動自在に支持されており、その他端側には締結体(例えば、クリップ)30が設けられている。これにより、後面開閉扉16を蝶番28を中心に開閉させることができ、開けた状態において収容室6の裏側から、挿脱機構及び型締め機構に対する各種作業(例えば、メンテナンス)や可撓性保持体12に保持された各種配線に対する各種作業(例えば、コンセントTの接続作業)を行うことが可能となる。一方、閉める際には締結体30で締結することにより、後面開閉扉16を収容室16に圧接させ、収容室6を気密的に密閉することができる。この場合、気密性を更に向上させるために、後面開閉扉16の内側(収容室6に圧接する部分)にOリング(ゴム製パッキン)32を配設しても良い。なお、図面には、一例として3個の蝶番28及び締結体30を示したが、後面開閉扉16の大きさや重量、使用環境に応じて蝶番の個数を増減変更することができる。   As shown in FIGS. 4A and 4B, the rear opening / closing door 16 is rotatably supported at one end side by a hinge (hinge) 28 and at the other end side by a fastening body (for example, a clip). 30 is provided. As a result, the rear opening / closing door 16 can be opened / closed around the hinge 28, and various operations (for example, maintenance) and flexible maintenance for the insertion / removal mechanism and the mold clamping mechanism can be performed from the back side of the storage chamber 6 in the opened state. Various operations (for example, an operation of connecting the outlet T) can be performed on various wirings held by the body 12. On the other hand, when closing, by fastening with the fastening body 30, the rear opening / closing door 16 can be brought into pressure contact with the storage chamber 16 and the storage chamber 6 can be hermetically sealed. In this case, in order to further improve the airtightness, an O-ring (rubber packing) 32 may be provided inside the rear opening / closing door 16 (the portion that is in pressure contact with the storage chamber 6). In addition, although the three hinges 28 and the fastening body 30 were shown in the drawing as an example, the number of hinges can be increased or decreased according to the size and weight of the rear opening / closing door 16 and the usage environment.

このような排気ユニット8には、図1及び図2に示すように、金型(下金型4)を搭載する搭載盤34aと、搭載盤を支持する可動盤34bとが設けられており、一方、金型(上金型2)は、取付板36を介して収容室6の上部に取り付けられている。また、挿脱機構には、搭載盤34aを収容室6に対して前方F1及び後方F2(図2(a)参照)に挿脱する際に当該搭載盤34aをスライド自在に支持する挿脱用直動案内装置が設けられていると共に、型締め機構には、可動盤34bを上方J1及び下方J2に昇降する際に当該可動盤34bをスライド自在に支持する昇降用直動案内装置38が設けられている。   As shown in FIGS. 1 and 2, the exhaust unit 8 is provided with a mounting board 34a for mounting a mold (lower mold 4) and a movable board 34b for supporting the mounting board. On the other hand, the mold (upper mold 2) is attached to the upper part of the storage chamber 6 via the attachment plate 36. The insertion / removal mechanism includes an insertion / removal mechanism that slidably supports the mounting board 34a when the mounting board 34a is inserted into / removed from the front chamber F1 and the rear F2 (see FIG. 2A). A linear motion guide device is provided, and the mold clamping mechanism is provided with an up / down linear motion guide device 38 that slidably supports the movable platen 34b when the movable platen 34b is moved up and down J1 and downward J2. It has been.

挿脱用直動案内装置には、搭載盤34aを前方F1及び後方F2にガイドするガイド部材40(図1(b)及び図4(b)参照)が設けられている。本実施の形態において、ガイド部材40は、搭載盤34aの両側に設けられており、これにより、搭載盤34aをブレや変動を来たすこと無く安定して且つスムーズに収容室6に対して前方F1及び後方F2に挿脱させることが可能となる(図2(a)参照)。   The insertion / removal linear motion guide device is provided with a guide member 40 (see FIGS. 1B and 4B) for guiding the mounting board 34a to the front F1 and the rear F2. In the present embodiment, the guide members 40 are provided on both sides of the mounting board 34a, whereby the mounting board 34a can be stably and smoothly moved forward F1 with respect to the storage chamber 6 without being shaken or fluctuated. And it becomes possible to insert / remove to the rear F2 (see FIG. 2A).

