JP4009987B2 - Heater for preventing icing of vaporizer - Google Patents

Heater for preventing icing of vaporizer Download PDF

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Publication number
JP4009987B2
JP4009987B2 JP2001050112A JP2001050112A JP4009987B2 JP 4009987 B2 JP4009987 B2 JP 4009987B2 JP 2001050112 A JP2001050112 A JP 2001050112A JP 2001050112 A JP2001050112 A JP 2001050112A JP 4009987 B2 JP4009987 B2 JP 4009987B2
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Japan
Prior art keywords
heater
intake passage
float chamber
electric heater
longitudinal axis
Prior art date
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Expired - Fee Related
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JP2001050112A
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JP2002256976A (en
Inventor
武夫 呉
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Keihin Corp
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Keihin Corp
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Priority to JP2001050112A priority Critical patent/JP4009987B2/en
Priority to CN 02105178 priority patent/CN1212473C/en
Priority to TW91103404A priority patent/TW509750B/en
Publication of JP2002256976A publication Critical patent/JP2002256976A/en
Priority to HK03101033A priority patent/HK1048842A1/en
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Description

【0001】
【産業上の利用分野】
本発明は機関へ供給する混合気の量及び濃度を調整、制御する気化器に関し、そのうち特に絞り弁の端部に臨んで開口するバイパス孔の氷結を防止するアイシング防止用ヒータ(アイシング防止用ヒータの取付け)に関する。
【0002】
【従来の技術】
従来の気化器のアイシング防止用ヒータについて図2により説明する。
1は内部を側方に吸気路2が貫通して穿設された気化器本体であり、吸気路2は板状をなすバタフライ型の絞り弁3にて開閉制御される。
この絞り弁3は気化器本体1に回転自在に支承される絞り弁軸4に螺着されるもので、運転者がこの絞り弁軸4を回動操作することによって絞り弁3は吸気路2を開閉する。
気化器本体1の下方凹部1Aはカップ状をなす浮子室本体5によって閉塞され、これらによって浮子室6が形成されるもので、浮子室6内にはバルブシート7、バルブシート7を開閉するフロートバルブ8、フロートバルブ8に前記開閉動作を付与するフロート9、よりなる定液面制御機構によって一定なる燃料液面X−Xが形成保持される。
又、気化器本体1の吸気路2の下方には、吸気路2の長手軸心方向Y−Yに沿うバイパス室10が設けられ、バイパス室10から吸気路2内に向けてバイパス孔11が開口して穿設される。このバイパス孔11は絞り弁3の端部に臨んで開口するもので、このバイパス孔11は主に機関の低速運転時における低速燃料の供給を担当する。
12は浮子室本体5の下方端5Bよりバイパス室10側の上方に向かって凹設されるヒータ取付孔であり、下方端5Bより上方に向かってメネジが形成される。
そして通電されることによって内部の発熱体が発熱する電気ヒータ13が前記ヒータ取付孔12に螺着される。
前記電気ヒータは機関の運転時において通電されるもので、これによるとバイパス室10及びバイパス孔11は電気ヒータ13の発熱によって暖められバイパス孔11のアイシングが防止される。
【0003】
【発明が解決しようとする課題】
かかる従来の気化器によると以下の課題を有する。
第1にはバイパス孔11を含むバイパス室10を電気ヒータ13によって効果的に暖めることができない。
これは電気ヒータ13の発熱部は円筒形状をなし、発熱部は円筒部の外周の大なる発熱面積を有する側部13Aと、円筒部の先端の小なる発熱面積を有する上底部13Bとによって形成され、この大なる発熱面積を有する側部13Aが吸気路2の長手軸心線Y−Yに対して直交して配置される為であり、このように側部13Aより放出される大容量の熱は、まず浮子室本体5の側壁5Aを暖め、次いでこの熱は上方へ伝達されてバイパス室10、バイパス孔11を暖める為である。
又、ヒータ取付孔12の上端と、電気ヒータ13の上底部13Bとの間にはメネジの加工上から必ず空間部Sが存在するもので、この空間部Sからの伝熱効果を高める為に、この部にグリースを封入することが行われ、これによると電気ヒータ13の組付け性が大きく阻害される。
更に電気ヒータ13の大なる発熱面積を有する側部13Aは、浮子室本体5内の燃料の貯溜方向(図において上下方向)に沿って配置されるもので、これによると浮子室6内の燃料が側壁5Aによって暖められ易く、浮子室6内の燃料蒸発を抑止する上で好ましくない。
更に又、電気ヒータ13に通電用ハーネス(図示せず)を取着すると、気化器の全高が実質的に高くなるもので、これによると機関への搭載の自由度が阻害される。
【0004】
本発明になる気化器は前記不具合に鑑み成されたもので、その目的とするところは、バイパス室を含むバイパス孔を効果的に暖めることのできる気化器のアイシング防止用ヒータを提供することにあり、更に電気ヒータによる浮子室内の燃料蒸発を抑止することにある。
【0005】
【課題を達成する為の手段】
本発明になる気化器のアイシング防止用ヒータは前記目的達成の為に、吸気路が側方に穿設される気化器本体と、
吸気路を開閉制御する絞り弁と、
吸気路の長手軸心方向に沿って凹設されるバイパス室から絞り弁の端部に臨んで吸気路内へ開口するバイパス孔と、
気化器本体の下方凹部とそれに対向配置される浮子室本体とによって内部に一定なる燃料液面が形成される浮子室とを備える気化器において、
ヒータ取付ボスを、浮子室本体と一体形成するとともに吸気路の長手軸心線と平行に形成し、更に前記ヒータ取付ボスの先端部を、浮子室本体の側壁との間に空間部を形成し、前記ヒータ取付ボスに、電気ヒータの長手軸心線を、吸気路の長手軸心線及び浮子室内に形成される燃料液面と平行に配置するとともに電気ヒータの先端部を空間部に臨んで配置したことを特徴とする。
【0006
【作用】
本発明の気化器のアイシング防止用ヒータによると、電気ヒータの大なる発熱面積を有する側部が吸気路及び燃料液面と平行に配置されるので、バイパス室及びバイパス孔を効果的に暖めることができアイシングの発生を抑止できる。