このような挿脱用直動案内装置によれば、例えば図2(a)に示すように前面開閉扉14を開き位置に位置付けた状態において、搭載盤34aを前方F1に移動させることで、搭載盤34aと共に金型(下金型4)を収容室6から引き出すことができる。これに対して、搭載盤34aを後方F2に移動させることで、搭載盤34aと共に金型(下金型4)を収容室6内に挿入することができる。更に、搭載盤34aを収容室6内に完全に挿入した状態において、金型(下金型4)は、金型(上金型2)の真下にズレ無く正確に位置決めされる。このため、型締め機構による下金型4と上金型2とを型締めする際の位置合わせが不要となり、真空成形装置の形成効率を更に高めることが可能となる。   According to such an insertion / removal linear motion guide device, the mounting board 34a is moved to the front F1 in a state where the front opening / closing door 14 is positioned at the open position as shown in FIG. The mold (lower mold 4) can be pulled out of the storage chamber 6 together with the board 34a. On the other hand, the mold (lower mold 4) can be inserted into the storage chamber 6 together with the mounting board 34a by moving the mounting board 34a to the rear F2. Further, in a state where the mounting board 34a is completely inserted into the housing chamber 6, the mold (lower mold 4) is accurately positioned without any deviation just below the mold (upper mold 2). For this reason, it is not necessary to align the lower mold 4 and the upper mold 2 with the mold clamping mechanism, and the formation efficiency of the vacuum forming apparatus can be further increased.

また、昇降用直動案内装置38には、可動盤34bの両側に昇降方向に沿って延出した高剛性のリニアガイド42と、リニアガイド42に沿って摺動するスライダ44とが設けられており(図1(b)参照)、スライダ44は、吸収体46を介して可動盤34bに接続されている(図1(c)参照)。具体的に説明すると、可動盤34bは、高剛性の三角トラス構造体48で堅牢に支持されており、吸収体46は、スライダ44と三角トラス構造体48の垂直面48aとの間に介挿されている。この場合、可動盤34aが熱膨張により矢印E方向に膨張しても、その膨張量(分)を吸収体46が弾性的に吸収することにより、リニアガイド42とスライダ44との間の摩擦抵抗が増加するのを防止(摩擦抵抗を常時一定に維持)することができる。この結果、可動盤34bの上下方向J1,J2の昇降動作性を常時一定に且つ最適な常態に維持することができる。なお、吸収体46は、例えば皿バネや圧縮バネなどの弾性部材で構成することができる。   The linear motion guide device 38 for raising and lowering is provided with a high-rigidity linear guide 42 extending along the raising and lowering direction on both sides of the movable platen 34 b and a slider 44 that slides along the linear guide 42. (See FIG. 1B), the slider 44 is connected to the movable platen 34b through the absorber 46 (see FIG. 1C). More specifically, the movable platen 34 b is firmly supported by a highly rigid triangular truss structure 48, and the absorber 46 is interposed between the slider 44 and the vertical surface 48 a of the triangular truss structure 48. Has been. In this case, even if the movable platen 34a expands in the direction of arrow E due to thermal expansion, the absorber 46 elastically absorbs the expansion amount (minutes), so that the frictional resistance between the linear guide 42 and the slider 44 is increased. Can be prevented (the frictional resistance is always kept constant). As a result, the up-and-down operability in the up and down directions J1 and J2 of the movable platen 34b can always be maintained constant and in an optimum state. In addition, the absorber 46 can be comprised by elastic members, such as a disc spring and a compression spring, for example.