特に電気ヒータの側部が燃料液面と平行に配置されたことによると、浮子室内の燃料は暖められにくいもので、これによって浮子室内の燃料蒸発が抑止される。
、電気ヒータの先端部と浮子室本体の側壁との間に空間部が形成され、電気ヒータの先端部が空間部に臨んで配置されるので、電気ヒータの先端部による浮子室本体の側壁の加熱が行われないので浮子室内の燃料蒸発は更に抑止できる。
【0007
【実施例】
以下、本発明になる気化器のアイシング防止用ヒータの一実施例について図1により説明する。
尚、図2と同一構造部分については同一符号を使用し、説明を省略する。
20は浮子室本体5と一体形成されるヒータ取付けボスであり、このヒータ取付けボス20は吸気路2の長手軸心線Y−Y及び浮子室内の燃料液面X−Xと略平行に形成される。
又、このヒータ取付けボス20の先端部20Aと浮子室本体5の側壁5Aとの間には空間部Zが形成される。
そして、このヒータ取付けボス20には後端部20Cから先端部20Aに向けてヒータ取付孔21が穿設されるとともにこれにメネジが形成される。
尚、このヒータ取付孔21はなるべくバイパス室10に近接して形成することが好ましい。
【0008
そして、ヒータ取付孔21の後端部20Cから先端部20Aに向けて電気ヒータ13が螺着されるもので、これによると電気ヒータ13の側部13Aは吸気路2の長手軸心線Y−Y、浮子室6内の燃料液面X−Xと略平行に配置され、更に電気ヒータ13の先端部13Bは空間部Zに臨んで配置されることになる。すなわち電気ヒータ13の長手軸心線A−Aは吸気路2の長手軸心線Y−Y、燃料液面X−Xと略平行に配置される。
【0009
以上によると、電気ヒータ13に通電されて、内部の発熱部が発熱すると、その熱は大なる発熱面積を有する側部13Aから浮子室本体5に放熱されるものであり、このとき側部13Aが吸気路2の長手軸心線Y−Yに沿って配置されることからバイパス孔11を含むバイパス室10を効果的に暖めることができてそれらのアイシングの発生を抑止できる。
又、前記大なる発熱面積を有する側部13Aは、いいかえるならば浮子室6内に貯溜される燃料液面の貯溜方向(上下方向)に直交して配置されるので、これによると浮子室6内の燃料を暖める効果を抑制でき、もって浮子室6内の燃料蒸発を抑止することができたものである。
更に、電気ヒータ13が側方の水平方向に配置されたことにより、これに接続される通電用ハーネスもまた右側方に向かって延出されるものであるが、図2において吸気路2の右側方は機関へ向かう吸気管が接続され、この下方には空間部が存在することから通電用ハーネスの右側方への延出は何等の問題を生ずるものでない。
【0010
又、ヒータ取付けボス20の先端部13Bと浮子室本体5の側壁5Aとの間に空間部Zを設けることによると、ヒータ取付けボス20の熱が浮子室本体5へ伝達することが抑止されるので、浮子室6内の燃料蒸発がより一層効果的に抑止される。
更にこの空間部Zが存在することはヒータ取付孔21に対するメネジの加工を容易に行なうことができるとともに袋孔形状を有しないことより切粉の除去を確実に行なうことができる。
【0011
【発明の効果】
以上の如く、本発明になる気化器のアイシング防止用ヒータによると、電気ヒータの長手軸心線を、吸気路の長手軸心方向、燃料液面と略平行に配置したので、バイパス孔を含むバイパス室を電気ヒータの大なる発熱面積を有する側部によって効果的に暖めることができ、これによってアイシングの防止を達成できる。
又、浮子室内に貯溜される燃料に対して電気ヒータの先端部のみが臨んで配置され、大なる発熱面積を有する電気ヒータの側部が燃料に沿って配置されることがないこと。及びヒータ取付けボスの先端部と浮子室本体との間に熱遮断用の空間部を設け、電気ヒータの先端部を空間部に臨んで配置したこと。によると、電気ヒータの先端部及びヒータ取付けボスの熱が浮子室内の燃料に作用することが阻止され、浮子室内の燃料蒸発の発生を抑止できたものである。
【図面の簡単な説明】
【図1】 本発明になる気化器のアイシング防止用ヒータの一実施例を示す縦断面図。
【図2】 従来の気化器のアイシング防止用ヒータを示す縦断面図。
【符号の説明】
2 吸気路
5 浮子室本体
5A 側壁
13 電気ヒータ
20 ヒータ取付けボス
Z 空間部
A−A 電気ヒータの長手軸心線
X−X 燃料液面
Y−Y 吸気路の長手軸心線
[0001]
[Industrial application fields]
The present invention relates to a carburetor that adjusts and controls the amount and concentration of an air-fuel mixture supplied to an engine, and in particular, an icing prevention heater (an icing prevention heater) that prevents icing of a bypass hole that opens toward the end of a throttle valve. Mounting).
[0002]
[Prior art]
A conventional heater for preventing icing of a vaporizer will be described with reference to FIG.
Reference numeral 1 denotes a carburetor body which is formed by penetrating an intake passage 2 laterally, and the intake passage 2 is controlled to be opened and closed by a plate-shaped butterfly-type throttle valve 3.
The throttle valve 3 is screwed onto a throttle valve shaft 4 that is rotatably supported by the carburetor body 1. When the driver rotates the throttle valve shaft 4, the throttle valve 3 is connected to the intake passage 2. Open and close.
The lower concave portion 1A of the vaporizer body 1 is closed by a cup-shaped float chamber body 5 to form a float chamber 6. The float seat 6 has a valve seat 7 and a float that opens and closes the valve seat 7. A constant fuel liquid level XX is formed and held by a constant liquid level control mechanism comprising the valve 8 and the float 9 for imparting the opening / closing operation to the float valve 8.
Further, a bypass chamber 10 is provided below the intake passage 2 of the carburetor body 1 along the longitudinal axis direction YY of the intake passage 2, and a bypass hole 11 extends from the bypass chamber 10 into the intake passage 2. Open and drilled. The bypass hole 11 opens toward the end of the throttle valve 3, and the bypass hole 11 is mainly responsible for supplying low-speed fuel during low-speed operation of the engine.
A heater mounting hole 12 is recessed from the lower end 5B of the floating chamber body 5 toward the upper side of the bypass chamber 10, and a female screw is formed upward from the lower end 5B.
Then, the electric heater 13 that generates heat from the internal heating element when energized is screwed into the heater mounting hole 12.
The electric heater is energized during operation of the engine. According to this, the bypass chamber 10 and the bypass hole 11 are warmed by the heat generated by the electric heater 13, and the icing of the bypass hole 11 is prevented.
[0003]
[Problems to be solved by the invention]
Such a conventional vaporizer has the following problems.
First, the bypass chamber 10 including the bypass hole 11 cannot be effectively warmed by the electric heater 13.
This is because the heat generating portion of the electric heater 13 has a cylindrical shape, and the heat generating portion is formed by a side portion 13A having a large heat generating area on the outer periphery of the cylindrical portion and an upper bottom portion 13B having a small heat generating area at the tip of the cylindrical portion. This is because the side portion 13A having the large heat generation area is arranged orthogonal to the longitudinal axis YY of the intake passage 2, and thus the large capacity discharged from the side portion 13A is large. This is because the heat first warms the side wall 5A of the floating chamber body 5, and then this heat is transmitted upward to warm the bypass chamber 10 and the bypass hole 11.
In addition, there is a space S between the upper end of the heater mounting hole 12 and the upper bottom 13B of the electric heater 13 in terms of machining of the female screw. In order to enhance the heat transfer effect from the space S The grease is sealed in this portion, which greatly impairs the assembly of the electric heater 13.
Further, the side portion 13A having a large heat generation area of the electric heater 13 is arranged along the fuel storage direction (vertical direction in the drawing) in the floating chamber body 5, and according to this, the fuel in the floating chamber 6 is disposed. Is easy to be warmed by the side wall 5A, which is not preferable in suppressing fuel evaporation in the float chamber 6.
Furthermore, if a current-carrying harness (not shown) is attached to the electric heater 13, the overall height of the carburetor is substantially increased, and this impedes the degree of freedom for mounting on the engine.
[0004]
The carburetor according to the present invention has been made in view of the above problems, and an object thereof is to provide a heater for preventing icing of a carburetor that can effectively warm a bypass hole including a bypass chamber. In addition, it is intended to suppress fuel evaporation in the float chamber by the electric heater.
[0005]
[Means for achieving the object]
The heater for preventing icing of a carburetor according to the present invention is a carburetor main body in which an intake passage is drilled laterally to achieve the above-mentioned purpose,