このような昇降用直動案内装置38によれば、搭載盤34aを収容室6内に完全に挿入した状態(収容初期状態)において、可動盤34bを上方J1に移動させることで、搭載盤34aと共に金型(下金型4)が上方J1に移動し、下金型4と上金型2とを正確に圧接させることができる。そして、この状態から更に可動盤34bを上方J1に移動(若しくは微動)させることで、下金型4と上金型2とを所望の力で型締めすることができる(図2(b)参照)。これに対して、可動盤34bを下方J2に移動させることで、搭載盤34aと共に金型(下金型4)を収容初期状態に位置付けることができる。このように、昇降用直動案内装置38に高剛性のリニアガイド42を適用したことにより、可動盤34bを高精度に且つブレ無く安定してスムーズに昇降させることができる。   According to such an elevating linear motion guide device 38, when the mounting board 34a is completely inserted into the storage chamber 6 (the initial storage state), the movable board 34b is moved upward J1 to move the mounting board 34a. At the same time, the mold (lower mold 4) moves upward J1, and the lower mold 4 and the upper mold 2 can be accurately pressed against each other. Then, by further moving (or finely moving) the movable platen 34b upward J1 from this state, the lower mold 4 and the upper mold 2 can be clamped with a desired force (see FIG. 2B). ). On the other hand, by moving the movable platen 34b downward J2, it is possible to position the mold (lower die 4) together with the mounting platen 34a in the housed initial state. Thus, by applying the high-rigidity linear guide 42 to the elevating linear motion guide device 38, the movable platen 34b can be raised and lowered stably and smoothly with high accuracy and without shaking.

上述したように挿脱機構(挿脱用直動案内装置)や型締め機構(昇降用直動案内装置38)を駆動させる電力は、電力供給用の各種配線(例えば、ホット又はコールドランナー用油配線、金型ヒータ用配線)により供給されるが、これら各種配線を個別に収容室6内に引き回すと、その引き回し構成が複雑になるだけで無く、挿脱機構や型締め機構の動作時に各種配線と各機構とが干渉する場合が想定される。
そこで、本実施の形態では、各種配線Lを可撓性保持体12で一括して保持していると共に、可撓性保持体12は、挿脱機構や型締め機構に干渉しない位置に設けられている。
As described above, the power for driving the insertion / removal mechanism (insertion / removal linear motion guide device) and the mold clamping mechanism (elevation linear motion guide device 38) is used for various power supply wirings (for example, oil for hot or cold runners). Wiring, wiring for mold heaters), when these various wirings are individually routed into the storage chamber 6, not only the routing configuration becomes complicated, but also various types of operations are performed during the operation of the insertion / removal mechanism and the mold clamping mechanism. The case where wiring and each mechanism interfere is assumed.
Therefore, in the present embodiment, the various wirings L are collectively held by the flexible holding body 12, and the flexible holding body 12 is provided at a position that does not interfere with the insertion / removal mechanism or the mold clamping mechanism. ing.

可撓性保持体12は、例えば図2(c)に示すように、中空円筒状の連結部材12aをヒンジHを介して相対的に回動自在に連結して構成されており、連結部材12aの内部に各種配線Lを挿通して保持できるようになっている。これにより、例えば図2(d)に示すように、各連結部材12aが矢印方向に相対的に回動した場合でも、各種配線Lを円滑に且つバラけさせること無く曲げることができる。なお、可撓性保持体12は、各連結部材12aの回動方向が挿脱機構や型締め機構の動作に追従し且つ挿脱機構や型締め機構に干渉しないように配置されている。   For example, as shown in FIG. 2C, the flexible holding body 12 is configured by connecting a hollow cylindrical connecting member 12 a via a hinge H so as to be relatively rotatable, and the connecting member 12 a. Various wirings L can be inserted and held in the inside. Thereby, as shown in FIG. 2D, for example, even when each connecting member 12a is relatively rotated in the direction of the arrow, the various wirings L can be bent smoothly and without being scattered. The flexible holding body 12 is arranged so that the rotation direction of each connecting member 12a follows the operation of the insertion / removal mechanism or the mold clamping mechanism and does not interfere with the insertion / removal mechanism or the mold clamping mechanism.

このような構成によれば、挿脱機構や型締め機構の動作時に可撓性保持体12と各機構とが互いに干渉しないため、挿脱機構の前方F1動作及び後方F2動作に追従して可撓性保持体12をスムーズに前後動させることができると共に、型締め機構の上方J1及び下方J2への昇降動作に追従して可撓性保持体12をスムーズに昇降させることができる。   According to such a configuration, the flexible holding body 12 and each mechanism do not interfere with each other during the operation of the insertion / removal mechanism or the mold clamping mechanism, so that it is possible to follow the front F1 operation and the rear F2 operation of the insertion / removal mechanism. The flexible holding body 12 can be moved back and forth smoothly, and the flexible holding body 12 can be raised and lowered smoothly following the upward and downward movements of the mold clamping mechanism to the upper J1 and the lower J2.

また、本実施の形態の真空成形装置では、上述したように型締め機構の昇降用直動案内装置38で下金型4と上金型2とを型締めした状態において(図2(b)参照)、排気ユニット8により収容室6が所望の真空度に排気され、その状態で射出ユニット10から金型(型締めされた上下金型)2,4内に成形材が射出される。なお、成形材としては、例えば樹脂やゴムなどを想定することができる。   Further, in the vacuum forming apparatus of the present embodiment, as described above, the lower mold 4 and the upper mold 2 are clamped with the linear motion guide device 38 for raising and lowering the mold clamping mechanism (FIG. 2B). The housing chamber 6 is evacuated to a desired degree of vacuum by the exhaust unit 8, and the molding material is injected from the injection unit 10 into the molds (upper and lower molds clamped) 2 and 4 in this state. In addition, as a molding material, resin, rubber | gum, etc. can be assumed, for example.

排気ユニット8には、例えば図1(d)に示すように、収容室6に連通接続された真空タンク50と、真空タンク50内を所定の真空度に排気する真空ポンプ52とが設けられており、真空タンク50を負圧に引くことにより収容室6を所望の真空度に短時間で排気することができる。
この場合、真空ポンプ52を収容室6に直接接続させても良いが、そうすると、収容室6を所望の真空度に排気するに要する時間がかかるため効率的ではない。これに対して、真空ポンプ52が真空タンク50を経由して収容室6に接続される構成では、真空タンク50の負圧作用により収容室6を短時間に排気することができる。具体的には、真空タンク50を前もって排気しておき、収容室6を気密後、まず収容室6と真空タンク50とをつなげて一気に収容室6を排気し、その後、真空ポンプ52と収容室6とだけを接続し真空度を上げることにより、収容室6を短時間に排気することができる。
For example, as shown in FIG. 1 (d), the exhaust unit 8 is provided with a vacuum tank 50 connected to the storage chamber 6 and a vacuum pump 52 that exhausts the inside of the vacuum tank 50 to a predetermined degree of vacuum. Thus, the storage chamber 6 can be evacuated to a desired degree of vacuum in a short time by pulling the vacuum tank 50 to a negative pressure.
In this case, the vacuum pump 52 may be directly connected to the storage chamber 6, but in that case, it takes time to exhaust the storage chamber 6 to a desired degree of vacuum, which is not efficient. In contrast, in the configuration in which the vacuum pump 52 is connected to the storage chamber 6 via the vacuum tank 50, the storage chamber 6 can be exhausted in a short time due to the negative pressure action of the vacuum tank 50. Specifically, the vacuum tank 50 is evacuated in advance, and after the accommodation chamber 6 is airtight, the accommodation chamber 6 and the vacuum tank 50 are first connected to exhaust the accommodation chamber 6 at a stretch, and then the vacuum pump 52 and the accommodation chamber. By connecting only 6 and increasing the degree of vacuum, the storage chamber 6 can be exhausted in a short time.