A throttle valve for opening and closing the intake passage;
A bypass hole that opens from the bypass chamber recessed along the longitudinal axis direction of the intake passage to the end of the throttle valve and opens into the intake passage;
In a carburetor comprising a float chamber in which a constant fuel liquid level is formed by a lower recess of the vaporizer body and a float chamber body disposed opposite thereto,
A heater mounting boss is formed integrally with the float chamber body and formed parallel to the longitudinal axis of the intake passage, and a space is formed between the tip of the heater mount boss and the side wall of the float chamber body. In the heater mounting boss, the longitudinal axis of the electric heater is arranged parallel to the longitudinal axis of the intake passage and the fuel level formed in the float chamber, and the front end of the electric heater faces the space. It is arranged .
[00 06 ]
[Action]
According to the icing prevention heater of the carburetor of the present invention, the side portion of the electric heater having a large heat generation area is arranged in parallel with the intake passage and the fuel level, so that the bypass chamber and the bypass hole can be effectively warmed. Can suppress the occurrence of icing.
In particular, when the side portion of the electric heater is arranged in parallel with the fuel liquid level, the fuel in the float chamber is difficult to be warmed, thereby suppressing fuel evaporation in the float chamber.
Further , since a space is formed between the front end of the electric heater and the side wall of the float chamber body, and the front end of the electric heater faces the space , the side wall of the float chamber body by the front end of the electric heater is arranged. Therefore, the fuel evaporation in the float chamber can be further suppressed.
[00 07 ]
【Example】
An embodiment of a heater for preventing icing of a vaporizer according to the present invention will be described below with reference to FIG.
2 that are the same as those in FIG. 2 are denoted by the same reference numerals and description thereof is omitted.
Reference numeral 20 denotes a heater mounting boss formed integrally with the float chamber main body 5, and this heater mount boss 20 is formed substantially parallel to the longitudinal axis YY of the intake passage 2 and the fuel liquid level XX in the float chamber. The
Further, a space portion Z is formed between the tip end portion 20 </ b> A of the heater mounting boss 20 and the side wall 5 </ b> A of the floating chamber body 5.
The heater mounting boss 20 is provided with a heater mounting hole 21 from the rear end 20C toward the front end 20A, and a female screw is formed in the heater mounting hole 21.
The heater mounting hole 21 is preferably formed as close to the bypass chamber 10 as possible.
[00 08 ]
Then, the electric heater 13 is screwed from the rear end portion 20C of the heater mounting hole 21 toward the front end portion 20A. According to this, the side portion 13A of the electric heater 13 is the longitudinal axis Y- of the intake passage 2. Y is disposed substantially parallel to the fuel liquid level XX in the float chamber 6, and the distal end portion 13 </ b> B of the electric heater 13 is disposed facing the space portion Z. That is, the longitudinal axis AA of the electric heater 13 is disposed substantially parallel to the longitudinal axis YY of the intake passage 2 and the fuel liquid level XX.
[00 09 ]
According to the above, when the electric heater 13 is energized and the internal heat generating part generates heat, the heat is radiated from the side part 13A having a large heat generating area to the floating chamber body 5, and at this time, the side part 13A Is disposed along the longitudinal axis YY of the intake passage 2, the bypass chamber 10 including the bypass hole 11 can be effectively warmed, and the occurrence of icing can be suppressed.
Further, since the side portion 13A having the large heat generating area is arranged perpendicular to the storage direction (vertical direction) of the fuel level stored in the floating chamber 6, in other words, according to this, the floating chamber 6 It was possible to suppress the effect of warming the internal fuel, and thus to suppress fuel evaporation in the float chamber 6.
Further, since the electric heater 13 is disposed in the horizontal direction on the side, the energizing harness connected to the electric heater 13 also extends toward the right side. Since an intake pipe to the engine is connected and a space portion exists below this, the extension of the energizing harness to the right side does not cause any problems.
[00 10 ]
Further, by providing the space portion Z between the front end portion 13B of the heater mounting boss 20 and the side wall 5A of the floating chamber main body 5, it is possible to prevent the heat of the heater mounting boss 20 from being transmitted to the floating chamber main body 5. Therefore, fuel evaporation in the float chamber 6 is further effectively suppressed.
Furthermore, the presence of the space Z makes it possible to easily process the internal thread for the heater mounting hole 21 and to reliably remove chips from having no bag hole shape.
[00 11 ]
【The invention's effect】
As described above, according to the heater for preventing icing of the carburetor according to the present invention, the longitudinal axis of the electric heater is disposed substantially in parallel with the fuel liquid surface in the longitudinal axis direction of the intake passage. The bypass chamber can be effectively warmed by the side of the electric heater having a large heat generating area, thereby preventing icing.
Also, only the tip of the electric heater faces the fuel stored in the float chamber, and the side of the electric heater having a large heat generation area is not arranged along the fuel . And a space portion for heat insulation between the tip of the heater mounting boss and the float chamber main body, and the tip of the electric heater facing the space. According to this, it is possible to prevent the heat of the front end portion of the electric heater and the heater mounting boss from acting on the fuel in the float chamber, thereby suppressing the occurrence of fuel evaporation in the float chamber.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an embodiment of a heater for preventing icing of a vaporizer according to the present invention.
FIG. 2 is a longitudinal sectional view showing a conventional heater for preventing icing of a vaporizer.
[Explanation of symbols]
2 Intake passage 5 Float chamber body 5A Side wall 13 Electric heater 20 Heater mounting boss Z Space AA Long axis center line XX of electric heater Fuel liquid level YY Long axis center line of intake passage