ここで、例えば4166リットル/分の排気速度を有する真空ポンプ52を5台用意すると共に、容量タイプが例えば1000リットル、1200リットル、1300リットル、1500リットルの4種類の真空タンク50を用意する。そして、例えば500リットルの収容室6の真空度が20Torr(トール)になるまでの所要時間を比較する。なお、1Torr=133.32Pa、1気圧=1013hPa=760Torr=760mmHgである。
真空ポンプ52を収容室6に直接接続した場合は29秒、1000リットルの真空タンク50を利用した場合は20秒、1200リットルの真空タンク50を利用した場合は19秒、1300リットルの真空タンク50を利用した場合は18.6秒、1500リットルの真空タンク50を利用した場合は7秒といった所要時間を得た。
Here, for example, five vacuum pumps 52 having an exhaust speed of 4166 liters / minute are prepared, and four types of vacuum tanks 50 having capacity types of 1000 liters, 1200 liters, 1300 liters, and 1500 liters are prepared. Then, for example, the time required until the degree of vacuum in the 500 liter storage chamber 6 reaches 20 Torr is compared. Note that 1 Torr = 133.32 Pa, 1 atmosphere = 1013 hPa = 760 Torr = 760 mmHg.
29 seconds when the vacuum pump 52 is directly connected to the storage chamber 6, 20 seconds when the 1000 liter vacuum tank 50 is used, 19 seconds when the 1200 liter vacuum tank 50 is used, and 1300 liter vacuum tank 50 The required time of 18.6 seconds was obtained when using 1 and 7 seconds were obtained when using a 1500 liter vacuum tank 50.

これにより、真空ポンプ52を収容室6に直接接続した場合に比較して、真空タンク50を介在させた場合の方が収容室6を所望の真空度に短時間で排気できることが明らかとなった。この場合、真空タンク50の容量を大きくすることにより真空度の到達時間を更に短縮化することが可能となる。なお、ここに挙げた真空タンク50と真空ポンプ52との組合せは一例であり、収容室6の容量や、真空成形装置の使用目的或いは使用環境に応じて任意に組み合わせることができる。また、真空タンク50の容量も任意のタイプを選択することができる。   As a result, it has been clarified that the storage chamber 6 can be evacuated to a desired degree of vacuum in a shorter time when the vacuum tank 50 is interposed as compared with the case where the vacuum pump 52 is directly connected to the storage chamber 6. . In this case, it is possible to further shorten the time required to reach the degree of vacuum by increasing the capacity of the vacuum tank 50. In addition, the combination of the vacuum tank 50 and the vacuum pump 52 mentioned here is an example, and can be arbitrarily combined according to the capacity | capacitance of the storage chamber 6, the use purpose or use environment of a vacuum forming apparatus. Moreover, the capacity | capacitance of the vacuum tank 50 can also select arbitrary types.

このように、収容室6を所望の真空度に排気した状態で射出ユニット10から金型2,4内に成形材を射出することにより、所望の成形品を作ることができる。そして、成形品の脱型時には、挿脱機構により金型(下金型4)を収容室6から引き出して、当該金型から成形品を取り出すことができる。
この後、金型(下金型4)内及びその周辺に散在するバリをエアで吹き飛ばす作業が行われるが、その際に当該バリが収容室6内に入ると、次の成形プロセスにおいてバリが成形品に混入して金型が開かなくなったり、或いは、挿脱機構や型締め機構の動作が不良となってしまう場合がある。
Thus, a desired molded product can be produced by injecting the molding material from the injection unit 10 into the molds 2 and 4 in a state where the storage chamber 6 is evacuated to a desired degree of vacuum. When the molded product is removed, the mold (lower mold 4) can be pulled out of the storage chamber 6 by the insertion / removal mechanism, and the molded product can be taken out from the mold.
Thereafter, an operation of blowing off burrs scattered in and around the mold (lower mold 4) with air is performed. When the burrs enter the storage chamber 6 at that time, burrs are generated in the next molding process. The mold may not be opened due to being mixed into the molded product, or the operation of the insertion / removal mechanism or the mold clamping mechanism may be defective.

そこで、本実施の形態の真空成形装置には、かかる事態を防止するバリ避けシャッタ54が設けられている。図3(a),(b)に示すように、バリ避けシャッタ54は、例えばエアシリンダ56により昇降可能に支持されており、下金型4内及びその周辺に散在するバリをエアで吹き飛ばす際、収容室6を遮蔽する位置までバリ避けシャッタ54を下降することにより、エアで吹き飛ばされたバリが収容室6に入るのを防止することができる。   Therefore, the vacuum forming apparatus of the present embodiment is provided with a burr avoiding shutter 54 that prevents such a situation. As shown in FIGS. 3 (a) and 3 (b), the burr avoiding shutter 54 is supported, for example, by an air cylinder 56 so as to be movable up and down, and when the burrs scattered in and around the lower mold 4 are blown off with air. By lowering the burr avoiding shutter 54 to a position where the storage chamber 6 is shielded, it is possible to prevent the burr blown off by the air from entering the storage chamber 6.