Claims (1)

吸気路が側方に穿設される気化器本体と、
吸気路を開閉制御する絞り弁と、
吸気路の長手軸心方向に沿って凹設されるバイパス室から絞り弁の端部に臨んで吸気路内へ開口するバイパス孔と、
気化器本体の下方凹部とそれに対向配置される浮子室本体とによって内部に一定なる燃料液面が形成される浮子室とを備える気化器において、
ヒータ取付ボス(20)を、浮子室本体(5)と一体形成するとともに吸気路(2)の長手軸心線(Y−Y)と平行に形成し、更に前記ヒータ取付ボスの先端部(20A)を、浮子室本体(5)の側壁(5A)との間に空間部(Z)を形成し、前記ヒータ取付ボスに、電気ヒータ(13)の長手軸心線(A−A)を、吸気路(2)の長手軸心線(Y−Y)及び浮子室(6)内に形成される燃料液面(X)−(X)と平行に配置するとともに電気ヒータ(13)の先端部(13B)を空間部(Z)に臨んで配置したことを特徴とする気化器のアイシング防止用ヒータ。
A carburetor body with an intake passage drilled laterally;
A throttle valve for opening and closing the intake passage;
A bypass hole that opens from the bypass chamber recessed along the longitudinal axis direction of the intake passage to the end of the throttle valve and opens into the intake passage;
In a carburetor comprising a float chamber in which a constant fuel liquid level is formed by a lower recess of the vaporizer body and a float chamber body disposed opposite thereto,
A heater mounting boss (20) is formed integrally with the float chamber body (5) and parallel to the longitudinal axis (YY) of the intake passage (2). ) Is formed between the side wall (5A) of the float chamber main body (5), and the longitudinal axis (A-A) of the electric heater (13) is formed on the heater mounting boss. Disposed in parallel with the longitudinal axis (YY) of the intake passage (2) and the fuel liquid level (X)-(X) formed in the float chamber (6) and the tip of the electric heater (13) A heater for preventing icing of a vaporizer, wherein (13B) is arranged facing the space (Z) .
JP2001050112A 2001-02-26 2001-02-26 Heater for preventing icing of vaporizer Expired - Fee Related JP4009987B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2001050112A JP4009987B2 (en) 2001-02-26 2001-02-26 Heater for preventing icing of vaporizer
CN 02105178 CN1212473C (en) 2001-02-26 2002-02-25 Heater for preventing carburetor from icing up
TW91103404A TW509750B (en) 2001-02-26 2002-02-26 Heater for preventing carburetor from icing up
HK03101033A HK1048842A1 (en) 2001-02-26 2003-02-13 A heater for preventing an icing of a carburetor.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001050112A JP4009987B2 (en) 2001-02-26 2001-02-26 Heater for preventing icing of vaporizer

Publications (2)

Publication Number Publication Date
JP2002256976A JP2002256976A (en) 2002-09-11
JP4009987B2 true JP4009987B2 (en) 2007-11-21

Family

ID=18911125

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001050112A Expired - Fee Related JP4009987B2 (en) 2001-02-26 2001-02-26 Heater for preventing icing of vaporizer

Country Status (4)

Country Link
JP (1) JP4009987B2 (en)
CN (1) CN1212473C (en)
HK (1) HK1048842A1 (en)
TW (1) TW509750B (en)

Also Published As

Publication number Publication date
CN1212473C (en) 2005-07-27
JP2002256976A (en) 2002-09-11
CN1372073A (en) 2002-10-02
TW509750B (en) 2002-11-11
HK1048842A1 (en) 2003-04-17

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