また、上述したような種々の効果に加えて、更に、本実施の形態の真空成形装置では、所望の真空度に排気された収容室6内に金型2,4全体を収容するようにしたので、金型の種類を問わず金型2,4内を所望の真空度に排気することができる。具体的に説明すると、型締めされた金型2,4内を排気する構成では、各種シール材(Oリングや開閉弁)が別途必要となり、金型構造が複雑化すると共に、金型の製造コストも上昇してしまう。更に、金型の精度(各種シール材の精度)によっては所望の真空度を得ることができず、その結果、成形不良が生じる場合も想定される。しかしながら、本実施の形態のように、金型2,4を所望の真空度に排気された雰囲気中に配置し、金型2,4を型締めした状態で成形材を射出する構成にすることにより、金型構造を簡略化することができるため、製造コストを低く抑えることが可能となる。   In addition to the various effects as described above, the vacuum forming apparatus of the present embodiment further accommodates the entire molds 2 and 4 in the storage chamber 6 that is evacuated to a desired degree of vacuum. Therefore, the molds 2 and 4 can be evacuated to a desired degree of vacuum regardless of the type of mold. Specifically, in the configuration in which the molds 2 and 4 are exhausted, various sealing materials (O-rings and on-off valves) are required separately, which complicates the mold structure and manufactures the molds. Costs will also increase. Furthermore, depending on the accuracy of the mold (accuracy of various sealing materials), a desired degree of vacuum cannot be obtained, and as a result, a molding defect may occur. However, as in this embodiment, the molds 2 and 4 are placed in an atmosphere evacuated to a desired degree of vacuum, and the molding material is injected with the molds 2 and 4 clamped. Thus, the mold structure can be simplified, and the manufacturing cost can be kept low.

また、射出ユニット10を使わない場合には、成形材の射出口(図示しない)を閉塞するだけで、本実施の形態の真空成形装置を真空プレス機として利用することもできるため、ニーズに合った汎用性に優れた真空成形装置を提供することが可能となる。
更に、従来の成形技術では、成形装置(射出ユニット10)や型締め装置(昇降用直動案内装置38)などは別個に配置構成されることになるが、本実施の形態の真空成形装置では、これらを一体化させたことにより、成形品の製造効率を飛躍的に向上させることが可能となる。
Further, when the injection unit 10 is not used, the vacuum forming apparatus according to the present embodiment can be used as a vacuum press machine by simply closing the injection port (not shown) of the molding material. In addition, it is possible to provide a vacuum forming apparatus excellent in versatility.
Furthermore, in the conventional molding technique, the molding device (injection unit 10), the mold clamping device (lifting linear motion guide device 38), and the like are separately arranged and configured. However, in the vacuum molding device of the present embodiment, By integrating these, it becomes possible to dramatically improve the manufacturing efficiency of the molded product.

また、上述した実施の形態では、下金型4と上金型2とを型締めした状態で、収容室6を所望の真空度に排気する構成について説明したが、収容室6を排気した後に下金型4と上金型2とを型締めする構成でも良い。   In the above-described embodiment, the configuration in which the storage chamber 6 is evacuated to a desired degree of vacuum while the lower mold 4 and the upper mold 2 are clamped has been described. The lower mold 4 and the upper mold 2 may be clamped.

本発明の一実施の形態に係る真空成形装置の構成を示す図であって、(a)は、前面開閉扉を閉じた状態の正面図、(b)は、前面開閉扉を開いた状態の正面図、(c)は、型締め機構の昇降用直動案内装置の拡大図、(d)は、真空タンクと真空ポンプの配置構成図。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the structure of the vacuum forming apparatus which concerns on one embodiment of this invention, Comprising: (a) is a front view of the state which closed the front opening / closing door, (b) is the state of opening the front opening / closing door. Front view, (c) is an enlarged view of a linear motion guide device for raising and lowering a mold clamping mechanism, and (d) is an arrangement configuration diagram of a vacuum tank and a vacuum pump. (a)は、挿脱機構の動作に追従して可撓性保持体が前後動する状態を示す側面図、(b)は、型締め機構の昇降動作に追従して可撓性保持体が昇降する状態を示す側面図、(c)及び(d)は、可撓性保持体の各連結部材が相対的に回動する状態を示す斜視図。(a) is a side view showing a state in which the flexible holding body moves back and forth following the operation of the insertion / removal mechanism, and (b) is a diagram showing the state where the flexible holding body follows the lifting / lowering operation of the mold clamping mechanism. The side view which shows the state which raises / lowers, (c) And (d) is a perspective view which shows the state in which each connection member of a flexible holding body rotates relatively. (a)は、バリ避けシャッタが収容室を遮蔽する位置まで下降した状態を示す側面図、(b)は、バリ避けシャッタが収容室を遮蔽する位置まで下降した状態を示す正面図。(a) is a side view showing a state where the burr avoiding shutter is lowered to a position where it shields the storage chamber, and (b) is a front view showing a state where the burr avoiding shutter is lowered to a position where it shields the accommodation chamber. (a)は、後面開閉扉を閉じた状態を示す背面図、(b)は、後面開閉扉を開いた状態を示す背面図。(a) is a rear view which shows the state which closed the rear surface door, (b) is a rear view which shows the state which opened the rear surface door.

符号の説明Explanation of symbols

2,4 金型
6 収容室
8 排気ユニット
10 射出ユニット
12 可撓性保持体
14 前面開閉扉
16 後面開閉扉
2,4 Mold 6 Accommodating chamber 8 Exhaust unit 10 Injection unit 12 Flexible holder 14 Front open / close door 16 Rear open / close door

Claims (7)

所望の真空度に排気された雰囲気中で金型を型締めした状態で成形材を金型内に射出する真空成形装置であって、
金型を収容可能な収容室を有する排気型締めユニットと、
収容室に収容された金型内に成形材を射出する射出ユニットとを具備し、
排気型締めユニットは、収容室を所望の真空度に排気し型締めすると共に、
排気型締めユニットには、少なくとも、金型から成形品を取り出す脱型時に当該金型を収容室から脱出させ且つ成形品を取り出した後の金型を再び収容室に挿入する挿脱機構と、収容室に収容された金型を型締めする型締め機構と、これら挿脱機構及び型締め機構を駆動させる電力を供給するための各種配線を一括して保持する可撓性保持体とが設けられており、
可撓性保持体は、収容室内において挿脱機構及び型締め機構に干渉しない位置に設けられ、挿脱機構の動作に追従して前後動すると共に、型締め機構の昇降動作に追従して昇降し、
更に、真空成形装置には、成形品の脱型時に挿脱機構により金型を収容室から脱出して、当該金型から成形品を取り出した後、金型内及び周辺に散在するバリをエアで吹き飛ばす際に当該バリが収容室内に入るのを防止するバリ避けシャッタが設けられていることを特徴とする真空成形装置。
A vacuum forming apparatus for injecting a molding material into a mold in a state where the mold is clamped in an atmosphere evacuated to a desired degree of vacuum,
An exhaust mold clamping unit having a storage chamber capable of storing a mold;
An injection unit for injecting a molding material into a mold housed in the housing chamber,
The exhaust mold clamping unit exhausts the storage chamber to a desired degree of vacuum and clamps the mold,
The exhaust mold clamping unit includes at least an insertion / removal mechanism that allows the mold to be removed from the storage chamber at the time of demolding to remove the molded product from the mold, and the mold after the molded product is removed is inserted into the storage chamber again . A mold clamping mechanism for clamping a mold housed in the storage chamber and a flexible holder for collectively holding various wirings for supplying electric power for driving the insertion / removal mechanism and the mold clamping mechanism are provided. And
The flexible holder is provided at a position that does not interfere with the insertion / removal mechanism and the mold clamping mechanism in the storage chamber, and moves back and forth following the operation of the insertion / removal mechanism, and also moves up and down following the lifting / lowering operation of the mold clamping mechanism. And
Further, in the vacuum forming apparatus, when the molded product is removed, the mold is removed from the storage chamber by the insertion / removal mechanism, and the molded product is taken out from the mold, and then the burrs scattered in and around the mold are aired. A vacuum forming apparatus characterized by being provided with a burr avoiding shutter for preventing the burr from entering the housing chamber when blown off by a vacuum.
排気型締めユニットの収容室は、その内部が外部に対して気密的に密閉されており、金型を収容室に対して挿脱する際に開閉する前面開閉扉と、挿脱機構及び型締め機構や可撓性保持体に保持された各種配線に対する各種作業のための後面開閉扉とが設けられていることを特徴とする請求項1に記載の真空成形装置。 The interior of the exhaust mold clamping unit is hermetically sealed with respect to the outside. The front opening / closing door that opens and closes when the mold is inserted into and removed from the storage chamber, the insertion / removal mechanism, and the mold clamping The vacuum forming apparatus according to claim 1, further comprising a rear opening / closing door for various operations on various wirings held by the mechanism and the flexible holding body. 排気型締めユニットは、金型を搭載する搭載盤と、搭載盤を支持する可動盤とを具備し、
挿脱機構には、搭載盤を収容室に対して挿脱する際に当該搭載盤をスライド自在に支持する挿脱用直動案内装置が設けられていると共に、型締め機構には、可動盤を昇降する際に当該可動盤をスライド自在に支持する昇降用直動案内装置が設けられており、
型締め機構の昇降用直動案内装置には、可動盤が熱膨張した際に当該熱膨張分を弾性的に吸収して当該可動盤の昇降動作性を一定に維持する吸収体が設けられていることを特徴とする請求項1又は2に記載の真空成形装置。
The exhaust mold clamping unit includes a mounting board on which a mold is mounted and a movable board that supports the mounting board.
The insertion / removal mechanism is provided with an insertion / removal linear motion guide device that slidably supports the mounting board when the mounting board is inserted into / removed from the storage chamber. When moving up and down, there is provided a linear motion guide device for lifting to support the movable plate slidably,
The linear motion guide device for raising and lowering the mold clamping mechanism is provided with an absorber that elastically absorbs the thermal expansion when the movable plate thermally expands and maintains the movable operation of the movable plate constant. The vacuum forming apparatus according to claim 1 or 2, wherein:
昇降用直動案内装置には、可動盤の昇降方向に沿って延出したリニアガイドと、リニアガイドに沿って摺動するスライダとが設けられており、スライダは、吸収体を介して可動盤に接続されていることを特徴とする請求項3に記載の真空成形装置。   The elevating linear motion guide device is provided with a linear guide that extends along the elevating direction of the movable platen and a slider that slides along the linear guide. The slider is movable through the absorber. The vacuum forming apparatus according to claim 3, wherein the vacuum forming apparatus is connected to the vacuum forming apparatus. 吸収体は、弾性部材で構成されていることを特徴とする請求項3又は4に記載の真空成形装置。   The vacuum forming apparatus according to claim 3, wherein the absorber is made of an elastic member. 弾性部材には、少なくとも、皿バネ、圧縮バネが含まれることを特徴とする請求項5に記載の真空成形装置。   The vacuum forming apparatus according to claim 5, wherein the elastic member includes at least a disc spring and a compression spring. 排気型締めユニットには、収容室に連通接続された真空タンクと、真空タンク内を所定の真空度に排気する真空ポンプとが設けられており、真空タンクを負圧に引くことにより収容室を所望の真空度に排気することを特徴とする請求項1〜6のいずれか1に記載の真空成形装置。
The exhaust mold clamping unit is provided with a vacuum tank connected to the storage chamber and a vacuum pump for exhausting the inside of the vacuum tank to a predetermined vacuum level. By pulling the vacuum tank to a negative pressure, the storage chamber is opened. The vacuum forming apparatus according to claim 1, wherein the vacuum forming apparatus is evacuated to a desired degree of vacuum.
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